IEC Motor Efficiency Classes from IE1 to IE5 Martin Doppelbauer Univ.-Prof. Dr.-Ing. Convenor IEC TC2 WG31 Karlsruhe Institute of Technology (KIT) Institute of Electrical Engineering (ETI) Hybrid Electrical Vehicles (HEV) IEC TC2 Working groups overview IEC TC2 WG28 Performance as determined by tests 36 Members, Convenor Axel Möhle IEC 60034-2-1, 1st ed 2007-09 IEC 60034-2-2, 1st ed 2010-03 IEC 60034-2-3, under preparation IEC 60034-4, 3rd ed 2008-05 IEC 60034-19, 1st ed 1995-07 IEC 60034-28, 1st ed 2007-03 IEC 60034-29, 1st ed 2008-03 Determination of motor efficiencies Losses of large machines Losses of converter fed machines Synchronous machine quantities Specific tests for d.c. machines Quantities of equivalent circuit diagrams Indirect testing to determine temperature IEC TC2 WG31 Efficiency Classes 32 Members, Convenor Martin Doppelbauer IEC 60034-30, 1st ed 2008-10 IEC 60034-31, 1st ed 2010-04 Ranking of motor efficiencies Energy-efficient motors - Application guide Martin Doppelbauer Current Status Still applicable IEC 60034-2-1, 1st ed 2007-09 IEC 60034-30, 1st ed 2008-10 Determination of motor efficiencies Ranking of motor efficiencies Under preparation IEC 60034-2-1, 2nd ed Determination of motor efficiencies ► CDV is expected for early 2013 (currently in french translation) IEC 60034-2-3, 1st ed Determination of extra harmonic losses IEC 60034-25, 3rd ed 2014? Performance of converter fed motors IEC 60034-30-1 Classification of motor efficiencies (grid) IEC 60034-30-2 ► NWIP is expected for summer 2013 Classification of motor efficiencies (variable f) ► DTS is expected for early 2013 (currently in french translation) ► 2/1689/CD (2nd CD – closing date 2013-03-01) ► 2/1679/CDV (closing date 2013-01-04) IEC 52800-x, 1st ed ► Prepared by TC22x systems Efficiency of frequency converters, power drive systems and complete drive ► currently CDV on CENELEC level (CLC 52800-x: Energy efficiency and Eco-design requirements for Power drive systems, motor starters, Power electronics and their driven applications) Martin Doppelbauer New motors covered in IEC 60034-30-x IEC 60034-30 1st ed 2008-10 Three-phase AC-induction IEC 60034-30-1 Grid fed (fixed speed) Three-phase AC-induction Wound-rotor AC-induction Single-phase AC-induction Sinusoidal-field reluctance Line-start permanent-magnet ... IEC 60034-30-2 Converter fed (variable speed) Permanent-magnet synchronous Wound-rotor synchronous ... Martin Doppelbauer New motors covered in IEC 60034-30-1 Motor technology and their energy-efficiency potential IEC 60034-30-1 Martin Doppelbauer Enhancement of output power range 50 Hz 60 Hz 0,12 0,18 0,20 0,25 0,37 0,40 0,55 0,12 0,18 0,25 0,37 0,55 0,75 1,1 1,5 2,2 3 4 5,5 7,5 11 15 18,5 22 30 37 45 55 75 90 110 132 160 200 250 315 355 400 450 ...1000 0,75 1,1 1,5 2,2 3,7 5,5 7,5 11 15 18,5 22 30 37 45 55 75 90 110 150 ... 1000 Curves from 1st edition have been extrapolated downwards No change of the well established values Fixed values from 1st edition remain constant, but are being prolonged up to 500 kW Martin Doppelbauer New normative IE4 class 4-pole • • • IE4 now defined according to output power 50 Hz IE4 values are losely oriented on the informative annex of IEC 60034-31 60 Hz IE4 values are a stepped curve defined by NEMA Martin Doppelbauer Further changes • 8-pole motors have been added; • High voltage motors still not covered; • Definition of type of operation improved to close loop holes: „... capable of continuous operation at their rated power with a temperature rise within the specified insulation temperature class“; • Definition of ambient temperature improved to close loop holes: „... marked with any ambient temperature within the range of– 20 °C up to + 60 °C“; • Definition of rated altitude improved to close loop holes: „marked with an altitude up to 4 000 m above sea level.“ • Definition of brake motors improved to close loop holes: „... excluded are brake motors, when the brake is an integral part of the inner motor construction and can neither be removed nor supplied by a separate power source during testing of the motor efficiency“ (Note: Brake coil losses are disregarded in efficiency determination) Martin Doppelbauer Motors excluded from IEC 60034-30-x IEC 60034-30 Variable Speed Non-Sinusoidal Voltage Very high speed Very low speed Sliding rotor motors ... DC-motors Switched reluctance motors EC-motors (brushless-DC) ... Have to be tested as complete drive system Motors with completely integrated brake Can not be rated into the IE1, IE2, IE3, IE4 classification scheme Brake motors are only excluded when the brake can not be dismantled or separately fed. Martin Doppelbauer Motors excluded from IEC 60034-30-x IEC 60034-30 Extended temperature < -20 °C and > +60°C Motors completely integrated into a machine Motors with integrated frequency converters Piggy back converter On-coil electronics ... Smoke extraction motors above 400°C Cold storage warehouse motors Oven supply motors ... Motor can not be tested independently of the load Testing and classification as complete power drive system Martin Doppelbauer Next level of technology: IE5 © ThinGap IE 5 ? “The levels of the IE5 efficiency class are envisaged to be incorporated into the next edition of this standard. It is the goal to reduce the losses of IE5 by some 20% relative to IE4. Motor technologies for IE5 are currently not well developed and not commercially available. Further energy-efficiency optimizations will have to focus on improved system efficiency throughout the entire operating load cycle including all system-losses (converter, filter, cables, motor etc.) – see EN 52800.” Martin Doppelbauer IEC 60034-2-3: Some results of extra harmonic losses In this example, extra harmonic losses are small (max 4% of losses on sinusoidal power supply) and independent of load Martin Doppelbauer IEC 60034-2-3: Some results of extra harmonic losses In this example, extra harmonic losses are bigger (max 14% of losses on sinusoidal power supply) and dependent of load Martin Doppelbauer Martin Doppelbauer Univ.-Prof. Dr.-Ing. Convenor IEC TC2 WG31 Karlsruhe Institute of Technology (KIT) Institute of Electrical Engineering (ETI) Hybrid Electrical Vehicles (HEV)