INSTALLATION INSTRUCTIONS FOR PROFIL WALL-MOUNT FRAMES AND MODULES PROVIDING CABLE DISTRIBUTION SYSTEMS Mounting of Frames (Refer Fig. 1) The plastic end pieces MUST be secured to the mounting surface. Fix into position, securing the LOWER end first. Then fix upper end piece using appropriate fixings. If using Straddle Brackets attach the bottom end piece to the lower straddle and secure it to the wall surface. Attach upper straddle bracket to the end piece. Allow the weight of the assembly to rest on bottom straddle bracket before fixing upper straddle. Where frames are installed on straddle mount brackets lockable covers cannot be used due to the interlocking feature of the plastic end pieces. Covers can only be fitted to multiple frame configurations where a 15mm gap has been left between adjacent end pieces. NOTE: Incorrect mounting methods may cause difficulty in the fitting and locking of covers. 1. 2. Running and Termination of Cables - Incoming and Outgoing (Refer Fig. 2) Cables can enter the frame from both top and bottom. Minimum free cable length should equal the distance to the furthermost termination module plus 300mm. This allows for the p provision of the gooseneck and termination. Cables should be butted against end piece with the sheathing stripped 30mm into the frame unit. Secure the stripped cables with a plastic cable tie, using the slots provided in the end piece. Use a Profil Module to form a bridge at top of frame to hold cable in place. (Refer Fig. 2) NOTE: For frame sizes larger than 100 pair, strip sheath as above, but at regular intervals forming a ‘Cable backbone’. Cable used on instruction sheet is for illustration only. Part No. 6462328900 Issue: H MCO: 20312842 www.adckrone.com.au Date: 23-9-11 Page: 1 of 4 INSTALLATION INSTRUCTIONS FOR PROFIL WALL-MOUNT FRAMES AND MODULES PROVIDING CABLE DISTRIBUTION SYSTEMS Each respective group of cable is divided into 10 pair tails. The tails are tied at intervals and formed into a main cable trunk. Each 10 pair tail exist the main cable trunk adjacent to the appropriate termination module, and is formed into a gooseneck, and laid horizontally behind the termination to allow for removal/examinations of the module. (Refer Fig. 3) 3. 4. 5. Allow about 100mm for the gooseneck. The 10 pair gooseneck tail is passed through the cable entry guide at the rear of the module and secured to the cable tie point. (Refer Fig. 4) All incoming wires are terminated on the top row of the module. All jumpers are terminated on the bottom. Fan out the wires, place in sequence through the wire fanning strip on top of the module and locate each wire in the appropriate contact slot ready for termination. (Refer Fig. 5) NOTE: In high speed data circuits, it is recommended that each PAIR is located into one fanning guide to maintain twist integrity all the way to the point of termination. Part No. 6462328900 Issue: H MCO: 20312842 www.adckrone.com.au Date: 23-9-11 Page: 2 of 4 INSTALLATION INSTRUCTIONS FOR PROFIL WALL-MOUNT FRAMES AND MODULES PROVIDING CABLE DISTRIBUTION SYSTEMS Clip module into position. Insert terminating tool over wire (align tool with slot), push the tool in until an audible click is heard. This indicates that the wire has been correctly terminated and cut to length. (Refer Fig. 6) 6. Removal of Wires To remove a terminated wire place the ‘hook end’ attachment under the wire, adjacent to the moulded housing and pull it out of the slot. Module Numbering Plugs Strips of module numbering plugs are provided with each box of disconnection and connection modules. The numbers shall be used in conjunction with label holders to provide a complete frame designation scheme. Plug numbers 0-9 inserted into the bottom left side of the module, 0 at the bottom, and Plug numbers 10-100 in multiples of 10 are inserted into the top right side of the module to indicate pair number sequences. Jumper Details Jumpers are terminated in the numbered slots on the bottom row of the modules. Jumpers 1 to 10 are laid to the left side ‘jumper wire entry guide’. When it becomes necessary to run jumpers between frames the sketch below shows the jumper locations for use with or without covers. Fit horizontal jumper guides when frame width exceeds 2 verticals. Fix two jumper rings (Part No. 6462 3 089-00) to wall between frames as required to provide for wire management where individual or common covers are required. (Refer Fig. 7, 8, 9) 7. 8. Part No. 6462328900 Issue: H 9. MCO: 20312842 www.adckrone.com.au Date: 23-9-11 Page: 3 of 4 INSTALLATION INSTRUCTIONS FOR PROFIL WALL-MOUNT FRAMES AND MODULES PROVIDING CABLE DISTRIBUTION SYSTEMS The Earthing of Profil Mounting Frames In most kits an earth strap (Part number 6455 2 042-00) is provided and is to be mounted on the bottom of the Profil frame. 10. An earth wire (min. 6.0mm² supplied by installer) is to be connected to the earth strap with a lug compatible with an M5 bolt. This complies with the relevant ACMA regulations for earthing. (Refer Fig. 10) Overvoltage Protection Loaded or unloaded Arrestor Magazines are available and contain two earth clips per magazine ready to install. Locate module over earth clip and clip back on to profil rods. Locate arrestor magazine over module and push home to connect. (Refer Fig. 11, 12) NOTE: Min. 6.0mm² earth wire must be connected to the earth strap where a Overvoltage Arrestor magazine is installed. The maximum length of earth wire is 10m. 11. 12. DON’T FORGET TO ASK ABOUT OTHER NEW AND EXISTING PRODUCTS AVAILABLE IN THE ADC KRONE RANGE ADC COMMUNICATION (AUSTRALIA) PTY. LTD. 2 HEREFORD STREET, BERKELEY VALE, NSW 2259 • Tel. No. + 61 (02) 4389 5000 • Fax. + 61 (02) 4388 4499 Part No. 6462328900 Issue: H MCO: 20312842 www.adckrone.com.au Date: 23-9-11 Page: 4 of 4