Flexible Metal Hose Products Specialty Flexible Hose Solutions of Stainless Steel www.aerocomfittings.com FLEXIBLE METAL HOSE PRODUCTS The AEROCOM Advantage Aerocom offers engineered solutions that address specific flexible piping challenges such as vibration, thermal, or pressure related applications involving the transfer of liquids or gases. The hose and fittings included in this brochure are precisely manufactured and coupled to assure unequalled quality and immediate response to your needs. Rapid quotation and delivery response to even the most difficult applications are our specialties. Aerocom fabricates medium and high pressure corrugated flexible metal hose assemblies with their associated fittings, adapters and accessories. FLEXIBLE METAL HOSE ASSEMBLIES BY AEROCOM TO MEET YOUR SPECIFIC APPLICATION REQUIREMENTS • CAD Designed • Custom Fabricated • Hydrostatic Pressure Tested • Cleaned for High Purity Gas & Cryogenic Standards • Identification by Laser Engraving Technology • Performance Validated • Certificates for Full Traceability of Materials • Special Packaging & Crating • ASME Section VIII Division 1 • CSA B.51 (Fittings of Category “A” - “B” & “D”) • CSA B.51 (Shop) • CSA/CGA Gas Hose Applications • CRN Pressure Vessel Certified CERTIFICATIONS MA RKET / PRODUCT A PPLIC ATI ONS • Power Generation • Instrument Engineering (Valve Technology) • HVAC • Ship Building & Repair • Steel Mills / Metals • Water / Waste Water • Cryogenic / Industrial Gases • Chemical Processing • Measurement & Control Systems • Petro-Chemical / Refinery • Fuel Cell Power Systems • Aluminum Industry • Vacuum & High-Vacuum Technology • Pulp & Paper • Oil & Gas Distribution • OEM Engines • Volume / Pressure Compensation • Heat Exchanger • Railway • Mass Transit • Aerospace WARNING: The products contained in this brochure can be used to convey hazardous fluids, steam or other dangerous materials which can cause personal injury or property damage. It is important the user analyzes all aspects of the application prior to specifying any product from this catalogue. Due to the variety of operating conditions and applications, the user, through his/her own analysis and testing, is solely responsible for final product selection and meeting performance, safety and warning requirements. www.aerocomfittings.com FLEXIBLE METAL HOSE PRODUCTS AEROCOM SERIES FMH3 STAINLESS STEEL HOSE CONSTRUCTION: ANNULAR HOSE WITH A STANDARD PITCH HOSE MATERIAL: 321L, SS316L BRAID MATERIAL: SS304L CHARACTERISTICS: LIGHT WEIGHT / HIGH FLEXIBILITY NOM ID (in) 1/4 5/16 3/8 1/2 5/8 3/4 1 1 1/4 1 1/2 2 PART NUMBER FMH3-04 FMH3-1-04 FMH3-2-04 FMH3-05 FMH3-1-05 FMH3-2-05 FMH3-06 FMH3-1-06 FMH3-2-06 FMH3-08 FMH3-1-08 FMH3-2-08 FMH3-10 FMH3-1-10 FMH3-2-10 FMH3-12 FMH3-1-12 FMH3-2-12 FMH3-16 FMH3-1-16 FMH3-2-16 FMH3-20 FMH3-1-20 FMH3-2-20 FMH3-24 FMH3-1-24 FMH3-2-24 FMH3-32 FMH3-1-32 FMH3-2-32 BRAID LAYERS 0 1 2 0 1 2 0 1 2 0 1 2 0 1 2 0 1 2 0 1 2 0 1 2 0 1 2 0 1 2 NOM OD (in) 0.38 0.43 0.48 0.48 0.53 0.58 0.56 0.62 0.68 0.66 0.72 0.78 0.85 0.92 0.99 1.05 1.12 1.19 1.27 1.34 1.41 1.62 1.69 1.76 1.95 2.03 2.11 2.38 2.48 2.53 MAXIMUM PRESSURE @ 70ºF (PSIG) WORKING 72 2,360 2,832 72 1,647 1,976 72 1,639 1,967 72 1,225 1,470 71 1,200 1,440 43 1,034 1,241 43 796 955 43 600 720 28 557 668 28 570 684 TEST AEROCOM SERIES FMH6 STAINLESS STEEL HOSE NOM BURST -9,440 11,328 -6,588 7,904 -6,556 7,868 -4,900 5,880 -4,800 5,760 -4,136 4,964 -3,184 3,820 -2,400 2,880 -2,228 2,672 -2,280 2,736 CONSTRUCTION: ANNULAR HOSE WITH CLOSE PITCH HOSE MATERIAL: SS321 BRAID MATERIAL: SS304L CHARACTERISTICS: LIGHT WEIGHT / EXTREMELY HIGH FLEXIBILITY NOM ID (in) 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 PART NUMBER FMH6-04 FMH6-1-04 FMH6-2-04 FMH6-06 FMH6-1-06 FMH6-2-06 FMH6-08 FMH6-1-08 FMH6-2-08 FMH6-12 FMH6-1-12 FMH6-2-12 FMH6-16 FMH6-1-16 FMH6-2-16 FMH6-20 FMH6-1-20 FMH6-2-20 FMH6-24 FMH6-1-24 FMH6-2-24 FMH6-32 FMH6-1-32 FMH6-2-32 BRAID LAYERS 0 1 2 0 1 2 0 1 2 0 1 2 0 1 2 0 1 2 0 1 2 0 1 2 NOM OD (in) 0.50 0.57 0.64 0.67 0.74 0.81 0.82 0.89 0.96 1.21 1.28 1.35 1.48 1.55 1.63 1.86 1.93 2.02 2.19 2.28 2.37 2.51 2.61 2.71 MAXIMUM PRESSURE @ 70ºF (PSIG) WORKING 180 2,082 3,331 100 1,501 2,401 80 1,075 1,720 70 792 1,267 40 571 914 25 531 850 20 472 755 15 505 809 TEST 270 3,122 4,997 150 2,251 3,600 120 1,613 2,580 105 1,188 1,901 60 857 1,371 38 797 1,275 30 708 1,132 23 758 1,213 NOM BURST -8,326 13,324 -6,004 9,604 -4,301 6,881 -3,168 5,069 -2,285 3,656 -2,125 3,400 -1,887 3,020 -2,022 3,235 CENTERLINE BEND RADIUS DYNAMIC (in) STATIC (in) 3.15 1.10 4.85 1.23 5.08 1.52 5.47 1.75 6.28 2.21 6.58 2.65 7.50 3.33 10.20 4.10 11.75 5.08 12.55 6.27 CENTERLINE BEND RADIUS DYNAMIC (in) STATIC (in) 3.00 1.00 3.50 1.25 4.00 1.50 6.00 2.25 7.00 2.75 8.00 3.00 9.00 3.50 10.25 4.00 WEIGHT 0.05 0.10 0.15 0.05 0.12 0.19 0.07 0.16 0.25 0.08 0.18 0.28 0.12 0.27 0.42 0.19 0.39 0.59 0.24 0.48 0.68 0.33 0.66 0.99 0.51 0.91 1.31 0.64 1.27 1.90 WEIGHT 0.09 0.17 0.25 0.14 0.26 0.38 0.23 0.35 0.47 0.34 0.54 0.74 0.37 0.60 0.83 0.76 1.07 1.38 0.84 1.24 1.64 1.00 1.62 2.24 www.aerocomfittings.com FLEXIBLE METAL HOSE PRODUCTS AEROCOM SERIES FMH7 STAINLESS STEEL HOSE CONSTRUCTION: ANNULAR PARALLEL CORRUGATIONS HOSE MATERIAL: SS321 BRAID MATERIAL: SS304L CHARACTERISTICS: MEDIUM WEIGHT / MEDIUM FLEXIBILITY NOM ID (in) 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 5 6 8 10 12 14 PART NUMBER FMH7-04 FMH7-1-04 FMH7-2-04 FMH7-06 FMH7-1-06 FMH7-2-06 FMH7-08 FMH7-1-08 FMH7-2-08 FMH7-12 FMH7-1-12 FMH7-2-12 FMH7-16 FMH7-1-16 FMH7-2-16 FMH7-20 FMH7-1-20 FMH7-2-20 FMH7-24 FMH7-1-24 FMH7-2-24 FMH7-32 FMH7-1-32 FMH7-2-32 FMH7-40 FMH7-1-40 FMH7-2-40 FMH7-48 FMH7-1-48 FMH7-2-48 FMH7-64 FMH7-1-64 FMH7-2-64 FMH7-80 FMH7-1-80 FMH7-2-80 FMH7-96 FMH7-1-96 FMH7-2-96 FMH7-128 FMH7-1-128 FMH7-2-128 FMH7-160 FMH7-1-160 FMH7-2-160 FMH7-192 FMH7-1-192 FMH7-2-192 FMH7-224 FMH7-1-224 FMH7-2-224 BRAID LAYERS 0 1 2 0 1 2 0 1 2 0 1 2 0 1 2 0 1 2 0 1 2 0 1 2 0 1 2 0 1 2 0 1 2 0 1 2 0 1 2 0 1 2 0 1 2 0 1 2 0 1 2 NOM OD (in) .50 .57 .64 .67 .74 .81 .82 .89 .96 1.21 1.28 1.35 1.51 1.58 1.65 1.85 1.93 2.02 2.19 2.28 2.37 2.60 2.72 2.84 3.23 3.33 3.43 3.78 3.88 3.98 4.85 4.98 5.10 5.90 6.03 6.15 6.87 7.10 7.33 9.09 9.19 9.28 11.18 11.32 11.45 13.23 13.37 13.50 14.70 14.84 14.98 MAXIMUM PRESSURE @ 70ºF (PSIG) WORKING 180 2,562 4,099 100 1,500 2,401 80 1,075 1,720 70 792 1,267 40 571 914 25 531 850 20 472 755 15 516 826 12 387 619 10 316 506 8 232 371 6 191 306 5 165 264 6 234 374 5 230 367 3 161 257 3 119 190 TEST 270 3,844 6,150 150 2,251 3,602 120 1,613 2,580 105 1,188 1,901 60 857 1,370 38 797 1,274 30 708 1,133 23 774 1,239 18 581 929 15 474 758 12 348 557 9 286 458 8 247 396 9 350 561 8 344 551 5 241 386 5 178 285 NOM BURST -10,250 16,400 -6,004 9,604 -4,301 6,880 -3,168 5,069 -2,285 3,654 -2,125 3,398 -1,887 3,021 -2,064 3,302 -1,548 2,477 -1,264 2,022 -927 1,485 -754 1,222 -660 1,056 -934 1,495 -918 1,469 -643 1,029 -476 760 CENTERLINE BEND RADIUS DYNAMIC (in) STATIC (in) 5.00 1.00 5.50 1.25 6.00 1.50 8.00 2.25 9.00 2.75 10.50 3.50 12.00 4.00 15.00 5.00 20.00 8.00 22.00 9.00 27.00 13.00 31.00 18.00 36.00 19.00 40.00 20.00 50.00 25.00 60.00 30.00 70.00 35.00 WEIGHT 0.09 0.17 0.26 0.13 0.25 0.36 0.23 0.34 0.46 0.39 0.59 0.79 0.53 0.75 0.98 0.76 1.07 1.37 0.84 1.23 1.63 0.90 1.52 2.14 1.16 1.86 2.56 1.21 2.00 2.80 1.69 2.68 3.68 2.50 3.75 5.00 3.47 4.75 6.04 5.56 9.44 13.36 6.80 12.90 19.00 9.02 14.83 20.64 14.10 21.70 29.30 FLEXIBLE METAL HOSE FEATURES - Medium Pressure Corrugated Hose Assemblies Maximum Working Pressure: Full vacuum to 4500 PSIG (depending on size and braid configuration) Temperature: Cryogenic to 1500 ºF. Chemical Resistance: Good corrosion resistance to most commercial chemicals, acids, alcohols, coolants,elastomers, petroleum compounds, solvents, vinyls, synthetic lubricants & hydraulic fluids. Application Advantages: Corrects problems of misalignment. Compensates for thermal expansion or contraction of piping systems. Also compensates for intermittent or constant movements, absorbs vibration and noise from pumps, compressors, engines etc. Light Weight: High physical strength combined with light weight, easier to move, handle and install than rubber hose with a comparable burst pressure rating. www.aerocomfittings.com FLEXIBLE METAL HOSE PRODUCTS AEROCOM SERIES FMH8 STAINLESS STEEL HOSE CONSTRUCTION: ANNULAR WITH CLOSE PITCH HOSE MATERIAL: SS316L BRAID MATERIAL: SS304L CHARACTERISTICS: HEAVY WEIGHT / MEDIUM FLEXIBILITY NOM ID (in) 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 6 PART NUMBER FMH8-08 FMH8-1-08 FMH8-2-08 FMH8-12 FMH8-1-12 FMH8-2-12 FMH8-16 FMH8-1-16 FMH8-2-16 FMH8-20 FMH8-1-20 FMH8-2-20 FMH8-24 FMH8-1-24 FMH8-2-24 FMH8-32 FMH8-1-32 FMH8-2-32 FMH8-40 FMH8-1-40 FMH8-2-40 FMH8-48 FMH8-1-48 FMH8-2-48 FMH8-64 FMH8-1-64 FMH8-2-64 FMH8-96 FMH8-1-96 FMH8-2-96 BRAID LAYERS 0 1 2 0 1 2 0 1 2 0 1 2 0 1 2 0 1 2 0 1 2 0 1 2 0 1 2 0 1 2 NOM OD (in) 0.82 0.92 1.02 1.21 1.31 1.41 1.50 1.60 1.70 1.85 1.97 2.10 2.17 2.30 2.43 2.51 2.64 2.76 3.23 3.36 3.49 3.78 3.91 4.03 4.81 4.93 5.05 6.87 7.10 7.33 MAXIMUM PRESSURE @ 70ºF (PSIG) WORKING 80 2,194 3,510 70 1,311 2,098 40 1,069 1,710 33 1,110 1,776 20 868 1,388 15 810 1,296 10 578 925 10 540 864 8 333 533 5 266 425 TEST 120 3,291 5,265 105 1,967 3,147 60 1,604 2,566 50 1,666 2,665 30 1,302 2,082 23 1,215 1,944 15 867 1,387 15 810 1,295 12 500 800 8 398 638 NOM BURST -8,777 14,040 -5,244 8,392 -4,276 6,840 -4,443 7,040 -3,472 5,552 -3,240 5,184 -2,312 3,700 -2,160 3,456 -1,332 2,132 -1,062 1,700 CENTERLINE BEND RADIUS DYNAMIC (in) STATIC (in) 8.00 1.50 8.00 2.00 9.00 3.00 10.00 3.25 10.00 3.25 11.50 5.38 24.00 7.00 28.00 7.50 40.00 20.00 95.00 24.00 WEIGHT 0.39 0.63 0.87 0.48 0.79 1.10 0.79 1.20 1.61 1.02 1.66 2.30 1.36 2.11 2.86 1.60 2.56 3.52 2.00 3.12 3.30 2.97 4.42 5.87 3.10 4.55 6.00 3.85 6.45 9.05 C ORRUGATED META L HOSE FITTINGS Male Nipple Female Union Weld Nipple Female Half Coupling Female JIC Swivel Male Hex Nipple Weld Neck Flange Floating Flange Slip On Flange www.aerocomfittings.com FLEXIBLE METAL HOSE PRODUCTS TEC HNIC AL DATA TEMPERATURE CORRECTION FACTORS As the service temperature increases, the maximum pressure a hose assembly can withstand decreases. The material from which the hose is made and the method of fitting attachment (mechanical, soldered, welded, silver brazed) determines the maximum pressure at which an assembly can be used. By using the factors given in the chart below, the approximate safe working pressure at elevated temperatures can be calculated for assemblies with welded or mechanically attached fittings. TEMP ºF 70 150 200 250 300 350 400 450 500 600 700 800 900 1000 1100 1200 1300 1400 1500 Temperature Correction Factors SS304/304L 1.00 0.95 0.91 0.88 0.85 0.81 0.78 0.77 0.77 0.76 0.74 0.73 0.68 0.60 0.58 0.53 0.44 0.35 0.26 SS316L 1.00 0.93 0.89 0.86 0.83 0.81 0.78 0.78 0.77 0.76 0.76 0.75 0.74 0.73 0.67 0.61 0.55 0.48 0.39 SS321 1.00 0.97 0.94 0.92 0.88 0.86 0.83 0.81 0.78 0.77 0.76 0.68 0.62 0.60 0.58 0.53 0.46 0.42 0.37 Saturated Steam Pressure to Temperature (Hg) IN of Hg -29.84 29.74 29.67 29.39 28.89 27.99 26.48 24.04 20.27 15.20 06.46 TEMP ºF 0 20 32 40 60 80 100 120 140 160 180 200 CALCULATING THE MAXIMUM WORKING PRESSURE Hose Specification Example Type: FMH7 Size: 3/4” ID Corrugated Material: SS321 Braid Material: SS304L Number of Braid Layers: Single Temperature: 800ºF The FMH7 specification table lists the 3/4” ID, Single Layer Braid, Maximum Working Pressure at 70ºF at 792 PSIG. Multiply 792 PSIG by 0.73 (800ºF for SS304L listed on the Temperature Correction Factor Table) and the result will be a maximum working pressure of 578 PSIG at 800ºF Saturated Steam Pressure to Temperature PSIG 0 10 20 30 40 50 60 70 80 90 100 125 150 175 200 225 250 275 300 325 350 375 400 425 450 475 500 550 600 700 800 900 1000 1250 1500 2500 TEMP ºF 212 238 259 274 287 298 307 320 324 331 338 353 366 377 388 397 406 414 422 429 436 442 448 454 460 465 470 480 489 505 520 534 546 574 606 669 www.aerocomfittings.com FLEXIBLE METAL HOSE PRODUCTS ANNULAR CORRUGATED HOSE PITCH All AEROCOM annular hose is available in Open, Standard and Extreme Flex pitch OPEN PITCH Open Pitch has fewer corrugations per foot than Standard Pitch. This hose will not be as flexible and will have a much lower flexing cycle life. Open Pitch hose is intended to be used in less severe applications where flexibility and cycle life are not an important requirement or an effective method for dampening vibration. STANDARD PITCH Corrugated metal hose is normally manufactured in Standard Pitch (Close Pitch). Each manufacturer specifies a standard number of corrugations per foot based on their desire to provide for acceptable flexibility while considering economic requirements. EXTREME FLEX PITCH Extreme Flex Pitch allows greater flexibility without thinning the wall of the hose by increasing the number of corrugations per foot. Extreme Flex Pitch will normally have a higher flexing cycle life and can be used in more severe applications where ease of flexibility is important. CONSIDERATIONS WHEN SELECTING A FLEXIBLE METAL HOSE FOR A PARTICULAR APPLICATION Temperature The physical properties of any material vary with temperature. Working pressure, the type of media being conveyed and the nature of the application are what affect the limits for operating temperature. Flexible metal hose can be used for a wide range of temperatures given that the material is selected carefully. The temperature limit depends upon the hose type, metal alloy, end fittings and the method of fitting attachment choices. End Fittings There is an extensive range of end fittings available for flexible metal hose. These end fittings include male and female pipe threads, unions, flanges, flared tube fittings or other specially designed connectors. End fittings are attached by welding, silver brazing, soldering or other by other mechanical means, depending on the type of hose. Media The type of media being conveyed through the hose is important to consider during the selection process. Metal hose can be corroded by the material flowing through it and the outside environment. A metal hose can be selected that is resistant to the proposed media for almost all applications. Since metal hose has a thin wall, it will not have the same total life as a heavier walled tube or pipe. In all types, careful hose selection, design of the assembly and installation are important for optimal service life. Mechanical design and the flexibility of its material determine the flexibility of a hose. Pressure The nominal pressure ratings of flexible metal hose vary according to type, material and size. Pressure is affected by many other factors such as temperature, pulsating conditions and bending stresses, under actual working conditions. Size The size of flexible metal hose is specified by the nominal diameter. When choosing a metal hose for a particular application, the existing piping will normally dictate the size needed. Flow rate, velocity and pressure drop considerations may also influence the selection of the hose size. Motion Flexible metal hose is used in four types of applications: • To correct misalignment • To provide flexibility in manual handling operations • To compensate for regular or constant movement • To absorb vibration To make the best choice for a specific application, consider all the relevant operating factors against the properties of the various types of flexible metal hoses. www.aerocomfittings.com PTFE Hose & Fittings Smooth-Bore & Convoluted PTFE Hose Products Stainless Steel Hose Couplings Specialty Hose Coupling Solutions of SS316L www.aerocomfittings.com Hydraulic Tube & Pipe Fittings Tube Fittings, Pipe Fittings, O-Ring Fittings & Adapters