5
Mechanisms and accessories
50A
GENERAL INFORMATION
51A
SIDE OPENING ELEMENT MECHANISMS
52A
NON-SIDE OPENING ELEMENT MECHANISMS
54A
WINDOWS
55A
EXTERIOR PROTECTION
56A
EXTERIOR EQUIPMENT
57A
INTERIOR EQUIPMENT
59A
SAFETY ACCESSORIES
X61
MARCH 2009
"The repair methods given by the manufacturer in this document are based on the technical
specifications current when it was prepared.
The methods may be modified as a result of changes introduced by the manufacturer in the
production of the various component units and accessories from which his vehicles are
constructed."
Edition Anglaise
All copyrights reserved by Renault.
The reproduction or translation in part of whole of the present document, as well as the use
of the spare parts reference numbering system, are prohibited without the prior written
consent of Renault.
© Renault s.a.s 2008
KANGOO II - Section 5
KANGOO II - Section 5 ContentsPage
Contents
Page
50A
GENERAL INFORMATION
Pair of unclipping pliers: Use
51A
51A
50A-1
SIDE OPENING ELEMENT MECHANISMS
Front side door lock:
Removal - Refitting
Front side door lock barrel:
Removal - Refitting
Door exterior handle:
Removal - Refitting
Front side door electric
window mechanism:
Removal - Refitting
Rear side door electric
window mechanism:
Removal - Refitting
Front side door manual
window winder mechanism:
Removal - Refitting
SIDE OPENING ELEMENT MECHANISMS
Sliding side door opening
controls: Removal - Refitting
51A-21
Fuel filling compartment
mechanism: Removal Refitting
51A-24
51A-1
52A
51A-3
51A-4
51A-6
51A-8
51A-9
NON-SIDE OPENING ELEMENT
MECHANISMS
Bonnet release handle:
Removal - Refitting
52A-1
Bonnet latch: Removal Refitting
52A-2
Loading door lock: Removal Refitting
52A-3
Rear loading door exterior
handle: Removal - Refitting
52A-8
Tailgate lock: Removal Refitting
52A-10
Upper rear opening element
lock: Removal - Refitting
52A-11
52A-13
Sliding side door tracks:
Removal - Refitting
51A-11
Sliding side door carriage:
Removal - Refitting
51A-16
Upper rear opening element
mechanism: Removal Refitting
Sliding side door lock:
Removal - Refitting
51A-19
Upper rear opening element
rail: Removal - Refitting
52A-19
Tailgate balancer: Removal Refitting
52A-21
Upper rear opening element
strut: Removal - Refitting
52A-22
Contents
52A
54A
NON-SIDE OPENING ELEMENT
MECHANISMS
55A
Rear opening element
electric window mechanism:
Removal - Refitting
52A-24
Tailgate exterior opening
control: Removal - Refitting
52A-26
Sunroof opening control:
Removal - Refitting
52A-27
Rear loading door stop:
Removal - Refitting
52A-28
Sunroof operating
mechanism: Removal Refitting
Sunroof moving panel:
Removal - Refitting
Sliding window in front side
door: Removal - Refitting
55A-1
Front bumper: Stripping Rebuilding
55A-3
Rear bumper: Removal Refitting
55A-7
Rear bumper: StrippingRebuilding
55A-9
55A-12
52A-29
Rear side door strip:
Removal - Refitting
55A-14
52A-32
Rear loading door strip:
Removal - Refitting
55A-15
Front side door moulding:
Removal - Refitting
55A-17
Rear wing protective strip:
Removal - Refitting
55A-18
Front wheel arch liner:
Removal - Refitting
55A-19
Rear side door moulding:
Removal - Refitting
55A-20
Rear wheel arch liner:
Removal - Refitting
55A-21
54A-1
54A-3
Sliding window in rear side
door: Removal - Refitting
54A-5
Quarter panel light
54A-6
Rear side door fixed window:
Removal - Refitting
54A-7
Sliding side door window:
Removal - Refitting
Front bumper: Removal Refitting
Front side door strip:
Removal - Refitting
WINDOWS
Windscreen: Removal Refitting
EXTERIOR PROTECTION
56A
54A-9
Rear screen: Removal Refitting
54A-10
Opening rear screen:
Adjusting
54A-11
Rear loading door window:
Removal - Refitting
54A-13
Fixed roof window: Removal
- Refitting
54A-18
EXTERIOR EQUIPMENT
Scuttle panel grille: Removal
- Refitting
56A-1
Scoop under scuttle panel
grille: Removal - Refitting
56A-2
Door mirror: Removal Refitting
56A-4
Door mirror casing: Removal
- Refitting
56A-5
Door mirror glass: Removal Refitting
56A-6
Rear badges: Removal Refitting
56A-7
Contents
56A
EXTERIOR EQUIPMENT
Roof rack bar: Removal Refitting
Upper rear opening element
strip: Removal - Refitting
57A
59A
56A-9
56A-11
INTERIOR EQUIPMENT
Dashboard: Removal Refitting
57A-1
Lower section of dashboard
trim: Removal - Refitting
57A-4
Dashboard air vent: Removal
- Refitting
57A-6
Centre front panel: Removal
- Refitting
57A-7
Glovebox: Removal Refitting
57A-9
Dashboard glovebox:
Removal - Refitting
57A-11
Centre console: Removal Refitting
57A-13
Floor flap and storage:
Removal - Refitting
57A-15
Interior rear-view mirror
Removal - Refitting
57A-16
Sun visor: Removal Refitting
57A-18
Grab handle: Removal Refitting
57A-19
Front storage compartment
under roof: Removal Refitting
57A-20
Rear storage compartment:
Removal - Refitting
57A-21
Separating components:
Removal - Refitting
57A-22
SAFETY ACCESSORIES
Belt height adjustment
system: Removal - Refitting
59A-1
GENERAL INFORMATION
Pair of unclipping pliers: Use
50A
99799
a Unclipping tool (part no. 77 11 171 249) for removing
retaining clips, interior trim clips and door trim clips.
a Its flat, bevel edged tip provides easy access underneath clips and clip heads without damaging or altering the clip, the majority of which can therefore be
re-used during refitting.
121062
a Removal of clips from vehicle wheel arch liners.
121060
a Removal of clips from roof lining, carpets and vehicle soundproofing.
121061
a Removal of door window glass handles.
Note:
Place a protective cloth between the trim and the
fixed fork of the pliers so as not to damage the
trim when removing the handle.
50A-1
GENERAL INFORMATION
Pair of unclipping pliers: Use
107941
a Removing a door trim.
50A-2
50A
SIDE OPENING ELEMENT MECHANISMS
Front side door lock: Removal - Refitting
51A
II - OPERATION FOR REMOVAL OF PART
CONCERNED
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Raise the window fully.
a Disconnect the front side door connector.
a Remove:
- the front side door trim (see Front side door trim:
Removal - Refitting) (72A, Side opening element
trim),
- the front speaker (see Front speakers: Removal Refitting) (86A, Radio),
- the door sealing film (see Door sealing film: Removal - Refitting) (65A, Opening element sealing),
- the front side door lock barrel (see 51A, Side opening element mechanisms, Front side door lock
barrel: Removal - Refitting, page 51A-3) ,
- the exterior door handle (see 51A, Side opening
element mechanisms, Door exterior handle:
Removal - Refitting, page 51A-4) .
126869
a Remove the bolts (3) .
a Unclip the front side door interior opening control cable.
a Remove the front side door « lock - exterior door
handle module » assembly.
a Disconnect the connector (4) .
a Unclip the front side door lock cable from the front
side exterior door handle module.
REFITTING
I - REFITTING PREPARATION OPERATION
a Always replace the front side door module rivet (1) .
108049
a Drill out the rivet (1) .
II - REFITTING OPERATION FOR PART
CONCERNED
a Clip on the front side door locking cable for the front
side exterior door handle module.
WARNING
a Connect the connector (4) .
To avoid any risk of corrosion after the localised
stripping of the panel, reapply the protective coating (see Technical Note 0592A).
a Refit the front side door « lock - exterior door handle
module » assembly.
a Unclip the exterior door handle module for the front
side door at (2) .
a Clip on the front side door interior opening control
cable.
51A-1
SIDE OPENING ELEMENT MECHANISMS
Front side door lock: Removal - Refitting
III - FINAL OPERATION.
a Clip on the front side door exterior handle module.
a Refit:
- a new rivet (1) ,
- the exterior door handle (see 51A, Side opening
element mechanisms, Door exterior handle:
Removal - Refitting, page 51A-4) ,
- the front side door lock barrel (see 51A, Side opening element mechanisms, Front side door lock
barrel: Removal - Refitting, page 51A-3) ,
- a new door sealing film (see Door sealing film:
Removal - Refitting) (65A, Opening element sealing).
a Carry out a sealing test (see Technical Note 653A).
a Refit:
- the front speaker (see Front speakers: Removal Refitting) (86A, Radio),
- the front side door trim (see Front side door trim:
Removal - Refitting) (72A, Side opening element
trim).
a Connect the front side door connector.
a Carry out a function test on all functions.
51A-2
51A
SIDE OPENING ELEMENT MECHANISMS
Front side door lock barrel: Removal - Refitting
Tightening torquesm
lock barrel bolt
2 Nm
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Unclip the cover to access the front side door lock
barrel release mechanism.
II - OPERATION FOR REMOVAL OF PART
CONCERNED
108047
a Loosen the locking bolt completely without removing
it.
a Remove the front side door lock barrel.
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
a Position the front side door lock barrel.
a Torque tighten the lock barrel bolt (2 Nm).
II - FINAL OPERATION.
a Clip on the blanking cover.
a Carry out a function test.
51A-3
51A
SIDE OPENING ELEMENT MECHANISMS
Door exterior handle: Removal - Refitting
51A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Disconnect the front side door connector.
a Remove:
- the front side door trim (see Front side door trim:
Removal - Refitting) (72A, Side opening element
trim),
- the front speaker (see Front speakers: Removal Refitting) (85A, Radio),
- the door sealing film (see Door sealing film: Removal - Refitting) (65A, Opening element sealing),
- the front side door lock barrel (see 51A, Side opening element mechanisms, Front side door lock
barrel: Removal - Refitting, page 51A-3) .
108046
II - OPERATION FOR REMOVAL OF PART
CONCERNED
a Remove the exterior door handle at (2) and (3) .
Exterior handle module (view from inside door box
section)
REFITTING
I - REFITTING PREPARATION OPERATION
127455
a Pull the exterior door handle.
a Press on the lever (1) .
108048
a Check the presence and condition of the seal (4) .
51A-4
SIDE OPENING ELEMENT MECHANISMS
Door exterior handle: Removal - Refitting
II - REFITTING OPERATION FOR PART
CONCERNED
51A
III - FINAL OPERATION.
a Refit the front side door lock barrel (see 51A, Side
opening element mechanisms, Front side door
lock barrel: Removal - Refitting, page 51A-3) .
a Connect the front side door connector.
a Carry out a function test on all functions.
a Refit new door sealing film (see Door sealing film:
Removal - Refitting) (65A, Opening element sealing).
a Carry out a sealing test (see Technical Note 0653).
a Refit:
- the front speaker (see Front speakers: Removal Refitting) (85A, Radio),
- the front side door trim (see Front side door trim:
Removal - Refitting) (72A, Side opening element
trim).
a Carry out a function test on all functions.
127457
a Activate the door exterior handle locking mechanism
(5) .
a Lock the locking mechanism by pressing on the lever (6) .
127456
a Refit the exterior door handle at (7) and at (8) .
51A-5
SIDE OPENING ELEMENT MECHANISMS
Front side door electric window mechanism: Removal - Refitting
51A
PAS ELEC ONE-TCH WIND SW
REMOVAL
II - OPERATION FOR REMOVAL OF PART
CONCERNED
I - REMOVAL PREPARATION OPERATION
a Open the window halfway.
a Disconnect the front side door connector.
a Remove:
- the front side door trim (see Front side door trim:
Removal - Refitting) (72A, Side opening element
trim),
- the front speaker (see Front speakers: Removal Refitting) (86A, Radio),
- the door sealing film (see Door sealing film: Removal - Refitting) (65A, Opening element sealing).
126868
a Disconnect the connector for the front side door
electric window motor (2) .
a Remove:
- the bolts (3) ,
- the front side door electric window winder mechanism.
126915
a Remove the bolts (1) from the front side door sliding
window glass.
a Secure the window in the raised position using masking tape.
51A-6
SIDE OPENING ELEMENT MECHANISMS
Front side door electric window mechanism: Removal - Refitting
PAS ELEC ONE-TCH WIND SW
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
126868
a Refit:
- the front side door electric window winder mechanism,
- the bolts in the sequence (1) , (2) , (3) , (4) and (5) .
a Connect the connector for the front side door electric
window motor (2) .
II - FINAL OPERATION.
a Refit the front side door sliding window glass.
a Connect the front side door connector.
a Carry out a function test on all functions.
a Refit new door sealing film (see Door sealing film:
Removal - Refitting) (65A, Opening element sealing).
a Carry out a sealing test (see Technical Note 653A).
a Refit:
- the front speaker (see Front speakers: Removal Refitting) (86A, Radio),
- the front side door trim (see Front side door trim:
Removal - Refitting) (72A, Side opening element
trim).
a Carry out a function test on all functions.
51A-7
51A
SIDE OPENING ELEMENT MECHANISMS
Rear side door electric window mechanism: Removal - Refitting
51A
LEFT SLIDING + OPENING WINDOW, and R SLID+OPENING WINDOW, and ELEC. REAR WINDOW SW.
REMOVAL
II - OPERATION FOR REMOVAL OF PART
CONCERNED
I - REMOVAL PREPARATION OPERATION
a Open the window halfway.
a Disconnect the battery (see Battery : Removal Refitting) (80A, Battery).
a Remove:
- the sliding side door trim (see Sliding side door
trim: Removal - Refitting) (72A, Side opening element trim),
- the door sealing film (see Door sealing film: Removal - Refitting) (65A, Opening element sealing).
126867
a Disconnect the connector (2) .
a Remove:
- the bolts (3) ,
- the rear side door electric window mechanism (4) .
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
127454
a Remove the bolt (1) .
a Secure the window in the raised position using masking tape.
a Refit the rear side door electric window mechanism
(4) .
a Connect the connector (2) .
II - FINAL OPERATION.
a Refit the bolt (1) .
a Connect the battery (see Battery : Removal - Refitting) (80A, Battery).
a Carry out a function test.
a Refit new door sealing film (see Door sealing film:
Removal - Refitting) (65A, Opening element sealing).
a Carry out a sealing test (see Technical Note 653A).
a Refit the sliding side door trim (see Sliding side
door trim: Removal - Refitting) (72A, Side opening
element trim).
51A-8
SIDE OPENING ELEMENT MECHANISMS
Front side door manual window winder mechanism: Removal - Refitting
51A
MAN. FRONT WINDOW WINDER
REMOVAL
II - OPERATION FOR REMOVAL OF PART
CONCERNED
I - REMOVAL PREPARATION OPERATION
a Open the window halfway.
a Remove:
- the front side door trim (see Front side door trim:
Removal - Refitting) (72A, Side opening element
trim),
- the front speaker (see Front speakers: Removal Refitting) (86A, Radio),
- the door sealing film (see Door sealing film: Removal - Refitting) (65A, Opening element sealing).
132061
a Remove:
- the bolts (2) ,
- the front side door manual window winder mechanism.
132062
a Remove the bolts (1) from the front side sliding door
window.
a Secure the window in the raised position using masking tape.
51A-9
SIDE OPENING ELEMENT MECHANISMS
Front side door manual window winder mechanism: Removal - Refitting
MAN. FRONT WINDOW WINDER
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
132061
a Refit:
- the front side door manual window winder mechanism,
- the bolts in the sequence (1) , (2) , (3) , (4) and (5) .
II - FINAL OPERATION.
a Refit the front side door sliding window glass.
a Carry out a function test.
a Refit the door sealing film (see Door sealing film:
Removal - Refitting) (65A, Opening element sealing).
a Carry out a sealing test (see Technical Note 653A).
a Refit:
- the front speaker (see Front speakers: Removal Refitting) (86A, Radio),
- the front side door trim (see Front side door trim:
Removal - Refitting) (72A, Side opening element
trim).
a Carry out a function test on all functions.
51A-10
51A
SIDE OPENING ELEMENT MECHANISMS
Sliding side door tracks: Removal - Refitting
51A
L SLIDING PANEL or LEFT SLIDING + FIXED WINDOW or LEFT SLIDING + OPENING WINDOW, and R
SLIDING PANEL or RIGHT SLIDING + FIXED WINDOW or R SLID+OPENING WINDOW
2 - Sliding side door intermediate runner
Essential equipment
K61
diagnostic tool
a Remove:
IMPORTANT
- the rear wing light (see Rear light on wing: Removal - Refitting) (81A, Rear lighting),
Consult the safety and cleanliness advice and operation recommendations before carrying out any
repair (see Airbag and Pretensioners: Precautions for repair) (88C, Airbags and pretensioners).
- the rear wheel arch trim (see Rear wheel arch
lining: Removal - Refitting) (71A, Body interior
trim).
IMPORTANT
To avoid any risk of triggering when working on or
near a pyrotechnic component (airbags or pretensioners), lock the airbag computer using the diagnostic tool.
a Remove the sliding side door intermediate drive mechanism (see 51A, Side opening element mechanisms, Sliding side door carriage: Removal Refitting, page 51A-16) .
When this function is activated, all the trigger lines
are inhibited and the airbag warning light on the instrument panel lights up continuously (ignition on).
3 - Sliding side door lower runner
a Lock the airbag computer using the diagnostic tool
(see Fault finding - Replacement of components)
(88C, Airbags and pretensioners).
a Disconnect the battery (see Battery : Removal Refitting) (80A, Battery).
IMPORTANT
Never handle the pyrotechnic systems (pretensioners or airbags) near to a source of heat or naked
flame - they may be triggered.
a Remove:
- the sliding side door lower drive mechanism (see
51A, Side opening element mechanisms, Sliding side door carriage: Removal - Refitting,
page 51A-16) ,
Note:
- the complete front seat (see Complete front seat:
Removal - Refitting) (75A, Front seat frames and
runners),
For partial removal of the runners, it is not necessary to remove the sliding side door.
- the B-pillar lower trims (see B-pillar lower trim:
Removal - Refitting) (71A, Body internal trim),
REMOVAL
K61
I - REMOVAL PREPARATION OPERATION
a Remove the rear side door (see Rear side door:
Removal - Refitting) (47A, Side opening elements).
a Remove:
1 - Sliding side door upper runner
a Remove the sliding side door upper drive mechanism (see 51A, Side opening element mechanisms, Sliding side door carriage: Removal Refitting, page 51A-16) .
- the centre console (see 57A, Interior equipment,
Centre console: Removal - Refitting, page 57A13) ,
- the centre front panel (see 57A, Interior equipment, Centre front panel: Removal - Refitting,
page 57A-7) ,
- the flaps and floor panel storage compartments
(see 57A, Interior equipment, Floor flap and storage: Removal - Refitting, page 57A-15) ,
- the floor carpet (see Floor carpet: Removal - Refitting) (71A, Body interior trim).
51A-11
SIDE OPENING ELEMENT MECHANISMS
Sliding side door tracks: Removal - Refitting
51A
L SLIDING PANEL or LEFT SLIDING + FIXED WINDOW or LEFT SLIDING + OPENING WINDOW, and R
SLIDING PANEL or RIGHT SLIDING + FIXED WINDOW or R SLID+OPENING WINDOW
F61
126861
a Remove:
127582
- the bolts (1) ,
- the rear section false floor panel.
a Partially lift the floor carpet.
a Remove the soundproofing (2) .
51A-12
SIDE OPENING ELEMENT MECHANISMS
Sliding side door tracks: Removal - Refitting
51A
L SLIDING PANEL or LEFT SLIDING + FIXED WINDOW or LEFT SLIDING + OPENING WINDOW, and R
SLIDING PANEL or RIGHT SLIDING + FIXED WINDOW or R SLID+OPENING WINDOW
II - OPERATION FOR REMOVAL OF PART
CONCERNED
1 - Sliding side door upper runner
126864
a Remove:
- the nut (5) ,
126862
a Remove:
- the bolts (3) ,
- the sliding side door upper runner.
2 - Sliding side door intermediate runner
126863
a Remove the bolt (4) .
51A-13
- the sliding side door intermediate runner.
SIDE OPENING ELEMENT MECHANISMS
Sliding side door tracks: Removal - Refitting
51A
L SLIDING PANEL or LEFT SLIDING + FIXED WINDOW or LEFT SLIDING + OPENING WINDOW, and R
SLIDING PANEL or RIGHT SLIDING + FIXED WINDOW or R SLID+OPENING WINDOW
REFITTING
3 - Sliding side door lower runner
I - REFITTING OPERATION FOR PART
CONCERNED
1 - Sliding side door upper runner
a Refit the sliding side door upper runner.
2 - Sliding side door intermediate runner
a Refit the sliding side door intermediary runner.
3 - Sliding side door lower runner
a Refit the sliding side door lower runner.
II - FINAL OPERATION.
1 - Sliding side door upper runner
126865
a Refit the sliding side door upper drive mechanism
(see 51A, Side opening element mechanisms,
Sliding side door carriage: Removal - Refitting,
page 51A-16) .
2 - Sliding side door intermediate runner
a Remove the sliding side door intermediate drive mechanism (see 51A, Side opening element mechanisms, Sliding side door carriage: Removal Refitting, page 51A-16) .
K61
a Remove:
- the rear wing light (see Rear light on wing: Removal - Refitting) (81A, Rear lighting),
- the rear wheel arch trim (see Rear wheel arch
lining: Removal - Refitting) (71A, Body interior
trim).
126866
a Remove:
- the bolts (6) ,
- the nut (6) ,
3 - Sliding side door lower runner
- the sliding side door lower runner.
K61
a Remove:
- the rear section false floor panel,
- the floor carpet (see Floor carpet: Removal - Refitting) (71A, Body internal trim),
51A-14
SIDE OPENING ELEMENT MECHANISMS
Sliding side door tracks: Removal - Refitting
51A
L SLIDING PANEL or LEFT SLIDING + FIXED WINDOW or LEFT SLIDING + OPENING WINDOW, and R
SLIDING PANEL or RIGHT SLIDING + FIXED WINDOW or R SLID+OPENING WINDOW
- the flaps and floor panel storage compartments
(see 57A, Interior equipment, Floor flap and storage: Removal - Refitting, page 57A-15) ,
- the centre front panel (see 57A, Interior equipment, Centre front panel: Removal - Refitting,
page 57A-7) ,
- the centre console (see 57A, Interior equipment,
Centre console: Removal - Refitting, page 57A13) .
F61
a Refit:
- the soundproofing (2) ,
- the floor carpet.
a Remove:
- the B-pillar lower trims (see B-pillar lower trim:
Removal - Refitting) (71A, Body internal trim),
- the complete front seat (see Complete front seat:
Removal - Refitting) (75A, Front seat frames and
runners),
- the sliding side door lower drive mechanism (see
51A, Side opening element mechanisms, Sliding side door carriage: Removal - Refitting,
page 51A-16) .
a Connect the battery (see Battery : Removal - Refitting) (80A, Battery).
a Unlock the airbag computer using the diagnostic
tool (see Fault finding - Replacement of components) (88C, Airbags and pretensioners).
a Refit the rear side door (see Rear side door: Removal - Refitting) (47A, Side opening elements).
51A-15
SIDE OPENING ELEMENT MECHANISMS
Sliding side door carriage: Removal - Refitting
51A
L SLIDING PANEL or LEFT SLIDING + FIXED WINDOW or LEFT SLIDING + OPENING WINDOW, and R
SLIDING PANEL or RIGHT SLIDING + FIXED WINDOW or R SLID+OPENING WINDOW
Note:
For partial removal of the sliding side door drive
mechanisms, it is not necessary to remove the sliding side door.
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Remove the rear side door (see Rear side door:
Removal - Refitting) (47A, Side opening elements).
1 - Sliding side door upper drive mechanism
127427
127429
a Remove the sliding side door upper runner stop (1) .
2 - Sliding side door intermediate drive mechanism
127430
a Remove:
K61
a Remove the rear wing light (see Rear light on wing:
Removal - Refitting) (81A, Rear lighting).
51A-16
- the bolts (2) ,
- the intermediate runner trim at (3) .
SIDE OPENING ELEMENT MECHANISMS
Sliding side door carriage: Removal - Refitting
51A
L SLIDING PANEL or LEFT SLIDING + FIXED WINDOW or LEFT SLIDING + OPENING WINDOW, and R
SLIDING PANEL or RIGHT SLIDING + FIXED WINDOW or R SLID+OPENING WINDOW
- the sliding side door intermediate runner stop.
3 - Sliding side door lower drive mechanism
127449
a Remove:
- the bolt (4) ,
- the sliding side door intermediate runner stop (5) .
127428
a Remove:
- the bolts (7) ,
F61
- the sliding side door lower runner stop.
127450
a Remove:
- the bolt (6) ,
51A-17
SIDE OPENING ELEMENT MECHANISMS
Sliding side door carriage: Removal - Refitting
51A
L SLIDING PANEL or LEFT SLIDING + FIXED WINDOW or LEFT SLIDING + OPENING WINDOW, and R
SLIDING PANEL or RIGHT SLIDING + FIXED WINDOW or R SLID+OPENING WINDOW
REFITTING
II - OPERATION FOR REMOVAL OF PART
CONCERNED
I - REFITTING OPERATION FOR PART
CONCERNED
1 - Sliding side door upper drive mechanism
a Refit the sliding side door upper drive mechanism.
2 - Sliding side door intermediate drive mechanism
a Refit the sliding side door intermediary drive mechanism.
3 - Sliding side door lower drive mechanism
a Refit the sliding side door lower drive mechanism.
II - FINAL OPERATION.
1 - Sliding side door upper drive mechanism
126917
a
a Refit the sliding side door upper runner stop.
2 - Sliding side door intermediate drive mechanism
1 - Sliding side door upper drive mechanism
a Remove:
K61
- the bolts (8) ,
a Refit:
- the sliding side door upper drive mechanism.
- the sliding side door intermediate runner stop (5) ,
- the intermediate runner trim,
2 - Sliding side door intermediate drive mechanism
- the rear wing light (see Rear light on wing: Removal - Refitting) (81A, Rear lighting).
a Remove:
- the bolts (9) ,
- the sliding side door intermediate drive mechanism.
3 - Sliding side door lower drive mechanism
a Remove:
F61
a Refit the sliding side door intermediate runner stop.
- the bolts (10) ,
- the sliding side door lower drive mechanism.
3 - Sliding side door lower drive mechanism
a Refit the sliding side door lower runner stop.
a Refit the rear side door (see Rear side door: Removal - Refitting) (47A, Side opening elements).
a Adjust the rear side door (see Rear side door: Adjustment) (47A, Side opening elements).
51A-18
SIDE OPENING ELEMENT MECHANISMS
Sliding side door lock: Removal - Refitting
51A
L SLIDING PANEL or LEFT SLIDING + FIXED WINDOW or LEFT SLIDING + OPENING WINDOW, and R
SLIDING PANEL or RIGHT SLIDING + FIXED WINDOW or R SLID+OPENING WINDOW
REMOVAL
II - OPERATION FOR REMOVAL OF PART
CONCERNED
I - REMOVAL PREPARATION OPERATION
ELEC. REAR WINDOW SW.
a Disconnect the battery (see Battery : Removal Refitting) (80A, Battery).
a Remove:
- the sliding side door trim (see Sliding side door
trim: Removal - Refitting) (72A, Side opening element trim),
- the door sealing film (see Door sealing film: Removal - Refitting) (65A, Opening element sealing),
- the exterior door handle (see 51A, Side opening
element mechanisms, Door exterior handle:
Removal - Refitting, page 51A-4) .
127451
a Remove:
ELEC. REAR WINDOW SW.
- the bolts (1) ,
a Remove the rear sliding side door electric window
mechanism (see 51A, Side opening element mechanisms, Rear side door electric window mechanism: Removal - Refitting, page 51A-8) .
- partially remove the sliding side door lock.
127452
a Disconnect the connector (2) .
51A-19
SIDE OPENING ELEMENT MECHANISMS
Sliding side door lock: Removal - Refitting
51A
L SLIDING PANEL or LEFT SLIDING + FIXED WINDOW or LEFT SLIDING + OPENING WINDOW, and R
SLIDING PANEL or RIGHT SLIDING + FIXED WINDOW or R SLID+OPENING WINDOW
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
a Clip on the sliding side door lock control cable for the
sliding side door exterior door handle module.
a Refit the sliding side door « lock - exterior door handle module » assembly
a Clip on the sliding side door interior and exterior
opening control cables.
a Refit the sliding side door exterior door handle module.
a Connect the connector (2) .
a Refit the sliding side door lock.
127453
a Drill out the rivet (3) .
II - FINAL OPERATION.
a Remove the sliding side door exterior door handle
module.
ELEC. REAR WINDOW SW.
a Refit the rear sliding side door electric window mechanism (see 51A, Side opening element mechanisms, Rear side door electric window
mechanism: Removal - Refitting, page 51A-8) .
WARNING
To avoid any risk of corrosion after the localised
stripping of the panel, reapply the protective coating (see Technical Note 0592A).
a Unclip the sliding side door interior and exterior opening control cables.
a Remove the sliding side door « lock - exterior door
handle module » assembly.
a Unclip the sliding side door lock control cable from
the sliding side door exterior door handle module.
a Refit the door exterior handle (see 51A, Side opening element mechanisms, Door exterior handle:
Removal - Refitting, page 51A-4) .
a Carry out a function test.
a Refit new door sealing film (see Door sealing film:
Removal - Refitting) (65A, Opening element sealing).
a Carry out a sealing test (see Technical Note 653A).
a Refit the sliding side door trim (see Sliding side
door trim: Removal - Refitting) (72A, Side opening
element trim).
ELEC. REAR WINDOW SW.
a Connect the battery (see Battery : Removal - Refitting) (80A, Battery).
51A-20
SIDE OPENING ELEMENT MECHANISMS
Sliding side door opening controls: Removal - Refitting
51A
LEFT SLIDING + FIXED WINDOW or LEFT SLIDING + OPENING WINDOW, and RIGHT SLIDING + FIXED
WINDOW or R SLID+OPENING WINDOW
REMOVAL
I - REMOVAL PREPARATION OPERATION
Sliding side door exterior handle:
a Remove:
- the sliding side door trim (see Sliding side door
trim: Removal - Refitting) (72A, Side opening element trim),
- the door sealing film (see Door sealing film: Removal - Refitting) (65A, Opening element sealing),
- the dummy lock.
II - OPERATION FOR REMOVAL OF PART
CONCERNED
127459
1 - Sliding side door exterior handle:
Exterior handle module (view from inside door box
section)
a Remove the sliding side door exterior handle at (2)
and at (3) .
2 - Sliding side door interior handle:
127455
a Pull the sliding side door exterior handle.
a Press on the lever (1) .
126456
a Unclip the trim (4) .
a Remove the bolts (4) .
a Unclip:
- the sliding side door interior handle,
- the sliding side door interior door handle cable.
51A-21
SIDE OPENING ELEMENT MECHANISMS
Sliding side door opening controls: Removal - Refitting
51A
LEFT SLIDING + FIXED WINDOW or LEFT SLIDING + OPENING WINDOW, and RIGHT SLIDING + FIXED
WINDOW or R SLID+OPENING WINDOW
REFITTING
II - REFITTING OPERATION FOR PART
CONCERNED
I - REFITTING PREPARATION OPERATION
1 - Sliding side door exterior handle:
Sliding side door exterior handle:
127457
127453
a Check the presence and condition of seal (5) .
a Activate the sliding side door exterior handle locking
mechanism.
a Lock the sliding side door exterior handle locking
mechanism by pressing on the lever (7) .
127456
a Refit the sliding side door exterior handle at (8) and
at (9) .
51A-22
SIDE OPENING ELEMENT MECHANISMS
Sliding side door opening controls: Removal - Refitting
51A
LEFT SLIDING + FIXED WINDOW or LEFT SLIDING + OPENING WINDOW, and RIGHT SLIDING + FIXED
WINDOW or R SLID+OPENING WINDOW
2 - Sliding side door interior handle:
a Clip:
- the sliding side door interior door handle cable,
- the sliding side door interior handle,
- the trim (4) .
III - FINAL OPERATION.
Sliding side door exterior handle:
a Fit the dummy lock.
a Carry out a function test.
a Refit new door sealing film (see Door sealing film:
Removal - Refitting) (65A, Opening element sealing).
a Carry out a sealing test (see Technical Note
0653A).
a Refit the sliding side door trim (see Sliding side
door trim: Removal - Refitting) (72A, Side opening
element trim).
51A-23
SIDE OPENING ELEMENT MECHANISMS
Fuel filling compartment mechanism: Removal - Refitting
51A
II - OPERATION FOR REMOVAL OF PART
CONCERNED
REMOVAL
I - REMOVAL PREPARATION OPERATION
126859
126826
a Remove the bolts (3) .
a Remove:
- the fuel filler cap,
- the bolts (1) ,
- the bolt (2) ,
- the fuel filler flap,
- the rear wheel arch trim (see Rear wheel arch
lining: Removal - Refitting) (71A, Bodywork interior trim),
- the sliding side door intermediate drive mechanism
(see 51A, Side opening element mechanisms,
Sliding side door carriage: Removal - Refitting,
page 51A-16) ,
- the sliding side door intermediate runner (see 51A,
Side opening element mechanisms, Sliding
side door tracks: Removal - Refitting, page 51A11) .
126858
a Remove:
- clip (4) ,
- the fuel filler flap mechanism.
51A-24
SIDE OPENING ELEMENT MECHANISMS
Fuel filling compartment mechanism: Removal - Refitting
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
a Refit:
- the fuel filler flap mechanism,
- the clip (4) .
II - FINAL OPERATION.
a Refit:
- the sliding side door intermediate runner (see 51A,
Side opening element mechanisms, Sliding
side door tracks: Removal - Refitting, page 51A11) ,
- the sliding side door intermediate drive mechanism
(see 51A, Side opening element mechanisms,
Sliding side door carriage: Removal - Refitting,
page 51A-16) ,
- the rear wheel arch trim (see Rear wheel arch
lining: Removal - Refitting) (71A, Bodywork interior trim),
- the fuel filler flap,
- the fuel filler cap.
51A-25
51A
NON-SIDE OPENING ELEMENT MECHANISMS
Bonnet release handle: Removal - Refitting
52A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Remove:
- the battery (see Battery : Removal - Refitting)
(80A, Battery)
- the battery tray (see Battery tray: Removal - Refitting) (80A, Battery),
- the air filter unit (see Air filter unit: Removal - Refitting) (12A, Fuel mixture),
- the bonnet catch (see 52A, Non-side opening element mechanisms, Bonnet latch: Removal - Refitting, page 52A-2) .
II - OPERATION FOR REMOVAL OF PART
CONCERNED
126888
a Unclip the bonnet opening control (2) at (3) using a
flat screwdriver.
a Note the routing of the bonnet opening control cable.
a Remove the bonnet opening control cable from inside the vehicle.
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
a Refit the bonnet opening control cable.
a Refit the bonnet opening control (2) .
126319
a Remove the access flap (1) to the passenger compartment fuses and relay.
II - FINAL OPERATION.
a Refit the bonnet catch (see 52A, Non-side opening
element mechanisms, Bonnet latch: Removal Refitting, page 52A-2) .
a Carry out a function test.
a Refit:
- the access flap (1) to the passenger compartment
fuses and relays,
- the air filter unit (see Air filter unit: Removal - Refitting) (12A, Fuel mixture),
- the battery tray (see Battery tray: Removal - Refitting) (80A, Battery),
- the battery (see Battery : Removal - Refitting)
(80A, Battery).
52A-1
NON-SIDE OPENING ELEMENT MECHANISMS
Bonnet latch: Removal - Refitting
52A
Tightening torquesm
bonnet catch bolts
21 Nm
REMOVAL
OPERATION FOR REMOVAL OF PART
CONCERNED
126887
a Unclip the bonnet opening release cable (2) .
a Remove the bonnet catch.
REFITTING
REFITTING OPERATION FOR PART CONCERNED
a Clip on the bonnet opening release cable (2) .
126886
a Refit:
a Remove the bonnet catch bolts (1) .
- the bonnet catch,
- the bolts (1) (without tightening them).
a Carry out a function test.
a Adjust the clearances and flush fitting (see Vehicle
clearances: Adjustment values) (01C, Vehicle bodywork specifications).
a Torque tighten the bonnet catch bolts (21 Nm) (1) .
52A-2
NON-SIDE OPENING ELEMENT MECHANISMS
Loading door lock: Removal - Refitting
52A
F61
REMOVAL
2 - Rear right-hand loading door lock
a
I - REMOVAL PREPARATION OPERATION
Note:
The upper and lower locks of the rear right-hand
loading door are removed independently.
1 - Rear left-hand loading door lock
a Remove:
- the rear left-hand loading door trim (see Left-hand
rear loading door trim: Removal - Refitting)
(73A, Non-side opening elements trim),
- the loading door exterior handle (see 52A, Nonside opening element mechanisms, Rear loading door exterior handle: Removal - Refitting,
page 52A-8) .
a Remove the rear right-hand loading door trim (see
Right-hand rear loading door trim: Removal - Refitting) (73A, Non-side opening elements trim).
II - OPERATION FOR REMOVAL OF PART
CONCERNED
1 - Rear left-hand loading door lock
142574
142575
a Drill out the rivet (1) .
a Remove the bolts (3) .
a Unclip the loading door interior opening control cable.
WARNING
To prevent any risk of corrosion after stripping
the panel, reapply the anticorrosion protection
(see Technical Note 0592A).
a Disconnect the connector (4) .
a Unclip the loading door exterior handle module at (2)
.
a Remove the « lock - exterior handle module » assembly from the front side door box section.
a Unclip the loading door locking cable from the loading door exterior handle module.
52A-3
NON-SIDE OPENING ELEMENT MECHANISMS
Loading door lock: Removal - Refitting
52A
F61
2 - Rear right-hand loading door lock
II - REFITTING OPERATION FOR PART
CONCERNED
1 - Rear left-hand loading door lock
a Clip on the loading door locking cable for the loading
door exterior handle module.
a Refit the « lock - exterior handle module » assembly
for the front side door box section.
a Connect the connector (4) .
a Clip on the loading door interior opening control cable.
2 - Rear right-hand loading door lock
a - Loading door upper lock
a Refit the loading door upper lock (8) .
126885
b - Loading door lower lock
a Unclip the locking cables for the upper lock (5) and
the lower lock (6) .
a Refit the loading door lower lock (10) .
a - Loading door upper lock
a Clip on the locking cables for the upper lock (5) and
the lower lock (6) .
a Remove:
- the bolts (7) ,
III - FINAL OPERATION
- the loading door upper lock (8) .
1 - Rear left-hand loading door lock
b - Loading door lower lock
a Remove:
- the bolts (9) ,
a Clip on the loading door exterior handle module.
a Refit:
- a new rivet (1) ,
- the loading door lower lock (10) .
- the loading door exterior handle (see 52A, Nonside opening element mechanisms, Rear loading door exterior handle: Removal - Refitting,
page 52A-8) ,
I - REFITTING PREPARATION OPERATION
a Always replace the loading door module rivet (1) .
- a new piece of trim to the rear left-hand loading
door (see Left-hand rear loading door trim: Removal - Refitting) (73A, Non-side opening elements trim).
2 - Rear right-hand loading door lock
a Refit a new piece of trim to the rear right-hand loading door (see Right-hand rear loading door trim:
Removal - Refitting) (73A, Non-side opening elements trim).
a Carry out a function test.
52A-4
NON-SIDE OPENING ELEMENT MECHANISMS
Loading door lock: Removal - Refitting
52A
K61, and SHORT CHASSIS
REMOVAL
I - REMOVAL PREPARATION OPERATION
a
Note:
In the event of an electric fault, it is possible to
open the loading door manually.
This operation is performed from inside the vehicle.
141002
a Unlock the loading door lock by pulling on the cable
at (2) .
a Remove:
- the tailgate trim (see Tailgate lining: Removal Refitting) (73A, Non-side opening elements trim),
- the door sealing film (see Door sealing film: Removal - Refitting) (65A, Opening element sealing).
141001
a Unclip blanking cover (1) .
a Open the upper rear opening element from inside
the vehicle.
52A-5
NON-SIDE OPENING ELEMENT MECHANISMS
Loading door lock: Removal - Refitting
52A
K61, and SHORT CHASSIS
II - OPERATION FOR REMOVAL OF PART
CONCERNED
140636
140635
a Remove the loading door lock bolts (5) .
a Disconnect the connector (3) from the loading door
lock.
140637
a Remove the loading door lock at (6) .
140638
a Unclip the cable stop from its housing at (4) .
a Extract the cable from the lock actuator.
52A-6
NON-SIDE OPENING ELEMENT MECHANISMS
Loading door lock: Removal - Refitting
K61, and SHORT CHASSIS
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
140639
a Refit:
- the loading door lock onto its index (7) ,
- the loading door lock bolts (5) ,
- the cable in the lock actuator.
a Clip the cable stop in its housing.
a Connect the loading door lock connector (3) .
II - FINAL OPERATION
a Carry out a function test.
a Refit:
- the door sealing film (see Door sealing film: Removal - Refitting) (65A, Opening element sealing),
- the tailgate trim (see Tailgate lining: Removal Refitting) (73A, Non-side opening elements trim).
52A-7
52A
NON-SIDE OPENING ELEMENT MECHANISMS
Rear loading door exterior handle: Removal - Refitting
52A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Remove:
- the rear left-hand loading door trim (see Left-hand
rear loading door trim: Removal - Refitting)
(73A, Non-side opening elements trim),
- the dummy lock.
II - OPERATION FOR REMOVAL OF PART
CONCERNED
Rear loading door exterior handle module (viewed
from inside the door box section)
142572
a Remove the rear loading door exterior handle at (2)
and at (3) .
REFITTING
I - REFITTING PREPARATION OPERATION
127455
a Pull the rear loading door exterior handle.
a Press on the lever (1) .
142573
a Check the presence and condition of seal (4) .
52A-8
NON-SIDE OPENING ELEMENT MECHANISMS
Rear loading door exterior handle: Removal - Refitting
52A
III - FINAL OPERATION
II - REFITTING OPERATION FOR PART
CONCERNED
a Refit a new piece of trim to the rear left-hand loading
door (see Left-hand rear loading door trim: Removal - Refitting) (73A, Non-side opening elements trim).
127457
a Activate the rear loading door exterior handle locking mechanism (5) .
a Lock the locking mechanism by pressing on the lever (6) .
127456
a Refit:
- the rear loading door exterior handle at (7) and at
(8) ,
- the dummy lock.
a Carry out a function test.
52A-9
NON-SIDE OPENING ELEMENT MECHANISMS
Tailgate lock: Removal - Refitting
K61
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Remove the tailgate trim (see Tailgate lining: Removal - Refitting) (73A, Non-side opening elements trim).
II - OPERATION FOR REMOVAL OF PART
CONCERNED
126473
a Remove the bolts (1) .
a Remove the tailgate lock.
a Disconnect the tailgate lock connector (2) .
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
a Connect the tailgate lock connector (2) .
a Refit the tailgate lock.
II - FINAL OPERATION.
a Refit the tailgate trim (see Tailgate lining: Removal
- Refitting) (73A, Non-side opening elements trim).
52A-10
52A
NON-SIDE OPENING ELEMENT MECHANISMS
Upper rear opening element lock: Removal - Refitting
PLASTIC ROOF FLAP or TINTED WINDOW ROOF FLAP
Tightening torquesm
lock bolts
2.5 N.m
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Open the panel of the upper rear opening element.
II - OPERATION FOR REMOVAL OF PART
CONCERNED
138562
a Remove:
- the bolts (1) ,
- the lock of the upper rear opening element (2) .
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
a Refit:
- the lock of the upper rear opening element (2) ,
- the bolts (1) .
a Torque tighten the lock bolts (2.5 N.m).
II - FINAL OPERATION
a Carry out a function test.
52A-11
52A
NON-SIDE OPENING ELEMENT MECHANISMS
Upper rear opening element lock: Removal - Refitting
52A
ROOF FLAP or PLASTIC ROOF FLAP or TINTED WINDOW ROOF FLAP, and HORIZONTAL OPENING DOOR
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Open the panel of the upper rear opening element.
II - OPERATION FOR REMOVAL OF PART
CONCERNED
140631
a Remove:
- the bolts (1) ,
- the upper rear opening element locks (2) .
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
a Refit:
- the upper rear opening element locks (2) ,
- the bolts (1) .
II - FINAL OPERATION
a Carry out a function test.
52A-12
NON-SIDE OPENING ELEMENT MECHANISMS
Upper rear opening element mechanism: Removal - Refitting
52A
ROOF FLAP or PLASTIC ROOF FLAP or TINTED WINDOW ROOF FLAP
STANDARD CHASSIS
Tightening torquesm
upper bolt of the rear
side seat belt
21 N.m
Note:
If it is necessary to remove the guide slide supports, make a mark before removing them.
REMOVAL
I - REMOVAL PREPARATION OPERATION
1 - Guide bar
SHORT CHASSIS
a Remove:
- the rear panel trims (see Rear panel trim: Removal - Refitting) (71A, Body internal trim),
138563
a Remove the quarter panel upper trim (1) .
- the rear wheel arch trims (see Rear wheel arch
lining: Removal - Refitting) (71A, Body internal
trim).
SHORT CHASSIS
141078
a Remove the quarter panel upper trim at (1) .
52A-13
NON-SIDE OPENING ELEMENT MECHANISMS
Upper rear opening element mechanism: Removal - Refitting
52A
ROOF FLAP or PLASTIC ROOF FLAP or TINTED WINDOW ROOF FLAP
141079
a Unclip blanking cover (2) .
141081
a Unclip the upper trim from the rear wheel arch (4) .
STANDARD CHASSIS
141080
a Remove:
- the rear side seat belt upper bolt (3) ,
- the rear seat belt return mechanism.
138584
a Remove:
- the bolts (5) ,
- the thread supports.
52A-14
NON-SIDE OPENING ELEMENT MECHANISMS
Upper rear opening element mechanism: Removal - Refitting
52A
ROOF FLAP or PLASTIC ROOF FLAP or TINTED WINDOW ROOF FLAP
2 - Guide slide
138583
a Remove the rear centre trim (6) .
140904
a Unclip the blanking covers (8) .
a Remove the bolts (9) from the upper rear opening
element rail trims.
138582
a Remove:
- the clips (7) ,
140903
- the roof rear side trim.
a Remove the upper rear opening element rail trims at
(10) .
52A-15
NON-SIDE OPENING ELEMENT MECHANISMS
Upper rear opening element mechanism: Removal - Refitting
52A
ROOF FLAP or PLASTIC ROOF FLAP or TINTED WINDOW ROOF FLAP
138581
a Remove the bearing bolts (12) .
140902
a Separate the upper rear opening element guide bar
from the upper rear opening element panel by sliding it towards the front of the vehicle.
a Open the upper rear opening element panel midway and extract the upper rear opening element rails
at (11) .
a Support the upper rear opening element panel using
a block.
II - OPERATION FOR REMOVAL OF PART
CONCERNED
1 - Guide bar
a Remove the struts of the upper rear opening element (see 52A, Non-side opening element mechanisms, Upper rear opening element strut:
Removal - Refitting, page 52A-22) .
a Open the panel of the upper rear opening element.
138580
a Loosen the upper rear opening guide bar bolts (13) .
138580
a Remove the upper rear opening element guide bar
at (14) .
52A-16
NON-SIDE OPENING ELEMENT MECHANISMS
Upper rear opening element mechanism: Removal - Refitting
52A
ROOF FLAP or PLASTIC ROOF FLAP or TINTED WINDOW ROOF FLAP
- the bolts (15) .
2 - Guide slide
II - FINAL OPERATION
1 - Guide bar
a Refit:
- the roof rear side trim,
- the clips (7) ,
- the rear centre trim (6) .
STANDARD CHASSIS
a Refit:
- the net supports,
141000
- the bolts (5) ,
a Remove:
- the quarter panel upper trim.
- the bolts (15) ,
- the guide slides.
REFITTING
SHORT CHASSIS
I - REFITTING OPERATION FOR PART
CONCERNED
a Clip on the rear wheel arch upper trim (4) .
a Refit:
1 - Guide bar
a Refit the upper rear opening element mechanism.
- the rear seat belt return mechanism,
a Tighten the bolts (13) of the upper rear opening element mechanism.
- the rear side seat belt upper bolt (3) .
a Refit:
a Torque tighten the upper bolt of the rear side seat
belt (21 N.m).
- the upper rear opening element panel on the upper
rear opening element mechanism,
a Clip on the blanking cover (2) .
- the bearing bolts (12) .
a Refit:
a Close the upper rear opening element panel.
- the quarter panel upper trim,
a Refit the struts of the upper rear opening element
(see 5 2 A , Non-side opening element mechanisms, Upper rear opening element strut: Removal - Refitting, page 52A-22) .
- the rear wheel arch trims (see Rear wheel arch
lining: Removal - Refitting) (71A, Body internal
trim),
2 - Guide slide
- the rear panel trims (see Rear panel trim: Removal - Refitting) (71A, Body internal trim).
a Refit:
- the guide slides,
52A-17
NON-SIDE OPENING ELEMENT MECHANISMS
Upper rear opening element mechanism: Removal - Refitting
ROOF FLAP or PLASTIC ROOF FLAP or TINTED WINDOW ROOF FLAP
2 - Guide slide
a Remove the block.
a Fit the upper rear opening element panel.
a Refit:
- the upper rear opening element rail trims,
- the bolts (9) for the upper rear opening element rail
trims.
a Clip on the blanking covers (8) .
a Carry out a function test.
52A-18
52A
NON-SIDE OPENING ELEMENT MECHANISMS
Upper rear opening element rail: Removal - Refitting
52A
ROOF FLAP or PLASTIC ROOF FLAP or TINTED WINDOW ROOF FLAP
REMOVAL
I - REMOVAL PREPARATION OPERATION
140902
140904
a Unclip the blanking covers (1) .
a Remove the bolts (2) from the upper rear opening
element rail trims.
a Open the upper rear opening element panel midway and extract the upper rear opening element rails
at (4) .
a Support the upper rear opening element panel using
a block.
II - OPERATION FOR REMOVAL OF PART
CONCERNED
140903
a Remove the upper rear opening element rail trims at
(3) .
140901
a Remove:
- the nuts (5) from the upper rear opening element
rails,
52A-19
NON-SIDE OPENING ELEMENT MECHANISMS
Upper rear opening element rail: Removal - Refitting
ROOF FLAP or PLASTIC ROOF FLAP or TINTED WINDOW ROOF FLAP
- the upper rear opening element rails.
REFITTING
I - REFITTING PREPARATION OPERATION
140925
a Check the condition of the sealing components (6)
and replace them if necessary.
II - REFITTING OPERATION FOR PART
CONCERNED
a Refit:
- the upper rear opening element rails,
- the nuts (5) of the upper rear opening element rails.
III - FINAL OPERATION
a Remove the block.
a Fit the upper rear opening element panel.
a Refit:
- the upper rear opening element rail trims,
- the bolts (2) for the upper rear opening element rail
trims.
a Clip on the blanking covers (1) .
a Carry out a function test.
52A-20
52A
NON-SIDE OPENING ELEMENT MECHANISMS
Tailgate balancer: Removal - Refitting
52A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a
WARNING
The strut is fitted in such a way as to prevent
leaks. Note the strut's direction of fitting (position
of the body and cylinder rod) before removing it,
in order to refit the strut identically.
II - OPERATION FOR REMOVAL OF PART
CONCERNED
126471
a Remove the tailgate strut (2) whilst supporting the
tailgate.
REFITTING
I - REFITTING PREPARATION OPERATION
a Position the clips (1) on the tailgate strut.
II - REFITTING OPERATION FOR PART
CONCERNED
a Refit the tailgate strut (2) .
90920
a Unclip the clips (1) without removing them.
52A-21
NON-SIDE OPENING ELEMENT MECHANISMS
Upper rear opening element strut: Removal - Refitting
52A
ROOF FLAP or PLASTIC ROOF FLAP or TINTED WINDOW ROOF FLAP
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Open the panel of the upper rear opening element.
II - OPERATION FOR REMOVAL OF PART
CONCERNED
138560
a Remove the struts (2) of the upper rear opening element.
REFITTING
I - REFITTING PREPARATION OPERATION
138559
a Unclip the upper clips (1) without removing them.
a Remove the upper sections of the struts.
a Unclip the lower clips.
a Clip on the clips (1) .
II - REFITTING OPERATION FOR PART
CONCERNED
a Refit the lower section of the struts of the upper rear
opening element.
a Put the panel of the upper rear opening element in
the high position.
52A-22
NON-SIDE OPENING ELEMENT MECHANISMS
Upper rear opening element strut: Removal - Refitting
ROOF FLAP or PLASTIC ROOF FLAP or TINTED WINDOW ROOF FLAP
138561
a Hold the strut of the upper rear opening element at
(3) .
a Refit the upper section of the struts of the upper rear
opening element using a screwdriver (4) .
III - FINAL OPERATION
a Carry out a function test.
52A-23
52A
NON-SIDE OPENING ELEMENT MECHANISMS
Rear opening element electric window mechanism: Removal - Refitting
52A
K61, and SHORT CHASSIS
REMOVAL
II - OPERATION FOR REMOVAL OF PART
CONCERNED
I - REMOVAL PREPARATION OPERATION
a Remove:
- the tailgate trim (see Tailgate lining: Removal Refitting) (73A, Non-side opening elements trim),
- the rear loading door window (see 54A, Windows,
Rear loading door window: Removal - Refitting,
page 54A-13) .
140212
a Remove:
- the blanking covers (2) ,
- the nuts (3) ,
- the bolts (4) .
140216
a Disconnect the connector (1) from the rear opening
element window winder motor.
140214
a Remove the rear section and then the front section
of the rear opening element window winder mechanism from the door box.
52A-24
NON-SIDE OPENING ELEMENT MECHANISMS
Rear opening element electric window mechanism: Removal - Refitting
52A
K61, and SHORT CHASSIS
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
140213
a Refit:
- the rear lower section at (5) and then the rear upper
section of the rear opening element window winder
mechanism,
140218
a Refit:
- the bolt (4) ,
- the front lower section and then the front upper
section of the rear opening element window winder
mechanism,
- the nut (3) .
a Tighten:
- the bolt (4) without tightening it,
- the bolts (4) ,
- the nut (3) without tightening it.
- the nuts (3) .
a Refit the blanking covers (2) .
II - FINAL OPERATION
a Connect the connector (1) for the rear opening element window winder motor.
a Refit:
- the rear loading door window (see 54A, Windows,
Rear loading door window: Removal - Refitting,
page 54A-13) ,
- the tailgate trim (see Tailgate lining: Removal Refitting) (73A, Non-side opening elements trim).
52A-25
NON-SIDE OPENING ELEMENT MECHANISMS
Tailgate exterior opening control: Removal - Refitting
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Remove the tailgate trim (see Tailgate lining: Removal - Refitting) (73A, Non-side opening elements trim).
II - OPERATION FOR REMOVAL OF PART
CONCERNED
126472
a Disconnect the connector (1) .
a Remove the bolts (2) .
a Remove the tailgate exterior opening control.
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
a Refit the tailgate exterior opening control.
a Connect the connector (1) .
II - FINAL OPERATION.
a Refit the tailgate trim (see Tailgate lining: Removal
- Refitting) (73A, Non-side opening elements trim).
52A-26
52A
NON-SIDE OPENING ELEMENT MECHANISMS
Sunroof opening control: Removal - Refitting
52A
K61
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Remove the sunroof mobile panel (see 52A, Nonside opening element mechanisms, Sunroof moving panel: Removal - Refitting, page 52A-32) .
II - OPERATION FOR REMOVAL OF PART
CONCERNED
140915
a Remove the sealing pins (2) .
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
a Refit:
- the sealing pins (2) ,
140913
a Remove:
- the sunroof opening control,
- the bolts (1) ,
- the bolts (1) .
- the sunroof opening control.
II - FINAL OPERATION
a Refit the mobile panel to the sunroof (see 52A, Nonside opening element mechanisms, Sunroof moving panel: Removal - Refitting, page 52A-32) .
52A-27
NON-SIDE OPENING ELEMENT MECHANISMS
Rear loading door stop: Removal - Refitting
52A
F61
REMOVAL
REFITTING
I - REMOVAL PREPARATION OPERATION
I - REFITTING OPERATION FOR PART
CONCERNED
a Remove the rear left-hand loading door trim (see
Left-hand rear loading door trim: Removal - Refitting) (73A, Non-side opening elements trim) or
the rear right-hand loading door trim (see Righthand rear loading door trim: Removal - Refitting)
(73A, Non-side opening elements trim).
II - OPERATION FOR REMOVAL OF PART
CONCERNED
1 - Rear loading door stop mechanism
a Refit the rear loading door stop mechanism (2) .
2 - Rear loading door check strap
a Refit the rear loading door check strap (4) .
II - FINAL OPERATION.
a Refit a new piece of trim to the rear left-hand loading
door (see Left-hand rear loading door trim: Removal - Refitting) (73A, Non-side opening elements trim) or a new piece of trim to the rear righthand loading door (see Right-hand rear loading
door trim: Removal - Refitting) (73A, Non-side
opening elements trim).
126883
a
1 - Rear loading door stop mechanism
a Remove:
- the nuts (1) ,
- the rear loading door stop mechanism (2) .
2 - Rear loading door check strap
a Remove:
- the bolts (3) ,
- the rear loading door check strap (4) .
52A-28
NON-SIDE OPENING ELEMENT MECHANISMS
Sunroof operating mechanism: Removal - Refitting
52A
K61
Essential equipment
diagnostic tool
cutting wire insertion tool
IMPORTANT
Consult the safety and cleanliness advice and operation recommendations before carrying out any
repair (see Airbag and Pretensioners: Precautions for repair) (88C, Airbags and pretensioners).
IMPORTANT
To avoid any risk of triggering when working on or
near a pyrotechnic component (airbags or pretensioners), lock the airbag computer using the diagnostic tool.
140922
a Protect the edge of the sunroof operating mechanism using 20 MM WINDSCREEN TAPE (see Vehicle: Parts and ingredients for the repairwork)
(04B, Consumables - Products).
When this function is activated, all the trigger lines
are inhibited and the airbag warning light on the instrument panel lights up continuously (ignition on).
IMPORTANT
Never handle the pyrotechnic systems (pretensioners or airbags) near to a source of heat or naked
flame - they may be triggered.
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Lock the airbag computer using the diagnostic tool
(see Fault finding - Replacement of components)
(88C, Airbag and pretensioners).
a Disconnect the battery (see Battery : Removal Refitting) (80A, Battery).
a Remove:
- the front section of the headlining (see Headlining:
Removal - Refitting) (71A, Body internal trim),
- the sunroof mobile panels (see 52A, Non-side
opening element mechanisms, Sunroof moving
panel: Removal - Refitting, page 52A-32) .
a Protect the vehicle interior.
52A-29
NON-SIDE OPENING ELEMENT MECHANISMS
Sunroof operating mechanism: Removal - Refitting
52A
K61
II - OPERATION FOR REMOVAL OF PART
CONCERNED
140986
140923
a Fit the cutting handles on the two sections of the cutting wire inside the vehicle.
a Cut the cement bead and leave the other handle in
place until it is needed.
a Insert:
- the cutting wire insertion tool at one end,
Note:
- the cutting wire in the cutting wire insertion tool
from the outside towards the inside and leave it until it is needed.
Reduce the length of the cutting wire as you cut.
a Remove the sunroof operating mechanism.
Note:
I - REMOVAL PREPARATION OPERATION
Be careful to pass the cutting wire correctly
between the roof and the roof fixed window
frame.
a For preparation and bonding (see Technical Note
560A).
a Slide the cutting wire around the edge between the
fixed window frame and the roof.
a parts always to be replaced: Roof opening element adjusting shim (50,04,22,03).
II - REFITTING OPERATION FOR PART
CONCERNED
a Cut a sufficient length of cutting wire.
a Bond the sunroof operating mechanism (this operation requires two people).
Note:
a Adjust the clearance and for flush fitting.
When routing the cutting wire into the vehicle
interior, be careful not to cross the two wires, as
this would make cutting the seal impossible.
a Insert:
- the cutting wire insertion tool alongside the cutting wire already present,
- the cutting wire in the cutting wire insertion tool
towards the vehicle interior.
52A-30
NON-SIDE OPENING ELEMENT MECHANISMS
Sunroof operating mechanism: Removal - Refitting
K61
III - FINAL OPERATION
a Refit:
- the sunroof mobile panels (see 52A, Non-side
opening element mechanisms, Sunroof moving
panel: Removal - Refitting, page 52A-32) ,
- the front section headlining (see Headlining: Removal - Refitting) (71A, Body internal trim).
a Connect the battery (see Battery : Removal - Refitting) (80A, Battery).
a Unlock the airbag computer using the diagnostic
tool (see Fault finding - Replacement of components) (88C, Airbags and pretensioners).
52A-31
52A
NON-SIDE OPENING ELEMENT MECHANISMS
Sunroof moving panel: Removal - Refitting
52A
K61
REMOVAL
OPERATION FOR REMOVAL OF PART
CONCERNED
138610
a Remove:
- the bolts (4) ,
- the hinge supports (5) .
140910
REFITTING
a Open the sunroof mobile panel at (1) .
REFITTING OPERATION FOR PART CONCERNED
a Refit:
- the hinge supports (5) ,
- the bolts (4) ,
- the sunroof mobile panel.
a Lock the sunroof opening control.
a Close the sunroof mobile panel.
140909
a Press the locking button (2) and pull the sunroof mobile panel at (3) .
a Remove the sunroof mobile panel by opening it
completely.
52A-32
WINDOWS
Windscreen: Removal - Refitting
54A
Essential special tooling
Car. 1847
Universal protector
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Remove:
- the windscreen wiper arms (see Windscreen wiper arm: Removal - Refitting) (85A, Wiping Washing),
- the scuttle panel grille (see 56A, Exterior equipment, Scuttle panel grille: Removal - Refitting,
page 56A-1) ,
- the interior rear-view mirror (see 57A, Interior
equipment, Interior rear-view mirror Removal Refitting, page 57A-16) ,
- the rain and light sensor (see Rain and light sensor: Removal - Refitting) (85A, Wipers Washing),
108156
a
WARNING
When cutting the cement bead, take care not to
cut the wiring harness.
- the windscreen pillar trims (see A-pillar trim: Removal - Refitting) (71A, Body internal trim).
a Protect around the windscreen using masking tape.
Note:
When cutting the cement seal, protect the dashboard using the tool (Car. 1847).
II - OPERATION FOR REMOVAL OF PART
CONCERNED
a Cut the cement bead (see Technical Note 560A).
a Bond the windscreen (this operation requires two
people).
REFITTING
I - REFITTING PREPARATION OPERATION
a Always replace:
- the shims,
- the rain and light sensor adhesive base (see Rain
and light sensor: Removal - Refitting) (85C, Wipers - Washing),
- the windscreen seal (1) .
126909
a Remove the windscreen seal (1) .
a For preparation and bonding (see Technical Note
560A).
54A-1
WINDOWS
Windscreen: Removal - Refitting
II - REFITTING OPERATION FOR PART
CONCERNED
a Bond the windscreen (this operation requires two
people).
a Respect the following clearances and shut lines:
- « windscreen - roof » ,
- « windscreen - A-pillar » .
III - FINAL OPERATION.
a Refit:
- the windscreen pillar trims (see A-pillar trim: Removal - Refitting) (71A, Body internal trim),
- the rain and light sensor (see Rain and light sensor: Removal - Refitting) (85A, Wipers Washing),
- the interior rear-view mirror (see 57A, Interior
equipment, Interior rear-view mirror Removal Refitting, page 57A-16) ,
- the scuttle panel grille (see 56A, Exterior equipment, Scuttle panel grille: Removal - Refitting,
page 56A-1) ,
- the windscreen wiper arms (see Windscreen wiper arm: Removal - Refitting) (85A, Wiping Washing).
54A-2
54A
WINDOWS
Sliding window in front side door: Removal - Refitting
54A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Remove:
- the front side door trim (see Front side door trim:
Removal - Refitting) (72A, Side opening element
trim),
- the front speaker (see Front speakers: Removal Refitting) (86A, Radio),
- the door sealing film (see Door sealing film: Removal - Refitting) (65A, Opening element sealing),
- the front side door exterior weatherstrip (see Front
door side exterior weather strip: Removal - Refitting) (66A, Window sealing),
- the front side door interior weatherstrip.
126916
a Open the window halfway.
a Remove the window at (2) .
PAS ELEC ONE-TCH WIND SW
REFITTING
a Disconnect the front side door connector.
I - REFITTING OPERATION FOR PART
CONCERNED
a Refit the window.
II - OPERATION FOR REMOVAL OF PART
CONCERNED
II - FINAL OPERATION.
PAS ELEC ONE-TCH WIND SW
a Connect the front side door connector.
a Carry out a function test.
a Refit:
- the front side door interior weatherstrip.
- the front side door exterior weatherstrip (see Front
door side exterior weather strip: Removal - Refitting) (66A, Window sealing),
- new door sealing film (see Door sealing film: Removal - Refitting) (65A, Opening element sealing).
a Carry out a sealing test (see Technical Note 653A).
126915
a Remove the bolts (1) .
a Refit:
- the front speaker (see Front speakers: Removal Refitting) (86A, Radio),
a Unclip the window.
54A-3
WINDOWS
Sliding window in front side door: Removal - Refitting
- the front side door trim (see Front side door trim:
Removal - Refitting) (72A, Side opening element
trim).
54A-4
54A
WINDOWS
Sliding window in rear side door: Removal - Refitting
54A
LEFT SLIDING + OPENING WINDOW, and R SLID+OPENING WINDOW, and ELEC. REAR WINDOW SW.
REMOVAL
REFITTING
I - REMOVAL PREPARATION OPERATION
I - REFITTING OPERATION FOR PART
CONCERNED
a Open the window halfway.
a Refit the sliding window in the rear side door.
a Disconnect the battery (see Battery : Removal Refitting) (80A, Battery).
II - FINAL OPERATION.
a Remove:
a Refit:
- the sliding side door trim (see Sliding side door
trim: Removal - Refitting) (72A, Side opening element trim),
- the fixed rear side door window (see 54A, Windows, Rear side door fixed window: Removal Refitting, page 54A-7) ,
- the door sealing film (see Door sealing film: Removal - Refitting) (65A, Opening element sealing),
- the window lift mechanism (see 51A, Side opening element mechanisms, Rear side door electric window mechanism: Removal - Refitting,
page 51A-8) ,
- the front side door exterior weatherstrip (see Front
door side exterior weather strip: Removal - Refitting) (66A, Window sealing),
- the window lift mechanism (see 51A, Side opening element mechanisms, Rear side door electric window mechanism: Removal - Refitting,
page 51A-8) ,
- the fixed rear side door window (see 54A, Windows, Rear side door fixed window: Removal Refitting, page 54A-7) .
- the front side door exterior weatherstrip (see Front
door side exterior weather strip: Removal - Refitting) (66A, Window sealing).
a Connect the battery (see Battery : Removal - Refitting) (80A, Battery).
a Carry out a function test.
a Refit new door sealing film (see Door sealing film:
Removal - Refitting) (65A, Opening element sealing).
a Carry out a sealing test (see Technical Note 653A).
a Refit the sliding side door trim (see Sliding side
door trim: Removal - Refitting) (72A, Side opening
element trim).
II - OPERATION FOR REMOVAL OF PART
CONCERNED
126913
a Remove the sliding window from the rear side door
at (1) .
54A-5
WINDOWS
Quarter panel light
54A
K61
REMOVAL
II - REFITTING OPERATION FOR PART
CONCERNED
a Bond the rear quarter panel window.
I - REMOVAL PREPARATION OPERATION
a Adjust the clearance and for flush fitting.
a Remove:
- the rear wheel arch trim (see Rear wheel arch
lining: Removal - Refitting) (71A, Body internal
trim),
III - FINAL OPERATION.
a Refit:
- the rear quarter panel trim (see Rear quarter panel trim: Removal - Refitting) (71A, Body internal
trim).
a Protect the body around the rear quarter panel window using masking tape.
II - OPERATION FOR REMOVAL OF PART
CONCERNED
126911
a Cut the cement bead (see Technical Note 560A).
a Remove the rear quarter panel window.
REFITTING
I - REMOVAL PREPARATION OPERATION
a Always replace the shims.
a For preparation and bonding (see Technical Note
560A).
54A-6
- the rear quarter panel trim (see Rear quarter panel trim: Removal - Refitting) (71A, Body internal
trim).
- the rear wheel arch trim (see Rear wheel arch
lining: Removal - Refitting) (71A, Body internal
trim).
WINDOWS
Rear side door fixed window: Removal - Refitting
54A
ELEC. REAR WINDOW SW.
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Open the window halfway.
a Disconnect the battery (see Battery : Removal Refitting) (80A, Battery).
a Remove:
- the sliding side door trim (see Sliding side door
trim: Removal - Refitting) (72A, Side opening element trim),
- the door sealing film (see Door sealing film: Removal - Refitting) (65A, Opening element sealing),
- the rear side door exterior weatherstrip (see Rear
side door exterior weather strip: Removal - Refitting) (66A, Window sealing),
126912
- the interior weatherstrip,
- the rear side door electric window mechanism (see
51A, Side opening element mechanisms, Rear
side door electric window mechanism: Removal - Refitting, page 51A-8) .
a Remove:
- the bolts (2) ,
- the fixed window pillar from the rear side door (3) .
II - OPERATION FOR REMOVAL OF PART
CONCERNED
126914
a Remove the rear side door fixed window (4) .
127454
a Remove the bolt (1) .
a Unclip the sliding window from the rear side door.
a Wind the rear side door sliding window down to the
bottom of the door box section.
54A-7
WINDOWS
Rear side door fixed window: Removal - Refitting
ELEC. REAR WINDOW SW.
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
a Refit:
- the fixed rear side door window (4) ,
- the fixed window pillar on the rear side door (3) .
a Clip the sliding window on the rear side door.
II - FINAL OPERATION.
a Refit:
- the rear side door electric window lift mechanism
(see 51A, Side opening element mechanisms,
Rear side door electric window mechanism:
Removal - Refitting, page 51A-8) ,
- the interior weatherstrip,
- the rear side door exterior weatherstrip (see Rear
side door exterior weather strip: Removal - Refitting) (66A, Window sealing).
a Connect the battery (see Battery : Removal - Refitting) (80A, Battery).
a Carry out a function test.
a Refit new door sealing film (see Door sealing film:
Removal - Refitting) (65A, Opening element sealing).
a Carry out a sealing test (see Technical Note 653A).
a Refit the sliding side door trim (see Sliding side
door trim: Removal - Refitting) (72A, Side opening
element trim).
54A-8
54A
WINDOWS
Sliding side door window: Removal - Refitting
WITHOUT REAR WINDOW WINDER
REMOVAL
OPERATION FOR REMOVAL OF PART
CONCERNED
127440
a Remove:
- the bolts (1) ,
- the sliding side door glass.
REFITTING
REFITTING OPERATION FOR PART CONCERNED
a Refit the sliding side door glass.
54A-9
54A
WINDOWS
Rear screen: Removal - Refitting
54A
K61
REMOVAL
REFITTING
I - REMOVAL PREPARATION OPERATION
I - REFITTING PREPARATION OPERATION
a Always replace the shims.
a Remove:
- the tailgate trim (see Tailgate lining: Removal Refitting) (73A, Non-side opening elements trim),
- the rear screen wiper arm (see Rear screen wiper
arm: Removal - Refitting) (85A, Washing - Wiping),
- the rear screen wiper motor (see Rear screen wiper motor: Removal - Refitting) (85A, Wiping Washing).
a For preparation and bonding (see Technical Note
560A).
a Refit the rear screen wiper motor (see Rear screen
wiper motor: Removal - Refitting) (85A, Wiping Washing).
II - REFITTING OPERATION FOR PART
CONCERNED
a Bond the rear screen (two people are required for
this operation).
a Equal out the clearances and shut lines.
HEATED REAR SCREEN
a Disconnect the heated rear screen harness connectors.
III - FINAL OPERATION.
HEATED REAR SCREEN
a Protect the bodywork around the rear screen using
masking tape.
a Connect the heated rear screen harness connectors.
a Refit:
II - OPERATION FOR REMOVAL OF PART
CONCERNED
- the rear screen wiper arm (see Rear screen wiper
arm: Removal - Refitting) (85A, Washing - Wiping),
- the tailgate trim (see Tailgate lining: Removal Refitting) (73A, Non-side opening elements trim).
126910
a Cut the cement bead (see Technical Note 560A).
a Remove the rear screen (two people are required for
this operation).
54A-10
WINDOWS
Opening rear screen: Adjusting
54A
K61, and SHORT CHASSIS
Tightening torquesm
bolts on the rear loading door sliding window
8 N.m
Note:
Perform all manoeuvres on the rear loading door
sliding window with the vehicle engine running.
Note:
Close the rear loading door each time an adjustment is made to check the result.
140208
REMOVAL
a Loosen the bolts (1) of the rear loading door sliding
window.
I - ADJUSTMENT PREPARATION OPERATION
a Remove:
- the tailgate trim (see Tailgate lining: Removal Refitting) (73A, Non-side opening elements trim),
- the door sealing film (see Door sealing film: Removal - Refitting) (65A, Opening element sealing).
141948
a Open the rear loading door.
a Place three pieces of masking tape on the rear loading door sliding window and draw two lines 15 and
19mm from the top edge of the sliding window.
a Position a suction cup on the rear loading door sliding window.
a Unlock the rear loading door lock using the exterior
door handle (check that the window lowers).
a Close the rear loading door with an operator inside
the vehicle and another outside the vehicle.
140996
a Manually lock the rear loading door lock (check that
the window is raised).
54A-11
WINDOWS
Opening rear screen: Adjusting
54A
K61, and SHORT CHASSIS
141949
140218
a Place the rear loading door sliding window at the dimensions shown: (X1) = 4.5 + /- 1.5 mm
a Adjust the bolts (3) using a 20 TORX wrench, after
having completely lowered the rear loading door sliding window.
a Check the alignment of the rear loading door sliding
window in relation to the side trim (2) .
II - NEXT SIMULTANEOUSLY ADJUST THE Z AXIS
OF THE REAR LOADING DOOR
a Check that none of these actions causes the rear
loading door sliding window to become misaligned in
relation to the side trim:
- Window too high towards the front: Turn the bolt
anti-clockwise (1 turn = 1 mm).
a Place the rear loading door sliding screen at the dimensions shown. Once adjusted it must be located
in the adjustment range between 15 and 19 mm in
relation to the roof flap seal.
- Window too low towards the front: Turn the bolt
clockwise (1 turn = 1 mm).
- Window too high towards the back: Turn the bolt
anti-clockwise (1 turn = 1 mm).
a Torque tighten the bolts on the rear loading door
sliding window (8 N.m).
- Window too low towards the back: Turn the bolt
clockwise (1 turn = 1 mm).
a Remove:
a Check that the rear loading door sliding window
works by raising and lowering the window completely in one-touch mode.
- the suction cup,
- the masking tape.
a Raise the rear loading door sliding window fully.
III - FINE ADJUSTMENT OF "Z" WITHOUT
REMOVING THE DOOR TRIM.
a Close the rear loading door.
a Place three pieces of masking tape on the rear loading door sliding window and draw two lines 15 and
19mm from the top edge of the sliding window.
a Check that the rear loading door sliding window is in
the correct position.
a Refit:
- the door sealing film should always be replaced
(see Door sealing film: Removal - Refitting)
(65A, Opening element sealing).
- the front side door trim (see Front side door trim:
Removal - Refitting) (72A, Side opening element
trim),
a Carry out a sealing test (see Technical Note 653A).
54A-12
WINDOWS
Rear loading door window: Removal - Refitting
54A
F61
REMOVAL
II - OPERATION FOR REMOVAL OF PART
CONCERNED
I - REMOVAL PREPARATION OPERATION
a Protect the edges of the loading door window with
masking tape.
rear left-hand loading door window
REAR LEFT-HAND LOADING DOOR
a Remove the rear screen wiper arm (see R e a r
screen wiper arm: Removal - Refitting) (85A,
Washing - Wiping).
a Disconnect the connectors from the rear loading
door heated window wiring.
132064
rear right-hand loading door window
132063
a Cut the cement bead (see Technical Note 560A).
a Remove the rear loading door window.
54A-13
WINDOWS
Rear loading door window: Removal - Refitting
F61
REFITTING
I - REFITTING PREPARATION OPERATION
a Always replace the shims.
a For preparation and bonding (see Technical Note
560A).
II - REFITTING OPERATION FOR PART
CONCERNED
a Bond the rear loading door window.
a Equal out the clearances and shut lines.
III - FINAL OPERATION.
REAR LEFT-HAND LOADING DOOR
a Connect the connectors for the rear loading door
heated window wiring.
a Refit the rear screen wiper arm (see Rear screen
wiper arm: Removal - Refitting) (85A, Washing Wiping).
54A-14
54A
WINDOWS
Rear loading door window: Removal - Refitting
54A
K61, and SHORT CHASSIS
Essential special tooling
Car. 1363
Set of trim removal levers.
a
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Remove:
- the tailgate trim (see Tailgate lining: Removal Refitting) (73A, Non-side opening elements trim),
- the door sealing film (see Door sealing film: Removal - Refitting) (65A, Opening element sealing).
a Lower the rear loading door window.
140205
a Partially remove the interior weatherstrip from the
rear loading door at (4) .
140203
a Remove the exterior weatherstrip from the rear loading door at (2) using the tool (Car. 1363) and at (3) .
140206
a Hold the interior weatherstrip of the loading door in
place using MASKING TAPE (see Vehicle: Parts
and ingredients for the repairwork) (04B, Consumables - Products).
54A-15
WINDOWS
Rear loading door window: Removal - Refitting
54A
K61, and SHORT CHASSIS
II - OPERATION FOR REMOVAL OF PART
CONCERNED
140207
a Disconnect the connector (5) from the rear loading
door window de-icing module.
a Unclip the de-icing wiring.
a Raise the rear loading door window.
140208
a Remove the bolts (6) from the rear loading door window.
140209
140996
a Manually lock the rear loading door lock (check that
the window is raised).
a Remove the rear loading door window.
54A-16
WINDOWS
Rear loading door window: Removal - Refitting
K61, and SHORT CHASSIS
REFITTING
I - REFITTING PREPARATION OPERATION
140210
a Check the condition of the rear loading door window
pads (7) and replace them if necessary.
a If removing the pads, mark their direction of fitting.
II - REFITTING OPERATION FOR PART
CONCERNED
a Refit:
- the rear loading door window,
- the bolts (6) of the rear loading door window.
III - FINAL OPERATION
a Unlock the rear loading door lock.
a Lower the rear loading door window.
a Clip on the de-icing wiring.
a Connect the connector (5) for the rear loading door
window de-icing module.
a Refit the interior weatherstrip for the rear loading
door.
a Adjust the rear loading door window at X and at Z
(see 54A, Windows, Opening rear screen: Adjusting, page 54A-11)
a Carry out a function test.
a Refit:
- the door sealing film (see Door sealing film: Removal - Refitting) (65A, Opening element sealing),
- the tailgate trim (see Tailgate lining: Removal Refitting) (73A, Non-side opening elements trim).
54A-17
54A
WINDOWS
Fixed roof window: Removal - Refitting
54A
K61, and STANDARD CHASSIS
- the frame of the sunroof operating mechanism
using 20 MM WINDSCREEN TAPE (see Vehicle:
Parts and ingredients for the repairwork) (04B,
Consumables - Products).
Essential equipment
diagnostic tool
cutting wire insertion tool
II - OPERATION FOR REMOVAL OF PART
CONCERNED
IMPORTANT
Consult the safety and cleanliness advice and operation recommendations before carrying out any
repair (see Airbag and Pretensioners: Precautions for repair) (88C, Airbags and pretensioners).
IMPORTANT
To avoid any risk of triggering when working on or
near a pyrotechnic component (airbags or pretensioners), lock the airbag computer using the diagnostic tool.
When this function is activated, all the trigger lines
are inhibited and the airbag warning light on the instrument panel lights up continuously (ignition on).
140999
a Insert:
- the cutting wire insertion tool at one end,
IMPORTANT
- the cutting wire in the cutting wire insertion tool
from the outside towards the inside and leave it until it is needed.
Never handle the pyrotechnic systems (pretensioners or airbags) near to a source of heat or naked
flame - they may be triggered.
Note:
Be careful to pass the cutting wire correctly
between the roof and the roof fixed window
frame.
Note:
The Parts Department sells the roof fixed window
assembled with its frame.
a Slide the cutting wire around the edge between the
fixed window frame and the roof.
REMOVAL
a Cut a sufficient length of cutting wire.
I - REMOVAL PREPARATION OPERATION
a Lock the airbag computer using the diagnostic tool
(see Fault finding - Replacement of components)
(88C, Airbag and pretensioners).
Note:
When routing the cutting wire into the vehicle
interior, be careful not to cross the two wires, as
this would make cutting the seal impossible.
a Disconnect the battery (see Battery : Removal Refitting) (80A, Battery).
a Remove the front section headlining (see Headlining: Removal - Refitting) (71A, Body internal
trim).
a Insert:
a Protect:
- the cutting wire insertion tool alongside the cutting wire already present,
- the cutting wire in the cutting wire insertion tool
towards the vehicle interior.
- the vehicle interior,
54A-18
WINDOWS
Fixed roof window: Removal - Refitting
54A
K61, and STANDARD CHASSIS
REFITTING
I - REFITTING PREPARATION OPERATION
a For preparation and bonding (see Technical Note
560A).
a Always replace the positioning shims.
II - REFITTING OPERATION FOR PART
CONCERNED
a Bond the « fixed glass - fixed roof window frame »
assembly(this operation requires two people).
a Adjust the clearances and flush fitting.
III - FINAL OPERATION
a Remove:
- the protection from the frame of the sunroof operating mechanism,
140997
a Fit the cutting handles on the two sections of the cutting wire inside the vehicle.
a Cut the cement bead and leave the other handle in
place until it is needed.
- the protection from the vehicle interior.
a Refit the front section headlining (see Headlining:
Removal - Refitting) (71A, Body internal trim).
a Connect the battery (see Battery : Removal - Refitting) (80A, Battery).
a Unlock the airbag computer using the diagnostic
tool (see Fault finding - Replacement of components) (88C, Airbags and pretensioners).
Note:
Reduce the length of the cutting wire as you cut.
138607
a Remove the « fixed window - roof fixed window
frame » assembly using special supports:
- Support: PARV 202,
- set of arch supports: APARV 200 ESP.
54A-19
WINDOWS
Fixed roof window: Removal - Refitting
54A
K61, and SHORT CHASSIS
REMOVAL
II - OPERATION FOR REMOVAL OF PART
CONCERNED
I - REMOVAL PREPARATION OPERATION
140953
140926
a Mark the positioning of the finishing seal (1) .
a Remove the finishing seal.
a Protect the edge of the fixed roof glass using 20 MM
WINDSCREEN TAPE (see Vehicle: Parts and ingredients for the repairwork) (04B, Consumables
- Products).
140987
a
Note:
When removing and refitting the fixed roof glass,
avoid cutting the indexing pins (2) which are used
to correctly position the fixed roof glass.
a Cut the cement bead; (see Technical Note 560A)
(this operation requires two people).
a Remove the fixed roof glass.
REFITTING
I - REFITTING PREPARATION OPERATION
a Always replace the shims.
a For preparation and bonding (see Technical Note
560A).
54A-20
WINDOWS
Fixed roof window: Removal - Refitting
K61, and SHORT CHASSIS
II - REFITTING OPERATION FOR PART
CONCERNED
a Bond the fixed roof glass.
a Equal out the clearances and shut lines.
III - FINAL OPERATION
a Remove the 20 MM WINDSCREEN TAPE.
a Refit the finishing seal.
54A-21
54A
EXTERIOR PROTECTION
Front bumper: Removal - Refitting
55A
I - REMOVAL PREPARATION OPERATION
a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
FOG LIGHT
a Disconnect the fog light connector (4) .
II - OPERATION FOR REMOVAL OF PART
CONCERNED
126428
a Unclip the radiator grille at (1) and at (2) .
a Remove the front wheel arch liners, front part (see
55A, Exterior protection, Front wheel arch liner:
Removal - Refitting, page 55A-19) .
126426
a Remove the bolts (5) .
126427
a Unclip the pipe (3) .
55A-1
EXTERIOR PROTECTION
Front bumper: Removal - Refitting
126429
a Remove the bolts (6) .
a Unclip the front bumper at (7) .
a Remove the front bumper (this operation requires
two people).
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
a Refit the front bumper (this operation requires two
people).
a Clip on the front bumper.
II - FINAL OPERATION.
a Clip on the pipe (3) .
FOG LIGHT
a Connect the fog light connector (4) .
Carry out a function test.
a Refit the front wheel arch liners, front part (see 55A,
Exterior protection, Front wheel arch liner: Removal - Refitting, page 55A-19) .
a Clip on the radiator grille.
55A-2
55A
EXTERIOR PROTECTION
Front bumper: Stripping - Rebuilding
55A
STRIPPING
K61
I - STRIPPING PREPARATION OPERATION
a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
a Remove:
- the front wheel arch liners, front part (see 55A, Exterior protection, Front wheel arch liner: Removal - Refitting, page 55A-19) ,
- the front bumper (see 55A, Exterior protection,
Front bumper: Removal - Refitting, page 55A-1)
.
FOG LIGHT
a Remove:
- the front bumper wiring (see Front bumper wiring: Removal - Refitting) (88A, Wiring),
- the front fog lights (see Front fog light: Removal Refitting) (80B, Headlights).
126434
a Unclip the impact strips at (2) .
II - STRIPPING OPERATION FOR PART
CONCERNED
126430
a Remove:
- the bolts (3) ,
- the diffuser.
126431
a Unclip the absorber at (1) .
55A-3
EXTERIOR PROTECTION
Front bumper: Stripping - Rebuilding
55A
ENVIRONMENTAL CONSTRAINT: INTERNATIONAL 1 or ENVIRONMENTAL CONSTRAINT:
INTERNATIONAL 2 or ENVIRONMENTAL CONSTRAINT: INTERNATIONAL 3 or ENVIRONMENTAL CONSTRAINT: INTERNATIONAL 4 or
ENVIRONMENTAL CONSTRAINT: INTERNATIONAL 5 or ENVIRONMENTAL CONSTRAINT:
INTERNATIONAL 9
K61, and SHORT CHASSIS, and OFF-ROAD
141226
a Drill out the rivets (3) .
a Remove the diffuser.
132046
a Unclip the stone guard grille at (4) .
K61, and SHORT CHASSIS, and OFF-ROAD
141227
a Unclip the centre grille.
55A-4
EXTERIOR PROTECTION
Front bumper: Stripping - Rebuilding
55A
141230
a Unclip the strip .
141228
REASSEMBLING
I - REBUILDING PREPARATION OPERATION
a parts always to be replaced: front bumper rivet
(50,05,02,18).
II - REBUILDING OPERATION FOR PART
CONCERNED
K61, and SHORT CHASSIS, and OFF-ROAD
a Clip the panel.
a Refit new rivets.
a Clip on the centre grille.
141229
a Drill out the rivets (5) .
ENVIRONMENTAL CONSTRAINT: INTERNATIONAL 1 or ENVIRONMENTAL CONSTRAINT:
INTERNATIONAL 2 or ENVIRONMENTAL CONSTRAINT: INTERNATIONAL 3 or ENVIRONMENTAL CONSTRAINT: INTERNATIONAL 4 or
ENVIRONMENTAL CONSTRAINT: INTERNATIONAL 5 or ENVIRONMENTAL CONSTRAINT:
INTERNATIONAL 9
a Clip on the stone guard grille at (4) .
55A-5
EXTERIOR PROTECTION
Front bumper: Stripping - Rebuilding
K61, and SHORT CHASSIS, and OFF-ROAD
a Refit:
- the diffuser,
- new rivets.
K61
a Refit:
- the diffuser,
- the bolts (3) .
a Clip:
- the impact strips (2) ,
- the absorber (1) .
III - FINAL OPERATION
FOG LIGHT
a Refit:
- the front fog lights (see Front fog light: Removal Refitting) (80B, Headlights).
- the front bumper wiring (see Front bumper wiring: Removal - Refitting) (88A, Wiring).
a Refit the front bumper (see 55A, Exterior protection, Front bumper: Removal - Refitting, page
55A-1) .
a Carry out a function test.
a Refit the front wheel arch liners, front part (see 55A,
Exterior protection, Front wheel arch liner: Removal - Refitting, page 55A-19) .
55A-6
55A
EXTERIOR PROTECTION
Rear bumper: Removal - Refitting
55A
II - OPERATION FOR REMOVAL OF PART
CONCERNED
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
a Remove the rear wing lights (see Rear light on
wing: Removal - Refitting) (81A, Rear lighting).
126438
a Remove the bolts (3) .
126436
a Remove the bolts (1) .
a Unclip the rear bumper extensions.
126446
a Remove the bolts (4) .
126438
a Disconnect the connectors (2) (depending on equipment level).
55A-7
EXTERIOR PROTECTION
Rear bumper: Removal - Refitting
55A
132067
a Remove bolts (5) and (6) .
132066
a Unclip the rear bumper at (8) using a small flat-blade
screwdriver.
a Remove the rear bumper(this operation requires two
people).
REFITTING
I - REFITTING PREPARATION OPERATION
a Always replace the rear bumper extension clips.
II - REFITTING OPERATION FOR PART
CONCERNED
a Refit the rear bumper (this operation requires two
people).
132065
a Unclip the end of the rear bumper at (7) .
a Clip the rear bumper into place.
a Connect the connectors (2) (depending on equipment level).
III - FINAL OPERATION.
a Clip on the rear bumper extensions.
a Refit the rear wing lights (see Rear light on wing:
Removal - Refitting) (81A, Rear lighting).
a Carry out a function test.
55A-8
EXTERIOR PROTECTION
Rear bumper: Stripping-Rebuilding
55A
STRIPPING
F61 or K61, and LONG CHASSIS or STANDARD
CHASSIS
I - STRIPPING PREPARATION OPERATION
a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
a Remove:
- the rear wing lights (see Rear light on wing: Removal - Refitting) (81A, Rear lighting),
- the rear bumper (see 55A, Exterior protection,
Rear bumper: Removal - Refitting, page 55A-7) .
II - STRIPPING OPERATION FOR PART
CONCERNED
PROXIMITY RADAR
a Remove the proximity radars (see Proximity radar
Removal - Refitting) (87F, Parking distance control).
126475
a Unclip the centre impact strip at (2) .
a Remove:
- the rear fog light (see Rear fog lights: Removal Refitting) (81A, Rear lighting),
- the rear bumper wiring (see Rear bumper wiring:
Removal - Refitting) (88A, Wiring).
126476
a Unclip the side trims at (3) .
126474
a Remove:
- the bolts (1) ,
- the reflector.
55A-9
EXTERIOR PROTECTION
Rear bumper: Stripping-Rebuilding
55A
REASSEMBLING
K61, and SHORT CHASSIS, and OFF-ROAD
I - REBUILDING PREPARATION OPERATION
K61, and SHORT CHASSIS, and OFF-ROAD
a parts always to be replaced: rear bumper rivet
(50,05,04,14).
II - REBUILDING OPERATION FOR PART
CONCERNED
140988
a Drill out the rivets (4) .
K61, and SHORT CHASSIS, and OFF-ROAD
a Clip on the central trim.
a Refit new rivets.
F61 or K61, and LONG CHASSIS or STANDARD
CHASSIS
a Clip:
- the side trims (3) ,
- the centre impact strip (2) .
140989
a Refit:
a Unclip the central trim (5) .
- the reflector,
- the rear fog light (see Rear fog lights: Removal Refitting) (81A, Rear lighting),
- the rear bumper wiring (see Rear bumper wiring:
Removal - Refitting) (88A, Wiring).
PROXIMITY RADAR
a Refit the proximity radars (see Proximity radar Removal - Refitting) (87F, Parking distance control).
55A-10
EXTERIOR PROTECTION
Rear bumper: Stripping-Rebuilding
III - FINAL OPERATION
a Refit:
- the rear bumper (see 55A, Exterior protection,
Rear bumper: Removal - Refitting, page 55A-7) ,
- the rear wing lights (see Rear light on wing: Removal - Refitting) (81A, Rear lighting).
a Carry out a function test.
55A-11
55A
EXTERIOR PROTECTION
Front side door strip: Removal - Refitting
55A
K61, and SHORT CHASSIS
II - OPERATION FOR REMOVAL OF PART
CONCERNED
Essential special tooling
Car. 1363
Set of trim removal levers.
REMOVAL
I - REMOVAL PREPARATION OPERATION
140948
140947
a Remove:
- the blanking cover (1) ,
- the bolt (2) .
140950
a Unclip the front side door strip using the tool (Car.
1363).
a Detach the front side door strip.
a The front side door strip must always be replaced.
55A-12
EXTERIOR PROTECTION
Front side door strip: Removal - Refitting
K61, and SHORT CHASSIS
REFITTING
I - REFITTING PREPARATION OPERATION
140949
a Clean the bonding area of the front side door strip
using a LINT-FREE CLOTH soaked in HEPTANE
(see Vehicle: Parts and ingredients for the repairwork) (04B, Consumables - Products).
a Use a clean, dry LINT-FREE CLOTH (see Vehicle:
Parts and ingredients for the repairwork) (04B,
Consumables - Products) to wipe the bonding area
of the front side door strip.
II - REFITTING OPERATION FOR PART
CONCERNED
a Clip on the front side door strip.
a Bond the front side door strip.
III - FINAL OPERATION
a Refit:
- the bolt (2) ,
- the blanking cover (1) .
55A-13
55A
EXTERIOR PROTECTION
Rear side door strip: Removal - Refitting
55A
K61, and SHORT CHASSIS
REFITTING
Essential special tooling
Car. 1363
Set of trim removal levers.
REFITTING OPERATION FOR PART CONCERNED
a Clip on the rear side door strip.
REMOVAL
OPERATION FOR REMOVAL OF PART
CONCERNED
140951
140952
a Unclip the rear side door strip using the tool (Car.
1363).
55A-14
EXTERIOR PROTECTION
Rear loading door strip: Removal - Refitting
55A
K61, and SHORT CHASSIS
Essential special tooling
Ele. 1841
Tool for removing wiper arms
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Open the rear loading door.
140628
a Remove:
- the rear screen wiper arm nut,
- the rear screen wiper arm using the tool (Ele.
1841).
a Disconnect the screen washer pipe from the rear
loading door, marking the direction of the T union.
140629
a Unclip blanking cover (1) .
II - OPERATION FOR REMOVAL OF PART
CONCERNED
140630
a Unclip the rear loading door strip at (3) .
55A-15
EXTERIOR PROTECTION
Rear loading door strip: Removal - Refitting
K61, and SHORT CHASSIS
140616
a Disconnect:
- the number plate light connectors (4) ,
- the brake lights connector (5) .
a Unclip the wiring from the rear loading door strip.
a Remove the rear loading door strip.
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
a Clip the wiring onto the rear loading door strip.
a Connect:
- the brake lights connector (5) ,
- the number plate light connectors (4) .
a Clip on the rear loading door strip.
II - FINAL OPERATION
a Refit:
- the screen washer pipe for the rear loading door,
- the rear screen wiper arm,
- the rear screen wiper arm nut (2) .
a Clip on the blanking cover (1) .
a Carry out a function test.
55A-16
55A
EXTERIOR PROTECTION
Front side door moulding: Removal - Refitting
55A
REMOVAL
I - REMOVAL PREPARATION OPERATION
126441
a Unclip the front side door protective strip (3) at (4) .
126439
a Remove the blanking cover (1) .
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
II - OPERATION FOR REMOVAL OF PART
CONCERNED
a Clip on the front side door protective strip (3) .
II - FINAL OPERATION.
a Refit the blanking cover (1) .
126440
a Remove the bolt (2) .
55A-17
EXTERIOR PROTECTION
Rear wing protective strip: Removal - Refitting
F61
REMOVAL
OPERATION FOR REMOVAL OF PART
CONCERNED
126477
a Unclip the rear wing protective strip (1) at (2) and at
(3) .
REFITTING
REFITTING OPERATION FOR PART CONCERNED
a Clip on the rear wing protective strip (1) .
55A-18
55A
EXTERIOR PROTECTION
Front wheel arch liner: Removal - Refitting
55A
2 - Front wheel arch liner, rear section
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
Note:
It is not necessary to remove the front wheel to
remove the front wheel arch liner.
Note:
The front and rear parts of the front wheel arch
liner can be removed independently.
II - OPERATION FOR REMOVAL OF PART
CONCERNED
126444
1 - Front wheel arch liner, front section
a Remove:
- the clips (3) ,
- front wheel arch liner, rear section.
REFITTING
REFITTING OPERATION FOR PART CONCERNED
1 - Front wheel arch liner, front section
a Refit the front wheel arch liner, rear section.
2 - Front wheel arch liner, rear section
a Refit the front wheel arch liner in the rear section.
126443
a Remove:
- the bolt (1) ,
- the clips (2) ,
- front wheel arch liner, front section.
55A-19
EXTERIOR PROTECTION
Rear side door moulding: Removal - Refitting
REMOVAL
OPERATION FOR REMOVAL OF PART
CONCERNED
126442
a Unclip the rear side door protective strip (1) at (2)
and at (3) .
REFITTING
REFITTING OPERATION FOR PART CONCERNED
a Clip on the rear side door protective strip (1) .
55A-20
55A
EXTERIOR PROTECTION
Rear wheel arch liner: Removal - Refitting
55A
I - REMOVAL PREPARATION OPERATION
a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
Note:
It is not necessary to remove the rear wheel to
remove the rear wheel arch liner.
II - OPERATION FOR REMOVAL OF PART
CONCERNED
126446
a Remove:
- the bolts (2) ,
- the rear wheel arch liner.
REFITTING
REFITTING OPERATION FOR PART CONCERNED
a Refit the rear wheel arch liner.
126445
a Remove clips (1) .
55A-21
EXTERIOR EQUIPMENT
Scuttle panel grille: Removal - Refitting
56A
II - OPERATION FOR REMOVAL OF PART
CONCERNED
REMOVAL
I - REMOVAL PREPARATION OPERATION
126448
126447
a remove:
a Remove:
- the nuts (3) ,
- the trims (1) ,
- the scuttle panel grille (4) .
- the seal (2) .
a Remove the windscreen wiper arms (see Windscreen wiper arm: Removal - Refitting) (85A, Wiping - Washing).
REFITTING
I - REFITTING PREPARATION OPERATION
a Check the cleanliness of the windscreen and the
scuttle panel grille before refitting the scuttle panel
grille.
II - REFITTING OPERATION FOR PART
CONCERNED
a Refit the scuttle panel grille (4) .
III - FINAL OPERATION.
a Refit the windscreen wiper arms (see Windscreen
wiper arm: Removal - Refitting) (85A, Wiping Washing).
a Carry out a function test.
a Refit:
- the seal (2) ,
- the trims (1) .
56A-1
EXTERIOR EQUIPMENT
Scoop under scuttle panel grille: Removal - Refitting
56A
2 - Scoops under the side part of the scuttle panel
grille
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Remove:
- the windscreen wiper arms (see Windscreen wiper arm: Removal - Refitting) (85A, Wiping Washing),
- the scuttle panel grille (see 56A, Exterior equipment, Scuttle panel grille: Removal - Refitting,
page 56A-1) ,
- the windscreen wiper mechanism (see Windscreen wiper mechanism: Removal - Refitting)
(85A, Wiping - Washing).
II - OPERATION FOR REMOVAL OF PART
CONCERNED
126450
a Remove:
1 - Scoop under the central part of the scuttle panel
grille
- the bolts (4) ,
- the nuts (5) ,
- the windscreen wiper motor wiring (6) ,
- the scoops under the side part of the scuttle panel
grille (7) .
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
1 - Scoops under the side part of the scuttle panel
grille
a Refit:
- the scoops under the side part of the scuttle panel
grille (7) ,
126449
a Remove:
- the windscreen wiper motor connector (6) .
- the nut (1) ,
- the bolts (2) ,
2 - Scoop under the central part of the scuttle panel
grille
- the scoop under the central part of the scuttle panel
grille (3) .
a Refit the scoop under the central part of the scuttle
panel grille (3) .
56A-2
EXTERIOR EQUIPMENT
Scoop under scuttle panel grille: Removal - Refitting
II - FINAL OPERATION.
a Refit:
- the windscreen wiper mechanism (see Windscreen wiper mechanism: Removal - Refitting)
(85A, Wiping - Washing).
- the scuttle panel grille (see 56A, Exterior equipment, Scuttle panel grille: Removal - Refitting,
page 56A-1) ,
- the windscreen wiper arms (see Windscreen wiper arm: Removal - Refitting) (85A, Wiping Washing).
a Carry out a function test.
56A-3
56A
EXTERIOR EQUIPMENT
Door mirror: Removal - Refitting
56A
II - OPERATION FOR REMOVAL OF PART
CONCERNED
REMOVAL
I - REMOVAL PREPARATION OPERATION
126479
126478
a Remove:
a Remove the trim (1) .
- the bolts (3) ,
- the door mirror (4) .
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
a Refit the door mirror (4) .
II - FINAL OPERATION.
a Connect the connector (2) (depending on equipment
level).
a Carry out a function test.
a Refit the trim (1) .
126479
a Disconnect the connector (2) (depending on equipment level).
56A-4
EXTERIOR EQUIPMENT
Door mirror casing: Removal - Refitting
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Remove the door mirror glass (see 56A, Exterior
equipment, Door mirror glass: Removal - Refitting, page 56A-6) .
II - OPERATION FOR REMOVAL OF PART
CONCERNED
126451
a Unclip the door mirror casing at (1) .
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
a Clip on the door mirror casing.
II - FINAL OPERATION.
a Refit the door mirror glass (see 56A, Exterior equipment, Door mirror glass: Removal - Refitting,
page 56A-6) .
56A-5
56A
EXTERIOR EQUIPMENT
Door mirror glass: Removal - Refitting
REFITTING
Essential special tooling
Car. 1363
56A
Set of trim removal levers.
I - REFITTING OPERATION FOR PART
CONCERNED
a Connect the connectors (2) (depending on equipment level).
REMOVAL
a Clip the exterior door mirror glass into place.
OPERATION FOR REMOVAL OF PART
CONCERNED
II - FINAL OPERATION.
a Carry out a function test.
126452
a Unclip the door mirror glass at (1) using the tool
(Car. 1363).
126453
a Disconnect the connectors (2) (depending on equipment level).
56A-6
EXTERIOR EQUIPMENT
Rear badges: Removal - Refitting
2 - Fitting
Essential special tooling
Car. 1363
56A
Set of trim removal levers.
"KANGOO" badge
I - CONSTRUCTOR BADGE
1 - Removal
126877
a Remove the protective paper from the back of the
vehicle badge.
a Position the vehicle badge:
- (X1) : 83 mm,
126480
a Unclip the manufacturer's badge (1) using the tool
(Car. 1363).
- (X2) : 467 mm.
a Stick on the vehicle badge.
2 - Refitting
a Clip on the manufacturer's badge (1) .
II - VEHICLE BADGE
1 - Refitting preparation operation
a Clean the adhesive surface of the vehicle badge
using a LINT-FREE CLOTH soaked in HEPTANE
(see Vehicle: Parts and ingredients for the repairwork) (04B, Consumables - Products).
a Wipe the adhesive surface of the vehicle badge with
a clean, dry LINT-FREE CLOTH.
56A-7
EXTERIOR EQUIPMENT
Rear badges: Removal - Refitting
F61
"RENAULT" badge
126878
a Remove the protective paper from the back of the
vehicle badge.
a Position the vehicle badge:
- (X1) : 86 mm,
- (X2) : 249 mm.
a Stick on the vehicle badge.
56A-8
56A
EXTERIOR EQUIPMENT
Roof rack bar: Removal - Refitting
56A
K61
Roof bar front trim
Essential special tooling
Car. 1363
Set of trim removal levers.
Tightening torquesm
roof bar bolts
21 N.m
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Put the roof bars in the transverse position.
132068
Roof bar rear trim
132069
a Unclip the roof bar trims using the tool (Car. 1363) at
(1) and (2) .
a Put the roof bars in the longitudinal position.
56A-9
EXTERIOR EQUIPMENT
Roof rack bar: Removal - Refitting
56A
K61
II - OPERATION FOR REMOVAL OF PART
CONCERNED
Roof bar front trim
132070
126455
Roof bar rear trim
a Remove:
- the bolts (3) ,
- the roof bar (4) .
REFITTING
I - REFITTING PREPARATION OPERATION
a Check the condition and cleanliness of:
- the roof bar,
- the roof,
- the support plates of the roof bar (replace them if
necessary).
132071
a Clip on the roof bar trims at (5) and (6) .
II - REFITTING OPERATION FOR PART
CONCERNED
a Refit the roof bar (4) .
a Torque tighten the roof bar bolts (21 N.m).
III - FINAL OPERATION.
a Put the roof bars in the transverse position.
56A-10
EXTERIOR EQUIPMENT
Upper rear opening element strip: Removal - Refitting
56A
ROOF FLAP or PLASTIC ROOF FLAP or TINTED WINDOW ROOF FLAP, and HORIZONTAL OPENING DOOR
Essential special tooling
Car. 1363
Set of trim removal levers.
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Open the panel of the upper rear opening element.
II - OPERATION FOR REMOVAL OF PART
CONCERNED
140905
a Unclip the rear section of the upper rear opening element strip using the tool (Car. 1363).
140907
a Remove the bolts (1) .
56A-11
EXTERIOR EQUIPMENT
Upper rear opening element strip: Removal - Refitting
56A
ROOF FLAP or PLASTIC ROOF FLAP or TINTED WINDOW ROOF FLAP, and HORIZONTAL OPENING DOOR
140906
140908
a Remove the upper rear opening element strip at (2) .
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
a Refit the upper rear opening element strip.
a Clip on the rear section of the upper rear opening
element strip.
a Refit the bolts (1) .
II - FINAL OPERATION
a Close the upper rear opening element panel.
56A-12
INTERIOR EQUIPMENT
Dashboard: Removal - Refitting
57A
- the centre front panel (see 57A, Interior equipment, Centre front panel: Removal - Refitting,
page 57A-7) ,
Essential equipment
diagnostic tool
- the display or the central glovebox (see Display:
Removal - Refitting) (86A, Radio) (depending on
equipment level),
IMPORTANT
- the control panel (see Control panel: Removal Refitting) (61A, Heating),
Consult the safety and cleanliness advice and operation recommendations before carrying out any
repair (see Airbag and Pretensioners: Precautions for repair) (88C, Airbags and pretensioners).
- the lower dashboard trim (see 57A, Interior equipment, Lower section of dashboard trim: Removal - Refitting, page 57A-4) (71A, Body internal
trim),
- the windscreen pillar trims (see A-pillar trim: Removal - Refitting) (71A, Body internal trim),
IMPORTANT
To avoid any risk of triggering when working on or
near a pyrotechnic component (airbags or pretensioners), lock the airbag computer using the diagnostic tool.
- the tweeters (see Tweeter: Removal - Refitting)
(86A, Radio),
- the inhibitor switch (see Inhibitor switch: Removal - Refitting) (88C, Airbags and pretensioners),
When this function is activated, all the trigger lines
are inhibited and the airbag warning light on the instrument panel lights up continuously (ignition on).
- the glovebox (see 57A, Interior equipment, Glovebox: Removal - Refitting, page 57A-9) .
IMPORTANT
Never handle the pyrotechnic systems (pretensioners or airbags) near to a source of heat or naked
flame - they may be triggered.
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Lock the airbag computer using the diagnostic tool
(see Fault finding - Replacement of components)
(88C, Airbags and pretensioners).
a Disconnect the battery (see Battery: Removal - Refitting) (81A, Battery).
a Remove:
- the driver's front airbag (see Driver's front airbag:
Removal - Refitting) (88C, Airbags and pretensioners),
- the steering wheel (see Steering wheel: Removal
- Refitting) (36A, Steering assembly),
- the steering column switch assembly (see Steering wheel controls assembly: Removal - Refitting) (84A, Control - Signals),
- the instrument panel (see Instrument panel: Removal - Refitting) (83A, Instrument panel),
- the radio (see Car radio: Removal - Refitting)
(86A, Radio) (depending on equipment level),
57A-1
INTERIOR EQUIPMENT
Dashboard: Removal - Refitting
57A
II - OPERATION FOR REMOVAL OF PART
CONCERNED
126857
126857
Detailed view (1)
a Remove:
- the bolts (4) ,
- the dashboard partially,
- the various wiring harnesses.
Note:
Mark the positions of the various wiring harnesses before removing the dashboard.
a Remove the dashboard (this operation requires two
people).
REFITTING
126497
a Remove the passenger airbag bolt (2) .
I - REFITTING OPERATION FOR PART
CONCERNED
a Refit:
a Disconnect the passenger airbag connector (3) .
- the various cable harnesses,
- the dashboard (this operation requires two people).
II - FINAL OPERATION.
a Connect the passenger airbag connector (3) .
a Refit:
- the passenger airbag (2) ,
- the glovebox (see 57A, Interior equipment, Glovebox: Removal - Refitting, page 57A-9) ,
- the inhibitor switch (see Inhibitor switch: Removal - Refitting) (88C, Airbags and pretensioners),
- the tweeters (see Tweeter: Removal - Refitting)
(86A, Radio) (depending on equipment level),
57A-2
INTERIOR EQUIPMENT
Dashboard: Removal - Refitting
- the windscreen pillar trims (see A-pillar trim: Removal - Refitting) (71A, Body internal trim),
- the lower dashboard trim (see 57A, Interior equipment, Lower section of dashboard trim: Removal - Refitting, page 57A-4) (71A, Body internal
trim),
- the control panel (see Control panel: Removal Refitting) (61A, Heating),
- the display or the central glovebox (see Display:
Removal - Refitting) (86A, Radio) (depending on
equipment level),
- the centre front panel (see 57A, Interior equipment, Centre front panel: Removal - Refitting,
page 57A-7) ,
- the radio (see Car radio: Removal - Refitting)
(86A, Radio),
- the instrument panel (see Instrument panel: Removal - Refitting) (83A, Instrument panel),
- the steering column switch assembly (see Steering wheel controls assembly: Removal - Refitting) (84A, Control - Signals),
- the steering wheel (see Steering wheel: Removal
- Refitting) (36A, Steering assembly),
- the driver's airbag (see Driver's front airbag: Removal - Refitting) (88C, Airbags and pretensioners).
a Connect the battery (see Battery: Removal - Refitting) (81A, Battery).
a Carry out a function test on all functions.
a Unlock the airbag computer using the diagnostic
tool (see Fault finding - Replacement of components) (88C, Airbags and pretensioners).
57A-3
57A
INTERIOR EQUIPMENT
Lower section of dashboard trim: Removal - Refitting
57A
REMOVAL
LEFT-HAND DRIVE
I - REMOVAL PREPARATION OPERATION
a Remove:
- the radio (see Car radio: Removal - Refitting)
(86A, Radio),
- the centre front panel (see 57A, Interior equipment, Centre front panel: Removal - Refitting,
page 57A-7) ,
- the front side door seal partially.
126849
a Unclip the dashboard side face (3) .
126179
a Remove:
- the cover bolts (1) under the steering wheel,
- the covers under the steering wheel by pressing on
the clips (2) .
RIGHT-HAND DRIVE
a Remove the inhibitor switch (see Inhibitor switch:
Removal - Refitting) (88C, Airbags and pretensioners).
126830
a Remove:
- the bolts (4) ,
- the radio mounting.
57A-4
INTERIOR EQUIPMENT
Lower section of dashboard trim: Removal - Refitting
II - OPERATION FOR REMOVAL OF PART
CONCERNED
57A
RIGHT-HAND DRIVE
a Refit the inhibitor switch (see Inhibitor switch: Removal - Refitting) (88C, Airbags and pretensioners).
a Refit:
- the cowlings under the steering wheel,
- the front side door seal,
- the centre front panel (see 57A, Interior equipment, Centre front panel: Removal - Refitting,
page 57A-7) ,
- the radio (see Car radio: Removal - Refitting)
(86A, Radio).
126831
a Remove the bolts (5) .
a Unclip the lower trim of the dashboard at (6) .
a Disconnect the connectors (depending on equipment level).
a Remove the dashboard lower trim.
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
a Connect the connectors (depending on equipment
level).
a Clip on the dashboard lower trim.
II - FINAL OPERATION.
a Refit the radio mounting.
LEFT-HAND DRIVE
a Clip on the dashboard side panel (3) .
57A-5
INTERIOR EQUIPMENT
Dashboard air vent: Removal - Refitting
57A
2 - Dashboard side air vent
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Protect the dashboard around the air vents using
masking tape.
II - OPERATION FOR REMOVAL OF PART
CONCERNED
1 - Dashboard centre air vent
126855
a Unclip the side dashboard air vent (2) using flatnosed pliers protected by masking tape.
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
126856
a Unclip the centre dashboard air vent (1) using flatnosed pliers protected by masking tape.
1 - Dashboard centre air vent
a Clip the centre air vent back onto the dashboard (1) .
2 - Dashboard side air vent
a Clip the side air vent back onto the dashboard (2) .
II - FINAL OPERATION.
a Remove the masking tape from the dashboard.
57A-6
INTERIOR EQUIPMENT
Centre front panel: Removal - Refitting
57A
REMOVAL
I - REMOVAL PREPARATION OPERATION
126853
a Remove the bolts (5) .
126851
a Unclip the gear lever gaiter (1) .
II - OPERATION FOR REMOVAL OF PART
CONCERNED
126854
a Remove clips (6) .
a Unclip the lower part of the centre front panel at (7) .
REFITTING
126852
I - REFITTING OPERATION FOR PART
CONCERNED
a Unclip the upper part of the centre front panel (2) at
(3) and (4) .
a Clip on the lower part of the centre front panel.
a Disconnect the connectors.
a Refit the upper part of the centre front panel (2) .
a Connect the connectors.
57A-7
INTERIOR EQUIPMENT
Centre front panel: Removal - Refitting
II - FINAL OPERATION.
a Clip on the gear lever gaiter (1) .
57A-8
57A
INTERIOR EQUIPMENT
Glovebox: Removal - Refitting
57A
II - OPERATION FOR REMOVAL OF PART
CONCERNED
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Remove:
- the front side door seal partially,
- the centre front panel (see 57A, Interior equipment, Centre front panel: Removal - Refitting,
page 57A-7) .
LEFT-HAND DRIVE
a Remove the inhibitor switch (see Inhibitor switch:
Removal - Refitting) (88C, Airbags and pretensioners).
RIGHT-HAND DRIVE
126850
a Remove:
- the bolts (2) ,
- the glovebox (3) .
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
a Refit the glovebox (3) .
II - FINAL OPERATION.
126849
a Unclip the dashboard side face (1) .
LEFT-HAND DRIVE
a Refit the inhibitor switch (see Inhibitor switch: Removal - Refitting) (88C, Airbags and pretensioners).
RIGHT-HAND DRIVE
a Clip on the dashboard side panel (1) .
57A-9
INTERIOR EQUIPMENT
Glovebox: Removal - Refitting
a Refit:
- the centre front panel (see 57A, Interior equipment, Centre front panel: Removal - Refitting,
page 57A-7) ,
- the front side door seal.
57A-10
57A
INTERIOR EQUIPMENT
Dashboard glovebox: Removal - Refitting
57A
F61
REMOVAL
II - OPERATION FOR REMOVAL OF PART
CONCERNED
I - REMOVAL PREPARATION OPERATION
a Remove:
- the front side door seal partially,
- the centre front panel (see 57A, Interior equipment, Centre front panel: Removal - Refitting,
page 57A-7) .
LEFT-HAND DRIVE, and AIRBAG 01
a Remove the inhibitor switch (see Inhibitor switch:
Removal - Refitting) (88C, Airbags and pretensioners).
RIGHT-HAND DRIVE
132047
a Unclip the lower trim partially at (2) .
126849
a Unclip the dashboard side face (1) .
132048
a Remove:
- the bolts (3) ,
- the dashboard storage compartment.
57A-11
INTERIOR EQUIPMENT
Dashboard glovebox: Removal - Refitting
F61
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
a Refit the dashboard glovebox.
a Clip on the lower trim at (2) .
II - FINAL OPERATION.
LEFT-HAND DRIVE, and AIRBAG 01
a Refit the inhibitor switch (see Inhibitor switch: Removal - Refitting) (88C, Airbags and pretensioners).
RIGHT-HAND DRIVE
a Clip on the dashboard side panel (1) .
a Refit:
- the centre front panel (see 57A, Interior equipment, Centre front panel: Removal - Refitting,
page 57A-7) ,
- the front side door seal.
57A-12
57A
INTERIOR EQUIPMENT
Centre console: Removal - Refitting
57A
II - OPERATION FOR REMOVAL OF PART
CONCERNED
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Move the front seats forward.
126846
126847
a Remove:
- the bolts (1) ,
- the central armrest at (2) and at (3) (depending on
equipment level).
126848
a Unclip the trims (2) (depending on equipment level).
a Remove the nuts (3) .
a Lift the handbrake.
a Partially remove the centre console.
a Disconnect the connectors (depending on equipment level).
a Remove the central console towards the rear.
57A-13
INTERIOR EQUIPMENT
Centre console: Removal - Refitting
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
a Refit the centre console.
a Connect the connectors (depending on equipment
level).
a Refit the trims (2) (depending on equipment level).
II - FINAL OPERATION.
a Refit the central armrest (depending on equipment
level).
57A-14
57A
INTERIOR EQUIPMENT
Floor flap and storage: Removal - Refitting
K61
REMOVAL
OPERATION FOR REMOVAL OF PART
CONCERNED
126841
a Unclip the storage flap on the floor at (1) .
REFITTING
REFITTING OPERATION FOR PART CONCERNED
a Clip on the floor storage flap.
57A-15
57A
INTERIOR EQUIPMENT
Interior rear-view mirror Removal - Refitting
57A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Unclip the small additional interior rear view mirror.
127387
a Unclip the lower casing (3) .
127386
a Slide the wire cover (1) .
a Remove the rain and light sensor (see Rain and light sensor: Removal - Refitting) (85A, Wiping Washing) (depending on equipment level).
II - OPERATION FOR REMOVAL OF PART
CONCERNED
127388
a Unclip the upper cover (2) .
126837
a Unclip the interior rear view mirror at (4) .
57A-16
INTERIOR EQUIPMENT
Interior rear-view mirror Removal - Refitting
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
126836
a Clip on the interior rear view mirror at (5) .
II - FINAL OPERATION.
a Refit the rain and light sensor (see Rain and light
sensor: Removal - Refitting) (85A, Wiping Washing) (depending on equipment level).
a Clip:
- the lower cover (3) ,
- the upper cover (2) .
a Slide the wire cover (1) under the headlining.
57A-17
57A
INTERIOR EQUIPMENT
Sun visor: Removal - Refitting
57A
REMOVAL
REFITTING
OPERATION FOR REMOVAL OF PART
CONCERNED
REFITTING OPERATION FOR PART CONCERNED
a Refit the sun visor (3) .
a Clip on the sun visor.
126834
a Unclip the sun visor at (1) .
126835
a Remove:
- the bolt (2) ,
- the sun visor (3) .
57A-18
INTERIOR EQUIPMENT
Grab handle: Removal - Refitting
II - OPERATION FOR REMOVAL OF PART
CONCERNED
Essential special tooling
Car. 1363
57A
Set of trim removal levers.
REMOVAL
I - REMOVAL PREPARATION OPERATION
126833
a Unclip at (2) using the tool (Car. 1363).
REFITTING
126832
a Unclip the trim (1) .
I - REFITTING OPERATION FOR PART
CONCERNED
a Clip on the grab handle.
II - FINAL OPERATION.
a Clip the trim piece in place (1) .
57A-19
INTERIOR EQUIPMENT
Front storage compartment under roof: Removal - Refitting
57A
II - OPERATION FOR REMOVAL OF PART
CONCERNED
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Remove the sun visors (see 57A, Interior equipment, Sun visor: Removal - Refitting, page 57A18) .
126829
a Unclip the front storage compartment under the roof
at (3) and at (4) .
117839
REFITTING
a Remove:
I - REFITTING OPERATION FOR PART
CONCERNED
- the bolts (1) ,
- the sun visor mountings (2) .
a Unclip the additional rear view mirror (depending on
equipment level).
a Remove the headlining light (see Headlining light:
Removal - Refitting) (81B, Interior lighting).
a Clip the front storage compartment under the roof.
II - FINAL OPERATION.
a Refit:
- the headlining light (see Headlining light: Removal - Refitting) (81B, Interior lighting),
- the sun visor mountings (2) ,
- the sun visors (see 57A, Interior equipment, Sun
visor: Removal - Refitting, page 57A-18) .
57A-20
INTERIOR EQUIPMENT
Rear storage compartment: Removal - Refitting
57A
REMOVAL
REFITTING
OPERATION FOR REMOVAL OF PART
CONCERNED
REFITTING OPERATION FOR PART CONCERNED
126827
126827
a Remove:
a Refit the rear storage compartment at (3) .
a Clip on the rear storage compartment.
- the trims (1) ,
a Refit the trim pieces (1) .
- the bolts (1) .
126828
a Unclip the rear storage compartment at (2) .
57A-21
INTERIOR EQUIPMENT
Separating components: Removal - Refitting
57A
F61
REMOVAL
I - REMOVAL PREPARATION OPERATION
FULL METAL BULKHEAD or COMPLETE BULKHEAD WITH WINDOW or PIVOTING PARTITION or
1/3 STEEL PARTITION
a Remove the B-pillar lower trim (see B-pillar lower
trim: Removal - Refitting) (71A, Body internal trim).
FULL METAL BULKHEAD or COMPLETE BULKHEAD WITH WINDOW or PIVOTING PARTITION
a Remove the B-pillar upper trim (see B-pillar upper
trim: Removal - Refitting) (71A, Body internal trim).
132050
a Remove:
- the bolts (2) ,
- the nuts (3) ,
- the separation component (4) .
II - OPERATION FOR REMOVAL OF PART
CONCERNED
FULL METAL BULKHEAD or COMPLETE BULKHEAD WITH WINDOW
132058
a Remove the spacers (5) .
132049
a Remove nuts (1) .
57A-22
INTERIOR EQUIPMENT
Separating components: Removal - Refitting
57A
F61
- the connection component (11) .
FULL METAL BULKHEAD or COMPLETE BULKHEAD WITH WINDOW or 1/3 STEEL PARTITION
PIVOTING PARTITION
132051
a Remove:
119772
- the bolts (6) ,
a Remove the mobile separation component (12) in
the direction of (13) and (14) .
- the nuts (7) .
a Detach the separation component (8) at (9) .
132053
a Remove the bolts (15) .
132052
a Remove:
- the bolts (10) ,
57A-23
INTERIOR EQUIPMENT
Separating components: Removal - Refitting
57A
F61
TUBULAR PARTITION
132054
a Remove:
132055
- the bolt (16) ,
a Remove the bolts (20) .
- the nuts (17) ,
- the separation components (18) .
132056
132059
a Remove:
- the nut (21) ,
a Remove the spacers (19) .
- the separation component (22) .
57A-24
INTERIOR EQUIPMENT
Separating components: Removal - Refitting
57A
F61
132057
132060
a Clean the bonding area (24) on the cross member
and the separation component with HEPTANE (see
Vehicle: Parts and ingredients for the repairwork) (04B, Consumables - Products) and wipe
using a LINT-FREE CLOTH (see Vehicle: Parts
and ingredients for the repairwork) (04B, Consumables - Products).
a Remove the spacer (23) .
REFITTING
FULL METAL BULKHEAD or COMPLETE BULKHEAD WITH WINDOW or 1/3 STEEL PARTITION
Note:
Always use STRUCTURAL ADHESIVE (see
Vehicle: Parts and ingredients for the repairwork) (04B, Consumables - Products).
REFITTING PREPARATION OPERATION
a Check the condition of the separation component
and replace it if necessary.
a Clean the adhesive residues on the cross member
and the separation component.
WARNING
To prevent any risk of corrosion after stripping
the panel, reapply the anticorrosion protection
(see Technical Note 0592A).
a Apply the activator on the bonding area on the cross
member and the separation component, using the
pad provided in the bonding kit.
a Apply STRUCTURAL ADHESIVE at (24) .
a Refit the separation component (8) .
a Refit:
- the bolts (6) ,
- the nuts (7) .
I - REFITTING OPERATION FOR PART
CONCERNED
FULL METAL BULKHEAD or COMPLETE BULKHEAD WITH WINDOW or 1/3 STEEL PARTITION
FULL METAL BULKHEAD or COMPLETE BULKHEAD WITH WINDOW
a Refit the separation component (4) .
a Refit the connection component (11) .
57A-25
INTERIOR EQUIPMENT
Separating components: Removal - Refitting
F61
PIVOTING PARTITION
a Refit:
- the separation components (18) ,
- the mobile separation component (12) .
TUBULAR PARTITION
a Refit the separation component (22) .
II - FINAL OPERATION.
FULL METAL BULKHEAD or COMPLETE BULKHEAD WITH WINDOW or PIVOTING PARTITION
a Refit the B-pillar upper trim (see B-pillar upper
trim: Removal - Refitting) (71A, Body internal trim).
FULL METAL BULKHEAD or COMPLETE BULKHEAD WITH WINDOW or PIVOTING PARTITION or
1/3 STEEL PARTITION
a Refit the B-pillar lower trim (see B-pillar lower trim:
Removal - Refitting) (71A, Body internal trim).
57A-26
57A
SAFETY ACCESSORIES
Belt height adjustment system: Removal - Refitting
59A
II - FINAL OPERATION.
a Refit:
Tightening torquesm
seatbelt height adjustment system bolt
- the B-pillar upper trim (see B-pillar upper trim:
Removal - Refitting) (71A, Body internal trim),
21 Nm
- the B-pillar lower trim (see B-pillar lower trim: Removal - Refitting) (71A, Body internal trim).
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Remove:
- the B-pillar lower trim (see B-pillar lower trim: Removal - Refitting) (71A, Body internal trim),
- the B-pillar upper trim (see B-pillar upper trim:
Removal - Refitting) (71A, Body internal trim).
II - OPERATION FOR REMOVAL OF PART
CONCERNED
127511
a Remove the bolt (1) from the seat belt height adjustment system.
a Remove (2) the seat belt height adjustment system.
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
a Remove the seat belt height adjustment system.
a Torque tighten the seatbelt height adjustment
system bolt (21 Nm).
59A-1