PC (polycarbonate) PRODUCTION-GRADE THERMOPLASTIC FOR FORTUS 3D PRODUCTION SYSTEMS A true industrial thermoplastic, PC (polycarbonate) is widely used in automotive, aerospace, medical and many other applications. PC offers accuracy, durability and stability, creating strong parts that withstand functional testing. A PC part manufactured on a Fortus® 3D Production System is 5 to 60 percent stronger than a part made on previous FDM® systems. It also has superior mechanical properties to ABS and a number of other thermoplastics. When combined with a Fortus 3D Production System, PC gives you strong parts for conceptual modeling, functional prototyping, manufacturing tools, and end-use parts. PC runs the Xtend 500 Fortus Plus option, which enables more than 400 hours of unattended build time. ENGLISH METRIC MECHANICAL PROPERTIES1 TEST METHOD Tensile Strength, Yield (Type 1, 0.125”, 0.2”/min) ASTM D638 5,800 psi 4,300 psi 40 MPa 30 MPa Tensile Strength, Ultimate (Type 1, 0.125”, 0.2”/min) ASTM D638 8,300 psi 6,100 psi 57 MPa 42 MPa Tensile Modulus (Type 1, 0.125”, 0.2”/min) ASTM D638 282,000 psi 284,000 psi 1,944 MPa 1,958 MPa Tensile Elongation at Break (Type 1, 0.125”, 0.2”/min) ASTM D638 4.8% 2.5% 4.8% 2.5% Tensile Elongation at Yield (Type 1, 0.125”, 0.2”/min) ASTM D638 2.2% 2% 2.2% 2% Flexural Strength (Method 1, 0.05”/min) ASTM D790 13,000 psi 9,900 psi 89 MPa 68 MPa Flexural Modulus (Method 1, 0.05”/min) ASTM D790 291,000 psi 261,000 psi 2,006 MPa 1,800 MPa Flexural Strain at Break (Method 1, 0.05”/min) ASTM D790 No break 4% No break 4% IZOD Impact, notched (Method A, 23°C) ASTM D256 1.4 ft-lb/in 0.5 ft-lb/in 73 J/m 28 J/m IZOD Impact, un-notched (Method A, 23°C) ASTM D256 16.4 ft-lb/in 3.5 ft-lb/in 877 J/m 187 J/m Compressive Strength, Yield (Method 1, 0.05”/min) ASTM D695 10,000 psi 9,200 psi 69 MPa 64 MPa Compressive Strength, Ultimate (Method 1, 0.05”/min) ASTM D695 28,000 psi 9,400 psi 193 MPa 65 MPa Compressive Modulus (Method 1, 0.05”/min) ASTM D695 1,100,000 psi 227,000 psi 7,564 MPa 1,565 MPa XZ A XIS ZX A XIS THERMAL PROPERTIES 2 TEST METHOD ENGLISH METRIC Heat Deflection (HDT) @ 66 psi ASTM D648 280°F 138°C Heat Deflection (HDT) @ 264 psi ASTM D648 261°F 127°C Vicat Softening ASTM D1525 282°F 139°C Glass Transition (Tg) DMA (SSYS) 322°F 161°C Melting Point --------- Not Applicable 3 Not Applicable 3 XZ A XIS ZX A XIS S T R ATA S Y S . C O M THE 3D PRINTING SOLUTIONS COMPANY PC (polycarbonate) PRODUCTION-GRADE THERMOPLASTIC FOR FORTUS 3D PRODUCTION SYSTEMS At the core: Advanced FDM Technology Fortus systems are based on FDM (fused deposition modeling) technology. FDM is the industry’s leading additive manufacturing technology, and the only one that uses production-grade thermoplastics, enabling the most durable parts. Fortus systems use a wide range of thermoplastics with advanced mechanical properties so your parts can endure high heat, caustic chemicals, sterilization and highimpact applications. No special facilities needed You can install a Fortus 3D Production System just about anywhere. No special venting is required because Fortus systems don’t produce noxious fumes, chemicals or waste. No special skills needed Fortus 3D Production Systems are easy to operate and maintain compared to other additive fabrication systems because there are no messy powders to handle and contain. They’re so simple, an operator can be trained to operate a Fortus system in less than 30 minutes. Get your benchmark on the future of manufacturing Fine details. Smooth surface finishes. Accuracy. Strength. The best way to see the advantages of a Fortus 3D Production System is to have your own part built on a Fortus system. Get your free part at: stratasys.com. ELECTRICAL PROPERTIES 4 TEST METHOD VALUE RANGE Volume Resistivity ASTM D257 6.0x1013 - 2.0x1014 ohm-cm Dielectric Constant ASTM D150-98 2.8 - 3.0 Dissipation Factor ASTM D150-98 .0005 - .0006 Dielectric Strength ASTM D149-09, Method A 80 - 360 V/mil OTHER 2 TEST METHOD VALUE Specific Gravity ASTM D792 1.2 Flame Classification UL94 HB Coefficient of Thermal Expansion ASTM E831 3.8x10 -05 in/in/°F Rockwell Hardness ASTM D785 R115 UL File Number --------- E345258 SYSTEM AVAILABILITY LAYER THICKNESS CAPABILITY SUPPORT STRUCTURE Fortus 360mc™ 0.013 inch (0.330 mm) Breakaway, Fortus 380mc™ Fortus 0.010 inch (0.254 mm) Soluble 400mc™ AVAIL ABLE COLORS White 0.007 inch (0.178 mm) Fortus 450mc™ 0.005 inch (0.127 mm)5 Fortus 900mc™ The information presented are typical values intended for reference and comparison purposes only. They should not be used for design specifications or quality control purposes. End-use material performance can be impacted (+/-) by, but not limited to, part design, end-use conditions, test conditions, etc. Actual values will vary with build conditions. Tested parts were built on Fortus 400mc @ 0.010” (0.254 mm) slice. Product specifications are subject to change without notice. The performance characteristics of these materials may vary according to application, operating conditions, or end use. Each user is responsible for determining that the Stratasys material is safe, lawful, and technically suitable for the intended application, as well as for identifying the proper disposal (or recycling) method consistent with applicable environmental laws and regulations. Stratasys makes no warranties of any kind, express or implied, including, but not limited to, the warranties of merchantability, fitness for a particular use, or warranty against patent infringement. 1 Build orientation is on side long edge. 2 Literature value unless otherwise noted. 3 Due to amorphous nature, material does not display a melting point. All Electrical Property values were generated from the average of test plaques built with default part density (solid). Test plaques were 4.0 x 4.0 x 0.1 inches (102 x 102 x 2.5 mm) and were built both in the flat and vertical orientation. The range of values is mostly the result of the difference in properties of test plaques built in the flat vs. vertical orientation. 4 PC can attain 0.005 inch (0.127mm) layer thickness when used with SR-100 soluble support. 0.005 inch layer thickness is not available on the Fortus 900mc. 5 Orientation: See Stratasys Testing white paper for more detailed description of build orien tations. XZ = X or “on edge” Upright (ZX) On-Edge (XZ) XY = Y or “flat” Y ZX = or “upright” Flat (XY) Z X HEADQUARTERS E info@stratasys.com / STRATASYS.COM ISO 9001:2008 Certified 7665 Commerce Way, Eden Prairie, MN 55344 +1 888 480-3548 (US Toll Free) +1 952 937-3000 (Intl) +1 952 937-0070 (Fax) 2 Holtzman St., Science Park, PO Box 2496 Rehovot 76124, Israel +972 74 745-4000 +972 74 745-5000 (Fax) ©2015 Stratasys Inc. All rights reserved. Stratasys, FDM, Fortus and Finishing Touch are registered trademarks of Stratasys Inc. FDM Technology, Fused Deposition Modeling, Fortus 250mc, Fortus 360mc, Fortus 400mc, Fortus 450mc, Fortus 900mc, Insight, Control Center, FDM Team, Smart Supports, SR-30, SR-100, ABSplus, ABS-ESD7, ABSi and TouchWorks are trademarks of Stratasys, Inc. *ULTEM is a trademark of SABIC Innovative Plastics IP BV. All other trademarks are the property of their respective owners, and Stratasys assumes no responsibility with regard to the selection, performance, or use of these non-Stratasys products. Product specifications subject to change without notice. Printed in the USA. MSS_FDM_PC_EN_0815