LAYOUTS, TURNOUTS AND TURNOUT COMPONENTS VIGNOLE Switch Devices VAE BASICS Setting Devices Grooved Rails Crossings PRODUCTS Electronic Systems Setting Devices Special Trackworks Components LOCKING DEVICES Intelligent Turnout Systems, Logistics Setting Support Systems ENGINEERING SPH.05 QUALITY Bearings, Attechments Totally enclosed locking system SPHEROLOCK® VAE GmbH www.voestalpine.com/vae LAYOUTS, TURNOUTS AND TURNOUT COMPONENTS VIGNOLE Switch Devices VAE BASICS Setting Devices Grooved Rails Crossings PRODUCTS Electronic Systems Setting Devices Special Trackworks Components LOCKING DEVICES Intelligent Turnout Systems, Logistics Setting Support Systems ENGINEERING QUALITY Bearings, Attechments 2 Totally enclosed locking system SPHEROLOCK® Due to changing conditions, railways for reliability, low-maintenance, per the demand of the customer. It are facing new challenges. In order environmental friendliness and can be installed even if the available to meet them in regard to locking long service life - and all this space is extremely limited. systems for turnouts we have deve- at reduced life-cycle costs. loped a new, completely enclosed In line with our reputation of being locking system, SPHEROLOCK® (for The SPHEROLOCK® works in such a reliable partner we offer our standard gauge starting from 1435 a way that the inside locking jaws customers a comprehensive service mm) and SPHEROLOCK® NG (for and suitably designed cylindrical package with regard to installation, gauges up to 1067 mm). They can surfaces are actuated in such a training of maintenance personnel as be used for both switch devices and manner that the closed switch is well as support during maintenance. for crossings with movable point. reliably and form fittingly locked. As in a standard clamp lock, contact VAE - a reliable and competent The know-how we have acquired in is attained via the piston rod which partner for the future, for the our long-standing good partnerships is linked to the operating rod and means of transport of the future. with our customers was a valuable the switch machine. The design of source which we considered the SPHEROLOCK® guarantees when developing the product. that no lock-releasing forces arise SPHEROLOCK® is a fully sealed, because of uncontrolled movements pre-lubricated locking system of the switch or the point of the with an absolutely new locking crossing. The operating modes principle, however with the „setting“ and „trailing“ are identical same functions of a, for instance, to the ones of the clamp lock. conventional clamp lock. The SPHEROLOCK® system is SPHEROLOCK® independent of rail sections and can was designed such that it fully meets the requirements SPHEROLOCK® in a coal mine; faultless operation under unfavourable conditions be used for different fastenings as LAYOUTS, TURNOUTS AND TURNOUT COMPONENTS VIGNOLE Switch Devices VAE BASICS Setting Devices Grooved Rails Crossings PRODUCTS Electronic Systems Setting Devices Special Trackworks Components LOCKING DEVICES Intelligent Turnout Systems, Logistics Setting Support Systems ENGINEERING QUALITY Bearings, Attechments 3 Totally enclosed locking system SPHEROLOCK® SPHEROLOCK® mounted on a hollow steel sleeper Basic arrangement of the SPHEROLOCK® Advantages and Characteristics SPHEROLOCK® NG, gauge of 1067 mm OeBB (Austrian Federal Railways); single turnout 60-1200 with SPHEROLOCK®, HYDROLINK® and IS2000 u Completely encapsulated turnout lock u No contamination or impairment by dust or weather conditions u Low inspection and maintenance u Lifetime lubrication u If used under extreme conditions (e.g. high temperatures), additional lubrication can be applied u Easy to install due to completely pre-assembled lock u Easy to adjust, no machining at site u Modular structure allows replacement of lock in short time u The closed switch and the point of the crossing are held elastically to the stock rail u Dynamic de-coupling between switch and lock. u No influence on operation of the lock by longitudinal relative displacements of the switches and the point of the crossing caused by temperature changes u One lock design for a variety of rail sections and/or turnout geometries u Trailable SPHEROLOCK® NG, for movable crossing, Spoornet South Africa LAYOUTS, TURNOUTS AND TURNOUT COMPONENTS VIGNOLE Switch Devices VAE BASICS Setting Devices Grooved Rails Crossings PRODUCTS Electronic Systems Setting Devices Special Trackworks Components LOCKING DEVICES Intelligent Turnout Systems, Logistics Setting Support Systems ENGINEERING QUALITY Bearings, Attechments 4 Totally enclosed locking system SPHEROLOCK® Schienenprofile Point lock SPHEROLOCK® combined with HYDROLINK® Technical Details SPHEROLOCK®: Gauge Strokes Switch opening Opening at the point Lock resistance Ambient temperature Trailability of switch device Inspection Rail sections from 1435 mm up to 220 mm up to 160 mm 65 to 110 mm 30000 to 50000 N -40 to +80 °C given twice per year for all common rail sections Schienenprofile Technical Details SPHEROLOCK® NG: Gauge Strokes Switch opening Opening at the point Lock resistance Ambient temperature Trailability of switch device Inspection Rail sections VAE GmbH Rotenturmstraße 5-9 A-1010 Wien T: +43/50304/12-0 F: +43/50304/52-222 www.voestalpine.com/vae from 1000 mm up to 1435 mm up to 220 mm up to 160 mm 65 to 110 mm 30000 to 50000 N -40 to +80 °C given twice per year for all common rail sections SPHEROLOCK® in a coal mine; faultless operation under unfavourable conditions