Trust in original-equipment quality: Bosch ignition coils Quality pays off Rely on Bosch ignition coils Bosch is the only supplier in the world providing its partners with the complete range of all ignition components from a single source. It is no coincidence that Bosch stands for high quality, comprehensive expertise, state-of-the-art technology and pioneering developments. The cornerstone of the Bosch competence Advantages at a glance: Bosch ignition coils In the early days of automobile history, ignition was “the ff Comprehensive product range problem of problems,” as Carl Benz, who played a key ff Original-equipment parts role in the development of the gasoline engine, stated at ff 100 % self-developed by Bosch that time. That is until the Bosch company found the ff Geared to the vehicle manufacturers’ specifications solution. In 1902, a groundbreaking ignition system, the for improved engine performance Bosch high-voltage magneto, was patented. With the ff Ignition voltage as required simultaneous development of the Bosch spark plug, it ff Long spark duration paved the way for over a 111 years of Bosch ignition- ff High dielectric strength system expertise – which Bosch continues to broaden ff High temperature and vibration resistance and deepen even today. ff Reduced fuel consumption and less harmful emissions ff Long service life Improved driving dynamics and environmental sustainability convince all leading car manufacturers. Among them are: 2 Alfa Romeo Citroën Mercedes-Benz SEAT Aston Martin Ferrari Nissan Škoda Audi Fiat Opel Smart Bentley Ford Peugeot Toyota BMW Jaguar Porsche Volkswagen Bugatti Lancia Renault Chrysler Land Rover Saab Satisfied customers through innovative technology in OE quality New sales potential with ignition coils and ignition Simply efficient: the ignition coil’s job components from the original system supplier ff Supplying the spark-plug electrodes with the re- Characteristics and features convincing your customers ff Transforming the battery voltage (12 volts) to a volt- quired ignition voltage as well: age reaching from 15,000 to more than 30,000 volts ff Comprehensive and complete range: the right ff Keeping up the spark until the air/fuel mixture ignites ignition coil for any application ff Availability guarantee: Ignition coils for vehicles of Two circuits, a magnetic field and a spark different ages ff Opening the ignition coil’s primary circuit a high- ff High performance combined with high functionality ff High reliability and long service life voltage pulse is generated at the secondary circuit ff This high voltage is transferred to the spark plug – ff Good cold-start performance either directly or by means of ignition leads ff Corrosion-resistant connections ff A spark arising between the electrodes of the spark ff Top manufacturing quality plug ignites the air/fuel mixture ff Well-matched system components from a single ff This explosion moves down the piston and thus source: from ignition coils to ignition leads and spark starts the engine plugs – including ignition distributors for older vehicles and ignition modules. Our tip for workshop professionals Beware of counterfeits: Only genuine Bosch parts work properly and ensure optimum performance of the engine combined with low emission values – and there will be no secondary failures concerning e.g. the catalytic converter, the lambda sensor or the ECU. 3 From classic to state-of-the-art The right ignition coil for any application Direct and safe: Single-spark ignition coil Compact ignition coil (upper left image) ff One coil for each spark plug ff Independent high-voltage source for each cylinder 2 1 ff No ignition leads required, since the ignition coil is 3 4 mounted directly onto the spark plugs ff Advantage: The lack of high-voltage cables (ignition leads) reduces the potential for engine misfire. 7 Types of single-spark ignition coils 6 5 There are two types of single-spark ignition coils: pencil and compact ignition coils. Pencil ignition coil(upper right image) ff Compact ignition coils (upper left image) 1 2 3 7 6 5 4 The high-voltage transformer is in the coil head. ff Pencil ignition coils (upper right image) The high-voltage transformer is in the cylindrical coil body. 8 Did you know? Since Bosch invented the magneto ignition system in the early 20th century, the system also prevailed in motorsports. An Austro-Hungarian race driver, whose daughter was the name giver of an important German motor-vehicle manufacturer relied on the Bosch magneto ignition right from the start. Up to the present day, Bosch ignition components are successfully used in different motorsport series and diciplines. Ignition-coil components Compact ignition coil: Pencil ignition coil: 2 Primary winding 1 Spark plug cap (silicone rubber) 2 Secondary winding 3 Silicone housing 3 Primary winding 4 Plug 4 Plug 5 Secondary winding 5 Core 6 Secondary coil body 6 Interference-suppression 7 Core 8 Spark-plug contact resistor 7 Spark plug contact (spring) 4 1 Primary coil body One for all: multi-spark ignition coil Multi-spark ignition coil (upper left image) ff Ignition voltage for several spark plugs. ff Distribution of the voltage to the spark plugs by 6 7 ignition leads. ff Advantage: extremely robust and reliable design 5 All-inclusive: cassette ignition coil ff Just one ignition coil for several spark plugs ff Some models with integrated ignition module 8 ff No ignition leads required, since the ignition coil is mounted directly onto the spark plugs ff Advantages: Reduced risk of failure or defects, easy to replace if required 4 9 3 Still going strong: asphalt ignition coil ff Contact-controlled single-spark ignition coil ff Current flowing through the coil is switched on and 2 off by a contact in the distributor. ff Advantage: the right spare part for classic vehicles 1 with well-known high Bosch quality Ignition-coil components Spare parts for classic and vintage cars Multi-spark ignition coil: Talking about classic and vintage cars, Bosch Automotive Tradition just the right contact. Its classic/vintage-car range includes: ff Spare parts in OE quality ff Information and know-how ff Emotions for fans of classic cars ff Diverse services ff Bosch Classic Car Service network 1 Housing 6 High voltage pin 2 Inner core 7 Outer core 3 Primary winding (wire) 8 Secondary wire 4 Primary coil body 9 Secondary coil body 5 High voltage out www.bosch-automotive-tradition.com 5 The right choice: original coils by Bosch Counterfeits can be hazardous High quality for satisfied customers: genuinely Bosch ff Ample ignition voltage at any time ff Top manufacturing quality ff Good cold-start performance ff High-quality insulation materials ff High dielectric strength ff Precise and corrosion-resistant connections ff Long service life Plagiarism: counterfeits with dire consequences Counterfeits are often badly designed Unfortunately, there are pirates on the market. They They can run hot and can even catch fire. In addition, threaten not only honest companies, but also safety. cheap copies can deliver excessive voltage to the con- Cheap copies can have dire consequences. From the trol unit thus destroying it. outside, they are often very hard to distinguish from originals, but a look inside will reveal serious defects. Low-quality ignition coils can result in: Quality features of Bosch ignition coils: ff Uneven engine running with misses and misfires ff High performance, high functionality ff Considerable drop in performance ff Long service life ff Increased fuel consumption ff Reliability and freedom from defects ff Danger to lambda sensor and catalytic converter ff Compliance with all legal requirements and safety ff Excessive exhaust emissions ff Damage to the engine control unit (ECU) standards ff Top manufacturing quality ff Environmental compatibility A look at the technology Excellent quality in the Bosch ignition coil (right) with interference-suppression winding on the coil body. The counterfeit (left) shows contact problems 6 A clear difference In case of the genuine Bosch coil (right), the electrical contacts are clean and secure. In case of the counterfeit (left) they are poorly soldered and dangerous. Perfection from a single source Bosch ignition components Ignition-coil technology – progress made by Bosch Bosch ignition modules setting standards State-of-the-art plastic ignition coils feature both a high Many vehicle manufacturers trust Bosch – for good rea- dielectric strength and a high temperature and vibration sons. High reliability and the fact of being 100 percent resistance. In future, Bosch will continue to break new geared to Bosch ignition systems are convincing argu- grounds regarding ignition systems. For instance, with ments. The product range in Europe comprises some new pencil ignition coils with primary-current control 250 types and is constantly updated and expanded – and diagnostic function. also for Asian vehicles. Always the right connection: ignition leads The driving force: Bosch spark plugs Bosch offers a wide range of ignition leads well-matched The comprehensive Bosch range of spark plugs includes to the vehicle manufacturers’ specifications. the right one for practically any application: from lawn mowers to SUVs and even to industrial applications. Two product lines featuring a market coverage of 92 % are available for your workshop: Why Bosch? Your benefits at a glance: ff Silicone-Copper ff Only supplier offering all ignition components for vehicles with copper-core ignition leads ff Silicone-Power for vehicles with resistance ignition leads ff Comprehensive range in original-equipment quality ff High market coverage ff Leading innovator: constant further development Our tip for workshop professionals The Bosch ESI[tronic] diagnostic software recognizes Bosch gasoline injection components – within almost any vehicle. It provides guidance with detailed disassembly and assembly instructions. 7 What drives you, drives us. Technology from Bosch is used in practically every vehicle in the world. For us, the focus is on people and helping them to stay mobile. We have been dedicated to people for more than 125 years with our pioneering spirit, research, production and expertise. Our dedication is an unwaivering commitment to providing them with a unique combination of parts, diagnostics, workshop equipment and services: Bosch products and services Diagnostics state-of-the-art solutions for efficient vehicle repairs Diesel systems innovative workshop equipment and software – also available on favorable lease terms Gasoline systems Brake systems the world’s largest range of new and remanufactured spare parts Spark plugs fast, reliable delivery service Energy systems expert customer care via our hotline Batteries extensive range of training courses Filters specific sales and marketing support Wiper systems plus many other services Light technology Comfort electronics Hybrid/e-mobility Technical hotline Knowledge database Service training NEW: Ignition-coil catalog 2015 Look forward to the new comprehensive and informative ignition-coil catalog 2015. Available soon. Subject to technical and program changes. Workshop concepts You address for genuine Bosch quality: AA/MKG F 026 P03 9xx /201504 Bosch Electronic Repair Service For additional information visit: www.bosch.com Fair repair: repairs in line with the market value Fast and reliable: most work completed within 48 hours Quality remains top priority: Bosch is committed to this as a globally leading original-equiment manufacturer Additional information at www.bosch-repair-service.com