Solar Modules - SunEdison Semiconductor

advertisement
Solar Modules
Product Guide
Company Overview
MEMC® is a global leader in semiconductor and solar technology. MEMC has been a
pioneer in the design and development of silicon wafer technologies for over 50 years. Our
products are the building blocks for the $1 trillion electronics and the $US35 billion solar
materials markets. We are a customer-focused company with an extensive portfolio of over
750 patents and a world-class research and development department. Our semiconductor
wafer products are the foundation for the technologies that entertain us, educate us, and
connect us to each other. Our solar materials and SunEdison businesses are providing the
electricity that powers those technologies while reducing the world’s dependence on fossil
fuels. Through our SunEdison subsidiary, MEMC is the largest North American developer of
solar power projects and is a leading solar energy services provider.
Multi Ingot
Multi Wafers
Cells
(Joint Venture)
Polysilicon
Mono Ingot
Modules
(Partnership)
System
Development
Mono Wafers
MEMC produces its own electronic-grade polysilicon using a fully-integrated front-end
manufacturing strategy with strict quality control across each step of the process.
1
MEMC Solar Modules
From silicon to electron
MEMC drives innovation at every step of the value chain
to reduce manufacturing costs, deliver superior value for
customers, and achieve grid parity by lowering cost per watt.
Unmatched Customer Support
• On-site field application engineering support helps MEMC meet customers’ specific requirements
Many of our field application engineers hold Ph.D.s in their field
• Direct access to MEMC research and development scientists enables close collaboration with customers
• 24x7 support delivered by over 40 local manufacturing, sales, and support centers enables maximum agility and rapid response to customer needs
High-Quality Polysilicon Production
• MEMC is a leading manufacturer of chunk and granular polysilicon
• Advanced fluidized bed reactor (FBR) process produces ultra-pure granular polysilicon
• End-to-end supply-chain control
Chunk polysillicon
Wafer manufacturing
Solar module
Stable Wafer Supplier
• Over 50 years of experience in semiconductor wafering enables us to deliver high-quality solar
wafers worldwide
• Best-in-class quality levels
High-Efficiency Solar Cells
• Strategic partnerships with industry leaders
• Cell manufacturing partnerships to fully maximize Solaicx® Continuous Czochralski (CCz) capabilities
• High-efficiency mono-crystalline cells for lowest cost per watt
Reliable Module Supplier
• Rapidly growing portfolio of high-efficiency modules
• Certified by IEC and UL
• Rigorous quality control with ISO-certified manufacturing
From silicon to electron
MEMC Solar Modules
2
Best-in-Class Solar Modules
MEMC offers a range of solar modules designed for commercial, residential, small business and
utility installations. With world-class manufacturing, best practices, and business agility, MEMC
proactively partners with local manufacturers to develop solutions tailored to meet customer
requirements for specific applications and markets.
Utility and commercial customers will experience a rapid return on their investment with our high power,
large- format solar modules. MEMC continually strives to increase module power output, which in turn
provides a reduced Levelized Cost of Energy (LCOE) and keeps balance of system (BOS) costs to a
minimum. Advanced manufacturing processes and rigorous quality control at each step provide peace of
mind, enabling customers to deploy even large-scale solar solutions with complete confidence.
For residential customers, MEMC offers cost-effective solar modules that are developed specifically for the
distinct needs of homeowners and small businesses. Based on innovative MEMC technology, they provide
a system that is highly efficient yet aesthetically appealing. Our residential solar modules feature a small form
factor and deliver high power output to minimize system size and footprint. Simple and easy to set up, this
convenient solution is designed to reduce complexity and to speed installation time.
MEMC modules
Solar module bracket
Budgets are always a concern for small companies and homeowners, so MEMC leverages our integrated
manufacturing process and years of expertise to provide a competitively-priced solution. We manufacture
and control our own supply of polysilicon, wafers, and cell products, which in turn enables pricing that is not
impacted by external spot markets. The result is maximum value for our customers and a rapid return on
investment.
3
MEMC Solar Modules
From silicon to electron
Module Durability and Reliability
Our strategic partnership with a world-class Electronic Manufacturing Services (EMS) company
allows us to manufacture high-quality solar modules and provides us access to their extensive
network of manufacturing and logistics facilities. This relationship delivers greater scalability,
reduced time to market, and lowers customer costs.
Designed with Proven Components
MEMC solar modules are constructed utilizing robust, proven components that are designed to maximize
lifespan and deliver superior efficiency.
Our modules feature industry-leading Solaicx CCz mono-crystalline cells developed for maximum efficiency
and performance. We utilize low-iron ARC glass, featuring a stippled inside surface. This rugged glass helps
eliminate cell cracking while maximizing energy production by enabling maximum sunlight transmission.
MEMC solar modules utilize ethylene-vinyl acetate (EVA) and back-sheet material that is fully compatible
with our glass to ensure excellent adhesion and durability. High ductile and conductive cell interconnection
ribbons enhance thermal cycle efficiency.
For environmental protection, MEMC utilizes a well-designed junction box and diodes that are crucial to
maintaining a sealed interface with the outside environment. Our solar module components feature an
advanced frame design that can withstand wind forces and, in some cases, snow loads.
Backed by 25-year Warranty
Our solar modules are backed by the financial strength of a company that has been a leader in the
semiconductor industry for more than 50 years, and are safeguarded by a 25-year warranty to help
ensure Levelized Cost of Energy (LCOE).
From silicon to electron
MEMC Solar Modules
4
Innovation is at the heart of MEMC’s culture, enabling us to
create new products, new manufacturing methods, and new
processes. Our strength lies not only in producing best-in-class
products, but in forging mutually beneficial relationships with
our customers. We continually strive to maximize efficiency
and drive down LCOE and BOS costs. The result is consistently
superior value for our customers.
Rovigo, Italy’s 70-megawatt PV plant is one of the largest single-site PV solar plants installation by SunEdison in Europe.
5
MEMC Solar Modules
From silicon to electron
MEMC Advantage
Decades of experience have made MEMC a recognized authority on silicon technology and
manufacturing processes. We continuously leverage this experience to deliver best-in-class
solar modules. We regularly develop new technology and manufacturing techniques to maximize
efficiency, minimize loss, and extend the lifetime of our solar products. The result is optimal
performance, extended product life, and maximum value for our customers. Together, MEMC and
our partners are taking dramatic steps to reduce LCOE for solar technology.
High Efficiency
MEMC solar modules are designed and manufactured to help ensure optimal efficiency and to further
minimize LCOE. They utilize proven components such as tempered glass and best-in-class cells to deliver
maximum power at a competitive price.
Rigorous Quality Control
To help ensure a long product life and maximize customers’ return on investment, MEMC solar modules are
subjected to stringent quality control criteria. They face stringent in-line inspections as well as above-average
industry standard sampling with acceptable quality level (AQL) Level II – 0.4. Independent engineering audits
provide an additional level of manufacturing and design quality.
Reliable and Robust Design
Our solar modules are based on a best-of-breed design. Engineered to accommodate harsh environmental
conditions, they feature anodized non-corroding aluminum frames and tempered glass that can withstand
loads up to 5400 Pa. The result is peace of mind, extended product life, and maximum value.
Standards Compliant
Meeting industry and government standards is often an essential step in deploying solar technology.
MEMC modules are designed to comply with rigorous international industry standards. Our modules are:
• Tested to conform to UL1730 by CSA
• IEC61215 certified by TUV-SUD to ensure long-term operation in a variety of climates
• IEC61730 certified by TUV-SUD to ensure electrical safety
• Manufactured according to ISO9001 and ISO14001, utilizing the stringent TS16949 specification
From silicon to electron
MEMC Solar Modules
6
MEMC Solar Materials Division
To take a leading position in the solar photovoltaic (PV) market, we
are building on our silicon and manufacturing expertise, developed
through decades of experience and innovation in the semiconductor
materials market.
Vertically integrated production to lower LCOE and BOS costs
Granular polysilicon
Chunk polysilicon
Mono ingot
Solar cell
7
MEMC Solar Modules
From silicon to electron
Building on Industry-Leading Manufacturing
Our high-quality solar modules are driven by MEMC’s commitment to innovation and manufacturing
excellence. At the heart of our solar products is our industry-leading manufacturing strategy,
combined with strategic partnerships and pioneering R&D initiatives. We leverage our unique
manufacturing expertise together with decades of industry leadership to deliver high-efficiency
solar wafers, cells, and modules that minimize LCOE. Our rich combination of experience,
innovation, and partnerships makes MEMC manufacturing processes flexible and scalable, while
enabling us to control costs and deliver quality solar materials at a low cost per watt. Groundbreaking Polysilicon Processes
Polysilicon is the raw material at the heart of solar components, and demands exceptional quality,
consistency, and purity. To meet these requirements, MEMC produces its own electronic-grade polysilicon
using a fully-integrated front-end manufacturing strategy with strict quality control across each step of the
process. The result is a consistent supply of exceptionally pure polysilicon that can be blend-tailored to meet
specific customer requirements — delivering the highest value and driving to grid parity.
Advanced Wafer Manufacturing
Using a unique, proprietary CCz crystal process, MEMC manufactures exceptionally high-quality ingots for
conversion into silicon wafers. Solaicx CCz solar wafers maximize efficiency through improved electrical
performance. Using Solaicx mono-crystalline wafers enables solar cell manufacturers to create higher
efficiency cells at competitive costs — ultimately reducing the LCOE for the end-user. Our advanced
manufacturing processes help ensure quality and consistency from wafer to wafer for superior solar
solutions.
Advanced Solar Cell Development
MEMC has established strategic partnerships with industry leaders worldwide to develop and manufacture
solar cells. Our relentless efforts to innovate at every step of the value chain — from manufacturing highquality ingots, to proprietary Solaicx mono-crystalline wafers, to developing leading-edge cells — drives
our cost-effective, high-efficiency solar cell manufacturing solution. The MEMC proprietary cell platform
combines the unique materials properties of our Solaix mono wafers with leading cell technologies in the
industry, which in turn enhances efficiency and reduces the project BOS cost per watt. From silicon to electron
MEMC Solar Modules
8
Solar Modules
9
Module
Product Number
Pmax
Range (W)
Efficiency
Range (%)
Number of
Cells
Cell Type
Dimensions (mm)
MEMC-M235AMA
235
14.3
60
Mono-crystalline
1,658x990x50
MEMC-M240AMA
240
14.6
60
Mono-crystalline
1,658x990x50
MEMC-M245AMA
245
14.9
60
Mono-crystalline
1,658x990x50
MEMC-P265ACA
265
13.9
72
Multi-crystalline
1,976x990x50
MEMC-P265AMA
265
13.9
72
Multi-crystalline
1,976x990x50
MEMC-P270ACA
270
13.9
72
Multi-crystalline
1,976x990x50
MEMC-P270AMA
270
13.9
72
Multi-crystalline
1,976x990x50
MEMC-P275ACA
275
14.2
72
Multi-crystalline
1,976x990x50
MEMC-P275AMA
275
14.2
72
Multi-crystalline
1,976x990x50
MEMC-P280ACA
280
14.3
72
Multi-crystalline
1,976x990x50
MEMC-P280AMA
280
14.3
72
Multi-crystalline
1,976x990x50
MEMC-P285ACA
285
14.6
72
Multi-crystalline
1,976x990x50
MEMC-P285AMA
285
14.6
72
Multi-crystalline
1,976x990x50
MEMC Solar Modules
From silicon to electron
MEMC Solar Materials
are certified by:
© 2011 MEMC Electronic Materials Inc. All rights reserved. MEMC, SunEdison, the MEMC logo, the SunEdison Logo and the Joint
MEMC SunEdison logo are registered trademarks or trademarks of MEMC Electronic Materials, Inc. and/or its affiliates in the United
States and certain other countries. All other trademarks mentioned in this document are the property of their respective owners. The
use of the word “partner” does not imply a partnership relationship between MEMC Electronic Materials Inc. and any other company.
From silicon to electron
MEMC Solar Modules
10
Global Locations
North America
Canada
Puerto Rico
United States
South America
Brazil
Europe
Germany
Greece
Italy
Spain
Asia
China
Dubai
India
Japan
Korea
MEMC • 501 Pearl Drive • St. Peters, MO 63376 • (636) 474-5000 • www.memc.com
SunEdison • 600 Clipper Drive • Belmont, CA 94002 • (650) 453-5600 • www.sunedison.com
Malaysia
Singapore
Taiwan
Thailand
Download