Guide to Access Cover Selection Guide to Access Cover Selection ejco.com 057 91 23100 Guide to Access Cover Selection EJ are Ireland’s leading supplier of Infrastructure Access solutions. Our European foundry, accredited to ISO 9001, ISO 14001 and OHSAS 18001 management systems. EJ have the most comprehensive range of manhole covers and drainage gratings on the market and we excel at serving our customers. Our Sales personnel are always on hand to assist you, with excellent product knowledge, working with you to offer solutions tailored to your needs. EJ products are manufactured in best in class facilities and we hold over 1,000 tons of stock at our Birr facility, ensuring you of a ready supply of product at all times. We can deliver to you anywhere in Ireland. Daily deliveries nationwide from our Birr facility. ejco.com 057 91 23100 Guide to Access Cover Selection Load Classification and Product Markings in EN124 EN 124 divides Manhole Covers and Drainage Gratings into 6 classes as follows : A15, B125, C250, D400, E600 and F900. The classification denotes the test load expressed in kN. Please note EN124 is the minimum performance specification, of there is any doubt, a higher category cover and frame should be selected. Contact our Sales Team on 057 91 23100 for assistance on product selection. Group 1 A15 0.2m 0.5m max max 0.5m 0.2m max max G ro u p 1 G ro u p 2 Group 3 Group 4 G ro u p 3 G ro u p 2 A15 B1 2 5 C2 5 0 D400 C2 5 0 B1 2 5 G ro u p 1 A15 GROUP 1 GROUP 2 GROUP 3 GROUP 4 GROUP 5 GROUP 6 MINIMUM CLASS A15 MINIMUM CLASS B125 MINIMUM CLASS C250 MINIMUM CLASS D400 MINIMUM CLASS E600 CLASS F900 Areas which can only be used by pedestrians and pedal cyclists. Footways, pedestrian and comparable areas, car parks or car parking decks. For gully tops installed in the area of kerbside channels of roads which when measured from the kerb edge, extend a maximum of 0,5m into the carriageway and a maximum of 0,2m into the footway. Carriageways of roads (including pedestrian streets), hard shoulders and parking areas, for all types of road vehicles. Areas imposing high wheel loads, e.g. docks, aircraft pavements. Areas imposing particularly high wheel loads, e.g. aircraft pavements. In order for products to comply with EN124 and to be third party certified the following markings must appear on the products. 1 Identification of manufacturer and production site 3 2 Reference of standard 1 2 4 3 Mark of third party certification body 4 Load class ejco.com 057 91 23100 Guide to Access Cover Selection Global expertise. Local understanding. Specifications for manhole covers and gratings in Ireland’s infrastructure are determined by the National Roads Authority (NRA) and local authority requirements. Reference is made to the European standard EN124 as well as guideline documents such as the Highways Agency’s Design Manual for Roads and Bridges - Chamber Tops and Gully Tops for Road Drainage and Services: Installation and Maintenance HA104. This Advice Note sets out procedures and defines materials which will provide the best possible performance of manhole cover and gully grating installations in trunk roads and motorways. Its recommendations may be applied to other roads and traffic conditions, as appropriate. General requirements in Ireland NRA – Series NG500 section 507 Safety precautions require that chamber covers have a minimum opening of 600x750mm where personnel may be required to enter completely. In carriageways, hard shoulders and verges chamber covers, frames and gratings should be a minimum of class D400. For further guidance see HA104. HA104 – Advice Note The minimum classification for all chamber tops and gully tops installed in areas of trunk roads and motorways that are likely to be subject to traffic, either directly or indirectly, shall be D400 of BS EN 124. The installation of higher category covers and frames such as E600 should be considered in applications here the chamber is located in the wheel path of a motorway, trunk road or other road carrying over 1,500 commercial vehicles per day in each direction. Such proposals should be discussed with the overseeing organisation. It should be noted that EN 124 is a minimum performance specification and if there is any doubt, a higher category cover and frame should be selected. Directions for Management and control of roadworks Cork City Council. Directions for Management and control of roadworks Dublin City Council. All manhole covers and frames shall be Class D400 to EN124, 150mm deep frame for roads and 100mm deep frame for footways and green areas. They shall be non rock design, have closed keyways, be manufactured from ductile iron or similar approved material and have 600*600mm or 600mm dia opening. Note: Dublin City Council require 600mm diameter opening in a square frame. Greater Dublin Regional Code of Practice for Drainage works. This applies to Wicklow, Meath, Kildare, Fingal, Dun Laoghaire Rathdown County Councils and Dublin City Council. All manhole covers and frames shall comply with EN124, Class D400 (or E600 for heavily trafficked main roads). Manhole covers with paving brick inserts are not accepted on the public drainage system. Specific details for covers shall be agreed with the Local Authority. Generally frames shall be square, with a circular insert of 600mm diameter and a minimum depth of 100mm. Heavily trafficked roads will require a 150mm deep frame. ejco.com 057 91 23100 Guide to Access Cover Selection We create exceptional solutions. From the site survey stage through to the design, installation and maintenance of your product, EJ are committed to working with you offering custom built solutions that meet the highest standards in the world. Correct product selection When selecting manhole covers and gully gratings factors such as public safety, durability and performance will dictate the type of product that should be specified. Our aim as market leader is to educate and impart knowledge to you the specifier/end user about the importance of correctly specifying products that will perform to your expectations. EJ aims to remove the hassle from your product selection process. Please consult with us to select a product from our wide range. Our expertise gained through in- house research and on -road testing allow us create the best access solutions available on the market. Features such as the elastomer cushioning support, the ribbing of the cover and the thickness of the frames enable our access covers and frames withstand the most intense traffic loads. Quality and consistency are synonymous with EJ products which are endorsed with a 3rd Party certification mark, ensuring you receive independent assurance that our product meets the relevant standards for Manhole Covers and Gully Gratings. “ For safety critical products such as manhole tops and gully tops, your decisions cannot be taken lightly. You are responsible for the whole life performance of an installation, which in turn will influence on-going public safety. When you specify something as important as this, you have only one chance to get it right” BSI Certification Scheme ejco.com 057 91 23100 Guide to Access Cover Selection Circular Covers - EN124 D400 Features How to specify product MAESTRO New BRIO Added features product code reference clear opening (mm) overall dimensions (mm) height (mm) Ø600 Ø850 100 532186 01 BRIO ROUND PKSR Ø600 532189 01 BRIO SQUARE PKSC Ø600 Ø850 100 850 x 850 100 532275 BRIO ROUND LKD PKSRL Ø600 Ø850 532278 BRIO SQUARE LKD PKSCL Ø600 850 x 850 100 Hinged ductile iron cover and frame 546112 01 MAESTRO PKSR Slam lock system- 3 flexible ductile bars secure the cover in place Double wall frame for increased rigidity and to take the most intense traffic related stress Safety blocking of the cover which prevents it from accidently closing when in the open position Continuous polypro EPDM cushioning insert, fixed to the cover Anti - theft captive hinge facility Odour sealed and water resistant Hinged ductile iron cover and frame Retractable handle - facilitates the opening and closing of the cover Double wall frame for increased rigidity limiting damage from traffic stresses Safety blocking of the cover which prevents it from accidently closing when in the open position Neoprene gasket to minimise noise 100 New Anti - theft captive hinge facility Option: Available in Ø700 clear opening TWINO OPTO Hinged ductile iron cover and frame Slam lock system Safety blocking of the cover which prevents it from accidently closing when in the open position Neoprene gasket to minimise noise Option: Locking bolt 538633 01 TWINO ROUND SR Ø600 Ø850 100 538685 01 TWINO SQUARE SC Ø600 850 x 850 100 Drop in ductile iron cover and frame Neoprene gasket to minimise noise 2 open keyways 526294 Ø600 Ø850 75 OPTO Artistic Cover design Customise any of our access covers with your own logo or Local Authority crest. PKSR = Precaptive hinge, safety block , round frame PKSC = Precaptive hinge, safety block , square frame ejco.com 057 91 23100 Guide to Access Cover Selection Square Covers - EN124 E600 Features How to specify product SCORPION 150 E600 product code 710013 Double triangular covers Non rock covers by means of three 710009 point suspension Covers loosely coupled Closed keyways reference clear opening (mm) overall dimensions (mm) height (mm) SCORPION 600 x 600 830 x 830 150 SCORPION 150 ROUND OPE Ø600 780 x 780 150 SINCLAIR 750 x 600 910 x 760 100 NOROC 600 x 600 850 x 850 100 675 x 675 840 x 840 100 600 x 600 760 x 760 100 Ø600 760 x 760 100 Option: Locking with a M16 bolt Square Covers - EN124 D400 SINCLAIR NOROC SCORPION 100 or 150 HIGH 512467 Double triangular covers Non rock covers by means of three point suspension Covers loosely coupled Closed keyways Ductile iron single cover Non rock by means of V shaped seating Closed keyways 544787 01 SCORPION 675 Double triangular covers Non rock covers by means of three 710080 SCORPION 100 point suspension Covers loosely coupled 710081 SCORPION 100 ROUND OPE Closed keyways Option: Locking with a M16 bolt Round opening Surface Water (SW) and Foul Water (FW) badging available PYTHON 100 or 150 HIGH 532128 Double triangular covers Non rock covers by means of three point suspension Covers loosely coupled Closed keyways Option: Round opening Surface Water (SW) and Foul Water (FW)badging available ejco.com 710019 SCORPION 150 600 x 600 780 x780 150 710020 SCORPION 150 ROUND OPE Ø600 780 x780 150 710011 PYTHON 100 600 x 600 750 x750 100 710034 PYTHON 100 ROUND OPENING Ø600 750 X 750 100 710035 PYTHON 150 750 x750 150 710036 PYTHON 150 ROUND OPENING Ø600 750 x750 150 057 91 23100 600 x 600 Guide to Access Cover Selection Access Covers - EN124 B125 TIGER QUATTRO Features How to specify product product code reference clear opening (mm) overall dimensions (mm) height (mm) Ductile iron circular cover in a square frame BS closed keyways Option: Locking with a M16 bolt 710052 TIGER Ø550 670 x 670 60 710054 TIGER LKD Ø550 670 x 670 60 Ductile iron cover and frame Slide out operation Closed keyways Option: Locking bolt 536146 QUATTRO 700 600 x 600 700 x 700 42 528351 QUATTRO 600 500 x 500 600 x 600 40 522068 QUATTRO 500 400 x 400 500 x 500 40 522066 QUATTRO 400 300 x 300 400 x 400 39 522065 QUATTRO 300 202 x 202 300 x 300 39 544816 01 CHEETAH FH 445 x 280 645 x 480 100 710351 CHEETAH SV 445 x 280 645 x 480 100 544817 01 CHEETAH AV 445 x 280 645 x 480 100 710330 CHEETAH M 445 x 280 645 x 480 100 3823 FH 380 x 230 500 x 350 125 3823 SV 380 x 230 500 x 350 125 3823 ScV 380 x 230 500 x 350 125 3823 AV 380 x 230 500 x 350 125 544920 01 3823 M 380 x 230 500 x 350 125 710300 LEOPARD FH 445 x 275 580 x 410 65 710391 LEOPARD SV 445 x 275 580 x 410 65 710340 LEOPARD AV 445 x 275 580 x 410 65 710320 LEOPARD M 445 x 275 580 x 410 65 163 x 163 247 x 247 100 Waterworks Covers CHEETAH FH, SV, AV, M 3823 FH, SV, ScV, Av, M LEOPARD FH, SV, AV, M SV GRADE A EN124 D400 Ductile iron cover and frame Non rock by means of three point suspension Open keyways Can be badged FH, SV, AV, M or unbadged BS5834 Grade A loading 544918 01 Ductile iron cover and frame Double triangular covers for non rock 544917 01 performance Open keyways 544921 01 Can be badged FH, SV,ScV, AV, M 544919 01 EN124 B125 Ductile iron cover and frame Single drop in cover Open keyways Can be badged FH, SV, AV, M or unbadged BS5834 Grade A loading 544634 01 1616 SV Ductile iron cover and frame Double triangular covers for non rock performance Open keyways ejco.com 057 91 23100 Guide to Access Cover Selection Drainage Gratings - EN124 D400 GD6060A T3 BUFFALO 100 LION 100 Features How to specify product product code reference clear opening (mm) overall dimensions (mm) height (mm) Hinged ductile iron grating and frame Anti - theft captive hinge facility 532252 GD6060A T3 600 X 600 720 X 720 100 End hinged ductile iron 710190 grating and frame 710191 Flat, 3 sided frame Option: Locking , reversible hinge Locking with a M16 bolt BUFFALO 100 430 x 375 525 x 525 100 BUFFALO 100 LKD 430 x 475 525 x 525 100 End hinged ductile iron 710124 grating and frame Flat, 3 sided frame 710125 Option: Locking with a M16 bolt LION 100 360 x 310 510 x 400 100 LION 100 LKD 360 x 310 510 x 400 100 Drainage Gratings - EN124 C250 LION 75 PUMA End hinged ductile iron 710112 grating and frame 710118 Flat, 3 sided frame Option: Locking with a M16 bolt LION 75 360 x 310 510 x 400 75 LION 75 LKD 360 x 310 510 x 400 75 532883 Kerb side hinged ductile iron grating and 532884 frame Dished, 4 sided frame Option: Locking with a M16 bolt PUMA 390 x 316 544 x 470 100 PUMA LKD 390 x 316 544 x 470 100 ejco.com 057 91 23100 Guide to Access Cover Selection ejco.com Americas +1 800 874 4100 EMEA Europe, Middle East and Africa +33 344 08 28 00 Asia-Pacific +61 73216 5000 Registered trademarks Ireland Roscrea Road Birr Co Offaly tel 057 91 23100 fax 057 91 20954 ireland.sales@ejco.com CAVANAGH® NORINCO® TELECOM® SELFLEVEL® ERMATIC® CHILDSAFETY® DEFENSO® ejco.com 057 91 23100 DEFENSO® NORGUSS® CABLECOM® NORLONG® MAXIMO® AQUERA® Guide to Access Cover Selection - February 2015