TM
HIGH-VOLTAGE B-STAGE COILS
TM
HIGH-VOLTAGE B-STAGE COILS
Stator and Rotor Coils Since 1917
TM
HIGH-VOLTAGE B-STAGE COILS
PACK MORE POWER AND RELIABILITY
INTO YOUR AC STATOR REWIND
COIL ENGINEERING
AND DESIGN
• Fully-staffed Engineering Department
• CAD-CAM reverse engineering
• Insulation systems for any environment
• In-house high-voltage test lab
• In-house pattern-making capabilities
• Coil database with over 100,000 design
configurations (including Allis Chalmers)
All IntegraCoilTM B-stage coil design
B-STAGE COILS
HIGH-VOLTAGE
configurations meet or
exceed:
IntegraCoilTM represents the state-of-the-art
IntegraCoil offers increased power density,
in B-stage coils up to 15 kV. These coils
reliability and efficiency, making them
combine industry-leading magnet wire and
well-suited for highly engineered applica-
insulating materials with advanced technolo-
tions and upgrades for older motor or
gies—precision automated manufacturing,
generator designs. To pack more power
automatic turn taping and digitally controlled
and reliability into your AC stator rewinds,
coil forming—for significant improvements in
TM
contact Penn Coil at 412.675.2010.
dielectric and thermal performance.
• IEEE-522 Standards
• IEEE-286 Standards
• ANSI-C-50-10 Standards
• ANSI-C-50-26 Standards
• IEEE-1043 voltage endurance test
Improved corona guard conductive tapes increase surface contact
of coil with stator slot, minimizing partial discharge occurrence, to
extend insulation system life cycle and motor service life.
CROSS SECTION
Copper Strand
Improved armor tapes on coil arms for
greater flexibility and ease of installation.
Strand Insulation
Mica Turn Tape
Resin Rich Mica Ground Wall Tape
IntegraSeal™
Resin Rich B-Stage Coils (up to 15kV)
Conductive Tape
Stress Grading Tape
Armor Tape
Enhanced grading tapes applied outside slot region of coil reduce voltage stresses that
can lead to premature coil failures. This protects corona guard system and ensures
uniform transition of insulation system, to extend its life cycle and motor service life.
www.penncoil.com • 412.675.2010
Environmental controls for
optimum materials performance
The precision and QA of the
industry’s fastest taping process
Precise coil duplication, including
replacement units
HydroCoils are manufactured in our stateof-the-art, environmentally-controlled
clean room, using our automated taping
process and CNC coil forming machine to
ensure uniform tape application and precise
duplication of coil geometry.
Our automated taping process uses stored coil data to produce uniform tape application with electronically controlled tension and overlap. Our extensive
database stores your coil data and ensures that
future replacement coils are a precise match.
The digitally-controlled hydraulic coil
forming machine ensures precise duplication
of coil geometry, including replacement
units manufactured at a later date, while
eliminating coil stresses associated with
conventional spreading operations.
Deep inventories for fast turn times
and 24/7 emergency delivery
Separate press stages for improved
performance and reliability
Documented testing to meet every
standard—including yours
We maintain a 200,000 lb. inventory of magnet wire, plus a wire insulating mill for quick
turns on glass, mica and Kapton strand insulation. We also have an extensive inventory of
high-voltage coils for motors and generators
made by the leading OEMs— available for
emergency delivery on a 24/7 basis.
An inside pressing operation consolidates the
B-stage coil slot section before going to the
automated forming machine. After the coils
complete final hand-taping operations, they
move to an outside press to complete the consolidation of the slot region, ensuring a proper
fit in the stator. This improves durability,
stress resistance and dielectric performance.
Every IntegraCoil meets or exceeds independent third-party standards, including the
IEEE-1043 voltage endurance life test, IEEE
Standards 522 and 286, ANSI Standards
C-50-10 to C-50-26, and is certified to ISO
Standard 9001:2008 with Design.
www.penncoil.com • 412.675.2010
Penn Coil at a Glance
About Penn Coil
Certified to ISO 9001:2008
With Design
Founded in 1917, Penn Coil is the country’s oldest and most
Made in the USA for fast delivery
experienced manufacturer of high-voltage stator coils, up to
15 kV, as well as rotor, armature, field coils, and brake, magnet
and specialty coils. Penn Coil has extensive engineering and
Environmentally controlled, state-ofthe-art coil manufacturing clean room
manufacturing experience with all major OEM coil designs plus
Fully staffed Design Engineering
Department
configurations (including Allis Chalmers prints). Penn Coil
Technically-savvy customer support
Over 100,000 coil designs on file
an engineering form coil database with over 100,000 design
technicians specialize in B-stage hard cell technology for large
motor and generator rewinds.
To learn more, call 412.675.2010 to talk to your Penn Coil
sales representative or visit us at www.penncoil.com.
200,000 lb. inventory of magnet wire
73,000 sq. ft. facility
Coil manufacturing to 15 kV
Specializing in
B-stage coils up to 15 kV
Hydro generator coils
Armature coils
Stator coils
Rotor coils
Field coils
Interpole coils
Brake coils
Magnet coils
Custom and Specialty coils
1000 Ohio Avenue • Glassport, PA 15045
412.675.2010 • www.penncoil.com
©2014 Penn Coil • 6/14