SP-ERMUX-15-R5 Technical Specification For 11 KV Ring Main Unit & FRTU TECHNICAL SPECIFICATION FOR 11 KV RING MAIN UNIT AND FRTU Page 1 of 55 SP-ERMUX-15-R5 Technical Specification For 11 KV Ring Main Unit & FRTU Page 2 of 55 SP-ERMUX-15-R5 Technical Specification For 11 KV Ring Main Unit & FRTU Index RMU………………………………………………………………………………………………… 2 Record of Revision ...................................................................................................................... 5 1.0 Scope of work ........................................................................................................ 8 2.0 Codes & standards ................................................................................................ 8 3.0 Electrical Distribution System Data ...................................................................... 9 4.0 11kv RMU System layout ..................................................................................... 9 5.0 RMU panel construction ........................................................................................ 10 6.0 Load break switch (LBS) / Isolator ..................................................................... 12 7.0 Circuit breaker (TCB / FCB) ............................................................................... 14 8.0 Earth switch (ES) ................................................................................................. 15 9.0 Requirements of sealed housing live parts ....................................................... 15 10.0 Operational interlocks ......................................................................................... 16 11.0 Indication & signals (for SCADA / Local) ........................................................... 17 12.0 13.0 Earthing…………………………………………………………………………. 18 Mimic diagram, labels & finish ............................................................................ 18 14.0 Quality assurance ................................................................................................ 19 15.0 16.0 Inspection & testing ............................................................................................. 19 Shiping Handling and Site Support……………………………………………….20 17.0 Deviations ............................................................................................................. 21 18.0 Drawings Submission .......................................................................................... 21 Annexure A Scope of supply .................................................................................................... 22 Annexure B Technical particulars (Data by purchaser) ......................................................... 24 Annexure C Guaranteed Technical Particulars (Data by Supplier) ...................................... 25 Annexure D Recommended spares (Data by supplier) ......................................................... 32 Annexure E Typical scheme of RMU ....................................................................................... 33 Annexure F Drawing of Bimetallic Ring Type Lug .................................................................. 34 Annexure G Specification for Modem ...................................................................................... 35 Annexure H Specification For Feeder Remote Terminal Unit For RMU .............................. 36 Page 3 of 55 SP-ERMUX-15-R5 Technical Specification For 11 KV Ring Main Unit & FRTU Index FRTU………………………………………………………………………………………………..37 Record of Revision……………………………………………………………………………..38 1.0.0 Feeder Remote Terminal Units: ..................................................................................... 39 1.1.0 FRTU Architecture ........................................................................................................... 39 1.1.1 Central Processing Module ............................................................................................. 39 1.1.2 I/O Module ........................................................................................................................ 40 1.1.3 FRTU Time and Date Facility ......................................................................................... 40 1.2.0 Functional Requirements ................................................................................................ 40 1.2.1 Input / Output Point Types .............................................................................................. 40 1.2.2 Status Inputs .................................................................................................................... 40 1.2.3 Control Outputs ................................................................................................................ 41 1.2.4 Input / Output Point Counts ............................................................................................. 42 1.2.5 Analog Inputs ................................................................................................................... 42 1.2.6 Programmable Logic Control (PLC) ............................................................................... 43 1.2.7 FRTU Data Communications .......................................................................................... 43 1.3 FRTU Enclosures........................................................................................................... 44 1.4 FRTU Power Supply ...................................................................................................... 44 1.5 SCADA/DMS Adaptation Services…………………………………………………… 45 1.6 FRTU Test Systems .................................................................................................... 46 1.7 Software / Firmware ..................................................................................................... 47 1.8.0 General ........................................................................................................................... 47 1.8.1 Diagnostic Software ........................................................................................................ 47 1.9.0 FRTU Testing ............................................................................................................... 49 1.9.1 1.9.2 1.10 1.11 Type Test………………………………………………………………………………………….49 Routine Test………………………………………………………………………………………49 FRTU Spares…………………………………………………………………………………… 49 FRTU Types…………………………………………………………………………………… .49 Annexure – 1: Guaranteed Technical Particulars ................................................................... 50 Annexure – 2: FRTU Adaptation bill of Material……………………………………………….52 Annexure – 3: IO List................................................................................................................. 55 Page 4 of 55 SP-ERMUX-15-R5 Technical Specification For 11 KV Ring Main Unit & FRTU Record of Revision Revision No Item / clause no. Nature of Change Approved By R5 1, Annex A 1.3,1.4 FRTU along with modem included in the scope of supply of RMU DS R5 1, Annex. 1.6 Supervision of Testing & commissioning of all motorized RMUs included in the scope including all operational checks, LV wiring checks, battery / charger checks, VPI , FPI, self powered relay. DS R5 1, Annex 1.7 Testing & commissioning of FRTU at site -FRTU customization, parameterization along with integration of FRTU with Control Center included in the scope of Vendor DS R5 1, Annex. 1.8 Guarantee period for RMU along with FRTU & Modem specified as 66months from date of supply & 60 months from date of commissioning. DS R5 R5 1, Annex. 1.9 1, Annex. 1.11 2 4.4.1 R5 4.7 R5 4.8 Modem specification included in Annexure G DS R5 5.6 Added – Operating Handle support DS R5 5.13.3 Cable termination height is increased to 900 mm. DS R5 5.14.2 R5 5.24 R5 6.3.1 Separate ON/OFF switching for each motor is added DS R5 6.4.2 Clause deleted as all RMU’s shall be motorized DS R5 6.5 Added – Indication for Battery charger FAIL, Battery LOW, Reverse polarity DS R5 R5 Service performance requirements during guarantee period specified. Training requirements for RMU, FRTU & Self powered relay specified. IEC 62271 specified Solid Shielded Insulation Added FRTU requirements with modem added along with detailed specification Bus bar short time withstand capacity changed to 20kA for 3 sec Added – Avoid any type of Gaps or holes on the cable termination chamber wall. DS DS DS DS DS DS DS Page 5 of 55 SP-ERMUX-15-R5 Technical Specification For 11 KV Ring Main Unit & FRTU R5 6.5.4 Included provision of 2nos AC incoming supply MCB DS R5 6.6.2 LBS short time withstand capacity revised to 20kA for 3 Sec DS R5 6.7 LBS fault making capacity revised to 50kA peak DS R5 6.8 Mechanism endurance class M1 and Electrical Endurance class E3 specified DS R5 6.9 Minimum no. of operations at rated fault current specified – Electrical endurance class E3 DS R5 6.10 Fault Passage Indicator specifications included DS R5 7.2 CB arc interruption medium only in Vacuum bottle DS R5 7.4 Added – Protective flap on Emergency PB DS R5 7.5.2 20kA short time withstand capacity specified DS R5 7.6 Mechanical – M1 & Electrical-E2 endurance class specified for circuit breaker module DS R5 7.7 CB fault making capacity revised to 50kAspecified DS R5 7.8 DS R5 8.7 CB fault breaking capacity revised to 20kA No load mechanical endurance class M0 specified for earth switch R6 8.8 Making capacity endurance class E2 specified DS R5 10.6 Added – Prevent electrical operation if handle is inserted for manual operation DS R5 10.6 Added – Supply to the motor shall be disconnected after certain time period if LBS fails to operate. DS R5 10.7 ‘Desirable’ feature of preventing Motorized operation of more than one LBS at a time is changed to ‘Necessary’ Feature DS R5 12.1 Sticker type mimic diagram non acceptance specified DS R5 13.3 Process audit included in the Quality systems for RMU, self powered relay, FRTU. DS R5 13.4 Approved sub vendor list specified for FRTU,FPI, Battery charger, self powered relay DS DS Page 6 of 55 SP-ERMUX-15-R5 Technical Specification For 11 KV Ring Main Unit & FRTU R5 14.1 FRTU type test requirement specified DS R5 14.3 FRTU acceptance tests requirement specified DS R5 Annexure A – 1.5 2 nos. is changed to 2 sets of Operating handle DS R5 Annexure C – 21 to 26 Earth Switch , Self powered relay, FPI, CT, VPI , FRTU, Modem details included in GTP particulars, to be provided by supplier DS R5 Annexure F BSES 11kV terminal connection lug dwg. – Bimetallic Ring type, provided for supplier to provide suitable terminal fixing arrangement at 11kV bushing. DS Modem specification. DS FRTU specification. DS R5 R5 Annexure G Annexure H Page 7 of 55 SP-ERMUX-15-R5 Technical Specification For 11 KV Ring Main Unit & FRTU 1.0 Scope of work 11kV Manual (Motorized if specified in Tender) RMU with or without FRTU & Modem [R5] shall be supplied as per the specification. For scope of supply, refer annexure – A Dismentalling and Transportation of existing RMUs from the Substations as it is condition to BSES Store/Site within BYPL area, Testing & commissioning supervision of all manual / motorized RMUs with FRTU included in the scope including all operational checks, LV wiring checks, battery / charger checks, VPI , FPI, self powered relay etc as applicable.[R5] 2.0 Codes & standards Materials, equipment and methods used in the manufacture of switchboards shall conform to the latest edition of following – S No. Indian Electricity Rules Indian electricity act IS 3427 IS 9920 part 1,3 & 4 IS 13118 IS 3231 IEC 60265 part 1 IEC 60056 IEC 60059 IEC 60185 IEC 60694 IEC 60298 IEC 60129 IEC 60529 IEC 60255 Title With latest amendments IE act 2003 A.C. Metal Enclosed Switchgear and Control gear for Rated Voltages Above 1 kV High voltage switches above rated voltage 1kv General requirements of circuit breakers above rated voltage 1kv Electric Relays for Power System Protection High voltage switches High voltage alternating current circuit breakers Preferred current ratings of high voltage switchgear Current transformers Specification for high voltage switchgear AC metal enclosed switchgear Ac disconnector and earth switches Classification of degrees of protection provided by enclosures Electrical relays In the event of direct conflict between various order documents, the precedence of authority of documents shall be as follows i. Guaranteed Technical Particulars (GTP) Page 8 of 55 SP-ERMUX-15-R5 Technical Specification For 11 KV Ring Main Unit & FRTU ii. Specification including applicable codes & standards iii. Approved Vendor Drawings iv. Other documents 3.0 Electrical Distribution System Data 3.1 Supply 3 phase AC, 3 wire 3.2 Voltage 11000 volt ±10% 3.3 Frequency 50 Hz ± 5% 3.4 System neutral Earthed at upstream 11kv source 4.0 11kv RMU System layout 4.1 RMU Configuration As per scheme given in Annexure E & type as per Purchase requisition 4.2 Extensibility One side extensible / Purchase requisition 4.4.1 Load break switch, Circuit breaker & earth switch in RMU panel Insulation medium for panel 4.4.2 Breakers SF6 gas or Vacuum type (with disconnector & earth switch) 4.4.3 load break switches SF6 gas or Vacuum type (With Earth Switch) Arc interruption i) Separate for each breaker chamber for breaker ii) Arc interruption chamber of breakers shall be separate from the main insulated tank. (Desirable feature) 4.3 4.5 All shall be non draw out type, fixed position SF6 gas or Dry air in sealed metallic tank 4.6.1 Maximum dimensions for a 3 way panel (1 CB + 2 LBS) Width (measured from front) 1250 mm 4.6.2 4.6.3 Depth height 4.6 800 mm 2000 mm FRTU if required shall be provided integrated with RMU in the LV compartment completely wired along with Modem suitable for communicating in CDMA & GSM network of Reliance Communication and also have facility to communicate with RCIL fibre network. Vendor shall Page 9 of 55 SP-ERMUX-15-R5 Technical Specification For 11 KV Ring Main Unit & FRTU 4.7 4.8 FRTU demonstrate the data communication of FRTU modem with BCC for the proposed modem for approval of owner in the Pre Order technical evaluation stage. For detailed specification of FRTU, I/O requirements , refer our standard specification of FRTU ( Spec No :SP-FRTUX16-R0 ) Modem As per Modem Specifications given in Annexure G 5.0 RMU panel construction Metal enclosed, framed, Compartmentalized panel Construction Indoor, non air conditioned environment / Outdoor with continuous ambient temperature of 50 deg C and shall be suitable for external climatic condition Resistant to water ultraviolet radiation (Canopy for outdoor application) 5.1 Panel type 5.2 Service Location 5.3 Mounting Free Standing 5.4 Overall Enclosure Protection 5.5 Doors 5.6 Covers IP4X minimum, vermin proof IP 54 (For outdoor duty) Front access with anti theft hinge arrangement, Minimum three hinges. Hinges arrangement shall ensure that door cannot be removed. Common lock and key for additional protection from theft. Bolted for rear access, with handles. Support for handle shall be provided at suitable place on RMU body. [R5] All the accessible bolts / screws shall be vandal proof. One set of required Special tools per RMU (if any) shall be in the scope of supply. 5.7 Construction Sheet metal 2.5mm thick CRCA 5.8 Base frame 300 mm - 450 mm height (made with ISA / ISMC) for Indoor & Min. 500 mm for outdoor. Height to suit the operator’s convenience & subject to drawing approval. Frame shall be completely covered from all the four sides by MS plate / sheet. Cable box compartment should be extended up-to base-frame bottom to have metallic separation between each of the feeders at base frame level too. Painting should match with RMU shade With fixing bolt for RMU & frame (in case the frame is supplied loose) & foundation bolts. HDPE clits as cable supporting clamps for each power cable (to suit the cable size from 150 to 300 sq mm PILC / XLPE cable. Exact size shall be provided during drawing approval stage.) 5.9 Lifting lugs Four numbers Bottom Page 10 of 55 SP-ERMUX-15-R5 5.10 Technical Specification For 11 KV Ring Main Unit & FRTU 3mm metallic, removable type & split type in two parts, with 1no. 90 mm diameter knocks out punch/hole in the centre Cable Entry (For double cable boxes, Un-drilled gland plate to be supplied. Approval should be taken for the same during drawing submission) 5.12 Cable type & size 3c x 150 / 240 / 300 sq mm Aluminum conductor XLPE/ PILC with armor & PVC outer sheath 5.13 Terminals for 11kv cable termination Suitable for Ring Type Bimetallic lug as per annexure F [R5] 5.13.1 Right angled boots Single piece cold shrink type ( make – 3M or Raychem) 5.13.2 Brass Nut bolt M16 size 5.13.3 Bimetallic washers Required 5.13.4 Termination type suitable for heat shrinkable type 5.13.5 Termination height 5.14 Bus bar For Indoor / Outdoor : Min. height from gland plate shall be 900mm [R5] Tinned copper with sleeve (Sizing Calculation to be submitted in support of its Guaranteed S.C. rating / Capability) 5.14.1 Bus bar continuous rated current 630amp ( at designed 40 deg.C ambient) 5.14.2 Bus bar short time withstand capacity 20 KA for 3 sec (R5) 5.14.3 5.14.4 5.15 5.16 5.17 5.18 Bus bar support insulator material Maximum temperature rise above reference ambient 40 deg C Earth bus bar Earth bus internal connection to all non current carrying metal parts Earth bus external connection to owners earth SMC / DMC resin In line with Table 3 of IEC60694 GI flat sized for rated fault duty for 3 sec By 2.5 sq mm copper flexible wire, Earth connection point maximum 1 meter away from cable test facility Studs on both sides with holes for M10 bolt + hardware to readily receive purchaser earth connection Cooling arrangement By natural air without fan Panel internal wiring Multi strand flexible color coded PVC insulated Cu wire 1 sq mm (SCADA) / 2.5 sq mm (for CT’s) 1100 volt grade (AC- Page 11 of 55 SP-ERMUX-15-R5 Technical Specification For 11 KV Ring Main Unit & FRTU 5.19 black, DC – grey, Earth – green) with ferrules at both ends. 5.18 Hardware (Nut, bolts & handle) Stainless steel (Except termination nut-bolts which are Brass / Tinned Copper) 5.19 Gasket Neoprene rubber 5.20 Marshalling terminal Blocks 1 Sq mm, Nylon 66 material, screw type + 20% spare in each row of TB. 5.21 Panel cover fixing bolts Allen head 6mm with hexagonal slot 5.22 Padlock facility Required for all earth switches & all handles 5.23 Bushings for future extensions of RMU Should be duly insulated & covered with metallic covers in unused condition Explosion vents To ensure operator’s safety, design should ensure that gases / flames generated during flash over / blast in any of the compartment, must not come out from the front of RMU as well shall not go to adjacent cable compartment. Internal arc test report (for Cable compartment & other compartments) must be submitted to support above, along with RMU GA drawing indicating these vents. There shall not be any type of holes, gaps etc on the walls of cable termination compartment. [R5] 5.24 6.0 Load break switch (LBS) / Isolator 6.1 6.2 6.3.1 6.3.2 6.4.1 Type Arc interruption in dielectric medium Operating mechanism for close / open Manual operation Addition / removal of Motor 6.4.2 6.4.3 Motor rated voltage 6.5.1 Battery type & size 6.5.2 Battery charger rating Battery charger configuration MCBs at charger input & output 6.5.3 6.5.4 Three poles operated simultaneously by a common shaft SF6 or Vacuum Motorized LBS Each motor shall be provided with separate MCB or Local-Remote switch. [R5] Possible without removal of motor Without overhaul of operating mechanism Clause deleted. [R5] 24V DC 1. SMF lead acid battery 2. Battery provided in enclosure shall be rated for 10 close & 10 open operations of LBS / FCB + 2 hrs back up for SCADA FRTU load (10watt).® Battery Charger redundant & rating 10A each With auto changeover between two chargers using 10Amp Diodes Required 2nos for AC Incoming supply All the MCBs shall be Page 12 of 55 SP-ERMUX-15-R5 Technical Specification For 11 KV Ring Main Unit & FRTU easily accessible for operation, with proper labeling. [R5] 6.5.5 6.5.6 6.5.7 6.6.1 6.6.2 6.7 6.8 6.9 6.10 Supply Charger temperature rise at heat sink at full load for 2 hours DC power supply for FRTU Battery charger cooling Method Continuous rating of LBS Short time withstand Capacity Fault making capacity Minimum number of operations at rated current (as per IEC 62271-102) Minimum number of operations at rated fault current (as per IEC IEC 62271-102 ) Maximum 55 deg C above ambient of 40 deg C 24v DC +/- 1 volt thru 2 Amp MCB Natural without any fans 630 Amp at design 40 deg C ambient 20 KA for 3 sec [R5] 50 kA peak [R5] Mechanical Endurance – Class M1( 1000 operations) Electrical Endurance – Class E3 (100 operations) [R5] Class E3 (Min 10 operations) [R5] To be provided on right hand side of one LBS for panel type Fault passage indicator 1CB + 2 LBS. For all other configuration of RMU, FPI to be (FPI) provided on all LBS. Wherever, there are two cables per LBS, two FPI needs to be considered for that particular LBS. 6.10. 1 Earth Fault Indicator CBCT – Split open type suitable for mounting without disconnection of cable. 6.10.2 Connection of CBCT with FPI Cable connection of FPI with CBCT shall be of pre moulded type on the CBCT side. Cable shall be 2.5 sq.mm cu cable or fiber cable 6.10.3 Digital type and shall operate as the current exceeds the set value. Flash indication for identifying faults with red LED with one flash for every one sec. Test & rest button 1 NO + 1 NC Fault Passage Indicator potential free contact for remote indication FPI power supply unit shall use lithium battery with minimum life of 1000 blinking hours , so that FPI shall continue to function even after main feeder has tripped. 6.10.4 6.10.4.1 6.10.4.2 6.10.4.3 Data by Purchaser System Fault Level Type of Grounding Fault clearing time 2kA – 8.75kA Solidly Grounded 100ms Page 13 of 55 SP-ERMUX-15-R5 6.10.4.4 6.10.4.5 6.10.4.5.1 6.10.4.5.2 6.10.4.5.3 Technical Specification For 11 KV Ring Main Unit & FRTU Cable Type PILC / XLPE , 70 sq.mm to 300 sq.mm Earth Fault Indicator Sensing Current 100 to 240A Sensing Time 30 to 100 ms in steps of 10ms. Reset Time 0.5 -1-2-3-4 hr 6.10.4.5.4 Resetting Facility a) Self rest after reset time b) Self rest after restoration of voltage c) Manual d) Remote resetting 6.10.4.5.5 6.10.4.5.6 6.10.4.5.7 6.10.4.5.8 1A at 230 V IP 54 Surface or Flush Mounting -20 to 55 Deg C Contact Rating Degree of Protection Mounting Arrangement Ambient Temperature 7.0 Circuit breaker (TCB / FCB) 7.1.1 7.1.2 7.1.3 7.2 7.3.1 7.3.2 7.3.3 7.3.4 7.4 7.5.1 7.5.2 7.6 7.7 7.8 Type Transformer circuit breaker -TCB Feeder circuit breaker FCB Arc interruption in dielectric medium Operating mechanism TCB Operating mechanism FCB Addition / removal of Motor Motor rated voltage Emergency trip / open push button Continuous rating at design 40 deg C Ambient Short time withstand Capacity Minimum number of operations at rated current (as per IEC 62271-100) Fault making capacity Fault breaking capacity Three pole, operated simultaneously by a common shaft For controlling transformer, manual operation only For controlling cable feeder, manual operation. Remote trip operation by SCADA Vacuum Bottle (R5) Manual spring charged stored energy type Motor & manual spring charged stored energy type, remote electrical close / open operation possible. Without overhaul of operating mechanism 24v / 48v DC On panel front with Protective flap to prevent any accidental tripping of breaker. [R5] 630amp 20 KA for 3 sec (R5) Mechanical Endurance – Class M1( 2000 operations) Electrical Endurance – Class E2 ( R5) 50 KA peak (R5) 20 KA Minimum (R5) Page 14 of 55 SP-ERMUX-15-R5 7.9 7.10 7.11 7.12 7.13 7.14 7.15 8.0 Earth switch (ES) 8.1 8.2 8.3 8.4 8.5 8.6 8.7 8.8 9.0 Technical Specification For 11 KV Ring Main Unit & FRTU Maximum number of operations at rated Electrical Endurance – Class E2 . To be guaranteed by Fault current (as per manufacturer with authorized lab test reports (R5) IEC 62271-100) Breaker status auxiliary 2NO + 2NC wired to terminal block contact 1. 75-300 / 1 amp for TCB/ FCB. Current transformer 2. Considering three core cable terminations, mounting flexibility shall be provided for CT’s (in horizontal & vertical direction both). Additionally, CAUTION marking (by sticker/ paint) shall be provided to avoid CT’s installation above the screen of cable. (I.e. earth potential point.) CT accuracy class 10P10 minimum Self powered, Microprocessor based Numerical relay (with LCD display), IDMT over current / earth fault protection with Protection relay high set element, manual reset type Relay mounting flush to panel front Relay auxiliary contacts Potential free contact 1NO + 1NC wired to for remote terminal block indication Shunt trip 230v AC (for WTI trip & door limit To be wired to terminal blocks (If the functional requirement switch of Dry type is achieved by the Protection relay, then shunt trip is not transformer) & for required. remote trip from SCADA. Type Switching in dielectric medium Operating mechanism for close & open Fault making capacity Auxiliary contacts Disconnect switch (if provided in series with vacuum bottle) Minimum number of operations at no load (as per IEC 62271-102) Making capacity endurance of earth switch (as per IEC IEC 62271-102 ) Three Pole, operated simultaneously by a common shaft, for each Circuit breaker & Load break switch. Dry Air in sealed medium or SF6 gas Manual 50 kA (Desirable) 1NO+1NC wired to terminal block Desirable to be located on purchaser cable connection side of vacuum bottle Mechanical Endurance – Class M0( 1000 operations) [R5] Class E2 (Min 10 operations) [R5] Requirements of sealed housing live parts Page 15 of 55 SP-ERMUX-15-R5 Technical Specification For 11 KV Ring Main Unit & FRTU 9.1 Stainless steel enclosure suitable for IP67 9.2 Enclosure SF6 gas pressure low alarm 9.3 Provision for SF6 gas filling To be given (For ‘sealed for life’ design of RMU, this is not applicable) 9.4 9.5 9.6 To be given Provision for SF6 gas pressure indication Manometer with non return valve Arc interruption method for SF6 breaker / Load break switch Puffer type / rotating arc type Potential free contacts for SF6 gas pressure low 1NO +1NC (Desirable) 10.0 Operational interlocks 10.1.1 10.1.2 10.1.3 10.2 10.3 10.4 10.5 10.6 Interlock type Load break switch & respective earth switch Mechanical Only one in ‘close’ condition at a time Circuit breaker & respective earth switch Only one in ‘close’ condition at a time Prevent the removal of respective cable covers if load break switch or circuit breaker is ‘ON’ Electrical / Mechanical Prevent the closure of load break switch or circuit breaker if respective cable cover is open Electrical / Mechanical ® clause deleted Cable test plug for LBS/CB accessible only if Earth switch connected to earth Mechanical For motorized RMUs Electrical / Mechanical Prevent motorized Electrical signal shall cut-off completely during manual operation of LBS / CB operation. If LBS fail to operate, the supply to motor shall be during manual disconnected after certain time period to prevent burning of operation motor due to continuous supply. [R5] Page 16 of 55 SP-ERMUX-15-R5 10.7 Technical Specification For 11 KV Ring Main Unit & FRTU Prevent motorized operation of more than Necessary feature (Electrical) [R5] one LBS / CB at a time 11.0 Indication & signals (for SCADA / Local) Operation counter on 11.1 To be provided for each LBS & Circuit breaker, with minimum four digits & non resettable type 11.9.1 front / Inside the RMU LT chamber Cable charge status indication for all LBS & CB Spring charge status indication Earth switch closed indication (For Each LBS) Load break switch ON/OFF indication Circuit breaker On/OFF indication Circuit breaker protection relay operated on fault Fault passage indication on LBS Status signals to SCADA-to be wired to marshalling terminal block LBS close / open 11.9.2 LBS & CB Earth Switch potential free contacts 11.2 11.3 11.4 11.5 11.6 11.7 11.8 11.9 Capacitor type voltage indicators with LED on all the phases (Shall be clearly visible in day light) On front for breaker On front Green for OFF / Red for ON Green for OFF / Red for ON Flag Flag 2NO + 2NC potential free contacts close /open 11.9.3 11.9.4 11.9.5 11.9.6 11.9.7 11.10.1 11.10.2 11.10.3 Battery charger Fail CB close / open Protection relay operated FPI operated SF6 gas pressure low Commands from SCADA- to be wired to marshalling terminal block potential free contacts potential free contacts potential free contacts potential free contacts potential free contacts (Desirable) LBS close / open FCB close / open FPI Reset Page 17 of 55 SP-ERMUX-15-R5 Technical Specification For 11 KV Ring Main Unit & FRTU 12.0 Earthing Earthing 1. Each earth Pit shall comprise of the following : A) 1 No Molecularly copper bonded solid low carbon steel earth electrode with dia of 14.2 mm as per UL 467-2007 of 3 Mtr length copper thickness of 250 microns B) 1 Bag ( 50 pound / 22.65 Kgs ) grounding backfill Carbon compound As per IEEE 80 Clause no 14.5d . The compound shall not corrode the Electrode. The resistivity shall be lower than 0.12 OHM MTR as required in clause no 14.5 D of IEEE 80. No of Earth pit shall be made by the vendor to achieve the earth resistance below 1 OHM or engineer in-charge satisfaction. Earthing to be done at the site where new RMU is to be installed. C) One No. suitable GI clamp with SS Nut & Bolt for connecting strip- The below said material to be provided by vendor as required at site 2. GI STRIP 25X6 ( 1.2 Kgs = 1Mtr ) 3. GI STRIP 50X6 ( 2.5 Kgs = 1Mtr ) 4. ERECTION of the above in Normal Soil 13.0 Mimic diagram, labels & finish Mimic 13.1 Operating Instructions 13.2.4 Name plate on panel front Material Background Letters, diagram & border Process 13.2.5 Name plate details 13.2 13.2..1 13.2.2 13.2.3 1. Mimic diagram (Shall not be accepted with Stickers) [R5] 2. On panel front with description of function & direction of operation of handles/buttons Operating instruction chart and Do’s & Don’ts in Hindi / local language to be displayed on left / front side of panel enclosure on anodized Al Sheet 16SWG, duly affixed on panel. Fixing by rivet only Anodized aluminum 16SWG / SS SATIN SILVER Black Etching Month & year of manufacture, equipment type, input & output rating, purchaser name & order number, guarantee Period Page 18 of 55 SP-ERMUX-15-R5 13.3 13.4 13.5 13.6 13.7 Technical Specification For 11 KV Ring Main Unit & FRTU Labels for meters & Anodized aluminum with white character on black indications background OR 3 ply lamicoid Danger plate on front & Anodized aluminum 16 SWG with white letters on red rear side background Painting surface Shot blasting or chemical 7 tank process preparation Powder coated epoxy polyester base grade A, shade -RAL Painting external finish 7032, uniform thickness 60 micron minimum Powder coated epoxy polyester base grade A, shade -white, Painting internal finish uniform thickness 60 micron minimum 14.0 Quality assurance 14.1 14.2 14.3 14.4 14.5 14.6 14.7 14.7.1 14.7.2 14.7.3 14.7.4 14.7.5 Vendor quality plan Inspection points in quality plan Quality – Process Audits Field quality plan Spare part list Maintenance manual Approved sub vendor List RTU Fault Passage Indicator Battery Charger Self Powered O/C & E/F Relay Boots To be submitted for purchaser approval To be mutually identified & agreed BSES shall carryout vendor process audits. Bidder to submit field quality plan along with the bid Bidder to submit detailed spare part list along with the bid Bidder to submit maintenance manual along with the bid [R5] ABB / Chemtrol / Schneider Flair / EMG - Easi Allan Ashida ADR141S / VIP 300 3M / Raychem 15.0 Inspection & testing 15.1 15.2 Type test Routine test 1. Equipment of type tested quality only, including internal arc test on various compartments like cable chamber, SF6 gas tank etc. 2. Type test certificate to be submitted along with offer for scrutiny. Type test more than 5 years old will not be acceptable. 3. For motorized RMUs – Bidder to submit following test report for DC charger. ® a) temperature rise test b) voltage regulation test As per relevant Indian standard To be performed in presence of purchaser at manufacturer Page 19 of 55 SP-ERMUX-15-R5 Technical Specification For 11 KV Ring Main Unit & FRTU Works 1. Physical inspection & BOM, wiring check 2. Insulation resistance test (Before & after HV test) 15.3 Acceptance test 3. HV test for one minute, 4. Operation & interlock check 5. Measurement of resistance of main circuit 6. Voltage Indication check 7. Functional testing of Fault passage Indicator for Alarm 8. Primary current injection test for each circuit breaker feeder with relay 9. Breaker closing & opening time measurement 16.0 Shipping, Handling and Site support 16.1 Packing Protection Against corrosion, dampness, heavy rains, breakage and vibration 16.2 Packing for accessories and spares Robust wooden non returnable packing case with all the above protection & identification Label On each packing case, following details are required: i. Individual serial number ii. Purchaser's name iii. PO number (along with SAP item code, if any) & date iv. Equipment Tag no. (if any) v. Destination vi. Manufacturer / Supplier's name vii. Address of Manufacturer / Supplier / it’s agent 16.3 Packing Identification Label (Anodized Aluminum Plate) viii. Description (Configuration of RMU; e.g. 1CB + 2 ISO, Motorized / Non Motorized, Extensible / Non Extensible) and Quantity must be prominently displayed at least 3 sides of packing box & on top. ix. Country of origin x. Month & year of Manufacturing xi. Case measurements xii. Gross and net weights in kilograms Page 20 of 55 SP-ERMUX-15-R5 16.4 16.5 Technical Specification For 11 KV Ring Main Unit & FRTU xiii. All necessary slinging and stacking instructions The seller shall be responsible for all transit damage due to improper packing. Shipping Handling and Storage 1. Manufacturer instruction shall be followed. 2. Detail handling & storage instruction sheet / manual to be furnished before commencement of supply. 17.0 Deviations 17.1 List of deviations shall be stated in writing with the tender by reference to the Specification clause / GTP/ Drawing. In absence of such a statement, requirements of the Specification shall be assumed to be met without exception by the Seller 18.0 Drawings Submission 18.1 18.1.1 18.1.2 18.1.3 18.1.4 18.1.5 18.1.6 18.1 18.2 18.3 18.3.1 18.3.2 18.3.3 18.3.4 18.3.5 To be submitted along with bid The seller has to submit following: GA / cross sectional drawing of product showing all the views / sections Detailed reference list of customers using the offered product during the last 5 years with similar design and rating Completely filled GTP Manufacturer's quality assurance plan and certification for quality standards Type test reports for the type, size & rating of product / equipment offered Complete product catalogue and Manual. Recommended spare parts and consumable items for five years of operation and spare parts catalogue with price list All documents as per clause 13 of this specification After award of contract, Seller has to submit following drawings for buyer’s Approval (A) / Reference (R) Program for production and testing (A) Guaranteed Technical Particulars (A) GA drawing Schematic and wiring drawings for all components Terminal arrangement & cable box details including gland plate arrangement etc Page 21 of 55 SP-ERMUX-15-R5 Technical Specification For 11 KV Ring Main Unit & FRTU Annexure A Scope of supply 1.0 The scope of supply shall include following 1.1 Design, manufacture, testing at manufacturer works before dispatch, packing, delivery and submission of all documentation the 11kv Ring Main Unit (RMU). 1.2 11kV RMU shall be as per scheme enclosed as Annexure E. 1.3 FRTU along with necessary configuration softwares as per detailed specification in Annexure H [R5] 1.4 Supply of Modem for FRTU communication with Control Center as per specification in Annexure G. SIM card shall be provided by BSES. 1.5 Configuration of 11kV RMU shall be as per Purchase Requisition. 1.6 Dismentalling and Transportation of existing RMUs from the Substations as it is condition to BSES Store/Site within BYPL area. During dismentaling and installation of new RMU possible by-pass connection of power cables to be made by the vendor, Testing & commissioning supervision of all new motorized RMUs at site included in the scope of vendor including all operational checks, LV wiring checks, battery / charger checks, VPI , FPI, self powered relay. Supervision of testing & commissioning of all the panels at site. Vendor shall depute the service team with 2 days prior notice from owner. [R5] 1.7 FRTU customization, parameterization along with integration of FRTU with Control Center has to be carried out at all sites by vendor engineer. [R5] 1.8 Guarantee Period for RMU along with FRTU & Modem: 66 months from the date of supply or 60months from date of commissioning, whichever is earlier. [R5] 1.9 Service Performance Requirements During Guarantee Period: [R5] a) RMU including battery charger: Complaint to be attended on urgent basis and to be resolved within24hrs, 1day from intimation. Necessary spares may be maintained by vendor service team at Delhi. b) FRTU: After reporting of FRTU modules compliant / failure, within 24 hours FRTU modules shall be replaced by vendor at site. Spare cards / modules shall be maintained by the vendor at Delhi during the guarantee period.. c) Modem: After reporting of Modem compliant / failure, within 24 hours Modem to be rectified / replaced by vendor at site. Spare modems if required shall be maintained by the vendor at Delhi during the guarantee period. 1.10 1.11 Each RMU shall be supplied with 2 sets of Operating Handle. [R5] Supply, installation, testing and commissioning of Battery & Battery Charger as per point no 6.5.1, 6.5.2, 6.5.3 Page 22 of 55 SP-ERMUX-15-R5 1.12 1.13 Technical Specification For 11 KV Ring Main Unit & FRTU Supplier scope includes the Earthing in DT Substations as per point no 12.0 where RMU is to be installed as per the instructions and satisfaction of the Engineer in-charge. Supplier scope includes training of BSES team – 4 batches (each batch with 4-5 engineers) for minimum 3 days at factory for erection, commissioning, maintenance trouble shooting of mechanism, FPI and all other components. This shall be carried out 1 week from date of 1st shipment/ dispatch. Supplier shall also provide training for Self Powered relay & FRTU at respective manufacturer’ factory for 12 engineers/ technicians in 2 batches. [R5] 1.14 Unit price for Conversion kit should be offered separately for converting the RMU from single cable termination design to double cable termination design, at site. 1.15 Sr No BOQ as following – Purchaser Equipment Tag No / SAP code RMU standard configuration Type Example – Type A2 Example – Type R5 1 2 3 4 Unit Quantity No e.g. 1 2.0 Submission of documents Documents as given in clause no 17 of Specification Along with offer For Approval after award of contract Final after approval 3 copies + 1 soft copy on CD 4 copies + 1soft copy on CD 6 copies + 1 soft copy on CD for all type of documents 3.0 Delivery schedule 3.1 Delivery period start date 3.2 Delivery period end date 3.3 Material dispatch clearance - from date of purchase order as agreed with supplier after inspection by purchaser Page 23 of 55 SP-ERMUX-15-R5 Technical Specification For 11 KV Ring Main Unit & FRTU Annexure B Technical particulars (Data by purchaser) Sr No 1. 2. 3. 4. 5. Description Reference design ambient temperature Maximum ambient temperatue Relative humidity Seismic zone Extensibility of RMU on one side is required - Data by purchaser 40 deg C 50 deg c for Delhi e.g. 85% for Delhi e.g. 4 for Delhi Yes / No Page 24 of 55 SP-ERMUX-15-R5 Technical Specification For 11 KV Ring Main Unit & FRTU Annexure C Guaranteed Technical Particulars (Data by Supplier) Bidder shall furnish the GTP format with all details against each clause. Bidder shall not change the format of GTP or clause description. Bidder to submit duly filled GTP in hard copy format with company seal. Sr. No. 1 2 Description 11kv RMU ( as per scope of supply annexure A) Data to be filled by Manufacturer Separate GTP to be filled for each type of RMU Equipment make Equipment type / brand name 3 4 Conformance to design standards as per specification clause no 2.0 – Conformance to specification clause no 3.0 to 17.0 – Yes/No Yes/No If NO for pt 3 or pt 4 above, Submission 5 of deviation sheet for each specification Yes/No clause no – 6 Panel overall dimensions in mm Width (measured from front) Depth height 7 8 9 10 Panel weight in kg Panel extensible on both sides – Yes / No Panel enclosure protection offered Panel tested for internal arc (Cable & other compartments) –Yes / No 11 Heat generated by the panel in Kw 12 Insulation level for complete panel 12.1 12.2 13 Impulse withstand (Kv peak) -70kvp min Power frequency withstand (Kv rms) – 28kv min Bus bar Page 25 of 55 SP-ERMUX-15-R5 Technical Specification For 11 KV Ring Main Unit & FRTU 13.1 Material & grade 13.2 Bus bar cross section area in sq mm Bus bar rated current in amp 13.3 13.4 13.5 i) at designed 40 deg.C ambient ii) at 50 deg.C ambient Max temperature rise above reference ambient of 40 deg C Short time current withstand capacity for 3 seconds (in KA) 13.6 Bus bar clearances in mm P-P / P-E 13.7 Bus bar with insulation sleeve / barriers 13.8 Bus bar support insulator type 13.9 Bus bar support insulator voltage class 13.10 Bus bar support insulator minimum creepage distance / mm 13.11 Earth bus bar material 13.12 Earth bus bar size 14 Circuit breaker type – SF6 or VCB 14.1 Rated voltage & frequency 14.2 Rated current in amp 14.3 14.4 14.5 14.6 Rated breaking current – KA rms Symmetrical Short time withstand capacity in KA for 3 sec Rated making current - KA peak Breaker total opening time at rated breaking capacity (in milliseconds) 14.7 Number of breaks per pole 14.8 Total length of contact travel in mm 14.9 No of circuit breaker operation cycles 25% rated current - (close & open) guaranteed at rated 50% rated current - current, Electrical endurance class 75% rated current 100% rated current - Page 26 of 55 SP-ERMUX-15-R5 Technical Specification For 11 KV Ring Main Unit & FRTU No of breaker opening operations 14.10 guaranteed at rated fault current, Electrical Endurance Class No of breaker mechanical operation 14.11 cycles (close & open) guaranteed at zero current , Mechanical endurance class 14.12 Contact material 14.13 Operating mechanism – trip free Manual Spring charge type 14.14 Feeder circuit breaker (FCB) –VCB 14.14.1 Spring charging motor rating - Watt 14.14.2 Spring charging motor rated Dc voltage 14.14.3 Closing coil wattage & rated DC voltage 14.14.4 Trip coil wattage & rated DC voltage 14.15 15 Transformer CT class, ratio & Vk Load break switch type – SF6 or VCB 15.1 Rated voltage & frequency 15.2 Rated current in amp 15.3 Load break switch total opening time at rated current (in milliseconds) 15.4 Number of breaks per pole 15.5 Total length of contact travel in mm 25% rated current - 15.7 No of LBS close & open operation cycles 50% rated current - guaranteed at 75% rated current 100% rated current - No of LBS making operations guaranteed 15.8 at rated fault current, Electrical endurance class No of LBS close & open operations 15.9 guaranteed at zero current, Mechanical endurance class 15.10 Contact material Page 27 of 55 SP-ERMUX-15-R5 Technical Specification For 11 KV Ring Main Unit & FRTU 15.11 15.12 15.13 15.14 15.15 16.1 16.2 16.3 16.4 Operating mechanism type Operating motor voltage with acceptable % variation Minimum permissible SF6 gas pressure (For SF6 type RMU only) Capacitor type cable voltage indication provided? Operation counter provided Yes / No Yes/ No Disconnect switch continuous rating (Amp) Disconnect switch Short time withstand rating -20kA for 3 sec minimum One LBS open operation possible in the event of loss of SF6 gas DC charger rating in amps – min 10 Amp Dual for redundant operation Yes / No Yes/No Yes/No a MCB rating at 230v AC input of charger Amp b MCB rating at 24v DC output of charger Amp c d e Charger heat sink temperature rise (max 55 deg C above ambient 40 deg C) Voltage variation in 24v Dc output for FRTU Charger with natural cooling (no cooling fans) (Max +/-1 V) Yes/No Charger tested for input supply voltage f regulation test (input variation 150v-250v, output Dc voltage variation +/- 1 volt Yes/No max) g Charger temperature rise test certificate Submitted Yes/No 16.5 DC battery SMF rating in Ah – 20Ah standard Yes/No 16.6 DC charger changeover – Diode rating 10A min Yes/No Page 28 of 55 SP-ERMUX-15-R5 Technical Specification For 11 KV Ring Main Unit & FRTU 17.1 17.2 18 19 Cable termination – Height of power terminal from gland plate mm Torque required for tightening terminal lug Mimic diagram, labels & finish as per cl no 12 Submission of RMU / component catalogue Yes / No Yes/No Unit price for Conversion kit offered 20 separately for converting the RMU from single cable termination design to double Yes / No cable termination design 21 21.1 21.2 22 22.1 Earth Switch Minimum number of operations at no load- Mechanical Endurance class Making capacity endurance of earth switch – Electrical endurance class Self Powered Relay – Make / Model CT Input Overcurrent- 22.2 IDMT Setting Range 4 element – Over Current & Earth fault & steps Earth FaultInstantaneous O/CInstantaneous E/FOver Current – Curves 22.3 Operating Time Instantaneous 22.4 Pick up Current 22.5 Resetting Current 22.6 Relay Burden 22.7 Time Accuracy 22.8 Tripping Coil O/P – type & duration Page 29 of 55 SP-ERMUX-15-R5 Technical Specification For 11 KV Ring Main Unit & FRTU 22.9 22.10 Fault Current Display No of Fault Current Latching with time stamping 22.11 Display Facility / Type 22.12 Operational Indicators 22.13 Potential Free Output Contacts 22.14 Thermal Withstand Capacity of Relay 23 Fault Passage Indicator 23.1 CBCT a Type b Mounting Arrangement c CT to indicator connection d ID of sensor 23.2 Earth Fault Indicator a Sensing Current b Sensing Time c Indication d Reset Time e Resetting Facility f Output Contact g Contact Rating h Aux Power Supply i Degree of Protection j Mounting Arrangement k Ambient Temperature 24 Current Transformer- Make 24.1 Ratio 24.2 Burden 24.3 Accuracy Class 25 26 Make / Model Voltage Presence Indicator- Make / Model FRTU Page 30 of 55 SP-ERMUX-15-R5 Technical Specification For 11 KV Ring Main Unit & FRTU 26.1 Make & Model No 26.2 No of DI Modules 26.2.1 Type I – 1CB + 2ISO 26.2.2 Type 2 – 2CB + 2ISO 26.3 No of DO Modules 26.3.1 Type I – 1CB + 2ISO 26.3.2 Type 2 – 2CB + 2ISO 26.4 26.4.1 No of AI Modules Type 1/ Type 2 26.5 Make of Protocol converter 26.6 Modem Type – CDMA / GSM 26.7 Speed – 800/1900 MHZ Yes / No Make – Visiontek / REL Utility Engineers Yes / No Ltd. Yes / No Chipset – ZTE / Equivalent Yes / No Interposing Relay with freewheeling diode Make Rating Model No 26.8 Terminal Blocks, Disconnecting type fuses make Bidder / Vendor seal / signature --------------------------- Name of the bidder Address of bidder Name of contact person Telephone no & email id Page 31 of 55 SP-ERMUX-15-R5 Technical Specification For 11 KV Ring Main Unit & FRTU Annexure D Recommended spares (Data by supplier) List of recommended spares as following Sr No 1 2 3 4 5 6 Description of spare part Unit No No Quantity Page 32 of 55 SP-ERMUX-15-R5 Technical Specification For 11 KV Ring Main Unit & FRTU Annexure E Typical scheme of RMU a) 11kv RMU shall have Transformer circuit breakers (TCB) with Load break switches (LBS) or Feeder circuit b) breakers (FCB) as per configuration defined in Purchase Requisition. c) Motor drive for LBS or FCB is shown by letter ‘M’. d) TCB shall be operated manually only with facility for remote shunt trip. e) 11kv RMU shall be suitable for extension on sides for addition of LBS, TCB or FCB. f) Fault passage indicator (FPI) including associated CT & connecting cable is shown by letter ‘F’. Page 33 of 55 SP-ERMUX-15-R5 Technical Specification For 11 KV Ring Main Unit & FRTU Annexure F Drawing of Bimetallic Ring Type Lug Page 34 of 55 SP-ERMUX-15-R5 Technical Specification For 11 KV Ring Main Unit & FRTU Annexure G Specification for Modem Modem RUIM Interface SMS Data AT Commands Interface Communication Interface LED Indications Connectors / Switches Power Supply Enclosure Mounting Temperature Antenna Accessories CDMA 800 MHZ External RUIM 3.0V Supports Text Data circuit Asynchronous and non transparent Up to 153.6 kbps Autobaud rate (2400, 4800, 9600, 19200, 38400, 57600 bps) Fixbaud rate (300, 600, 1200, 9600,115200 bps) RS-232 port for supporting AT commands, PPP Protocol Remote management features like telnet & remotely download facility. Power ON, Network RS-232 Serial, RUIM Card Holder, DC power connector(Wago),SMA Antenna connector 6 – 30V DC (with reverse current protection) Aluminium Extrusion DIN Rail Mounting Operating (-10 to 65 Degree Centigrade) 5db Magnetic Whip Antenna with 5-Meter cable a) 1 Meter cable for connecting to external DC power source (5V – 30V) b) Standard RS232 serial data cable(1 Meter) Page 35 of 55 SP-ERMUX-15-R5 Technical Specification For 11 KV Ring Main Unit & FRTU Annexure H Specification For Feeder Remote Terminal Unit For RMU Page 36 of 55 SP-ERMUX-15-R5 Technical Specification For 11 KV Ring Main Unit & FRTU Page 37 of 55 SP-ERMUX-15-R5 Technical Specification For 11 KV Ring Main Unit & FRTU Record of Revision Page 38 of 55 SP-ERMUX-15-R5 Technical Specification For 11 KV Ring Main Unit & FRTU 1.0.0 Feeder Remote Terminal Units This specification encompasses the requirements for Feeder Remote Terminal Units (FRTU’s) for acquisition of real time status and control functions associated with selected 11 kV Ring Main Units (for sites where 11 kV/415 V distribution transformers or capacitors are installed). 1.1.0 FRTU Architecture The FRTU’s shall have an architecture that supports convenient installation, maintenance and expansion features. Their configuration shall include a central processing module, I/O module Digital and Analogue type. The FRTU should have web enable and Compatible for upload and download the configuration program from remote location. 1 Central Processing Module The central processing module (CPM) shall handle all protocol emulation I.e. IEC104, IEC103 and MODBUS master, perform data acquisition, and execute control requests. It shall accept commands from the master station, perform address recognition, assemble response messages in accordance with the received command messages, and transmit these messages to the SCADA/DMS master station. The CPM shall have RTC and also provide interfaces for a time Synchronisation from MCC over IEC104. The CPM shall have user configurable routines / procedures to carry out connection establishment, link failure detections and reconnection after failures for dialup connectivity. The parameters viz: user name & password, baud rate, no. of retries after link failure shall be user configurable. The CPM shall manage communications between all other functional modules of the FRTU and shall determine the integrity of the FRTU. The processor shall provide diagnostic information in the message structure that the SCADA/DMS shall monitor. A flag shall be set if the FRTU performs a restart for any reason including power failure. The CPM shall be programmable in a high level language like C. REL shall be able to program the FRTU and manage the FRTU database from the FRTU test set and download parameters and configuration data from the SCADA/DMS system.CPM shall have communication Connection with GSM/CDMA modem for MCC Communication. Page 39 of 55 SP-ERMUX-15-R5 Technical Specification For 11 KV Ring Main Unit & FRTU 1.1.2 I/O Module Each I/O module shall be capable of interfacing with digital inputs, control output points and combinations of point types. I/O modules shall be replaceable without reprogramming, redefinition of configuration parameters or rewiring. A control disable switch shall be provided within each I/O module. When the switch is in the control position, the SCADA/DMS or test set shall have control of the digital control outputs. When the switch is in the disable position, the digital control outputs shall be disabled. A status input contact shall be available to monitor the position of this switch. The switch position shall be reported to the SCADA/DMS system. The required number of I/Os points shall be the responsibility of the Contractor. 1.1.3 FRTU Time and Date Facility The FRTU shall have an internal Real Time clock for data collection coordination and time tagging. This shall include support for feeder fault detection. The FRTU internal RTC shall be maintained within hundred (100) millisecond of the same time reference used by the respective SCADA/DMS. The FRTU synchronization shall be accomplished by the communication protocol IEC104. 1.2.0 Functional Requirements The FRTU’s shall include all hardware, software, and firmware necessary to meet the Input/ Output(I/O) point requirements including input and output cards and output relays. FRTU Shall capable to communicate with local devices like protection relays and Multifunction meters on protocol IEC103 & Modbus 1.2.1 Input / Output Point Types The FRTU’s shall include facilities for handling status input and control output points. Requirements for each type of I/O point are described in the following sub-sections. 1.2.2 Status Inputs The Contractor shall supply the necessary sensing voltage, current limiting, input isolation, and bounce filtering of all status inputs. The de-bounce period for each status input shall be individually configurable. The input circuit of the status input modules shall be optically isolated from the external signal. In addition, each input circuit shall include and LED indicator next to the circuit terminations to show the status of the associated input contact. Page 40 of 55 SP-ERMUX-15-R5 Technical Specification For 11 KV Ring Main Unit & FRTU The state of each status point shall be reported to the SCADA/DMS on a contention basis. That is, a status point shall not be reported unless the point state has changed from the last scan. The FRTU shall also report the state of selected status points upon receipt of a demand scan request from the SCADA/DMS. The FRTU’s shall include the following types of status input points: 1) Single Contact, Two-State Status: For single contact, two-state status points, a single contact shall represent both states of the monitored device. One position of the contact shall indicate an alarm or failure condition, while the opposite state of the contact shall indicate the normal condition. 2) Double Contact, Two-State Status: For double contact, two-state status input points; separate contacts shall be provided for representing each state of the monitored device. One contact shall indicate an OPEN condition of the monitored device. The other shall indicate a CLOSED condition. The contacts shall be treated as a complimentary pair. Conflicting contact positions (e.g., either indicates CLOSED or OPEN) shall be labeled INVALID. 1.2.3 Control Outputs The FRTU’s shall include on/off device control points to support control actions initiated from the SCADA/DMS master stations. The FRTU’s shall perform on/off control actions using complimentary pairs of contact outputs. One contact output shall perform the ON control action, and a second output contact shall perform the OFF control action. The FRTU’s shall be designed such that only one output in a complimentary pair can be activated at a time. For single point indications FRTU shall also support single command output. To support the above capabilities, the FRTU’s shall include momentary control outputs as required by the feeder device being controlled. Each momentary control output shall provide a contact closure (pulse) that shall have programmable pulse duration. The pulse duration shall be adjustable on an individual point basis from 0.1 to 60 seconds in increments of 0.01 seconds. FRTU control outputs shall be equipped with high power relays with free-wheeling diodes that are integral to the FRTU so that external auxiliary control relays are not required. The associated high and low control power shall be obtained from the dc power supply in the switch. The voltage rating of the control output contacts shall be 24 V DC. All control outputs shall be capable of driving a load of eight (8) amps at the primary control voltage with provision for an additional NO contact for DI status of Command Execute Acknowledgement Page 41 of 55 SP-ERMUX-15-R5 Technical Specification For 11 KV Ring Main Unit & FRTU wired up to terminal blocks. External auxiliary control relays are not preferred, but may be applied if integral relays do not satisfy the above ratings. These relays shall be supplied by the Contractor. All control points shall follow a Select - Check back – Before - Operate (SCBO) procedure for control operation. The SCBO procedure shall be equivalent to the following: 1. The point selection command is received from the SCADA/DMS master station. 2. The FRTU checks that no other point is selected. 3. The FRTU selects the addressed point and transmits a selection confirmation to the SCADA/DMS. 4. The FRTU starts the command receipt timer and checks that only the required point remains selected and no other points become selected. 5. The operate command is received from the SCADA/DMS. 6. The FRTU verifies the operate command and energizes the selected control point relay for a predetermined time. Point selection shall be canceled automatically following the completion of the control action, and reselection of the point shall be required for subsequent control actions. 1.2.4 Input / Output Point Counts The FRTU’s shall be equipped to handle the I/O point requirements as per each FRTU types described in Annexure-1. All I/O channels provided (used as well as additional / spares) irrespective of immediate application shall be wired from FRTU I/O card along with interposing relays for DOs to the associated terminal strips in the cabinet with proper segregation and identification of Digital inputs and Digital outputs. It shall be possible to expand the FRTU capacity by an additional twenty percent (20%) of the initially delivered (including spares) I/O points by providing space for adding cards and terminations at future date. 1.2.5 Analog Inputs FRTU shall be able to capture Analog values from current & voltage transducers and communicate the Analog Measured Information (AMI) to control centre through communication media in the user configurable intervals varies from sec to min. Unipolar and bipolar analog measurements shall be collected by the AI cards. Input to the cards shall be programmable for various mA and V input ranges. Page 42 of 55 SP-ERMUX-15-R5 Technical Specification For 11 KV Ring Main Unit & FRTU 1.2.6 Programmable Logic Control (PLC) The FRTU shall be provided with a PLC Module. The PLC module shall have access to the controlling process via its process interface imaged in the FRTU process DB actualized by the internal communication. That allows to use nearly all process information from direct connected process signals as well as from process data points received via serial communication line. Control information for actuators to the process will be handled in the same way from the PLC to the physical output signals etc. The overall transaction time for a PLC task is therefore to be given by the PLC cycle time plus the update time between the process actuators and sensors and the PLC's FRTU process DB. Programming of the PLC program is to be done by a specific PLC programming tool. The integration of the PLC task and the link between the IO interfaces of the PLC to the real process signals is to be supported by FRTU Configuration Utility together with the PLC programming tool. More than one PLC task shall be active. The FRTU shall allow having more than one PLC module in the FRTU running. 1.2.7 FRTU Data Communications The communication between the FRTU’s and BCC/MCC shall be through RCIL’s communication CDMA and GSM cellular network using Wireless VPN. Alternatively FRTU’s shall also communicate with BCC/MCC wherever RCIL’s communication fiber network is available. The FRTU’s shall support communications using the IEC 608705-104 for MCC/BCC and IEC 608705-103, Modbus set of protocols for local devices. Contractor shall provide Interoperability document specifying all the sets of parameters / functions implemented by its device. The message security defined in the protocol should be fully implemented, and if needed later, a convenient means of changing the communication protocol in the field should be provided. The FRTU’s shall have Required serial ports, used for communication with slave local devices, communication with BCC and MCC and RS485 port for Modbus communication with IEDs. The FRTU shall also have one Ethernet port for diagnostic and communication with MCC / BCC in addition to the serial ports. Each of the serial ports shall be individually selectable in RS-232 or RS485 mode and for operation from 9,600 to 38,400 bps. FRTU’s shall support communication with redundant masters installed at both BCC and MCC ie. 4 masters. Page 43 of 55 SP-ERMUX-15-R5 Technical Specification For 11 KV Ring Main Unit & FRTU 1.3.0 FRTU Enclosures Wall mounted / Free standing enclosures conforming to IEC 529, with an Index of Protection (IP) of 52 or better as per drawing approved by engineering in charge, shall be provided for housing the FRTU hardware, Space for battery/ battery charger and Modem. The enclosure shall be fabricated using 2 mm thick CRC MS Steel and powder coated using seven tank process. The shade shall be RAL – 7035 paint shade. The dimensions shall be suitable to accommodate FRTU CPM and I/O modules, power supply accessories, Multifunction meter, Battery/Battery charger, terminal blocks, communication modem with power adaptor, Ethernet switch for FO connection and ease of intra-panel wiring/termination and maintenance thereafter. Suitably sized PVC perforated channels to be used for routing intra-panel wiring. The front access door shall be hinged on cabinet with a common lock & key, locking arrangement should be special type for extra protection from theft. Removable type gland plates shall be provided at bottom of enclosure with 8-12 nos. knock out holes for single compression glands for control cable entry. Provision of entry shall be kept for extending CDMA and GSM modem antenna outside the enclosure. Alternately REL shall also have an option to mount communication switch connecting to optical fiber network. Suitable ventilation, if necessary forced ventilation, and louver with dust filters shall be provided to maintain operating temperature under permissible limits of electronic components. Contractor shall indicate gross weight of FRTU in GA drawing. Alternately Fiber Reinforced Plastic (FRP) enclosure with suitable thickness and dimension may also be quoted. 1.4.0 FRTU Power Supply Power supply for FRTU shall be on 24V DC system which would be made wired from RMU switchgear Battery Charger system to FRTU cabinet. Contractor shall make the arrangement the Battery/Battery charger in FRTU enclosure from RMU if required with completely wired up and required accessories like MCB, TB Etc on engineering in charge instruction. The main DC circuits shall be protected by incoming circuit breakers. Each circuit shall be tapped through single pole MCBs so as to provide an individual DC feed to each of the I/O modules, modems and protocol converters. Contractor shall provide maximum power consumption data of each of the type of FRTU. Page 44 of 55 SP-ERMUX-15-R5 Technical Specification For 11 KV Ring Main Unit & FRTU 1.5.0 SCADA/DMS Adaptation Services Contractor shall be responsible for installation of FRTU enclosure on wall or Ground with RCC or Painted MS plinth that to be provided by contractor as per engineering in-charge instruction. All field wiring of Digital I/Os, Analog Signals, Multifunction meter CT and PT including CT installation, Additional FPI, RS485 wiring from Protection relays and modem shall be made by Contractor. FRTU and IEDs configuration and PLC logic need to be made by Contractor as per BSES requirement. Laying and Connection of Aux supply cable for FRTU and RMU Battery charger to be made by contractor and supply point to be provided by BSES. Contactor shall make the shifting of Battery/Battery Charger from RMU to FRTU Panel and install it in FRTU enclosure with complete wiring and required accessories like MCB, TB Etc on engineering in charge instruction. Cable tray installation in the substation to be done by Contractor for cable laying as per engineering in-charge instruction. Cable glanding, laying and termination for all cable types for all signal as per Annexure-3 (I/O List) and given in adaptation material Annexure-2 to be done by contractor as per engineering in charge instruction. Page 45 of 55 SP-ERMUX-15-R5 Technical Specification For 11 KV Ring Main Unit & FRTU 1.6.0 FRTU Test Systems The Contractor shall supply FRTU test systems for performing the functions listed below. Portable computers shall be used for this purpose. The FRTU test system shall comply with the following requirements: 1 Each test system shall support all maintenance aspects: verifying proper operation, troubleshooting, reconfiguring, and setting operational parameters for the FRTU’s. 2 The test systems shall support all functional capabilities of the FRTU’s, including functions which are not explicitly required in these Technical Specifications and functions which may not be included in the delivered FRTU’s. 3 It shall be possible to use a test system locally at the site of the FRTU under test, and also remotely wherever access can be obtained to the communication channel of the FRTU. 4 All the required data rates shall be easily selectable. 5 It shall be possible to use the test systems to monitor communications between the respective SCADA/DMS and the FRTU’s by selecting specific data streams, or portions of such data streams, both to and from FRTU. The data shall be displayed in a form that is easy for the user to interpret. 6 It shall be possible to connect the test system directly to the FRTU and to use the test system to perform all necessary FRTU management and expansion functions, monitor all stored data, monitor FRTU inputs, exercise FRTU outputs, and diagnose and troubleshoot the FRTU. It shall also be possible to use the test system as a local user interface at the FRTU location. 7 No programming skills shall be required to use the field test system. Interactive procedures relying mostly on pull down menus shall be used. The user shall not be required to type in commands, and shall be prompted when data entry is needed. 8 The test system shall be ruggedly constructed and suitable for field work and transportation in trucks. All cables, connectors, equipment, and documentation associated with their operation shall be included and stored either within the test system package or in suitable separate containers. The test systems shall operate on internal battery and 220 V. AC, 50 Hz Page 46 of 55 SP-ERMUX-15-R5 Technical Specification For 11 KV Ring Main Unit & FRTU 1.7.0 Software / Firmware The term software is used in this Technical Specification to mean software or software implemented through firmware. All software shall be implemented according to the Contractor’s latest established design and coding standards. Complete and comprehensive documentation shall be provided for all software. Contractor may consider providing windows based software as it is preferred for its user friendliness. Contractor shall provide the FRTU configuration software, PLC Function software and training to BSES Engineers for the purpose of maintenance and configuration modification. 1.8.0 General A real-time non-proprietary operating system that is capable of managing the FRTU applications shall be provided. This software shall provide automatic restart of the FRTU upon power restoration, memory parity errors, hardware failures, and manual request. The software shall initialize the FRTU and begin execution of the FRTU functions without intervention by the SCADA/DMS master station. All restarts shall be reported to the SCADA/DMS. The software shall be prepared in a high level language and shall be documented in detail. No separate licensing charges or agreements shall attach to the FRTU software or its underlying operating system. In order to easily support the system under continuously changing site conditions all protocol, configuration, and application data must be contained in easily programmable non-volatile memory such as Flash EPROM. The FRTU design shall be independent of any communication protocol that would impose restrictions on the flexibility or functionality of the FRTU. Protocol changes shall be accomplished by software/firmware changes only. 1.8.1 Diagnostic Software Software shall be provided to continuously monitor operation of the FRTU and report FRTU hardware errors to the SCADA/DMS. The software shall check for memory, processor, and input/output errors and failures. It is desirable that internal diagnostics be sufficiently detailed to detect malfunctions to the level of the smallest replaceable component. The FRTU shall facilitate isolation and correction of all failures and shall include features that promote rapid fault isolation and component replacement. All functional module nodes shall be designed with integrated on-line diagnostic functions. The results of these diagnostics Page 47 of 55 SP-ERMUX-15-R5 Technical Specification For 11 KV Ring Main Unit & FRTU shall be reported to the central processing module. The central module shall store this information and report it to the SCADA/DMS as permitted by the protocol. FRTU shall be able to access from remote (BCC/MCC) for down loading configuration. 1.9.0 FRTU Testing 1.9.1 Type Tests The FRTU’s shall have passed type tests carried out by government accredited labs and in accordance with IEC 255-4, 255-5, 255-6, 801-2, and 801-3 to demonstrate that the FRTU’s comply with the ratings stated in these standards. As a minimum, certificates for the following type tests shall be furnished: 1. Dielectric test 2. Impulse voltage withstand test 3. High frequency disturbance test 4. Thermal requirement test 5. Mechanical requirement test 6. Limiting dynamic value test 7. Contact performance test 8. Electromagnetic radiation susceptibility test 9. Electrostatic discharge susceptibility test 1.9.2 Routine Tests The FRTU’s shall pass the Manufacturer’s standard routine tests in accordance with the referenced standards. In addition to the tests described in the IEC standards, the routine tests and test report of the FRTU’s shall include the following: 1. Visual tests to confirm that construction and sizing requirements have been met. 2. Rigorous testing of each input and output function of the FRTU’s. This shall include the fault detection and the disturbance data storage functions as well as the operation and performance of the FRTU time and date facilities. 3. Verification of the use of the FRTU test equipment for maintenance and testing. Verification of the ability to download parameters and configuration data from the SCADA/DMS master station. Page 48 of 55 SP-ERMUX-15-R5 Technical Specification For 11 KV Ring Main Unit & FRTU 5. Verification that FRTU software and firmware support FRTU sizing and expansion requirements. 6. Verification of successful communications (i.e. protocols) at all the required data rates. 7. Testing for secure operation, including verification that: a) Communication errors are detected. b) SCBO procedures are properly performed for control outputs. c) No erroneous control operation occurs and no incorrect data is generated when power is turned on or off or when operating on low battery voltage. 1.10.0 FRTU Spares: Bidder shall indicate recommended spares for 5 years trouble free operations. 1.11.0 FRTU Types: FRTU’s are categorized as per specification, according to their DI/ DO/AI Channel and MFMs requirements as indicated in the annexure – 1 Page 49 of 55 SP-ERMUX-15-R5 Technical Specification For 11 KV Ring Main Unit & FRTU Annexure – 1: Guaranteed Technical Particulars FRTU Types 1 2 Digital Input Channels 32 48 Digital Output Channels 16 24 Analogue Channels 6 6 MFMs 4 4 (Vendors shall furnish the General Technical Particulars along with their offer) Sr. No. Description Buyer’s Requirement Vendors Data 1 Vendors Name 2 Guarantee period 5 yrs 3 Make of FRTU base module 4 No. of DI modules Type 1 2 x 16 Type 2 3 x 16 5 No. of DO modules Type 1 2x8 Type 2 3x8 6 No. of AI modules Type 1 to 2 1x 6 Dimensions & Weight of FRTU 7 8 9 Type 1 Type 2 Make of protocol converter Interposing relay with freewheeling diode Make Capacity Model 10 12 Multifunction Meter Make CT/PT CT Make CT RATIO AC & DC MCB 13 Terminal Blocks 14 Disconnecting type fuses 11 Vendor shall Provide Vendor shall provide ABB / Tyco >8 A CR-P with 2C/O contacts / Eqv Rishabh Integra 1540 5A/110V 4 WIRE AE/STANDARD 400/5A Merlin & Gerin / Protec / Indokopp Elmex / Connectwell / Phoenix Elmex / Connectwell / Phoenix Page 50 of 55 SP-ERMUX-15-R5 Technical Specification For 11 KV Ring Main Unit & FRTU 15 Enclosure Sheet steel thickness Painting process Construction of steel according to IEC 529 , index of protection Shade Louvers with filters 2 mm 7 tank IP52 RAL-7035 2 Nos Page 51 of 55 SP-ERMUX-15-R5 Technical Specification For 11 KV Ring Main Unit & FRTU Annexure – 2: FRTU Adaptation Bill of Materials. A-DT SUBSTATION ADAPTATION MATERIALS FOR DMS SR. NOS. 1 2 MATERIAL DESCRIPTION a) FRTU SYSTEM HOUSED IN SUITABLY SIZED PANEL FEBRICATED OUTOF 14 GAUGE CRC SHEET DUILY POWDER COATED PAINT SPACE AVAILABILTY FOR BATTERY CHARGER AND BATTERY, SUITABLE FOR INDOOR AND OUTDOOR PURPOSE AND COMPARISING OF:FRTU HAVING 24VDC AUX SUPPLY, PROCESSOR,POWER SUPPLY, 24VDC DIGITAL INPUTS-48 NOS. RELAY OUTPUT-16NOS,010VDC OR 4-20MA ANALOG INPUT-6NOS,MFMs CT5A/PT110V 4W-4NOS, FRTU MODBUS MASTER/RS485 FOR MFMs, IEC-104 FOR MCC COMMUNICATION THRU CDMA MODEM.OUTPUT SHOULD BE WIRED WITH SUITABLE RATTING CMRs TO OPERATE RMU MOTORS.DO COMMAND FEED BACK ACKNOWLEGED BY FRTU. PANEL SHOULD BE WIRED WITH ALL REQUIRED ACCESSORIES. b) PANEL DESIGN SHOULD BE APPROVED BY ENGINEERING INCHARGE. a) FRTU SYSTEM HOUSED IN SUITABLY SIZED PANEL FEBRICATED OUTOF 14 GAUGE CRC SHEET DUILY POWDER COATED PAINT SPACE AVAILABILTY FOR BATTERY CHARGER AND BATTERY, SUITABLE FOR INDOOR AND OUTDOOR PURPOSE AND COMPARISING OF:FRTU HAVING 24VDC AUX SUPPLY, PROCESSOR,POWER SUPPLY, 24VDC DIGITAL INPUTS-32 NOS. RELAY OUTPUT-12NOS,010VDC OR 4-20MA ANALOG INPUT-6NOS,MFMs CT5A/PT110V 4W-4NOS, FRTU MODBUS MASTER/RS485 FOR MFMs, IEC-104 FOR MCC COMMUNICATION THRU CDMA MODEM.OUTPUT SHOULD BE WIRED WITH SUITABLE RATTING CMRs TO OPERATE RMU MOTORS. DO COMMAND FEED BACK ACKNOWLEGED BY FRTU. FRTU PANEL SHOULD BE WIRED WITH ALL REQUIRED ACCESSORIES. b) PANEL DESIGN SHOULD BE APPROVED BY ENGINEERING INCHARGE. UOM QTY EA 15 EA 10 Page 52 of 55 SP-ERMUX-15-R5 Technical Specification For 11 KV Ring Main Unit & FRTU 3 4 18C*0.75 SQMM, ARM, FRLS, FINE MULTISTAINED COPPER CABLE AS PER ISI STANDARD FOR DI CT FOR 11KV FEEDERS CT RATIO 400/5A MTRS 750 EA 100 5 9C*0.75 SQMM, ARM, FRLS, FINE MULTISTAINED COPPER CABLE AS PER ISI STANDARD FOR DO MTRS 750 6 8C*1.5 SQMM, ARM, FRLS, FINE MULTISTAINED COPPER CABLE AS PER ISI STANDARD FOR CT MTRS 750 7 2C*1.5 SQMM, ARM, FRLS, FINE MULTISTAINED COPPER CABLE AS PER ISI STANDARD FOR AUX SUPPLY IN FRTU MTRS 500 8 2C*2.5 SQMM, ARM, FRLS FINE MULTISTAINED COPPER CABLE AS PER ISI STANDARD FOR SUPPLY IN RMU MOTORS MTRS 500 MTRS 1200 MTRS 100 EA 400 MTRS 500 EA 30 EA 30 EA 25 9 10 11 12 13 14 15 MULTI-STAINED COPPER FEXIBLE WIRE FRLS 2.5SQMM AS PER ISI STANDARD FOR RMU CT CONNECTION R-COLOR,Y-COLOR,BCOLOR, BLACK COPPER FLEXIBLE WIRE MESH 12MM IN WITDH DISCONNECTING TYPE CT TERMINAL BLOCK 4SQMM 200*50MM GI PERFORATED CABLE TRAY MCB DOUBLE POLE 16AMP "C" CURVE MCB DOUBLE POLE 10AMP "C" CURVE PLITH RCC/ IRON ANGLE FOR OTDOOR DT STATION Page 53 of 55 SP-ERMUX-15-R5 Technical Specification For 11 KV Ring Main Unit & FRTU B-DT SUBSTATION ADAPTATION SEVICES FOR DMS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 FRTU PANEL INSTALLATION, GROUTING WITH PLINTH AND OTHER REQUIRED ACCESSORIES FRTU FILE/MFMs/IEDs CONFIGURATIIN AND TESTING INST/TEST/COMM OF 18C*0.75SQMM ARM CABLE INST/TEST/COMM OF 9C*0.75SQMM ARM CABLE INST/TEST/COMM OF 8C*1.5SQMM ARM CABLE INST/TEST/COMM OF 2C*1.5SQMM ARM CABLE INST/TEST/COMM OF 2C*2.5SQMM ARM CABLE INST/TEST/COMM OF DISCONNECTING CT TERMINAL BLOCK INST/TEST/COMM OF BATTERY AND BATTERY CHARGER INST/TEST/COMM OF CABLE TRAY WITH SUPPORTS INST/TEST/COMM OF RCC/IRON ANGLE PLINTH INST/TEST/COMM OF MCB DP 16A AND 10A INST/TEST/COMM OF MODEM INST/TEST/COMM OF ADDITIONAL FPI AND CBCT AND COPPER WIRE MESH TRANSPORTATION FROM SITE STORE TO SITES EA 25 EA MTRS MTRS MTRS MTRS MTRS EA EA MTRS EA EA EA 25 750 750 750 500 500 400 25 500 25 60 25 EA 20 EA 50 Page 54 of 55 SP-ERMUX-15-R5 Technical Specification For 11 KV Ring Main Unit & FRTU Annexure – 3: IO List Digital Inputs Isolator Circuit Breaker Common Signals Bus Coupler Isolator ON Isolator OFF Earth Status Fault Indicator Status Local/Remote CB ON CB OFF Earth Status Auto Trip SF6 Low Battery Charger Fail Command Acknowledgement Door Open/Close Bus Coupler ON Bus Coupler OFF Earth Status Digital Outputs Isolator ON Isolator OFF FPI Reset Bus Coupler ON Bus Coupler OFF Page 55 of 55