MAXIMATOR® AIR DRIVEN Liquid Pumps LC SERIES PRESSURES FROM 420 TO 15,000 PSI PPO SERIES PRESSURES FROM 60 TO 14,500 PSI S & S-D SERIES PRESSURES FROM 105 TO 15,000 PSI LO SERIES PRESSURES FROM 165 TO 14,500 PSI GXO SERIES PRESSURES FROM 540 TO 14,500 PSI PP SERIES PRESSURES FROM 60 TO 60,000 PSI L SERIES PRESSURES FROM 165 TO 60,000 PSI L-D SERIES PRESSURES FROM 165 TO 38,425 PSI GX SERIES PRESSURES FROM 540 TO 15,225 PSI PPSF SERIES PRESSURES FROM 60 TO 14,500 PSI LSF SERIES PRESSURES FROM 165 TO 23,200 PSI MAXPRO CUSTOM DESIGNED Power Packs, Pump Skids, Portable Test Carts and Test Benches MAXIMATOR ® Liquid Pumps AIR DRIVEN FROM 60 PSI TO 60,000 PSI Maximator high efficiency pumps are ideal for a broad variety of oil, water and chemical applications. They feature a large air piston joined to a smaller diameter plunger. The pressure ratio is the ratio of these two areas and is the method of determining maximum output pressure. Higher pressures are obtained by using higher pressure ratios. Maximator model numbers reflect the pump’s nominal pressure ratios, while the technical data indicates exact ratios. Maximator hydraulic pumps cycle automatically. The pump stops automatically when the output pressure forces and the air drive forces are equal. The pump restarts with a slight drop in the outlet pressure or an increase in the air drive pressure. FEATURES I I I I I I I I Easy to install and operate Pressure maintained without energy consumption Explosion proof ... no electrical power required Pilot air control for remote operation standard on many models External spool valve for quick maintenance on most models Dry air spool valve option available for severe service applications Chemical service pumps are standard with separation fitting Optional seal materials, port connections, double acting, multiple air heads, single stroke, adjustable stroke, special pumps, just ask! HOW TO SELECT A MAXPRO PUMP Index Page How to Select a MAXPRO Pump 2 Installation and Maintenance 2 Oil or Oil/Water Service LC Series PPO Series S Series S-D Series LO Series GXO Series 3 4-5 6 7 8 9 Water or Oil Service PP Series L Series L-D Series GX Series 10-11 12-14 15 16 Chemical Service PPSF Series LSF Series 17-18 19-20 Accessories Portable Systems 21 1. Consider the type of fluid to be pumped and compatible materials. 2. Know the available minimum plant air pressure. 3. Determine the required outlet pressure. 4. Determine the required flow rate. 5. Feel free to consult your distributor or MAXPRO for application assistance. Flow rates for each pump, at various air drive pressures and outlet pressures, are provided in the catalog. These pumps run very rapidly at no load and slow down as pressure increases. The pump will eventually come to a stop at the “stall” pressure, which is the air drive pressure times the pressure ratio of the pump. At this “stall” point there is no flow and no air consumption. The pump will hold the outlet pressure indefinitely and will only stroke if the outlet pressure drops or the air drive pressure is increased. INSTALLATION AND MAINTENANCE I I I I I I I 22-23 I 2 Maximator pumps can be installed in any position, but vertical is best for longest seal life. All connections to the pump, both liquid (inlet and outlet) and air drive lines, must be run with equal or greater size than the connections to the pump. The maximum recommended height of a pump suction above the fluid level is 10 ft. for LO and L pumps, 7 ft. for S pumps, and 3 ft. for PPO and PP pumps. Operate pump slowly during initial prime. Drive air should be filtered between 5µ and 40µ and have a maximum dewpoint of 50°F. Very wet air will wash out lubricant and cause exhaust icing. Very dry air (dew point below 0°F) will dry out lubricant and cause premature failure of spool o-rings and requires the use of Dry Air Spool option. Pumped liquids should be filtered at 100µ or better, viscosity between 1-100 cst. Pump performance is affected by many operating conditions. Extreme temperatures, pressures, and high duty cycles will increase maintenance frequency. All units are lubricated at the factory with silicone free semi-synthetic grease. After 2-3 months of normal (50% duty) operation, the standard spool seals should be inspected for wear and relubricated. Based on this inspection, future maintenance intervals can be planned and further disassembly and lubrication of other moving seals may be necessary. Optional Dry Air Spool seals require less maintenance. MAXPRO offers complete technical and service support for all Maximator pumps. Customer service is our priority! Thi spr oducti s nol ongeravai l abl e. OIL or OIL/WATER SERVICE PPO PPO pumps are lightweight and rugged making them ideal for portable power packs and are available in eight pressure ratios as listed below. PPO pumps are single acting, single air drive head types. SERIES I PRESSURES FROM 60 TO 14,500 PSI I PILOT VALVE I AIR EXHAUST MUFFLER SPOOL VALVE IN TOP CAP AIR INLET I I AIR CYLINDER WITH PISTON « PUMP HEAD « DISCHARGE SUCTION Anodized aluminum bodies and plungers on the PPO4-PPO12, cast iron bodies on the PPO22-PPO189. Tool steel plungers and polyurethane seals on all. All PPO series pumps are standard with bottom inlet. For a side inlet, add – S to the catalog number. Maximum air drive pressure is 145 psi. PPO pumps require less drive pressure because the pump is driven in both directions with no spring under the piston. This design reduces noise and provides less chance of cavitation. Minimum air drive pressure 15 psi. For air control option ... add – ACM to catalog number. TECHNICAL DATA CATALOG NUMBER MAXIMUM OUTLET PRESSURE PRESSURE RATIO (PSI) PPO4 PPO8 PPO12 PPO22 PPO37 PPO72 PPO111 PPO189 NOTE: 1:4 1:9 1:14 1:29 1:47 1:88 1:133 1:225 DISPL. PER CYCLE (IN.3) 580 1,305 2,030 4,205 6,815 12,760 14,500 14,500 1.86 0.90 0.57 0.28 0.17 0.09 0.06 0.04 CONNECTIONS INLET OUTLET 1 1/2 3/4 1/2 3/4 1/2 3/8 1/4 3/8 1/4 3/8 1/4 3/8 1/4 3/8 1/4 WEIGHT (LBS.) 6 7 Air drive inlet connection on all PPO pumps is 1/4" FNPT. All connections listed are FNPT unless otherwise noted. Maximum allowable oil temperature is 140°F. Air section temperature rating: 0°F to 140°F. DIMENSIONS (inches) — PPO4 - PPO12 CATALOG NUMBER A B C PPO4 1.88 9.06 4.44 PPO8 1.75 8.44 3.88 PPO12 1.75 8.44 3.88 3.31 3.13 1.941 0.31 3.38 0.311 DIA. 1.56 0.69 1.19 AIR INLET 7.001 7.63 LIQUID OUTLET B 0.25 C 1.941 A 2.31 4 3.88 NOTE: 1 LIQUID INLET Mounting hole dimensions. Dimensions are subject to change. Consult factory. PPO DIMENSIONS (inches) PPO22 - PPO189 3.13 3.38 1.56 0.13 1.941 0.31 SERIES 1.19 AIR INLET 8.75 OPTIONAL SIDE INLET PRESSURES FROM 60 TO 14,500 PSI 0.69 6.31 5.681 7.56 0.311 DIA. 0.25 5.38 LIQUID OUTLET 0.31 LIQUID INLET 1.941 3.25 NOTE: 2.68 1 Mounting hole dimensions. Dimensions are subject to change. Consult factory. FLOW CHART — PPO SERIES CATALOG NUMBER PPO4 PPO8 PPO12 PPO22 PPO37 PPO72 PPO111 PPO189 SAMPLE AIR DRIVE PRESSURE (PSI) 0 500 60 90 120 60 90 120 60 90 120 60 90 120 60 90 120 60 90 120 60 90 120 60 90 120 885 905 915 422 430 433 272 275 280 132 136 138 81 83 85 43 44 45 28 29 30 17 17 17 50 50 240 325 160 218 245 110 126 132 74 80 82 42 43 45 27 28 29 15 17 17 OUTLET PRESSURE (PSI) 1000 1500 2000 53 22 82 105 47 68 75 37 41 43 26 27 28 14 17 17 49 85 29 60 70 32 39 42 24 27 28 14 16 16 3000 4000 5000 7500 7 38 12 31 36 16 24 26 12 15 15 15 3 24 33 12 22 25 12 15 15 3 21 2 16 21 9 12 14 10000 12500 60 92 170 69 108 120 63 76 79 39 42 44 26 28 29 14 17 17 FLOW RATE IN CUBIC INCHES PER MINUTE. MAXIMUM AIR CONSUMPTION: 20 SCFM @ 90 PSI (WITH 0 PSI OUTLET). 30 37 56 22 36 39 22 26 27 13 16 16 4 8 16 5 11 13 10 2 9 12 FLOW RATES SHOWN ARE FOR 1-10 CST FLUIDS. 5 OIL or OIL/WATER SERVICE S S pumps are compact and lightweight and are designed for simple installation in both static and portable applications. Available in six pressure ratios, S pumps are ideal for applications demanding fast response times. SERIES I S pumps are single acting, single air drive head types. Cast iron bodies, carbon steel plungers and polyurethane seals. All S pumps are standard with side inlet only. Maximum air drive pressure 145 psi. Minimum air drive pressure 15 psi. For air control option ... add – AC to catalog number. I PRESSURES FROM 105 TO 14,500 PSI I I TOP CAP PILOT VALVE I SPOOL VALVE ON SIDE OF TOP CAP I TECHNICAL DATA AIR CYLINDER WITH PISTON AIR EXHAUST MUFFLER CATALOG NUMBER PRESSURE RATIO MAXIMUM OUTLET PRESSURE (PSI) DISPL. PER CYCLE (IN.3) 1:17 2,465 1.73 3/4 1/2 1.20 0.77 0.49 0.27 0.19 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 S15 PUMP HEAD « S25 S35 S60 S100 S150 « SUCTION DISCHARGE NOTE: 1:25 1:39 1:61 1:108 1:156 3,625 5,655 8,845 14,500 14,500 CONNECTIONS INLET OUTLET WEIGHT (LBS.) 20 Air drive inlet connection on all S pumps is 1/2" FNPT. All connections listed are FNPT unless otherwise noted. Maximum allowable oil temperature is 140°F. Air section temperature rating: 0°F to 140°F. DIMENSIONS (inches) 5.31 0.25 CATALOG NUMBER A B S15 6.63 3.69 S25, S35 6.06 3.00 S60, S100 7.81 4.06 S150 7.81 6.81 3.41 AIR INLET 2.62 8.62 7.81 7.62 3.88 LIQUID INLET LIQUID OUTLET 1.00 3/8 – 16 MOUNTING TAPS (2) B 2.12 NOTE: A Dimensions are subject to change. Consult factory. FLOW CHART — S SERIES CATALOG NUMBER S15 S25 S35 S60 S100 S150 6 SAMPLE AIR DRIVE PRESSURE (PSI) 60 90 60 90 60 90 60 90 60 90 60 90 OUTLET PRESSURE (PSI) 0 555 575 400 410 255 265 162 168 92 95 62 65 500 380 480 330 370 230 250 153 163 89 94 61 64 1000 25 310 175 305 185 228 138 156 86 92 60 63 1500 2000 3000 4000 5000 7500 10000 12500 80 50 165 90 137 76 87 56 61 65 35 108 60 82 53 60 71 43 73 47 57 25 26 63 42 53 36 20 42 27 12 60 205 125 200 120 147 82 89 59 62 FLOW RATE IN CUBIC INCHES PER MINUTE. MAXIMUM AIR CONSUMPTION: 33 SCFM @ 90 PSI (WITH 0 PSI OUTLET). FLOW RATES SHOWN ARE FOR 1-10 CST FLUIDS. S-D S-D pumps are compact and lightweight and are designed for simple installation in both static and portable applications. Available in six pressure ratios, S-D pumps are ideal for high flow applications. The S-D pumps are the double acting version of the S pumps. I S-D pumps are double acting, single air drive head types. I Cast iron bodies, carbon steel plungers and polyurethane seals. I All S-D pumps are standard with side inlets only. I There are two inlets (same side) and two outlets (same side). I Maximum air drive pressure 145 psi. I Minimum air drive pressure 15 psi. I For air control option ... add – ACP to catalog number. I All S-D pumps come with an unregulated pilot port, 1/8" FNPT, in the top cap. This feature provides more accurate pressure control and is an ideal location for control instrumentation. SERIES PRESSURES FROM 105 TO 15,000 PSI AIR INLET PRESSURE RATIO « « PUMP HEAD MAXIMUM OUTLET PRESSURE (PSI) DISPL. PER CYCLE (IN.3) AIR CYLINDER WITH PISTON CONNECTIONS INLETS OUTLETS S15-D S25-D S35-D S60-D 1:16 1:24 1:38 1:60 2,320 3,480 5,510 8,700 3.45 2.39 1.54 0.98 3/4 1/2 1/2 S100-D S250-D 1:107 1:250 14,500 15,000 0.55 0.24 1/2 1/2 1/2 3/8 NOTE: DISCHARGE SUCTION TECHNICAL DATA CATALOG NUMBER PILOT VALVE 1/2 1/2 1/2 1/2 1/2 WEIGHT (LBS.) AIR EXHAUST MUFFLER PUMP HEAD « « 32 SPOOL VALVE ON SIDE OF TOP CAP DISCHARGE SUCTION Air drive inlet connection on all S-D pumps is 1/2" FNPT. All connections listed are FNPT unless otherwise noted. Maximum allowable oil temperature is 140°F. Air section temperature rating: 0°F to 140°F. DIMENSIONS (inches) C 5.31 4.19 3.41 LIQUID OUTLET 1.00 LIQUID INLET AIR INLET CATALOG NUMBER 10.25 7.62 LIQUID INLET LIQUID OUTLET 1.00 3/8 – 16 MOUNTING TAPS (2) B 2.12 NOTE: A A B C S15-D 6.63 3.69 7.88 S25-D, S35-D 6.06 3.00 7.19 S60-D, S100-D, S250-D 7.81 4.06 8.25 Dimensions are subject to change. Consult factory. FLOW CHART — S-D SERIES CATALOG NUMBER S15-D S25-D S35-D S60-D S100-D S250-D SAMPLE AIR DRIVE PRESSURE (PSI) 60 90 60 90 60 90 60 90 60 90 60 90 OUTLET PRESSURE (PSI) 0 1050 1075 715 730 455 465 285 290 160 165 70 72 500 650 900 575 660 405 440 270 285 153 163 69 71 1000 1500 2000 3000 4000 5000 7500 10000 520 280 530 315 400 240 270 147 157 68 70 340 205 345 210 265 141 154 67 69 90 75 280 160 235 130 150 66 68 90 60 185 110 140 63 67 120 80 126 62 66 40 50 111 60 66 60 50 62 38 56 FLOW RATE IN CUBIC INCHES PER MINUTE. MAXIMUM AIR CONSUMPTION: 33 SCFM @ 90 PSI (WITH 0 PSI OUTLET). FLOW RATES SHOWN ARE FOR 1-10 CST FLUIDS. 7 Thi spr oducti s nol ongeravai l abl e. Thi spr oducti s nol ongeravai l abl e. WATER or OIL SERVICE PP PP pumps are compact, lightweight and feature rugged construction. They are SERIES PRESSURES FROM 60 TO 60,000 PSI TOP CAP SPOOL VALVE ON SIDE OF TOP CAP AIR CYLINDER WITH PISTON AIR EXHAUST MUFFLER « PUMP HEAD « SUCTION DISCHARGE available as single acting with either single, double, or triple air drive heads and double acting with single air drive head. I PP4 through PP12 pumps have anodized aluminum bodies and stainless steel plungers. PP22 through PP189 have stainless steel bodies and plungers. All PP pumps have polyurethane seals with Buna-N O-rings standard. I All PP series pumps are standard with a bottom inlet. For a side inlet, add – S to the catalog number, for a hand lever, add – HL. All pumps are side outlet. I Air drive pressure range is 15 – 145 psi. I For air control option ... add – ACM to catalog number. I With the hand lever option, the pump can operate with air or hand lever. I Multiple air heads increase the effective pressure ratio of the pump. This provides higher pressure capabilities using less air pressure to achieve a given outlet pressure. TECHNICAL DATA Single Air Drive Head CATALOG NUMBER PP4 PP8 PP12 PP22 PP37 PP72 PP111 PP189 MAXIMUM OUTLET PRESSURE PRESSURE RATIO (PSI) 1:4 1:9 1:14 1:28 1:46 1:86 1:130 1:220 580 1,305 2,030 4,060 6,670 12,470 15,000 31,900 DISPL. PER CYCLE (IN.3) CONNECTIONS INLET 1.86 0.90 0.57 0.28 0.17 0.09 0.06 0.04 OUTLET 1 1/2 3/4 1/2 3/4 1/2 3/8 1/4 3/8 1/4 3/8 1/4 3/8 1/4 3/8 9/16–18 WEIGHT (LBS.) 7 Single Air Drive Head with Hand Lever CATALOG NUMBER PP22-HL PP37-HL PP72-HL PP111-HL PP189-HL MAXIMUM OUTLET PRESSURE PRESSURE RATIO (PSI) 1:28 1:46 1:86 1:130 1:220 4,060 6,670 12,470 15,000 31,900 DISPL. PER CYCLE (IN.3) 0.28 0.17 0.09 0.06 0.04 CONNECTIONS INLET OUTLET 3/8 1/4 3/8 1/4 3/8 1/4 3/8 1/4 3/8 9/16–18 WEIGHT (LBS.) 9 Double Air Drive Head CATALOG NUMBER PP111-2 PP189-2 MAXIMUM OUTLET PRESSURE PRESSURE RATIO (PSI) 1:260 1:440 36,250 60,000 DISPL. PER CYCLE (IN.3) 0.06 0.04 CONNECTIONS INLET OUTLET 3/8 9/16–18 3/8 9/16–18 WEIGHT (LBS.) 9 Triple Air Drive Head CATALOG NUMBER PP111-3 PP189-3 NOTE: 10 MAXIMUM OUTLET PRESSURE PRESSURE RATIO (PSI) 1:390 1:660 36,250 60,000 DISPL. PER CYCLE (IN.3) 0.06 0.04 CONNECTIONS INLET OUTLET 3/8 9/16–18 3/8 9/16–18 Air drive inlet connection on all PP pumps is 1/4" FNPT. All connections listed are FNPT unless otherwise noted. The 9 /16" –18 is a 1/4" O.D. tubing, high pressure coned and threaded connection. Maximum allowable oil/water temperature is 140°F. Air section temperature rating: 0°F to 140°F. WEIGHT (LBS.) 10 FLOW CHART — PP Series CATALOG NUMBER SAMPLE AIR DRIVE PRESSURE (PSI) 0 500 1500 60 90 120 60 90 120 60 90 120 60 90 120 60 90 120 60 90 120 60 90 120 60 90 120 60 90 120 60 90 120 60 90 120 60 90 120 885 905 915 422 430 433 272 275 280 132 136 138 81 83 85 43 44 45 28 29 30 17 17 17 21 21 22 12 12 13 18 19 19 11 11 11 50 50 240 325 160 218 245 110 126 132 74 80 82 42 43 45 27 28 29 15 17 17 20 21 22 12 12 12 18 19 19 11 11 11 53 22 82 105 47 68 75 37 41 43 26 27 28 14 17 17 20 20 21 12 12 12 18 19 19 11 11 11 PP4 PP8 PP12 PP22 PP37 PP72 PP111 PP189 PP111-2 PP189-2 PP111-3 PP189-3 OUTLET PRESSURE (PSI) 3000 5000 7500 10000 3.13 1.941 A B C PP4 2.12 8.50 4.22 PP8 1.88 8.25 3.94 PP12 1.88 8.25 3.94 40000 30 37 56 22 36 39 20 26 27 13 16 16 20 20 21 11 12 12 17 18 19 10 11 11 15 3 24 33 12 22 25 12 15 15 19 19 20 11 12 12 17 18 19 10 11 11 3 21 2 16 21 9 12 14 16 17 19 10 11 12 15 16 17 10 11 11 55000 4 8 16 5 11 13 15 16 18 10 11 12 14 16 18 9 10 11 3 6 11 9 12 16 7 10 11 10 14 17 9 10 11 4 7 1 7 9 5 1 8 13 6 8 10 5 8 5 FLOW RATES SHOWN ARE FOR 1-10 CST FLUIDS. Single, Double and Triple Air Drive Head PP22 – PP189 DIMENSIONS (inches) Single Air Drive Head CATALOG NUMBER 25000 Above 35,000 psi for intermittent duty only FLOW RATE IN CUBIC INCHES PER MINUTE. MAXIMUM AIR CONSUMPTION FOR “PP” PUMPS: 20 SCFM @ 90 PSI (WITH 0 PSI OUTLET). MAXIMUM AIR CONSUMPTION FOR “PP-2” PUMPS: 30 SCFM @ 90 PSI (WITH 0 PSI OUTLET). MAXIMUM AIR CONSUMPTION FOR “PP-3” PUMPS: 35 SCFM @ 90 PSI (WITH 0 PSI OUTLET). PP4, PP8, PP12 DIMENSIONS (inches) 15000 CATALOG NUMBER 3.13 A PP22 – PP189 2.25 PP111 – 2, – 3 PP189 – 2, – 3 2.94 1.19 0.38 1.941 4.63 4.00 0.38 0.31 0.31 0.63 4.63 4.00 0.62 DOUBLE AIR HEAD (-2) 3.13 9.44 3.13 11.88 8.68 10.00 7.00 7.68 DOUBLE AIR HEAD (-2) 0.75 1.19 AIR INLET 6.691 LIQUID OUTLET 7.31 0.75 B 0.19 0.311 DIA. SINGLE AIR HEAD AIR INLET 7.06 6.311 4.63 5.31 7.75 C 0.19 9.00 LIQUID OUTLET 1.941 3.19 SINGLE AIR HEAD LIQUID INLET 0.311 DIA. A A 4.75 NOTE: 1 1.941 Mounting hole dimensions. Dimensions are subject to change. Consult factory. 2.50 LIQUID INLET 1.56 1.81 4.00 NOTE: 1 Mounting hole dimensions. Dimensions are subject to change. Consult factory. 11 WATER OR OIL SERVICE L L pumps are available as single acting with either a single or SERIES PRESSURES FROM 165 TO 60,000 PSI SPOOL VALVE ON SIDE OF TOP CAP TOP CAP AIR CYLINDER WITH PISTON AIR EXHAUST MUFFLER « PUMP HEAD SUCTION « DISCHARGE TYPICAL L10-VE THROUGH L400-VE PUMPS SPOOL VALVE ON SIDE OF TOP CAP AIR CYLINDER WITH PISTON AIR EXHAUST MUFFLER « « SUCTION DISCHARGE TYPICAL L10-2-VE THROUGH L150-2-VE PUMPS SPOOL VALVE ON SIDE OF TOP CAP AIR EXHAUST MUFFLER DRAIN PORT SEPARATION FITTING 12 « « SUCTION L10-VE L15-VE L25-VE L35-VE L60-VE L100-VE L150-VE L250-VE* L300-VE* L400-VE* L500-S DISCHARGE TYPICAL L250-2-VE THROUGH L400-2-VE PUMPS MAXIMUM OUTLET PRESSURE PRESSURE RATIO (PSI) 1:11 1:16 1:28 1:40 1:63 1:113 1:151 1:265 1:314 1:398 1:591 1,595 2,320 4,060 5,800 9,135 15,000 21,025 38,425 45,530 57,710 60,000 DISPL. PER CYCLE (IN.3) CONNECTIONS (FNPT) INLET OUTLET 1 5.49 3.78 2.15 1.49 0.94 0.54 0.40 0.23 0.20 0.15 0.12 1 1 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 WEIGHT (LBS.) 36 32 1/2 1/2 9/16–18 9/16–18 30 9/16–18 9/16–18 9/16–18 Double Air Drive Head CATALOG NUMBER TOP CAP AIR CYLINDER WITH PISTON PUMP HEAD TECHNICAL DATA Single Air Drive Head CATALOG NUMBER TOP CAP PUMP HEAD double air drive head and double acting with single air drive head. I L series pumps have stainless steel bodies and 17-4 plungers. I All L pumps have UHMWPE (Ultra High Molecular Weight Polyethylene) seals and Viton2 O-rings (-VE), except as noted. I L series pumps come standard with a bottom or side inlet. For side inlet, add – S to catalog number. I Air drive pressure range is 15 – 145 psi unless limited by outlet pressure. I Air drive inlet is 1/2" FNPT. I For air control option ... add – ACP to catalog number. I All L pumps come with an unregulated pilot port, 1/8" FNPT, in the top cap. This feature provides more accurate pressure control and is an ideal location for control instrumentation. I All L pumps are available with a double air drive head. This doubles the pressure ratio of the pump, allowing the use of a lower ratio base pump, to provide higher flow rates. It is also used to achieve a given outlet pressure with less air drive pressure. Add – 2 to the catalog number. L10-2-VE L15-2-VE L25-2-VE L35-2-VE L60-2-VE L100-2-VE* L150-2-VE* L250-2-VE* L300-2-VE* L400-2-VE* L500-2-S NOTE: MAXIMUM OUTLET PRESSURE PRESSURE RATIO (PSI) 1:22 1:32 1:56 1:80 1:126 1:226 1:300 1:530 1:628 1:796 1:1038 3,190 4,640 8,120 11,600 15,000 30,450 42,050 60,000 60,000 60,000 60,000 DISPL. PER CYCLE (IN.3) CONNECTIONS (FNPT) INLET OUTLET 1 5.49 3.78 2.15 1.49 0.94 0.54 0.40 0.23 0.20 0.15 0.09 1 1 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 WEIGHT (LBS.) 46 42 1/2 9/16–18 40 9/16–18 9/16–18 9/16–18 9/16–18 9/16–18 L500 pumps have polyurethane seals and Buna-N O-rings and are available side inlet only. *These pumps have polyethylene seals and Buna-N O-rings. 1The 9 /16" –18 is a 1/4" O.D. tubing, high pressure coned and threaded connection. Maximum allowable oil/water temperature is 140°F. Air section temperature rating: 0°F to 140°F. 2 Viton is a registered trademark of E.I. DuPont de Nemours & Co., Inc. 49 FLOW CHART — L Series CATALOG NUMBER L10-VE L15-VE L25-VE L35-VE L60-VE L100-VE L150-VE L250-VE L300-VE L400-VE L500-S L10-2-VE L15-2-VE L25-2-VE L35-2-VE L60-2-VE L100-2-VE L150-2-VE L250-2-VE L300-2-VE L400-2-VE L500-2-S SAMPLE AIR DRIVE PRESSURE (PSI) 0 500 60 90 120 60 90 120 60 90 120 60 90 120 60 90 120 60 90 120 60 90 120 60 90 120 60 90 120 60 90 120 60 90 120 60 90 120 60 90 120 60 90 120 60 90 120 60 90 120 60 90 120 60 90 120 60 90 120 60 90 120 60 90 120 60 90 120 1100 1125 1150 775 790 800 435 445 450 300 305 310 192 195 200 108 110 113 81 83 84 46 47 48 39 40 41 30 31 32 23 24 24 880 890 900 615 625 630 345 350 355 240 242 245 150 155 157 86 87 89 64 65 66 37 37 37 31 31 31 24 24 25 18 19 19 350 790 915 540 650 705 365 410 425 270 290 300 182 190 195 105 108 110 79 82 83 45 46 47 38 39 40 29 31 32 23 24 24 720 800 840 550 575 600 330 335 345 230 232 235 148 152 154 84 86 88 64 65 66 36 36 37 31 31 31 24 24 25 18 18 19 OUTLET PRESSURE (PSI) 1500 3000 280 60 265 340 150 240 270 145 173 185 97 105 107 76 80 82 44 45 47 37 38 39 29 31 31 22 23 24 95 180 45 130 158 78 95 103 66 75 78 42 44 46 36 38 38 28 30 31 21 23 23 350 570 200 410 500 265 300 320 210 225 230 145 147 152 82 84 86 63 64 65 36 36 36 30 31 31 23 24 25 18 18 18 225 60 208 265 115 190 210 120 136 145 77 82 84 60 62 64 35 36 36 30 30 31 23 24 24 18 18 18 5000 7500 10000 15000 25000 40000 55000 90 43 105 37 78 92 49 67 73 37 43 45 33 37 38 27 30 31 21 23 23 10 47 73 19 53 66 26 40 43 29 35 37 26 29 30 20 22 23 Above 35,000 psi for intermittent duty only 5 48 35 55 20 36 41 23 32 36 23 27 29 19 22 23 25 2 26 34 10 26 32 15 24 27 16 20 22 17 8 21 15 22 8 15 19 8 6 13 5 10 21 9 15 150 115 170 70 117 133 72 78 82 57 60 63 35 36 36 29 30 30 23 24 24 18 18 18 95 2 80 112 53 70 77 50 57 61 34 35 36 29 30 30 22 23 24 17 18 18 FLOW RATE IN CUBIC INCHES PER MINUTE. MAXIMUM AIR CONSUMPTION FOR “L” PUMPS: 45 SCFM @ 90 PSI (WITH 0 PSI OUTLET). MAXIMUM AIR CONSUMPTION FOR “L-2” PUMPS: 80 SCFM @ 90 PSI (WITH 0 PSI OUTLET). 33 82 30 61 72 38 53 58 32 34 35 28 29 30 22 23 23 17 18 18 8 36 57 14 41 51 27 31 34 26 27 29 21 23 23 17 17 18 13 9 32 12 25 30 16 23 27 14 20 22 14 16 17 14 21 5 15 19 11 14 16 2 14 10 16 5 11 14 FLOW RATES SHOWN ARE FOR 1-10 CST FLUIDS. 13 WATER OR OIL SERVICE L DIMENSIONS (inches) Single Air Drive Head SERIES CATALOG NUMBER PRESSURES FROM 165 TO 60,000 PSI L10-VE L15-VE A AS B C D E F 12.19 — 8.25 5.06 6.88 7.81 — — 8.25 4.38 6.81 7.88 9.68 4.38 L25-VE L35-VE 11.62 9.75 8.25 3.63 6.88 7.81 3.19 L60-VE L100-VE L150-VE 12.13 10.19 8.38 3.44 6.88 7.81 3.81 L250-VE L300-VE L400-VE 11.81 10.25 8.38 4.00 6.88 7.81 3.31 L500-S 15.69 — 12.38 4.00 6.88 7.81 — L10-S-VE* L15-S-VE* 10.75 1 0.41 DIA. 7.00 0.50 3.121 7.81 AIR INLET 6.38 5.00 DOUBLE AIR HEAD (-2) 1.00 1.19 0.411 DIA. 1/8" FNPT PILOT VALVE 1.00 SINGLE D1 E AIR HEAD 1.19 Double Air Drive Head A AS B LIQUID OUTLET 1.31 F 3.38 LIQUID INLET NOTE: * Special configuration C CATALOG NUMBER A AS B C D E F L10-2-VE L15-2-VE 16.12 13.63 12.13 3.88 10.81 11.81 4.38 L25-2-VE L35-2-VE 15.50 13.75 12.13 3.63 10.81 11.81 3.19 L60-2-VE 16.00 14.06 12.38 3.44 10.81 11.81 3.81 L100-2-VE L150-2-VE 15.50 14.00 12.25 4.00 10.81 11.81 3.81 L250-2-VE L300-2-VE L400-2-VE L500-2-S 19.63 18.13 16.25 2.75 10.81 11.75 3.38 1 Mounting hole dimensions. Dimensions are subject to change. Consult factory. L500-S AND L250-2-VE THROUGH L500-2-S 7.00 10.75 6.38 3.121 0.50 7.81 AIR INLET 1.00 5.00 DOUBLE AIR HEAD (-2) 1.19 1/8" NPT PILOT VALVE 1.00 DOUBLE AIR HEAD (-2) 0.50 SINGLE AIR E HEAD B D1 SINGLE AIR HEAD 1.19 AIR INLET 0.12 AS A 1.31 OPTIONAL SIDE INLET F NOTE: 14 0.411 DIA. LIQUID OUTLET C LIQUID INLET 3.38 1 Mounting hole dimensions. Dimensions are subject to change. Consult factory. L10-VE THROUGH L400-VE AND L10-2-VE THROUGH L150-2-VE L-D L-D pumps are double acting versions of the workhorse L series pumps. I I I I I I I I L-D pumps deliver approximately 50% more flow with less pulsation. All are single air head style, 8 pressure ratios available. Stainless steel bodies and plunger with UHMWPE (Ultra High Molecular Weight Polyethylene) seals and Viton2 O-rings (-VE). L10D – L35D pumps are standard with bottom inlet. For side inlet add – S. L60-DS – L250DS pumps are only available with side inlet. Operating pressure range is 15 – 145 psi. For air control option add – ACP to the catalog number. All L-D pumps come with an unregulated pilot port, 1/8" FNPT. This standard feature allows easy on/off pump control with a very small valve or pilot switch. SERIES PRESSURES FROM 165 TO 38,425 PSI TOP CAP SPOOL VALVE ON SIDE OF TOP CAP PILOT VALVE TECHNICAL DATA L10D-VE L15D-VE L25D-VE L35D-VE L60DS-VE L100DS-VE L150DS-VE L250DS-VE NOTE: 1:10 1:15 1:27 1:40 1:63 1:113 1:151 1:265 1,450 2,175 3,915 5,800 9,135 15,225 21,025 38,425 DISPL. PER CYCLE (IN.3) 10.98 7.56 4.31 2.98 1.92 1.07 0.80 0.46 CONNECTIONS (FNPT U.N.) INLET (2) OUTLET (2) 1 1 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 « EXHAUST MUFFLER WEIGHT (LBS.) DISCHARGE (2) SUCTION (2) 48 « CATALOG NUMBER MAXIMUM OUTLET PRESSURE PRESSURE RATIO (PSI) PUMP HEAD (2) 42 1/2 1/2 9/16–18 37 9/16–18 Air drive inlet connection on all L-D pumps is 1/2" FNPT. Air pilot connection is 1/8" and is required for operation. Maximum allowable liquid temperature is 140°F. Air section temperature rating: 0°F to 140°F. The 9 /16" –18 is a 1/4" O.D. tubing, high pressure coned and threaded connection. Consult factory for L-D pump dimensions. 2 Viton is a registered trademark of E.I. DuPont de Nemours & Co., Inc. FLOW CHART — L-D SERIES CATALOG NUMBER L10D-VE L15D-VE L25D-VE L35D-VE L60D-VE L100D-VE L150D-VE L250D-VE SAMPLE AIR DRIVE PRESSURE (PSI) 0 500 1000 1500 2000 3000 4000 5000 7500 10000 15000 60 90 60 90 60 90 60 90 60 90 60 90 60 90 60 90 1700 1750 1150 1200 660 680 460 460 300 300 165 165 125 125 70 72 650 1200 775 1000 580 630 420 450 285 290 162 163 123 124 69 71 550 385 540 350 415 260 285 155 161 120 123 68 70 120 220 250 370 230 270 150 160 116 122 67 69 220 140 300 190 250 140 157 113 121 66 68 140 100 200 120 134 103 117 63 67 135 97 132 90 110 62 66 65 120 77 103 60 66 69 32 76 50 62 50 38 56 7 38 OUTLET PRESSURE (PSI) FLOW RATE IN CUBIC INCHES PER MINUTE. MAXIMUM AIR CONSUMPTION: 55 SCFM @ 90 PSI (WITH 0 PSI OUTLET). FLOW RATES SHOWN ARE FOR 1-10 CST FLUIDS. 15 WATER OR OIL SERVICE GX GX pumps are high-flow pumps designed for rugged installations and built with environmental resistant materials. They are ideal for offshore applications with stainless steel wetted parts and corrosive resistant external components. SERIES I PRESSURES FROM 540 TO 15,225 PSI AIR EXHAUST I SPOOL VALVE I I I I GX series pumps have stainless steel bodies and plungers, UHMWPE (Ultra High Molecular Weight Polyethylene) seals and Viton2 O-rings. Inlet is in end of head and outlet is on side of head. Maximum air drive pressure 145 psi. Minimum air drive pressure 15 psi. For air control option ... add – ACG to catalog number. All GX pumps come with a pre-plumbed pilot port. TECHNICAL DATA OUTLET (FARSIDE) INLET NOTE: PRESSURE RATIO MAXIMUM OUTLET PRESSURE (PSI) DISPL. PER CYCLE (IN.3) 1:36 1:66 1:117 1:177 5,220 8,700 15,225 15,225 6.71 3.97 2.20 2.20 AIR CYLINDER CATALOG NUMBER The GX pumps have a pilot port that is pre-plumbed. This port can be used for control purposes with the following modifications: Remove the tube from the front of spool valve housing to bottom face of end cap. Remove fitting in spool valve housing and plug with a 3/8" MNPT plug. Run your pilot air line to the bottom face connection using 10 mm tube and fittings. GX35 GX60 GX100 GX170 NOTE: 23.88 24.50 B 10.63 10.83 C 3.50 4.33 D 4.33 5.51 E 9.69 10.79 F 9.33 9.80 C GX35 GX60 GX100 GX170 16 3/8 53 3/8 3/8 66 AIR DRIVE INLET 3/4" NPT F B 10.811 LIQUID OUTLET LIQUID INLET D FLOW CHART — GX SERIES CATALOG NUMBER 3/8 1 1 1 1 E NOTE: SAMPLE AIR DRIVE PRESSURE (PSI) 60 90 60 90 60 90 60 90 WEIGHT (LBS.) OUTLET A GX35 GX60 GX100 GX170 A INLET All connections listed are FNPT unless otherwise noted. Air drive inlet connection on all GX pumps is 3/4" FNPT. Maximum allowable liquid temperature is 140°F. Air section temperature rating: 0°F to 140°F. 2 Viton is a registered trademark of E.I. DuPont de Nemours & Co., Inc. DIMENSIONS (inches) CATALOG NUMBER CONNECTIONS 1 Mounting hole dimensions. Dimensions are subject to change. Consult factory. OUTLET PRESSURE (PSI) 0 1525 1525 850 850 470 470 335 335 500 1400 1450 820 840 465 465 329 332 1000 1100 1360 750 815 460 460 323 330 2000 180 635 570 720 410 455 314 329 FLOW RATE IN CUBIC INCHES PER MINUTE. MAXIMUM AIR CONSUMPTION: 190 SCFM @ 90 PSI (WITH 0 PSI OUTLET). 3000 4000 5000 7500 150 310 590 360 430 287 319 420 280 390 261 308 180 210 350 232 293 220 153 254 10000 18 183 FLOW RATES SHOWN ARE FOR 1-10 CST FLUIDS. CHEMICAL SERVICE PPSF PPSF series pumps are rugged and designed for chemical service applications. These pumps are available as single acting pumps with single air drive head and distance piece which provides a separation between the liquid and air drive sections. I I I I I I SERIES PRESSURES FROM 60 TO 14,500 PSI PPSF pumps have stainless steel bodies and plungers. PPSF pumps have PTFE seals with Viton2 O-rings. Pumps come standard with a bottom inlet. For side inlet add – S. Maximum air drive pressure is 145 psi. PPSF pumps require less drive pressure because the pump is driven in both directions with no spring under the piston. This design reduces noise and provides less chance of cavitation. Minimum air drive pressure 15 psi. For air control option ... add – ACM to PPSF catalog number. TOP CAP SPOOL VALVE ON SIDE OF TOP CAP AIR CYLINDER WITH PISTON AIR EXHAUST MUFFLER TECHNICAL DATA PPSF Single Air Drive Head and Distance Piece PPSF4 PPSF8 PPSF12 PPSF22 PPSF37 PPSF72 PPSF111 NOTE: 1:4 1:9 1:14 1:28 1:46 1:86 1:130 580 1,305 2,030 4,060 6,670 12,470 14,500 DISPL. PER CYCLE (IN.3) INLET OUTLET 1.86 0.90 0.57 0.28 0.17 0.09 0.06 1 3/4 3/4 3/8 3/8 3/8 3/8 1/2 CONNECTIONS DRAIN PORT PUMP HEAD WEIGHT (LBS.) « DISCHARGE 1/2 15 1/2 SUCTION 1/4 1/4 « CATALOG NUMBER MAXIMUM OUTLET PRESSURE PRESSURE RATIO (PSI) 8 1/4 1/4 Air drive inlet connection on all PPSF pumps is 1/4" FNPT. All connections listed are FNPT unless otherwise noted. Maximum allowable liquid temperature is 140°F. Air section temperature rating: 0°F to 140°F. DIMENSIONS (inches) 3.13 0.44 0.19 1.941 4.63 4.00 1.31 0.62 3.13 CATALOG NUMBER 0.75 AIR INLET 4.56 5.56 7.881 A PPSF4 9.81 PPSF8 9.50 PPSF12 9.50 A DRAIN 0.19 1/8" FNPT 0.311 DIA. LIQUID OUTLET 1.941 3.13 LIQUID INLET 2.00 4.75 NOTE: 2 Viton is a registered trademark of E.I. DuPont de Nemours & Co., Inc. NOTE: 1 Mounting hole dimensions. Dimensions are subject to change. Consult factory. 17 CHEMICAL SERVICE PPSF DIMENSIONS (inches) Cont. 0.38 3.13 1.941 4.63 0.38 4.00 SERIES 0.62 PRESSURES FROM 60 TO 14,500 PSI 1.31 3.13 0.75 AIR INLET 7.13 5.31 6.311 CATALOG NUMBER A B 0.19 7.00 PPSF22 9.81 2.75 PPSF37 9.69 2.69 PPSF72 9.69 2.62 PPSF111 9.69 2.63 A 1/8" FNPT DRAIN 0.311 DIA. LIQUID OUTLET B LIQUID INLET 1.941 1.56 1.81 2.50 4.13 NOTE: 1 Mounting hole dimensions. Dimensions are subject to change. Consult factory. FLOW CHART — PPSF Series CATALOG NUMBER PPSF4 PPSF8 PPSF12 PPSF22 PPSF37 PPSF72 PPSF111 SAMPLE AIR DRIVE PRESSURE (PSI) 0 500 1500 60 90 120 60 90 120 60 90 120 60 90 120 60 90 120 60 90 120 60 90 120 885 905 915 422 430 433 272 275 280 132 136 138 81 83 85 43 44 45 28 29 30 50 50 240 325 160 218 245 110 126 132 74 80 82 42 43 45 27 28 29 53 22 82 105 47 68 75 37 41 43 26 27 28 OUTLET PRESSURE (PSI) FLOW RATE IN CUBIC INCHES PER MINUTE. MAXIMUM AIR CONSUMPTION: 20 SCFM @ 90 PSI (WITH 0 PSI OUTLET). 18 3000 5000 7500 15 3 24 33 12 22 25 3 21 2 16 21 10000 14500 30 37 56 22 36 39 20 26 27 4 8 16 3 FLOW RATES SHOWN ARE FOR 1-10 CST FLUIDS. LSF LSF series pumps are rugged and designed for chemical service applications. These pumps are available as single acting pumps with single or double air drive head and distance piece which provides a separation between the liquid and air drive sections. I I I I SPOOL VALVE ON SIDE OF TOP CAP TECHNICAL DATA LSF Single Air Drive Head and Distance Piece CATALOG NUMBER LSF10 LSF15 LSF25 LSF35 LSF60 LSF100 LSF150 LSF250 MAXIMUM OUTLET PRESSURE PRESSURE RATIO (PSI) 1:11 1:16 1:28 1:40 1:63 1:113 1:151 1:265 1,595 2,320 4,060 5,800 9,135 15,225 21,025 23,200 DISPL. PER CYCLE (IN.3) INLET 5.49 3.78 2.15 1.49 0.94 0.54 0.40 0.23 1 1 1/2 1/2 1/2 1/2 1/2 1/2 CONNECTIONS OUTLET 1/2 1/2 1/2 1/2 WEIGHT (LBS.) CATALOG NUMBER LSF10-2 LSF15-2 LSF25-2 LSF35-2 LSF60-2 LSF100-2 NOTE: NOTE: 1:20 1:30 1:54 1:78 1:118 1:200 3,190 4,640 8,120 11,600 15,000 23,200 DISPL. PER CYCLE (IN.3) 5.49 3.78 2.15 1.49 0.94 0.54 DRAIN PORT 42 PUMP HEAD « 1/2 1/2 9/16–18 40 SUCTION 9/16–18 DISCHARGE TYPICAL LSF PUMP SPOOL VALVE ON SIDE OF TOP CAP TOP CAP CONNECTIONS INLET OUTLET 1 1 1/2 1/2 1/2 1/2 1/2 WEIGHT (LBS.) AIR CYLINDER WITH PISTON AIR EXHAUST MUFFLER 1/2 1/2 1/2 1/2 9/16–18 Air drive inlet connection on all LSF pumps is 1/2" FNPT. Air pilot connection on all LSF pumps is 1/8" FNPT. All connections are FNPT unless otherwise noted. The 9/16 – 18 is a 1/4" O.D. tubing, high pressure coned and threaded connection. Maximum allowable liquid temperature is 140°F. Air section temperature rating: 0°F to 140°F. 2 AIR CYLINDER WITH PISTON AIR EXHAUST MUFFLER 44 LSF Double Air Drive Head and Distance Piece MAXIMUM OUTLET PRESSURE PRESSURE RATIO (PSI) TOP CAP « I PRESSURES FROM 165 TO 23,200 PSI LSF pumps have stainless steel bodies and plungers. LSF pumps have PTFE seals with Viton2 O-rings. Pumps come standard with a bottom inlet. For side inlet add – S. Maximum air drive pressure 145 psi. Minimum air drive pressure 15 psi. For air control option ... add – ACP to LSF catalog number. 50 DRAIN PORT PUMP HEAD SUCTION « « I SERIES DISCHARGE TYPICAL LSF-2 PUMP Viton is a registered trademark of E.I. DuPont de Nemours & Co., Inc. 19 CHEMICAL SERVICE Single Air Drive Head and Distance Piece CATALOG NUMBER A AS B C D DIMENSIONS (inches) E 0.41 DIA. F LSF10–LSF15 16.12 13.63 12.13 5.06 6.88 7.81 4.38 LSF25–LSF35 15.50 13.63 12.13 3.63 6.88 7.81 3.19 LSF60–LSF100 LSF150 16.00 14.06 12.25 3.44 6.88 7.81 3.81 LSF250 15.69 14.13 12.25 4.00 6.88 7.81 3.31 7.00 0.50 10.75 1 3.121 7.81 6.38 5.00 DOUBLE AIR HEAD (-2) 1.00 1.19 1/8" FNPT PILOT VALVE 0.411 DIA. 1.00 SINGLE D1 E AIR HEAD 1.19 Double Air Drive Head and Distance Piece A AS B CATALOG NUMBER A AS B C D E F LSF10-2–LSF15-2 20.06 17.56 16.13 5.06 10.81 11.75 4.38 LSF25-2–LSF35-2 19.44 17.56 16.13 3.63 10.81 11.75 3.19 LSF60-2 19.94 18.00 16.25 3.44 10.81 11.75 3.81 LSF100-2 19.94 18.00 16.25 3.44 10.81 11.75 3.31 LIQUID OUTLET 1.31 F SAMPLE AIR DRIVE PRESSURE (PSI) LIQUID INLET 3.38 FLOW CHART — LSF Series CATALOG NUMBER AIR INLET NOTE: C 1 Mounting hole dimensions. Dimensions are subject to change. Consult factory. OUTLET PRESSURE (PSI) 0 500 1500 3000 5000 60 1100 350 LSF10 90 1125 790 120 1150 915 60 775 540 LSF15 90 790 650 120 800 705 280 60 435 365 60 LSF25 90 445 410 265 120 450 425 340 90 60 300 270 150 LSF35 90 305 290 240 95 120 310 300 270 180 60 192 182 145 45 LSF60 90 195 190 173 130 43 120 200 195 185 158 105 60 108 105 97 78 37 LSF100 90 110 108 105 95 78 120 113 110 107 103 92 60 81 79 76 66 49 LSF150 90 83 82 80 75 67 120 84 83 82 78 73 60 46 45 44 42 37 LSF250 90 47 46 45 44 43 120 48 47 47 46 45 60 880 720 LSF10-2 90 890 800 350 120 900 840 570 60 615 550 200 LSF15-2 90 625 575 410 120 630 600 500 225 60 345 330 265 60 LSF25-2 90 350 335 300 208 15 120 355 345 320 265 150 60 240 230 210 115 LSF35-2 90 242 232 225 190 115 120 245 235 230 210 170 60 150 148 145 120 70 LSF60-2 90 155 152 147 136 117 120 157 154 152 145 133 60 86 84 82 77 72 LSF100-2 90 87 86 84 82 78 120 89 88 86 84 82 FLOW RATE IN CUBIC INCHES PER MINUTE. MAXIMUM AIR CONSUMPTION FOR “LSF” PUMPS: 45 SCFM @ 90 PSI (WITH 0 PSI OUTLET). 20 MAXIMUM AIR CONSUMPTION FOR “LSF-2” PUMPS: 80 SCFM @ 90 PSI (WITH 0 PSI OUTLET). 7500 10000 15000 23200 25 2 26 34 20 10 47 73 19 53 66 26 40 43 5 48 35 55 20 36 41 95 2 80 33 112 82 8 53 30 70 61 36 77 72 57 13 FLOW RATES SHOWN ARE FOR 1-10 CST FLUIDS. ACCESSORIES High Pressure Relief Valve PRESSURES FROM 1,000 TO 10,000 PSI MT10RV I I Gas or liquid Externally adjustable TECHNICAL INFORMATION Materials I I Stainless steel Can be mounted in line DIMENSIONS (inches) Sizing Data I Outlet Gland . . . . . .Stainless Steel I Orifice . . . . . . . . . . . . . .0.07" DIA. I Adjustment Gland . . . . . . . . . . .Stainless Steel I Cv . . . . . . . . . . . . . . . . . . . . . .0.12 I I Seat . . . . . . . . . . . . . . . . . . .Nylon I I Seals . . . . . . . . . . . . .PTFE/EPDM Connections I 8.13 MAX 3.50 MAX 1.56 2.50 DIA. 1.50 DIA. Inlet or Thru Ports . . . .1/4" FNPT Outlet/Vent . . . . . . . . . .1/4" FNPT (2) PRESSURE PORTS 180° APART - 1/4 FNPT 1.38" DIA. HOLE REQ'D. FOR PANEL MOUNTING NOTE: OUTLET PORT 1/4 FNPT Dimensions are subject to change. Consult factory. Pump Cycle Counters To order: add suffix to pump PN eg. PP012-CCW I I CCP. . . . . Panel mount, 0 – 999,999 max. cycles, 1.03" hg x 2" wd hole CCW. . . . . Wall mount, 0 – 999,999 max. cycles, 4.00" hg x 2" wd hole Cycle counters come complete with plumbing to connect to unit. Specify model of pump or booster when ordering. Cycle counters are air actuated from the tappet valve exhaust port. Cycle counters are resettable. Air Control Packages Consisting of a filter, regulator with gauge, shut-off valve and required fittings I ACM . . . . For all LC, PPO, PP, PP-HL & PPSF pumps, and MPLV air amplifiers AC . . . . . . For all S pumps I ACP . . . . . For all L, LO, L-D, S-D, & LSF pumps, DLA & GPLV air amplifers, and DLE gas boosters I ACG . . . . . For all GX and GXO pumps I Dry Air Spool For severe duty service In applications where very dry air or nitrogen is used to drive Maximator pumps or boosters there is a new spool seal option available to provide longer duty between maintenance. This Dry Air Spool (DAS) option should be considered for extreme operating conditions involving air or gas drive mediums below 0°F. dewpoint, and similarly, very cold climate applications (-40°C.). This new design can be retrofitted to existing pumps and boosters as it only involves the spool, spool sleeve, and seals. The spool block remains the same. Be sure to use an appropriate tool to pull the spool sleeve! Minimum air drive with this option is 30 psig. To order with a pump simply add – DAS to model number. To retrofit to an existing pump, order “Dry Air Spool” and specify the pump model and serial number. 21 PORTABLE SYSTEMS Portable systems are ideal for generating elevated hydraulic or water pressures, using only shop air, at a variety of locations throughout a facility. They are completely portable and require only a shop air line to operate if the reservoir option is selected. A variety of pressure ranges are available to fit your specific requirements, from low pressures of 1,000 psi to high pressures of 60,000 psi. You may choose from a number of options to complete the test system best suited for your application. Power Packs OIL OR WATER I I Lightweight, portable Totally self-contained package ORDERING INFORMATION MTPP 03 O Max. Req’d Pressure 01 1,000 psi 02 2,000 psi 03 3,000 psi 05 5,000 psi 10 10,000 psi 60 60,000 psi FLOW SCHEMATIC I Economical hydraulic power PPO 1G G Service Pump Reservoir Options O Oil W Water PPO, S or LO Oil PP or L Water N G Outlet gauge V Vent valve RD Relief device None, plate mounted 1G 1 gallon S.S. 2G 2 gallon S.S. 8G 8 gallon S.S. 1.5G 1.5 gallon carbon steel Call to discuss your specific application. AIR INLET -G OPTION OPTIONAL PUMP RESERVOIR PRESSURE OUTLET ABOVE 6,000 PSI OR BELOW 6,000 PSI -RD OPTION -V OPTION Test Carts OIL OR WATER I I Hydrostatic testing Cycle testing I I Hydraulic power Leak Testing ORDERING INFORMATION MTTC 10 O Max. Req’d Pressure FLOW SCHEMATIC 01 1,000 psi 03 3,000 psi 05 5,000 psi 10 10,000 psi 60 60,000 psi LO 8GP RD Service Pump Reservoir Options O Oil W Water PPO, S, LO or GXO Oil PP, L or GX Water N 2G 8GP ACC Accumulator DG Dual gauges DV Directional control valve RD Relief device None 2 gallon S.S. 8 gallon polyethylene 8GSS 8 gallon S.S. Call to discuss your specific application. -DG OPTION AIR INLET WATER OR OIL INLET (NOT USED IF RESERVOIR OPTION IS SELECTED) 22 PUMP -RD OPTION ACCUMULATOR PRESSURE OUTLET ABOVE 10,000 PSI OR 8 GAL RESERVOIR OPTIONAL USED ONLY WHEN NO RESERVOIR BELOW 10,000 PSI Pump Skids OIL OR WATER I I Compact, complete packaged systems Standard powder coated or stainless steel frame Pump skids are compact systems with most components mounted within the boundaries of the frame. The systems can be built for water or oil service and have a control panel to contain all gauges and valves. A variety of pressure ranges and flows are available, for testing components, ranging from 500 psi to 60,000 psi. These systems can be supplied with a reservoir or a city water valved inlet. Reservoirs come with a fill/breather cap, liquid level sight gauge and drain connection. ORDERING INFORMATION* MTPS 05 W PP72 2G RD Pressure Service Pump Reservoir Options 01 03 05 10 15 20 30 60 O Oil W Water PPO, S or LO Oil PP, L or GX Water N None 2G 2 gallon S.S. 8G 8 gallon S.S. ACC Accumulator DG Dual gauges DV Directional control valve RD Relief device 1,000 psi 3,000 psi 5,000 psi 10,000 psi 15,000 psi 20,000 psi 30,000 psi 60,000 psi Call to discuss your specific application. FLOW SCHEMATIC (See Test Carts) Test Benches OIL, WATER, AIR OR GAS I I I Cycle/fatigue testing Hydrostatic testing I Leak Testing Burst testing MAXPRO test benches are designed for durability, ease of use and accessibility. These test benches can be equipped for use with oil, water, air, gas or any combination of test medium. The same test bench could be set up for hydrostatic testing with water and/or leak testing with gas. MAXPRO test benches can be provided with manual control or push button PLC control to handle your specific application. Test chambers can be included and can be horizontal or vertical. When specifying a test bench that is to include a test chamber with a windowed door, please specify the required chamber size. ORDERING INFORMATION* MTTB 10 W G M Pressure 05 10 15 20 30 60 5,000 psi 10,000 psi 15,000 psi 20,000 psi 30,000 psi 60,000 psi Operation M Manual R Push button Service O Oil W Water A Air to 5,000 psi maximum G Gas to 21,000 psi maximum N None - for second service L N DLE Air Amplifier GPLV 2:1 amplifier DLA 5:1 and 15:1 amplifiers N None Liquid Pump LO Oil pumps L Water pumps N None Gas Booster RS Options RI Remote operating isolation valve RS Remote operating pump shut-off valve RV Remote operating vent valve T Pressure transducer specify O-10V or 4-20 ma output DP Digital pressure indicator PI Peak pressure indicator DLE Gas booster N None * The photos and ordering information are shown to indicate capabilities and options. Each system is custom designed to meet specific operating requirements. 23 OTHER PRODUCTS Valves, Fittings & Tubing ■ Highest quality for superior product performance ■ Standard metals of stainless steel ■ Pressures to 152,000 PSI Air Amplifiers & Systems ■ Air driven to 4,350 PSI ■ Deliver increased air pressure to shop floor equipment and work stations ■ Require no electrical power ■ Single or double acting models Gas Boosters & Systems ■ Air driven to 21,750 PSI ■ Ideal for gas salvage ■ Units are contaminant free ■ For use with a variety of gases ■ Require no lubrication or electrical power Repair Service Available ■ Guaranteed quality workmanship ■ Cost effective quick turnaround ■ Use original manufacture parts ■ Factory support 7728 Klier Drive South Fairview, PA 16415 Phone: 814-474-9191 Fax: 814-474-9391 Web Site: www.maxprotech.com E-mail: sales@maxprotech.com ■ ■ MT MC 3M R8 0308 ©2008 MAXPRO Technologies All technical and dimensional information subject to change. All general terms and conditions of sale, including limitations of our liability, apply to all products and services sold.