Equipment Certification Guide for Hazardous Areas Comparison ATEX and IEC Ex North America Division 2 Classification of Zones and Divisions Zone 2 Type of Area Zone 0 Zone 1 NEC Continuous hazard Zone 0 CENELEC Classification IEC Classification ATEX Classification US Classification EN 60079Ǧ10 IEC 60 079Ǧ10 ATEX Directive 94/9/EC ANSI/INFPA70 NEC Article 505 Division 1 ATEX and IEC Definition Zone 0 / Zone 20 explosive atmosphere is continually present Division 1 Division 1 Intermittent hazard Zone 1 / Zone 21 Division 1 nA ia ib ic ma mb mc nC nR o px py pz q OP sh Op is Op pr Intrinsic Safety Encapsulation Sealed/Hermetic Sealing Restricted Breathing Oil Filled Pressurised Sand Filled Optical Radiation 1, 2 II 2 0, 1, 2 1, 2 2 0, 1, 2 1, 2 2 2 2 1, 2 1, 2 1, 2 2 1, 2 0, 1, 2 0, 1, 2 1, 2 limit circuit energy and hot surfaces Exclude fuel Quench the flame Inherently safe II Gc 60079Ǧ7 Gb 60079Ǧ15 Gc Ga Gb Gc Ga Gb Gc Gc Gc Gb Gb Gb Gc Gb Ga Ga Gb 60079Ǧ11 60079Ǧ18 II 60079Ǧ15 60079Ǧ6 60079Ǧ2 II II 60079Ǧ5 60079Ǧ28 Protection of Electrical Equipment for Combustible Dusts Ǧ D ta tb tc iaD ibD icD ma mb mc Enclosure Intrinsic Safety Encapsulation General requirements Exclude dusts by use of enclosure Use of enclosure and energy limitation Exclude dust 20, 21, 22 21, 22 21, 22 20, 21, 22 21, 22 21, 22 20, 21, 22 21, 22 21, 22 III III Da Db Dc Da Db Dc Da Db Dc 60079Ǧ31 61241Ǧ11 60079Ǧ18 Covers application and testing related to above protection methods Equipment intended for use in zone 1 areas cannot be used in Division 1 areas as this covers zone 0 rated areas also. Comparison of IP and NEMA Enclosure Ratings Enclosure Type IP23 1 Ɣ IP30 IP32 IP55 II 2 G Ex e IIC T4 4X IP66 IP67 Ɣ 6 Ɣ 12 Ɣ Ɣ 13 This comparison is for guidance only. It is the responsibility of the user to ensure the enclosure rating is suitable for the given application. Temperature Classification Max Surface Temperature ATEX/IEC* NEC 505 NEC 500 Max Surface Temperature 450ºC T1 T1 T1 450ºC 300ºC T2 T2 T2 300ºC T2A 280 ºC T2B 260 ºC T2C 230 ºC T2D 215 ºC T3 200ºC T3A 180 ºC T3B 165 ºC T3C 160 ºC T4 135ºC Gb Equipment Protection Level Temperature Class Gas Group Type of Protection Explosion Protection Environment* Equipment Category* Equipment Group* Specific marking for explosion protection* Intrinsic Safety Ɣ Ɣ 4 200ºC T3 AEx d XP AEx nC AEx e AEx nA NI AEx q AEx ia AEx ib IS AEx nC AEx m AEx ma AEx mb AEx o Type X Type Y Type Z AEx px AEx px AEx px Limited Energy Oil Filled Ɣ 3 Typical ATEX and IEC Ex Equipment Marking Ex IP65 Flameproof Explosion proof Enclosed Break Increased Safety Non Sparking Non Incendive Sand Filled Encapsulation Ɣ 2 IP64 Protection of Electrical Equipment for Gases and Vapours – Class I T3 135ºC T4 T4 T4A 120 ºC 100ºC T5 T5 T5 100ºC 85º T6 T6 T6 85º *For ATEX/IEC applications applies to Group II gases only. Group 1 applications have different classifications For ATEX certified equipment, the CE mark should be shown, along with the relevant Notified Body number, where applicable. *Required for ATEX only Pressurised Restricted Breathing Contain the explosion No arcs, sparks or hot surfaces Quench the flame Limit circuit energy and hot surfaces Exclude fuel AEx nR Class 1 Class 1 Class 1 Class 1 Class 1 Class 1 Class 1 Class 1 Class 1 Class 1 Class 1 Class 1 Class 1 Class 1 Class 1 Class 1 Class 1 Class 1 Class 1 Class 1 Class 1 Zone 1, 2 Division 1 Zone 2 Zone 1, 2 Zone 2 Division 2 Zone 1, 2 Zone 0, 1, 2 Zone 1, 2 Division 1 Zone 2 Zone 1, 2 Zone 0, 1, 2 Zone 1, 2 Zone 1, 2 Division 1 Division 1 Division 2 Zone 1 Zone 1 Zone 2 ISA 60079Ǧ1 UL1203 ISA 60079Ǧ15 ISA 60079Ǧ7 ISA 60079Ǧ15 ISA 12.12.01 / FM3611 ISA 60079Ǧ5 Class 1 Zone 2 ISA 60079Ǧ15 ISA 60079Ǧ11 UL913 / FM3610 ISA 60079Ǧ15 ISA 60079Ǧ18 ISA 60079Ǧ6 NFPA 496 / FM3620 ISA 60079Ǧ2 Protection of Electrical Equipment for Combustible Dust – Class II & III Dust Ignition Proof Dust Protected Protection by Enclosure DIP NI AEx tD Encapsulation Exclude combustible dust Division 1 & 2 UL1203 Class II Class II Division 2 Zone 2 ISA 12.12.01 / FM3611 ISA 60079Ǧ31 AEx maD Zone 20, 21, 22 AEx mbD AEx iaD Zone 21, 22 Zone 20, 21, 22 Limit circuit energy and hot surfaces AEX ibD IS IS Intrinsic Safety Class II Class II Class III Zone 21, 22 Division 1 Division 1 ISA 61241Ǧ18 ISA 61241Ǧ11 UL 913 / FM3610 Typical NEC Equipment Marking NEC 505 NEC 500 Class 1 Division 1 Group A,B,C T3 Class 1 Zone 1 AEx d IIC T3 Temperature Class Non Sparking No arcs, sparks or hotsurfaces. Enclosure εIP54 60079Ǧ15 Applicable Standard Gas Group e Gb Typical Division / Zone Class Protection Concept Increased Safety II 2 60079Ǧ1 Basic concept of protection American Standard nC 1,2 Code Permitted Zone Enclosed Break Contain the explosion Zone 2 / Zone 22 Division 2 Type of Protection Permitted Class d Hazard under abnormal conditions explosive atmosphere is unlikely to occur but if it does, will exist only for a short period Temperature Class Typical IEC EPL Gas Group IEC/EN Standard Permitted Division Gas Group Permitted Class Typical Zone(s) Protection of Electrical Equipment for Gases and Vapours Ǧ G Flameproof ANSI/INFPA70 NEC Article 500 Explosion Protection Concepts Basic Concept of Protection Symbol US Classification explosive atmosphere is likely to occur in normal operation Explosion Protection Concepts Type of Protection Division 1 Ingress Protection Ratings (EN60529/IEC529) First Numeral Protection from Solid Bodies 0 No special protection Second Numeral Protection from Liquids 0 No special protection 1 Large foreign bodies, diam. >50mm 2 0 No special protection 1 Water dripping/falling vertically 1 Protected against 0.225J impact MediumǦsized foreign bodies, diam. >12mm 2 Water dripping/falling at an angle (up to 15º degrees from the vertical) 2 Protected against 0.375J impact Small foreign bodies, diam. >2.5mm 3 Spray water (any direction up to 60º degrees from the vertical) 3 4 Granular foreign bodies, diam. >1mm 4 Spray/splashing water from all directions, (limited ingress permitted) 4 5 Dust protected; dust deposits are permitted, but their volume must not affect the function of the unit. 5 Low pressure water jets from all directions, (limited ingress permitted) 5 Complete protection 6 3 6 7 8 About Abtech Third Numeral* Protection from Impact High pressure jets from all directions Temporary immersion, 1m for 30 minutes Permanent Immersion or defined pressure** Protected against 0.5J impact Protected against 2.0J impact Protected against 6.0J impact Abtech is a leading manufacturer of enclosures, electrical connection products, lighting and associated equipment. Our product range consists of; x Hazardous Area enclosures and junction boxes manufactured from stainless and mild Steel, GRP and dieǦcast aluminium. x High voltage junction boxes up to 35kV. x Cable glands and adaptors. x The Ablux range of hazardous area lighting. Contact us for further details… NEMA Enclosure Type Ratings Type 1 2 3 3R 3S 4 4X 5 6 6P 6 Protected against 20.0J impact www.abtech.eu sales@abtech.eu * Third numeral ‘impact’ is optional and need not be shown. ** Second numeral ‘8’ is defined as ‘submersion at a depth and length of time to be agreed between manufacturer and user’ 12 12K 13 Area of Use Description Indoor Indoor Indoor/Outdoor General Purpose Drip Proof ǦProtection against falling water and dirt Dust & Rain Tight –Protection against windblown dust, rain, and sleet & damage from formation of ice Rain Proof & Ice/Sleet Proof Ǧ protection against falling rain & damage from formation of ice Dust Tight, Rain Tight, & Ice/Sleet Proof – Protection against sleet and damage from formation of ice Water Tight & Dust Tight – Water Tight, Dust Tight, & Corrosion Resistant Ǧ Protection from corrosion, hose directed water and damage from formation of ice Outdoor Outdoor Indoors/Outdoors Indoors/Outdoors Indoor Indoors/Outdoors Indoors/Outdoors Indoor Dust Tight & Drip Tight Ǧ protection against dust, fibres, falling dirt, and dripping nonǦcorrosive liquids Temporary Submersion – protection against falling dirt, dust, fibres, hose directed water and temporary submersion in water. Prolonged Submersion – protection against falling dirt, dust, fibres, hose directed water and prolonged submersion in water. Dust Tight & Drip Tight Ǧ protection against dust, fibres, falling dirt, and dripping nonǦcorrosive liquids (enclosure without knockouts) Indoor Dust Tight & Drip Tight Ǧ protection against dust, fibres, falling dirt, and dripping nonǦcorrosive liquids (enclosure with knockouts) Indoor Dust Tight & Oil Tight Ǧ protection against dust, spraying of water, oil, and noncorrosive coolant. Gas/Atmosphere Groups IEC Ex and ATEX Group Environment I Typical Location Underground Mining IIA Gases And Vapours IIB Typical Gas/Substance Underground Methane (Firedamp) Above Ground Ethylene, Hydrogen Sulphide IIC Hydrogen, Acetylene, Carbon Disulphide IIIA Combustible fibres & flyings IIIB Combustible Dusts Worldwide Sales and Service Network Acetone, Methane, propane Above Ground IIIC Combustible dusts – non conductive Combustible dusts Ǧ conductive Equipment ATEX & Ex Equipment Categories/Levels Categories/Levels of of Protection Protection ATEX & IEC IEC Ex Equipment Equipment Category ATEX Category ATEX 94/9/EC 94/9/EC Category 1 Category 1 Category 2 Category 2 Category 3 Category 3 ABTHXǦ2011 Category Category Equipment Protection Equipment Protection Level Level 1G 1G 1D 1D 2G 2G 2D 2D 3G 3G 3D 3D Ga Ga Da Da Gb Gb Db Db Gc Gc Dc Dc North America Europe Asia A.B Controls & Technology Inc. 1813 Rotary Drive Humble Texas USA TX77338 Tel: +001 281 5483424 Fax: +001 281 5483624 Email: sales@abtechǦinc.net Abtech Limited Sanderson Street Lower Don Valley Sheffield, South Yorkshire S9 2UA United Kingdom Tel: +44 (0) 114 244 2424 Fax: +44 (0) 114 243 4312 Email: sales@abtech.eu Abtech S.E Asia Pte Ltd 7 International Business Park #04Ǧ08 TechQuest Building Singapore 609919 Tel: +65 656 79020 Fax: +65 656 70446 Email: sales@abtechasia.com Worldwide Agents Abtech Scotland 46 Telford Road Lenziemill Cumbernauld G67 2AX Abtech Korea Astar Apt #101Ǧ2801 DongǦRae Gu OnǦChen Dong, Busan South Korea Tel: +82 708807 2137 Fax: +82 51553 2137 Email: sales@abtechǦkorea.com Located in the following countries; Zone of Use Zone of Use Suitable for use in Zone 0, 1, 2 Suitable for use in Zone 0, 1, 2 Suitable for use in Zone 20, 21, 22 Suitable for use in Zone 20, 21, 22 Suitable for use in Zone 1, 2 Suitable for use in Zone 1, 2 Suitable for use in Zone 21, 22 Suitable for use in Zone 21, 22 Suitable for use in Zone 2 Suitable for use in Zone 2 Suitable for use in Zone 22 Suitable for use in Zone 22 Approvals Belgium Denmark Finland France Italy Russia Sweden Oman Qatar Saudi Arabia UAE Australia China Hong Kong Indonesia Malaysia Taiwan Thailand Vietnam Abtech GmBH Dünner Kirchweg 11 32257, Bünde, Germany Tel: +49 (0) 522 375016 Fax: +49 (0) 522 375019 Email: sales@abtech.de Abtech Nederland BV Glasblazerstraat 1 2984 BL Ridderkerk, Nederland Tel: +31 (0) 180 428417 Fax: +31 (0) 180 431668 Email: sales@abtech.nl