The Reinforcement Mechanism of Fiber-Glass Reinforced Plastics Under Wet Conditions: A Review H . ISHIDAand J . L. KOENIG Department of Macromolecular Science Case Western Reserve Unizjersity Cleveland, Ohio 44106 Reinforcement mechanisms of fiber-glass reinforced plastics (FRP) under wet conditions are reviewed with emphasis on molecular structures of glassimatrix interfaces. Included are studies on glass surface, the glassicoupling agent interface, silane coupling agents on glass surfaces a s well as in solution, the coupling agentiniatrix interface, extending to the interphase of particulate-filled composites, and matrix resin. For a better understanding of wet strength of FRP, the structures under dry conditions are extensively reviewed. The chemical bonding theory still dominates other reinforcement theories. The importance of other fictors such as orientation of silane coupling agents and the restriction of matrix polymer conformations are also considered. Based on recent development i n spectroscopy, molecular level research of the glass/ matrix interfaces has been initiated in the past decade, yet only a few spectroscopic investigations on the function of water have appeared. It is concluded that the correlation between spectroscopic investigations and mechanical properties of a FRP is indispensable. INTRODUCTION ince fiber-glass reinforced plastics (FRP) appeared industrially many years ago, fabrication techniques have been developed yielding high performance materials. The principal limitation for industrial usage is sensitivity to moisture. To elucidate the role of water in reinforcement, a number of macroscopic studies have been attempted. A majority have utilized mechanical tests comparing dry and wet properties of FRP. Generally, studies on the molecular level have been unsuccessful, although many techniques, such as electron microscopy, cllipsometry, X-ray photoelectron spectroscopy, auger electron spectroscopy, mass spectroscopy, nuclear magnetic resonance spectroscopy, infrared and laser Raman spectroscopy, thin layer chromatography, contact-angle measurements, sorption and desorption measurements, radioisotope techniques and dielectric constant measurcrnents have h e n employed. The sensitivity and selectivity of thesc techniques have lieen problematic. There are many theories elucidating the behavior of FRP based on the results of the above techniques. Usually, conclusions were derived from indirect evidence, and such conclusions were often the cause of much confiision. It is the purpose of this review, therefore, to suinmarizc the widesuread work from the molecular hasis in order to evaluate thc reinforcement mechanism of FRP undcr wct conditions. S 128 Most FRP research has focused on m e of five categories depending upon the materials and/or int erfaces that w w e heing studied : 1. Glass (surface) 2 . Glass/coupling agent interface Glassiina t I-is i 11t e r face 3. Coupling agent 4. Coupling ageiitimatris resin interface 5. Matrices Those regions are depicted in Fig. 1 and the types of honding possible in Fig. 2 a s schcmatic diagrams. It is generally recognized that the glass/matrix interface is the determining f k t o r ofthe reinforcement mechanism, especially wet strength retention. The strength and modulus changes of the resin are relatively iinimportant in the water degradation process (I), though little research has appeared on the effect of water on t h t matrix interphase. Hence, the bulk properties of the glass fibers and the matrices will lie briefly rcvicwed with the main interest on the coupling agent, the glnssi coupling agent intcrfacc, and the coupling agentiinatrix rcsin inte rface. I THE ROLE OF GLASS FIBERS The most widely used glass fiber is “E-glass fiher” which contains S5 percent SiOz as the main component POLYMER ENGINEERING AND SCIENCE, MID-FEBRUARY, 1978, Vol. 18, NO.2 The Reinforcement Mechanism of Fiber-Glass Rein-forced Plastics Under W e t Conditions: A Review Table 1. A Comparison Between Auger and ESCA Analysis of the Components of €-Glass Fiber A. Elements J Si Al Mg Ca B F 0 6. I GLASS I u I I C. : V I ; i G W S - S I L A N E IMERFACE SILANE 1 Fig. 1 . Schematic diagranis of glussjiber reinforced plastics showing a composite structure. A . H-BOND B . CHEMICAL BOND R I -0-si-oI R 0 .** H \ I \ * - H 0.I si -0- si-oI 0 I si - F I B E R GLASS Fig.2. Siinplijied molecular mode1.s of the gla.w/coupling ageitt interfuce. with the remainder being oxides of other metals such as A, Mg, Ca, etc. The filjer surfaces have distinct properties from the bulk. After contact with water, the surface oxides are hydrated and form metal hydroxide groups which are considered to be adsorption sites of coupling agent molecules. The compositions of metal oxides near the surfice are much different from the hulk (2, 164). A comparison of surface compositions obtained from auger electron spectroscopy (AES) and X-ray photoelectron spectroscopy for chemical analysis (ESCA) was made as shown in Table 1 . Although these two techniques do not necessarily give the same results due possibly to the different sampling depth and varying sensitivities to different elements, specific feature of the fiber surface compositions is well depicted. These nonsilica components exist as microheterogeneities with dimensions es- Percent atomic composition Fiber surface Bulk Auger ESCA 18.6 6.1 2.2 6.3 4.1 0.4 61.8 24.1 8.4 0.7 1.8 3.0 1.8 61.1 29.6 5.0 1.8 3.4 0.0 0.4 59.9 timated to be from 15 to 200 8, (3).The environment of the glass fiber affects these nonsilica portions. Diffusion of Ca to the surface at various temperatures and leaching of A1 by acid as a function of p H were studied by ESCA (4). The effect of heat cleaning was also studied by Adams e t al. (5).The strength loss after heat cleaning of glass fabrics was attributed to exchange of sodium ions, resulting in weakened tensile strength at the fiber surface. Although the detailed function of these nonsilicate components on the adsorption of the coupling agent is not yet clear, some attempts have been made utilizing a titration m e t h o d . A chromium complex agent chemisorbs onto every negatively charged site on the glass surface in the p H range 3-6. Therefore, Volan@ adsorbs more on the strongly acidic boro- and aluminosilicate sites than on the silanol sites (6). Johanson and others (7) reported fewer acid sites in porous silica than E-glass by a factor of one-fifth for (n-C4H1))4NOH and by one-half for (CH3),NOH as titrants. This effect may be due to the limited availability of the silica surface. Furthermore, the incomplete coverage may be due to the large molecular size of the titrants, which imply that a large coupling agent molecule may not cover all the available surface on active sites. The same result was obtained by Eakins (8). Hence, the smaller water molecule may attack the glass surface at sites incompletely covered by the silane coupling agent molecules, though there are some indications that the coupling agent layer does not act as a water repellent film. Water molecules cause a hydrolysis reaction of the siloxane linkages at the glass surface and produce silicic acid hydroxyls. Berstein and Nikitin extensively studied this phenomenon using infrared spectroscopy (9-11). Attenuated total internal reflection spectroscopy (ATR) with a specially designed ATR plate made of silica glass was utilized, and spectra obtained at various moisture treatments are shown in Fig. 3 . Polished glass shows only a weak broad band around 3200-3400 cm-‘ due to the liquid water condensed on the defects and capillaries at the surface. Water boiling for one hour indicates appearance of some weak feature at 3650-3550 cm-*, which is strongly enhanced b y the water vapor treatment at 200°C. This band is due to the hydrogen bonded surface hydroxyls and water interacting with surface hydroxyls. In addition, a relatively sharp peak is seen at 3710 c n - l which is assigned to relatively “free” hydroxyls. Etching by H F solution eliminates surface hy- POLYMER ENGlNEERlNG AND SCIENCE, MID-FEBRUARY, 1978, Vol. 18, No. 2 129 H . Ishida a n d ] . L. Koenig B A 100 80 60 E 4 0 3900 3 0 0 3100 3900 3500 3100 cm-1 Fig. 3. Znfrared spectra of citreous silicu obtained by ATR method. a: polished .sample, b: water hoiling,for 1 h , c: water r;apor treatment at 200”C,d : etched by H F solution, und e: heut treatment at 500°C. droxyls while heat treatment at 500°C drives off the adsorbed water molecules as can be seen in Fig. 3 . They clearly demonstrated that vitreous silica, considered to be a water resistant glass, can be attacked by water at moderate temperatures (100-200°C). There are other reports which assert that water seriously degrades glass fibers (12-14). It is important to consider the hydroscopic nature of the glass surface since collection of water molecules at the interface enhances hydrolysis. Studies have attempted to determine the amount of water adsorbed by various kinds of glass as a function of relative humidity (15-19). E-glass fibers adsorb more water per unit area at 100°C than porous silica at 30°C (20). It is evident that surface silanols arc a major factor in determining molecular adsorption onto a glass surface. The surface silanols exhibit various structures with different environments. Koenig and others (52) have demonstrated that the structural differences of the surface silanol can be detected by utilizing laser Raman spectroscopy. An example of Raman spectra of glass surface at different conditions is shown in Fig. 4 . There are several lines around 1050-950 cmpl region due to the SiO stretching mode of the surface silanols. Glass microspheres display two lines at 980cm-’ for a wet sample and at 1005 cm-’ for a dry sample. These two frequencies were related to the silanols hydrogen bonded to the 1 1400 1200 I000 800 cm” 600 Fig. 4 . Rumurr .spectra of gluss rrricro.c.pheres under dry uric1 rcct conditions. 130 adsorbed water molecules. There is an additional line at 992 cm-’ for the glass microspheres. This line is responsible for the silanols hydrogen bonded to the adjacent silanols. The catalytic effect of the glass surface on chemical reactions is well known (21), and must be considered during the reaction and curing of composite systems. Fratzsher observed that the higher the concentration of fumed silica in the resin, the slower was the rise in temperature due to cobalt adsorption by the glass surface (22). Infrared spectroscopy demonstrated the preferential adsorption of an amine catalyst in epoxy resin by glass fibers. In conjunction with this phenomenon, it is interesting to consider the extent of the influence of filler surface. We shall discuss this problem in the cobpling agentlmatrix interface section. THE GLASS/COUPLING AGENT INTERFACE The existence of covalent bonds at the glass/coupling agent interface has been questioned for over thirty years. Its existence has been disclaimed (23-27), but a great majority of researchers assume its existence (6-9, 28-58). This work has already been reviewed elsewhere (59-63). We will review the results as related to water susceptibility. Although a few reviews have appeared in the literature on the function of water, these discussions were mainly based on the mechanical properties in contrast with our emphasis on the molecular vffects. The predominant thinking is that the weakest portion of the FRP system is the glass/coupling agent interface (35,43, 64). This interface is especially weak when water is present. In the dry state, mechanical rupture may occur either at the SiO bond (the glass coupling agent or the coupling agent), the S i c bond (the coupling agent) or the C C bond (the coupling agent, the coupling agent/matrix interface or the matrix itsel0 depending upon the performance of the FRP. Scission occurs predominantly at the S i c bond when induced thermally. This is understandable, since the bond energy ofthe SiO group is 89.3 kcal/mole compared with 57.6 kcal/mole for the S i c bond (6,5).When water is present, however, the situation is quite different. The activation energy of hydrolysis of siloxane was reported to be 22.8 kcal/mole when reacted with a KOH solution and 5 kcal/mole with benzoic acid (66). Similar results were obtained by Matellock (67), who reported a value of 6 kcal/mole for benzoic acid and 23.6 kcal/mole for water. Thus, water hydrolyzes the siloxane bond relatively easily once water reaches the interface, but a question arises whether water can penetrate to the glass surface. A water repellent film may be formed (56). Furthermore, good wet strength retention of silane coupling agent-treated F R P has been attributed to the hydrophobicity of the siloxane bonds formed by the coupling agent (68, 69). This is contrary to the statement by Bascom: “. . . silanes did not significantly improve resin wettability nor did they impart an unusually hydrophobic character to the fiber. However, silane finishes are effective against molecular water penetration by diffusion along the glass resin interface” (70). Also, the results obtained by Laird and Nelson (36) revealed that POLYMER ENGINEERING AND SCIENCE, MID-FEBRUARY, 1978, Vol. 18, No. 2 The Reiiiforcenient Mechanism of Fiber-Glass Reinforced Plastics Under W e t Conditions: A Recieu coupling agents are mainly effective for bond permanerice and not for mechanical strength or wetting. Water has been reported at the glasshesin interface but the mechanism of water penetration into FRP is questioned. McNeil and others (71) propose three mechanisms: transport ( i ) through resin (nearly pressure independent up to 10,000 psi), (ii) through flaws at the surface of FRP, and (iii) along the fiberhesin interface. The rate of penetration along the fiber is generally 100-400 times faster than through the resin. Dielectric measurements using glass laminates (no edge exposed) showed that the penetration through the resin is very slow (72). The penetrating water is believed to cause a hydrolysis reaction of the siloxanes and a debonding at the glasshesin intt'r fiace. Plueddemann (41, 42, 73) suggests that the reformable nature of silanol is understood as a dynamic equilibrium of the coupling agent competing with small penetrant molecules, e.g., water molecules. This mechanism is confirmed by both mechanical property studies (1,74) and a laser Raman study (49). Scola (1) demonstrated reversibility of the mechanical strength of FRP after boiling water (or methanol) followed by evacuation at elevated temperature. Koenig and Shih (49), utilizing laser Raman spectroscopy, observed a reversibility in the intensity of the SiOSi symmetric stretching line which appears at 788 cm-' for the honded coupling agent. The system used was E-glass fibers treated with 2 wt percent vinyltriethoxysilane aqueous solution and dried in air at an elevated temperature. After boiling the fibers in water for two h, this line shifted to 783 cm-' which agrees with t h e position of vinylsilane homopolymer. Similar results were obtained when the samples were placed in a humidity chamber at 38°C with relative humfdity of 100 percent for four months. Subsequent heat treatment at 110°C for three days reproduced the original line at 788 cm-' indicating reversibility of the siloxane bond with hydrolysis. Proper silane treatment of glass fibers improves the dry and wet strength as seen in Table 2. However, the optimum number of chemical bonds at the interface needed to give a lasting strength is not yet known. Monolayer coverage by the coupling agent usually does not give optimum performance. Flexural and compressive strength of E-glass fiber laminates under dry and wet conditions were measured by Johanson et d . (7) with respect to the concentration of a silane treating solution. Their data is plotted in Fig. 5. It is clear from Table 2. Polyester Laminate Strength Data with Various Silane Treatment* Flexural strength, psi DrY Wet 112 (heat clean) Ethyltrichlorosilane Vinyltrichlorosilane Propyltrichlorosilane Allyltrichlorosilane From reference 117 56,000 34,500 72,000 34,500 57,800 34,800 26.00 59,000 26,600 58,400 Retention, percent 62 77 82 77 101 A B .-- 0 - 0 Compressive 0 Dry 0 Wet 0 0 1,OO 2.00 3,OO Concentration 4.00 (wt 5.00 %I Fig. 5 . Flexural und compressilje strength of gluss-jiber reinforced po/!jestcr with respect to the concentrations of silune freuting solution ( u n aqueous .solution of y-rnethucryloxy~irop,yltrirnetlioxysilune). Fig. 5 that the strength of the laminates increased drastically within a very small concentration range from zero to 0.01 wt percent. According to their study using a radioisotope labelled silane coupling agent, the lowest concentration of the silane solution studied (0.01 wt percent) was sufficient to yield a monolayer of the silane monomer on the E-glass fiber surface. Nonetheless, monolayer silane coverage did not yield the highest strength but a maximum appeared at higher concentrations for both flexural and compressive strength. This phenomenon may be attributed to an imperfect availability of the coupling agent due to the surface geometry or other foreign materials. It is interesting to notice that the optimum concentration for the two types of measurement is dfierent. Chamberlain et al. present a different view (80). A Grignard reagent having the same organofunctionality as the silane coupling agent was chemically reacted with the fluorinated glass surface. The mechanical performance of epoxy laminates was compared with either a modification of 5 percent of the glass surface by a Grignard reagent or a silane coupling agent applied from aqueous solution. A higher extent of Grignard modification lead to inferior mechanical performance. This fact suggests that a small number of covalent bonds are sufficient to give good mechanical performance. A similar result was obtained by Ahagon (81)using polybutadiene rubber bonded to glass. Glass plates treated with 1wt percent of either ethylsilane or a POLYMER ENGINEERING AND SCIENCE, MID-FEBRUARY, 1978, Vol. 18, No. 2 131 H . lshida a n d ] . L. Koenig 50:50 mixture of vinyl functional silane/ethyl functional silane were coated with crosslinked polybutadiene. The peel strength of the silane-mixture-treated sample under a methanol environment gave nearly the same results as the dry condition. The ethyl functional silanetreated sample gave scattered values ranging from the dry strength value to the theoretically predicted lower limit of Van der Waals adhesion under the presence of methanol. The scattered values were explained by a small amount of chemical reaction by hydrogen extraction between the ethyl group and polybutadiene. This result implies that even a small number of covalent bonds prevents liquids from deteriorating the joint under wet conditions (see Figs. 6 and 7). It is desirable to measure quantitatively the number of chemical bonds on the glass fiber surface in order to elucidate the role of covalent bonds in the strength of FRP. At the present time, an appropriate technique is not available. Nonetheless, the recent advances in infrared and laser Raman spectroscopy provide a potential for these measurements. Choosing a proper model system, it is now possible to study the interfaces quantitatively. Ishida and Koenig (78) applied Fourier transform infrared spectroscopy (FT-IR) to the study of the coupling agenvhigh surface area silica interface. Full range infrared spectrum was disclosed by digitally subtracting the absorbance contribution of the silica as shown in Fig. 8. A peak at 893 cm-' was attributed to the residual SiOH groups of the coupling agent employed. The number of the residual SiOH group per chemical repeat 4 20°C 0-20"C 0-40"C 0 n E 0 \ 0 D* 0' If:. -'- 2O0C 0-200C 0-4 O°C Q 3 n - E ---_ ---_ *_--- Dry 0 J - I4 I I -I 0 -I 2 I I -8 L o g Ro, ( c r n l r n i n ) Fig. 7 . W e t and dry peel strength of crosslinked polybutudiene rubber coated on a glass plate. T h e glass surface was treated w i t h only an ethyl functional silane. unit was calculated from the measured intensity of the 893 cm-' band. This value for the fully dried silica sample was almost zero within the experimental error. Since the amount of the coupling agent was .measured to be less than a monolayer and it was predominantly randomly distributed, they concluded that covalent bonds exist at the coupling agent/silica interface. Qualitative evidence which is shown in Fig. 9 also siupports this conclusion. A silane oligomer treated porous silica showed a disappearance of the surface SiOH groups (970 Y 3 0.;; ----Dry 09' 3 f' h + ?/' , , \ M Q) ,d , -02 1. CAD-0-S1L J ,* 0 1042 J 0 C. K)(YVINYLSILOXANI ON CM-0-SIL I -16 -14 -12 -10 -8 Log Ra, ( c m i m i n ) -6 Fig. 6. Wet and dry peel strength of crosslinked polybutadiene rubber coated on a glass plutc at various peeling rates and temperatures. T h e g1a.s~.surface was treated with a t h y 1 und ethyl functional silane mixture. 132 1400 600 Fig. 8. Fourier transform infrared spectrcr of high surface areo 1800 1000 silica ~Cab-O-Sil)lcinylfiInctioncllsilane s!ystcm. A: Cab-0-Si! treated tcith 1 % b!y w e i g h t ciqueous s o l u t i o n of cin!yltriethoxysilone. B: Cab-0-Sil heut cleaned ut I 5 0 - C f o r srwrnl hours, and C : Polycinylsiloxnne on gl11,s.s .yurfuce rcitli the contrihution of the glass excluded. POLYMER ENGINEERING AND SCIENCE, MID-FEBRUARY, 1978, Vol. 18, No. 2 The Reinforcement Mechanism of Fiber-Glass Reinforced Plastics Under W e t Conditions: A Review ON A. CAB-0-SIL B€#)R€ H U l lR€AlMENl j ' ~. .... .........- . .... c. DIR€RENCC ~ 0-A ~ D 893 1800 1400 lo00 6OOcrn-1 Fig. 9. Fourier transform infrured spectra of high surface areu silica (Cab-0-Sil~lpolyoinylsiloxaneo l i g o m e r s y s t e m . A: Cab-0-Sil coated w i t h polyuinylsiloxane oligomer before heat treatment, B: Sample A wus heated at 150°C f o r 3 0 m i n , und C: Difference spectrum before and after the heat treutment. cm-l) and residual SiOH groups (893 cm-l) of the coupling agent after a thermal treatment. In addition, new bands appeared in the SiOSi group frequency region (1170 and 1080 cm-l). These new bands did not agree with either the coupling agent or the silica in frequency and, therefore, they were assigned to the bands due to the SiOSi linkages at the coupling agent/silica interface. Although laser Raman spectroscopy was successfully applied to the glass fiber/coupling agent system, the Raman effect of the inorganic part o f the coupling agent is undesirably weak; however, the weakness of interference by the bulk glass is advantageous. Therefore, a monolayer of the coupling agent is very difficult to study. On the other hand, resonance Raman spectroscopy may be used because of its unusual enhancement of the peak intensity. Ultraviolet resonance Raman spectroscopy is of particular interest since many of the chemical species exhibit electronic transition in the UV region, which is a requirement of the resonance Raman spectroscopy, while a few synthetic polymers have electronic transitions in the visible region. The specific absorptivity of silanes was studied by Schreiber (84) and the SIC group was reported to he resonance Raman active in the UV region studied. The SiOSi group, the important group for the structural analysis of the coupling agent layer, was unfortunately resonance Raman inactive in the region studied. X-ray photoelectron spectroscopy (ESCA) is capable of studying sinall amounts of surface species (85). This method is, however, insensitive to the intramolecular effects beyond nearest neighbor and is of limited utility for this area. FRP strength (86). The coupling agent should be applied either as triols or possibly silanol rich small oligomers. Condensed siloxanes were reported to be no more useful as coupling agents (87). Silanetriols readily polymerize in aqueous solution (in which the triols are isolated). E v e n freshly hydrolyzed vinyltrimethoxysilane contains 82 percent monomer, 15 percent dimer, and 3 percent trimer. The composition changes to 34 percent monomer, 23 percent dimer, 30 percent trimer and~ 13 percent l s ~ tetramer when the precipitation is initiated (88). The measurement of silanol groups terminated by trimethylsylil groups was achieved by liquid-gas chromatography. On the other hand, silanetriols can be readily studied by laser Raman spectroscopy (89). Vinylsilanetriol and methacryloxypropylsilanetriol give rise to the SiO symmetric stretching mode at 672 and 710 cm-', respectively (as 2 wt percent aqueous solutions). The hydrolysis reactions of vinyltriethoxysilane and y-methacryloxypropyltrimethoxysilane were followed using the above lines as shown in Fig. 10. The concentration of the triols rapidly reached a maximum value. Then it started decreasing slowly with time. A similar result was obtained by gas chromatography (90). Figures 11 and 12 2 I VS-!I,O -I CY CY-' 1410 CM-' 710cu-' THE ROLE OF SILANE COUPLING AGENTS Silane coupling agents are usually applied to the glass surface from aqueous solution. The concentration employed depends upon the nature of the coupling agent. Ordinarily 0.025 to 2 percent hy weight solution of coupling agcnt deposit inorc than a monolayer. Most of the silanes are used as ti-ialkoxysilanes. Differences in the alkoxy group did not lead to marked changes in the 0 30 100 2 00 a00 4 00 TIME,wNs. Fig. 10. Norkulized Ramnn intensities of the SiO symmetric stretching mode of silnnetriols derioed f r o m uinyltriethoxysilune ( u p p e r curces) und y-methucryloxytrimethoxysilane (lower c u r u s ) . Dotted lines represent the intensity change due to the hydro1ysi.s and condensation of t h e silanes. Solid lines .show the intertsity change of the organic fiinctional groups. POLYMER ENGINEERING AND SCIENCE, MID-FEBRUARY, 1978, Vol. 18, No. 2 133 H . lshida a n d ] . L. Koenig a) initial Mixture t w “1 Aicohol and wotcr / 0 C - t 0 0 - - Time b) Portly Reacted Mixture ‘I Hydrolyzed, monomeric c C Q, 0 5 I * W Time Fig. 11. Gus chromatogram.s of a: u silunelulcoho1lu;uter mixture hefore hydrolysis und 11: the mixture ufter hydrolysis. 95 ucid 90 - h’ b Q, c h 80Q, L * 60- Pny‘ cr 0 instability of the silanetriols. Utilizing the combination of laser Raman and Fourier transform infrared spectroscopy, Ishida reported first complete assignments of vibrational modes of vinylsilanetriol in aqueous solution (83), and phenylsilanetriol in aqueous solution and crystalline phenylsilanetriol (83). This combination is particularly advantageous since, in the case of vinyl functional silane, only the trio1 showed an intense Raman line at 672 cm-I and intense infrared doublet at 927 and 848 cm-’. When the vinyl silanetriol was polymerized, no lines with strong intensity were observed in the Raman spectrum while a strong single band appeared at 893 cm-’ in the infrared spectrum. As aresult. structural changes of the adsorbed silanetriols could be followed (78, 91). Unlike short-chain alkyl substituted silane coupling agents, the silanes with the polar groups attached to the y-carbon have distinct properties. Amino functional silanes, especially, decompose almost instantly in water and form very clear solutions over long periods of time even at high concentrations. However, such solutions do not contain triols. Raman spectroscopy revealed that even freshly prepared 10 percent hy weight y-aminopropyltriethyoxysilane aqueous solution s,howed no noticeable SiO symmetric stretching mode indicating almost no triols (119).It probably forms low molecular weight cyclic structures with the amine groups protruding. In order to explain this stability, Plueddemann (88) proposed low molecular weight siloxanes either as having a six membered ring in which the nitrogen atom forms a zwitterion with one of the unreacted silanols, or a five membered ring in which the nitrogen atom is interacting with the silicone atom (see Fig. 1 3 ) . When a large amount of silane containing a long-chain organic group was deposited on the glass surface, a waxy appearance resulted even after curing (92). Wright and Semlyen (93) found that longer-chain organosilanes tended to yield more cyclic oligomer than thosr having short chains. Perhaps, the wax-likc appearance is caused either by cyclic oligomer formation or h y cyclic oligomer deposition on the surface. Our infrared data indicate that E-glass fibers treated with 0.5 wt percrmt y-methacryloxypropyltrimethoxysilane aqueous solution and dried at rooin temperature for about a wet.k still contained unreacted silanols but the amount was very small (91). Time, hours show gas chromatogram and kinetic curves, respectively. Since the triols were very unstable, especially at the temperature employed, the peak due to unhydrolyzed silane was used to trace the extent of hydrolysis. The silane hydrolysis rate was shown to be first order in silane concentration. A s cited above, vibrational spectroscopy is very useful in studying silanetriols and the condensation products. In spite of its usefulness, few attempts to assign vilmtional modes of organosilanetriols had been made until recently due primarily to the 134 There is a correlation between the strength, FRP and the pEi of the silane treating solution. This effect is especially large when an ionic silane is used. Electrokinetic effects at the surfice were suggested to explain this phenomenon (94). Wet strength of FRP with respect to the pH of the silane treating solution is shown in Fig. 1 4 . The elcctrokinetic effect, rather than simple -0 \ / \ H2C-CY2 CH, S i \goN< H 2 or 0, -0-Si- o/ / H2 ,C-CH2 I \+ N-CH2 R2 POLYMER ENGINEERING AND SCIENCE, MID-FEBRUARY, 1978, VoI. 18, No. 2 Tlw Re i 11f o rc e in e 11t 2lec h iTiz 5 iri of F i 1x3 1-42 r i 5 5 Rcz T if0 I-ccd Pla 5 t i 5 UtI rle t W<> t C o t i dz t 1 o ii s A R L'Lze i~ Table 3. Contact Angle Measurements of Silane Treated Glass Plates Wetting liquid Water Formarnide Thiodiglycol Methyleneiodide u-Chloronapthalene WBromonap h t helene Surface tension, CH2=CHSi(OEt); adsorbed from Cyclohexane MEK*' Propanol dynelcm H,,cl, 6,< 0 ,ti\ H,,, 72.8 58.2 54.0 50.8 42.9 44.6 86 78 72 54 38 40 0 40 50 20 34 5 24 40 25 0 0 0 34 10 @id\ or,, 43 27 32 38 20 37 0 0 31 0 NH,(CH,),Si(OEt)l adsorbed from Cyclohexane Water @"I, Or, I O'Kl\ 53 20 36 39 0 0 0 30 38 10 28 0 0 0 19 26 14 14 14 10 Ht,, ' Et = CHICH,. '' MEK = Methyl ethyl ketone electrostatic force Iietwc.en silaiic-modified plustics and mineral siirf;lcrs, ilia!. be important in controlling tlic orientation of t h e coupling agent. The optiinum 1111 of the treating solution ilia!' be predicted for siiiiplc oxide siirfiices from t h e kiiown isoelrctric point of the srii-face. The o p t i m u m conditions for g l a s s filwrs intist lw e\amiiied e~I"rii~ieiit"lly duc' to t h e coiiiplesity of tile composition and t h e thermal history (93). A kno\\.leclgt. of tlic oriclntation o f t h e silane iiiolccules is indispeiisAle when we,t sti-tmgtli is considered. -11tliougli detailed study on tlie relation of thc siloxamc linkagrs lwt\\reeii acljacent silanrl inolcciilrs to \vet strength h;is not I ~ e e nm&. it ma!- I)c, one of the ke!, fkt o r s in the \\Y>t s t r e i i gt li re te i i t ion , Bascoin's approwli (114) to thc sti-uctural :inal!.sis o f silanes tising many techniques iiicludiiig contact aiiglc iiiwsiireiiieiits. iiifriirrd spectroscopy. scanning e l ( v troll iiiicroscopy, m c l c~llilxoiiietr!~ addcd iisc&l kiiow+ edge to this area, The contact u i g k iiie:i\rireiiieiits h \ f x d ;i large hystc'resis m c l soiiie of the data are slio\\.ii in Tnh/v 3 , The ad\.aiiciiig angles ;ire iii~iclilarger than t h c, r w etli i i g iiii g1e s , TIi i s ol )ser\.ati on is significant 1)ccatis? it inc1ic;itt.s that sol\,c)nts tmil!. poncti.atc~silane coiipliiig iigcnt 1ayt.r~.Thcrcfore, he eoiic~~idc.d that a i i open striicttirc exists in tlit, \ icinit!- o f tlitl glass srirf:icc~. NONIONIC SILANE CONTROL POLYMER ENGINEERING AND SCIENCE, MID-FEBRUARY, 1978, VoI. 18, No. 2 135 H . Ishido m i d ] . L. Koenig L). 9 0- e 0N 70- 0 ;c o - gX 50- oio 0 oio oio oio 050 SOLUTION COW~CNTRRITION. IT - 1000 u) % 0 c c > g c X 060 070 SIUNE VTMS I E-GLASS F IOER 800 r .- a 600 _.I E u) c 3 0 L 400 200 I0 o a2 a4 46 0.8 1.0 1.2 1.4 14 CONCENTRATION -4-J- 1.8 20 WTX 4000 3000 2000 1800 1600 c m -I These ol)ser\xtions qqxtreritly suggest the esistencr. of tnultilayers, Miiltilayer adsorption w i s quantitativvly detnonstrated b y iising radioisotope 1al)cllcd silanc. coupling agents I,y Johanson and others (7).Figitre 17 reproduces their results. Under ii proper assumption of the area occiipicd h y thc coupling agent molcciile, o n e can ciilciilate monolayer cqiiivalents, thougli calculated value has a ccrtain uncc,rtainty I,ecausc~c,sact structure of the adsorlwd niolecrilc is not yet kiiowii. Figirre 17 re\-ealed that the iimount of the coupling agents depends on tlw concc,ntrations of the silane treating solutions. Their restilt was also recorifirmed by FT-IH (91) a s show11 in Fig. I N . This o1)scrvation is \ ery important liecause we are iio\v dealing with the interphase its well ;IS the interfiice. LVater attack to the interface, might as well estcnd to thc interphase. It should he pointr.d out that the term “intt,rfke” has l w c n rised synonymously to the term “interpliitsc”.”~ 2 ~ h ethe n interfacial prolwrties are under considcration, this might introduce s o m r ’ con136 POLYMER ENGINEERING AND SCIENCE, MID-FEBRUARY, 1978, Vol 18, No. 2 The Reinforceivienf Jifechariisiri .f Fiber-Glas, Reiriforced Plustics Under Wet Conditions: A Review IMIVINYLSILOYANI ON €-GLASS F l 1 l A. I W I ~w r s ~ n u l ~ l w WlID FOR 24 HIS A1 1.1. IVACUAlID PQIOW. A 1 110' C B . Y ? 6 - - v, 3 I-GLASS F l l i n z v, 4 - a C.A-a, lox 2 - 1800 1400 1000 600 3 c Cm.1 . , , ~ , . ~ . , . , , , . / . . , , , , , , , / , , . , , , . . 100 200 300 4M) SO0 600 0 Fig. 19. Fourier t r a m f o r m infrared spectra of E-glass f i b e r / coupling ugent system. A : E-glossfiher treuted with 1 percent by a e i g h t ciiiyltriethos!/silNneund dried f o r 24 h at room tentperuture w i f h .siiliseyuent cwucucition f o r 30 miit u t 100°C, B: E-gla.us filler heut clcuned (it .500"C f o r 24 la, C : Polyninylsiloxcinc, on the E-glass fiher with the contribution o f t h e g1u.n esclrided. 6 b BOILING WATER EXTRACTION TIME. MIN Fig. 2 1 . Rudiocictioe uniinopropyl functionul silune remuining silica.put (geometric surfuce ureu 3 cm') during hoiling inuter extructioti which .folloreed preliminury rittses in henzene und cold w u ter 011 R o d ~ o o c f t r ~on t y surfore (rou*ii!m~? 1 70.030 , (:oun-rmr 835. ~ , 6C.000 50.000 4 0.090 3C.393 20,000 / 2 0 Fig. 22. A m o u n t of rcidiouctice nmino))rop!/lfiinctionu/ . d u n e reinciitting on poli.shed P!yrex surfuce after extrriction with zcuf e r .(i:Estrciction ut25"C cindb:Extrclctio?t continuedclt1OO"C. lic molecule formation. This result is results derived fi-om contact angle liic~Lsllrcll~cnt I,y Hasco111 (1 14). It should l)c notcd that iu spite of tlie largc. amouiit of tlie coupling agent on the siirfiice, not all reactive sites a r e co\xwd. \\'lien the coupliiig agent \vas extracted by I)oiliiig \vattlr, tlie rate of dcsorption was the largest initially I)rit decreased i y i d l y . A monolayer eqiiivaleiit i . c . n i u i i i r d on the siir1;ice (40, 60). According to Sc1ir;ider. c k s o i y t i o n regions ;wise from physisorl)ed, cl~t~iiiisoi.l)(,(l. aird cliemicall!. reacted coupling agent, rv3p(.cti\ el!.. Sterinaii and Bradley also reportcd the tlifficiilt~.of coniplctely rc,nio\-iiig the coiipling a p i t f r o i i i tlit) gla5s s r i r f a c . ~ (76). E y a i i i p l e s of t h c s e i-atlioi\otopo stiic1it.s are slio\\w i n Fig:.$.21 and 22. Sci-c~rthelrw.t h e w are s o m e indications that the rc.action Iwt\~-ceii tliv coupling agent :inti the glass surf:~cc~ w e sIo\vcr than I)rt\vec,n the coupling agent itself. I,c.c. ( 7 7 )proposed ;I pol>mc.rization nicclranism of thcx c o ~ i - pling agent on the glass surface shown in Fig. 23. Infrared evidence favors his postulation though definitive information could not be obtained (78). A radioisotope study by Schrader and Block (95), using a low-specific-"ctivity aminopropylsilane (APS), determined the amount of the silane on the glass surface after the fiilui-e of Pyrex/coupling agent/epoxy resin adhesive joint under wet conditions. Throughout the entire range of surface coceragc (from one to six monomers per 100 .Ae), halfof the silane remained on the glass surface. Their result is shown in Fig. 2 4 . They speculated that the hydrolytic failure occurred in the coupling agcnt structure hecause otherwise a vertically zigzag tearing mechanism would result in wide vai-iations from sample to sample. Based on this result, and tliv result that half the coupling agent remains after joint fiilure, they posttilated a particular dimer adsorption mechanism. It should be noted, however, that the thickness ofthe coupling agent is negligible compared to the joint a r c x The zigzag traring could occur on the molecular level which would statistically average the resulting amount of the coupling agent on the glass surf:icr. If all the organic groups of tlie coupling agent : ~ r cnot rcxacted with the resin, tliis statistical averaging corild also occur for a sample having less than a Ill onola!~el-. POLYMER ENGINEERING AND SCIENCE, MID-FEBRUARY, 1978, Vol. 18, No. 2 137 c I R'O-St-OR' HO-:t-OH oti h TRIALKOXYSILINES CHIMI- uyp74h STABLE SILAWETRIOLS ? '/, S, ,/GLASS ,,,, SURFACE ,,,, / / YIDRMIhDWDLD I 9 TOTAL RATING HO-51-OH lDVPlYG LVAPWIAlIOh I I 0 I80 I60 0 a 3- - glass f i l ) c ~ s The . sprtctra arc shown in Fig. 26 indicating t h e pi-efei-entinl adsorption of tht. aininc c~atalvst.The r e s t r a i n d layer tlirory assumes that tlic siirface of the glass fiber affects the curing or morpliolog) of the resin surrounding t h e fibers and prodnces thc layvr having an interinediate modulus I)etwecn the glass and resin. The cocfficient of friction theory claims that the important factor of reinforcement niechanisni is the friction bet\veen the fiber a r d matrix rathcr than t h e chr~niical Imiding I)et\veen them. The prcf;wwtial adsorption tlicory and tlic rcstrained layer theory arcs essentially seccoirflicting thcorirs. As mentioncd in thc prt'\'IOUS ' tion, ho\vever, t h e r r is a report which assclrts that thc glass fil)crs iiihi1)it curing of the resin ( 2 3 ) .On the contrary. Plueddcinann (%) and .ilksue ct trl. ( 3 8 )showed that sonic coupling agents iiiiprov? t h r ciiring of tlw r&n. Both results niay occnr depending upon th(3 glassicoupliiig agentiresin system. Participation o f ii coupling agent to thr curing oftlit. resin is &wonstrated I)\- FT-IR. A sni;i11 E-glass mat treated n i t h inyltriW a v r n u m b e r ( cm") 300020001500 70 0 1100 900 10 0 a 6 0 2 0 too 6 0 2 0 138 POLYMER ENGINEERING AND SCIENCE, MID-FEBRUARY, 1978, Vol. 18, No. 2 The Reinforcement Mechanism of Fiber-Glass Reinforced Plastics Under Wet Conditions: A Review methoxysilane was impregnated in a polyester resin. Spectra of the composite and the polyester resin sanipled nearby the composite are shown in Fig.23. Difference spectrum shows higher extent of curing in the composite system. Chemical bonding between the coupling agent and the matrix seems well established (81, 97, 104-111). Such bonding is necessary to obtain a high performance of FRP (97). Bjorksten and Yaeger (30) proposed a chemical reaction between vinylsilane and polyester resin through the vinyl group. Erickson et al. (31), on the other hand, proposed either transesterification or esterification with a terminal C=O group or OH group. However, the evidence was difficult to obtain for the vinylsilane and styrene (34). Vanderbilt reported that the vinyl group of the CH,==CH--Si= structure polymerized with difficultv (112). The C=C group of y-inethacryloxypropyltrimethoxysilanehad higher reactivity to styrene or acrylate than the above vinylsilane and copolymerized completely (10.5). While polyester resins, phenols. and thiols copolymerized by a chain transfer mechanism, epoxy and peroxy groups copolymerize by means of a bond scission mechanism, and vinyl and acryl groups copolymerize in the usual manner (107). Spectroscopic evidence as shown in Fig. 28 was obtained by laser Raman spectroscopy on chemical reaction between methacryl silane and styrene monomer (113). The styrene monomer was polymerized on the methacryl silane-treated glass fibers. The styrene spectrum of this sample was identical to t h a t of homo pol y in er , But the carbony1 stretching frequency at 1718 c n - ' of the unreacted silane shifted to 1702 c1n-l after the polyinerization. These results indicate that st!.rcne w a s homopolymerized though grafted to the silane at the end of the chairi. Furthermore, neither methacry1 silane nor vinyl silane react with polyester resin if the resin coritains no styrene monomer. On the contrary, thcx mcthacryl functional silanc was reported B . POLYESTER 0.11% A. 3n JL Jr PS-GF B. r' n 1702 C. 1718 PS-ME S-GF I\ D. I600 I600 1400 CM-' uf the g1as.s filierlmutrix interfuce. A: monomer, B : Untreuted E-glass-filier coiited with polystyrene, C : E-glass ,fiber trecited with y-nietkucryloxypropyltriniethoxysilane. Styrene monomer i(;mpolymerized on thc g/(i.r.s surfcice, und D: E-g/n.r.c.fiber trecitecl with y-metlauer!y/oi~ypr~~~J!/ltrimethox!/silnnc. Fig. 28. Rumuri spctrci St!yrene to copolymerize with styrene while the vinyl functional silane tended to terminate the styrene polymer chain, i . e . , graft ( 8 7 , 118). Furthermore, Plueddemann suggested the possibility of chemical reaction between metliacryl functional silane and unsaturated polyester resin without styrene monomer (118). Chemical reaction between silane coupling agents and a matrix was also demonstrated hy FT-IR (119). High surface area porous silica was treated with 1 wt percent vinyltrimethoxysilane aqueous solutions. Then the silica was mixed with styrene monomer and 1 m7t percent methylethylketoneperoxide ( M E K P ) and heated for 3 h in air at 75°C. After being washed with sufficient amount of carbon disulfide, the infrared spectrum was compared with the silica sample physisorbed by polystyrene with sulxequent carbon disulfide wash. Difference spectrum shown in F i g . 29 shows t h e presence of polystyrene on the silica surface (e. g., 699 cm-l) and disappearance of the vinyl group (e.g., 1411 cm ) . Unlike thermosetting plastics, thermoplastics usually have no reactivc groups. Nonetheless, silane treatment of glass fibers improves mechanical performance. POLYMER ENGINEERING AND SCIENCE, MID-FEBRUARY, 1978, Vol. 18, No. 2 139 H . lshidu and J . L. Koenig 0) CAB-0-Sll TREATED WITH 1 W l % VTMS M. SOL. A. 0 A J c A 0 A t t .- 0.096 8 0 I- E u) c 0 L I- $ 1 698 1452 c. I A-B 800 16 X Fig. 29. Fourier trunsform infrnred apectru o f h i g h surfuce ureu ~ silicci (Cab-O-Sil)lpolystyrene q s t e m . A: Cab-0-Sil w a treated with 1 percent b!y weight oinyltl-imethosysilune and mixed with styrene monomer. The mixture was polymerized at 75°C w i t h 1 percent by weight methylethylketoneperoxide (MEKPJ. Then the mixture was dissolved and washed w i t h u sufficient umount c$ curbon disulfide, B : Same (1s A except f o r poly,styrene Z G U S physisorhed und uushed b y curbon disulfide, and C : Dqference spectrum. According to Plueddemann (108), the requirements for silanes to function properly as coupling agents for fiberglass reinforced thermoplastics (FRTP) are: (i) the silanes must be thermally stable at the maximum temperature encountered in molding (no decomposition), and (ii) the silanes must be reactive with the resins under molding conditions. A chain transfer mechanism between polystyrene and alkylsilane was proposed by Sterman and Marsden (109). The temperature dependence of the strength of FRTP molded at 200°F (93.3"C) showed that all silanes yield lower strengths than heatcleaned glass. All silanes were better than the control at 500°F (260°C) molding. which implied that a chemical reaction had taken place. Atkin and others (111)employing infrared spectroscopy give indirect evidence of a chemical reaction between polyethylene and the hydrolyzate of vinyltriethyoxysilane. A mixture was ground in a ball mill and extruded at 180°C. The polyethylene was then extracted from the mixture with boiling xylol until the control specimen was completely dissolved. The infrared spectrum shown in Fig. 30 revealed polyethylene residue in the silane indicating that chemical bonds exist. Aside from the chemical reaction at the coupling agent/matrix interface, there is a special effect of solid particles. It is known that solid inclusions affect the morphology of matrix, whether crystalline, amorphous or crosslinked polymers. A number of investigations have been made of the supermolecular structure of the matrix at the interphase. On this subject matter, readers may refer to excellent books by Manson and Sperling (120) with emphasis on mechanical properties and h y Lipatov (121) concerned with the molecular structure of the interphase. Although most of the researchers studied particulate filled polymers under dry conditions, the results are still useful for the hydrothermal degradation of FRP. Since the degradation is a result of 140 700 cm-' Fig. 30. Infrared spectru of polyoinylsiloxanelpol~~ethylene SYStem. u: Polyethylene, b: Polycinylsiloxune, and c: Polyethylene and polyvinylsiloxane mixture wus ground by Elull mill. The mixture wus extruded a t 1NO"Cfollowed b y boiling xylol extraction. water penetration, the morphology of the interphase may be of great importance. Thermal transition temperatures of particulate filled polymers were studied by many researchers (122-149). Their results are summarized in Tables 4a and 4 b , including the types of matrix and filler, filler contents, glass transition shift (AT,) caused by fillers and techniques used for the T , measurements. The tables reveal specificity of the AT, on filler/matrix system, yet in general the T , increases upon introduction of fillers. Since the T , change is the consequence of filledmatrix interaction, the higher the total surface area of the filler in the matrix, the larger the ATg. However, this relationship is not Straightforward, especially when the filler size approaches the size of the matrix molecules. Particle size, shape, nature of surface and filler content affect the size and extent of agglomerate formation, which causes heterogeneous filler distribution. Therefore, the interphases overlap. Surface modification is one of the standard techniques to change the solid surface/matrix interaction. It is interesting to note that the surface treatment of the high surface area silica by a silane coupling agent causes no shift in TSofpolystyrene while the same filler content showed AT, = +20"C when the surface is untreated. This may be due to the interaction between the benzene ring and the surface silanols. However, the activation enthalpy of segmental motion is rather insensitive to the filler content whereby the entropy shows marked change (12). Thus Lipatov postulated that the nature of the interface is independent of the chemical nature of the surface unless there is a specific interaction hetween the filler surface and the matrix. The increase of the T,, for the filled polymer suggests that the motion ofthe backbone chain is restrictedby the solid surface. This restriction decreases the number of possible conformations. The higher sensitivity of the cntropy term to the filler contents stated previously supports this statement (121). Consequently, restricted polymer chains form a loosely packed layer near the filler surhce. It suggests that the side chain motion in the loosely packed layer is more flexible, though the main chain motion is still restricted. This is in agreement POLYMER ENGINEERING AND SCIENCE, MID-FEBRUARY, 1978, Vol. 18, No. 2 The Reinforcement Mechanism of Fiber-Glass Reinforced Plustics Under W e t Conditions: A Recieu: Table 4a. Effect of Fillers to the Glass Transition Temperature (T,) of Epoxy Resin Literature no. Matrix Filler content Filler 129 EPOXY TiO, (0.2 p m ) 124 128 EPOXY EPOXY TiO, (0.2 p m) AI,O,, (0.05pm) AI,O, (0.3pm) 144 EPOXY 136 EPOXY Glass beads (soda lime: 44v) GIass beads (soda lime) 5-10 p m 10-20 prn 30-40 prn 75-90 prn 146 Quartz (0.4 d i g ) EPOXY (diglycidylether type) (bisphenol A type) T,, "C 10 wt% 20 wt% 30 wt% 40 wt% 12 vol% 1.0 vol% 1.7 ~ 0 1 % 3.9 vol% 0.7 ~ 0 1 % 1.o vol% 2.0 vol% 3.8 ~ 0 1 % 0 30 ~ 0 1 % 30 ~ 0 1 % +2 +5 +7 +10 0 -2 +2 -3 +3 +3 +2 +4 -16 +6 -11 26 ~ 0 1 % 10 vol% 41 Vol% 10 vol% 40 ~ 0 1 % 10 vol% 38 ~ 0 1 % +2 +2 +3 -3 +4 +1 +3 0.05 pbv 0.172 pbv 0.328 pbv 0.05 pbv 0.16 pbv 0.31 pbv +6.5 +13 +16 +3.4 +8 +10.8 Technique Condition Torsion pendulum Dilatometry Torsion pendu Iu m Vibron: 110 Hz 4.64 wt% water dry 2.83 wt% water Dilatometry Table 4b. Effect of Fillers to the Glass Transition Temperature (T,) of Thermoplastics ~~ Literature no. Polystyrene 143 Poly(ethy1enepropylene) Polyethylene glycol Poly(butadienestyrene) 143 135 Filler Matrix 143 Filler content Silica (200 mVg) 41 VOI% Carbon black (80 m'ig) (8 m'ig) 123 Poly(viny1 chloridevinyl acetate) (87% vinyl chloride) TiO, (0.22 Fm) Abbreviations: wt% Polyvinyl acetate = per cent by weight; voI% TiO, (0.2 p n ) = per cent by volume; pbv Technique 0 Torsion pendulum (heating rate 1"Cim in) + 20 31 ~ 0 1 % 50 phr 100 phr 50 phr 100 phr 105 phr 105 phr 3.38 wt% 8.86 wt% + 32 +18 +1 +2.5 +5.8 +6.7 +0.1 +4.9 -4 -15 Dilatometry Dilatometry - 29 12 vol% = ~~ AT,, "C 41 ~ 0 1 % 31 VOI% 13.77 17.90 124 ~ 0 Condition Surface modification by (CH,),SiCI, Untreated Untreated Untreated Not vulcanized Not vulcanized Vulcanized Vulcanized Not vulcanized Vulcanized DueAo specific interaction between TiO, and acetate T, disappeared A new peak between T, and p-transition Dilatornetry parts per volume; and phr = parts per hundred (by weight). with the N M R study of filled polymethylmethacrylate where the apparent activation energy of the a-methyl group relaxation was decreased by fillers (131). The existence of the rarefied interphase is also supported by the density measurements (131, 146, 150-152). F i g tire 31 show75 the density profile of un epoxy resin filled with ground quartz with respect to the distance from the filler surface. This measurement was done by an etching technique and the density difference was assumed to be proportional to the etching depth. Up to 0.1-0.2 p m , the density increased gradually and approached a constant. In other words, the density of the interphase is lower than the bulk and shows a density gradation. The effect of heat treatment on the density of fiber-glass reinforced POLYMER ENGINEERING AND SCIENCE, MID-FEBRUARY, 1978, Vol. 18, No. 2 141 H . lshida und J . L. Koenig & I- 3 2 . I I 0 0 4 8 12 16 F i g . 31. Density profile c!f'epox~/resin icith increasing distance R,from the filler p r t i c l e surfme. epoxy was studied by means of the luminescence spectra produced by anthracene used a s a "molecular probe" (151). Thc result showed that the interphase can be densified and even the density difference can lie eliminated with proper heat treatment. Considerations of density may be very important when water susceptihility is concerned. A loosely packed layer would lie expected to take up more moisture than the bulk. Studies by Lipatov et al. (141, 153)utilizing gas chromatography with polymer coated solid particles (glass and teflon) as a column showed that vapor retention was increased by these looscly packed surface layers. On the other hand, vapor sorption study by Kwei and Kumins showed reduction of the sorption of organic vapors at low relative pressures. They postulated that the sorptive properties of the interphase are analogous to those of glassy polymers (124). The ahove discussions can lw summarized as follows. Due to the fillerhatrix interaction, the possible number ofconformations of polymer chain is restricted, resulting in loosely packed layers around the filler particles. The nature of this special layer, interphase, is rather insensitive to thtx nature of the filler surface when there is no specific interaction at the filler/ matrix interface. However, introduction of chemical interaction at the interface affects the morphology of the interphase. The thickness of the interphase, therefore, varies depending upon the filler/matrix system. Rut, in many cases, it is reported in the range between 200 A and 20000 A (23, 24). the hydrolysis reaction of the polyester resin and water penetration by tensile stress. Compressive stress, on the other hand, has an opposite effect on water penetration (160). The higher the compressive stress, the smaller the amount of water penetration. Thus, restrained layers around glass fibers, if there are any, can prevent water penetration as a vapor, rather than as a liquid (161). Ashbee et ul. (162) reported that thermosetting resins like polyesters first swelled and then shrunk due to leaching of so1ul)le materials and continued polymerization through residual reactive groups. A water immersion test of polyester resin plate at 80°C for 5000 h followed the same process described above for the first few thousand hours. Then, the weight of the specimen started increasing again. While leaching and polymerization were taking place, hydrolyzable linkages of polyester resin were attacked by water, and the resulting terminal groups became the driving force of further water penetration (163).Thc formation of O H sites as a result of hydrolytic attack was confirmed spectroscopically (113).The C--0 bonds in the crosslinked structure were attacked by water molecules and formed COOH and C O H groups-which are highly hydrophilic. Raman spectra of the polyester resin before and aftcr hydrolysis are shown in Fig. 32 where a new line appears at 1106 c x - ' due to hydrolytic attack. CONCLUSIONS As a resnlt of urgent needs for a water resistant material with high specific strength, FRP technology has made great advances. Following the technology, phenomenological observations had heen made arid theories of water action proposed. Owing to the extremely small relative amount of the materials that constitutes the interfaces, studies o n compositc systems on the molecular level are far behind phenomenological studies. Recent advances in spectroscopy. however, provide a high sensitivity and selectivity. It ma)- no\\. thus be possible to study these difficult regions. 1030 1000 nn 863 ?52 MATRIX Mechanical properties of thermoplastics in liquid media under stressed condition were extensively studied by Okuda et al. (154-158) using creep, stress relaxation, and fatigue testing. Almost no literature is availalile on the mechanical properties of thermosetting plastic in liquids or in media other than air. Water, such as humid air with relative humidity about 70 percent, has a marked effect on short term creep strength of unsaturated polyester resins under stressed conditions at 40 and 8WC, but very little effect at 20°C (159). Nevertheless, there are no noticeable changes in the Raman spcctra of the polyester resin for a composite system exposed to the air at 38°C with 100 percent relative humidity for one month (113).This discrepancy can he explained by inechanochemical enhancement of 142 POLYMER ENGINEERING AND SCIENCE, MID-FEBRUARY, 1978, Vol. 18, No. 2 The Reinforcement Mechanism of Fiber-Glass Reinforced Plastics Under W e t Conditions: A Reciew Reinforcement through chemical bonding at both interfaces seems to he well established. In the future, the quantitative determination of the relationship of chemical bonds to the strength of an FRP should develop. To this end, studies based on macroscopic and microscopic viewpoints must be correlated. REFERENCES 1. D . A. 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