CNC Award TAPERED END MILLS SUPER SOLID SUB-MICROGRAIN CARBIDE OVER 600 STOCKED STANDARD SIZES Award Cutter Company, Inc. 5577 Crippen Ave. S.W. Grand Rapids, MI 49548 Phone: (616) 531-0430/ (616) 531-0431/(616) 532-9985 Fax: (616) 531-3240 Toll Free Fax: 888-531-3240 Toll Free Phone: 888-531-0430 Email: Awdcutter@aol.com 3 4 AWARD Table of Contents Calculating Ball End Diameters……….…. Pg. 9 Large Diameter Multipliers……………..…. Pg. 9 Miniature Flat Ends Carbide….…………. Pg. 10 Standard Flat Ends Carbide…………. Pg. 11-15 Miniature Ball Ends Carbide…………….. Pg. 16 Standard Ball Ends Carbide…………. Pg. 17-21 Trouble Shooting Guide……..…………… Pg. 22 Feeds & Speeds For Carbide.………. Pg. 23-24 5 AWARD TAPERED END MILLS THE AWARD CUTTER COMPANY WARRANTY AND LIMITATION OF LIABILITY The Award Cutter Company warrants each new product manufactured and sold by it or one of its authorized dealers only against defects in workmanship and/or materials under normal service, proper installation and use. This warranty is limited to repair or replacement of verified defective products and excludes and all implied warranty or merchantability and all risks and liability whatsoever resulting from any use of said products, including incidental and consequential damages. The provisions of this warranty and limitation of liability shall not be modified in any respect except by written document signed by an officer of The Award Cutter Company. IMPORTANT: Cutting tools can shatter/break under improper or severe use. Wear safety equipment and particularly eye protection at all times in the vicinity of their use. 6 Award ALL END MILLS ARE END CUTTING ALL END MILLS ARE GUARANTEED ALL TOOLS SUPER SOLID SUBMICROGRAIN CARBIDE CONSTANT SPIRAL, FREE CUTTING LESS BREAKAGE LONGER CUTTING LIFE FINEST MATERIALS AVAILABLE IMMEDIATE SHIPMENTS ALL TOOLS MFG IN USA OVER 600 SIZES AVAILABLE STANDARD FROM STOCK 7 MANUFACTURERS OF TAPERED END MILLS h COMPLETE RESHARPENING SERVICE Award Cutter Company AWARD CUTTER COMPANY, INC. SINCE 1959 Through the years, Award Cutter Company has been a trusted partner of major manufacturers and industrial tool distributors throughout the world in producing tapered end mills of the highest quality. We have kept pace with industry’s ever increasing demand for greater product reliability and complete technology. Using the very latest technology in the manufacturing process, you can be assured that we are providing industry with a product that out-performs all others. We wish to extend our sincere thanks to all of our customers, who have enabled us to grow and expand to the point we are today. Some of you have been loyal customers since our beginning in 1959, and for this, we are very grateful. You can be assured that we will continue to provide you with a quality product as well as very personalized service. Again, we thank you. Award Cutter Co., Inc. 8 AWARD TAPERED END MILL DATA SIZES: Standard sizes are available in a complete range all popular sizes, 1/2 degree through 45 degree in various flute lengths. All standard sizes are right hand cut, right hand spiral. The spiral is constant. Over 600 sizes available standard from stock. MATERIAL: All tapered end mills are produced from a premium grade of super submicrograin carbide to give you the maximum hardness and toughness. This means longer cutting life with less breakage. GRINDING: All flutes are hollow ground with double clearance angles. The flute face is also hollow ground and polished to assure free cutting actions with minimum of heat generation. All tools have end cutting teeth. Special grinding procedures and equipment assures a high degree on concentricity between shank and cutting flutes. TOLERANCES: Taper angles constant to +/- .001 per inch of flute length. Tip diameter tolerances are held at +/- .002. Shank diameter tolerances are –.0002 to –.0005. 9 AWARD TAPERED END MILL DATA Calculating Ball End Diameters P/S Taper Angle 1/2 deg per side 1 deg per side 1-1/2 deg per side 2 deg per side 3 deg per side 4 deg per side 5 deg per side 6 deg per side 7 deg per side 10 deg per side 15 deg per side 20 deg per side 25 deg per side 30 deg per side 45 deg per side Ball End Multiplier 0.99131 0.98269 0.97415 0.96568 0.94896 0.93251 0.91633 0.90053 0.88472 0.83909 0.76732 0.70020 0.63707 0.57735 0.41421 Formula for calculating a starting tip diameter on a flat end to achieve a specific tangent Ball Diameter: Ball Diameter X Multiplier = Starting Tip Diameter Large Diameter Multipliers P/S Taper Angle 1/2 deg per side 1 deg per side 1-1/2 deg per side 2 deg per side 3 deg per side 4 deg per side 5 deg per side 6 deg per side 7 deg per side 10 deg per side 15 deg per side 20 deg per side 25 deg per side 30 deg per side 45 deg per side Large Diameter Multiplier 0.01745 0.03490 0.05236 0.06984 0.10482 0.13986 0.17498 0.21021 0.24556 0.35266 0.53590 0.72794 0.93262 1.15470 2.00000 Formula for calculating large diameters: (Large Diameter Multiplier X Flute Length) + Tip Diameter = Large Diameter 10 MINIATURE CARBIDE Flat Ends Taper Per Side Tool No. Tip Dia. Flt. Shk Lgth Dia. OAL Large Dia. M0-0001-CB 1/2 DEG M0-0002-CB 1/32 1/4 1/8 2 0.03561 1/32 1/2 1/8 2 0.03998 M0-0501-CB 3/64 1/4 1/8 2 M0-0502-CB 3/64 1/2 1/8 M0-002-CB 1/16 1/2 1/8 M0-003-CB 1/16 3/4 1/8 M0-004-CB 1/16 1 1/8 M0-052-CB 5/64 1/2 1/8 2 M0-053-CB 5/64 3/4 1/8 M0-054-CB 5/64 1 1/8 M1-0001-CB 1 DEG M1-0002-CB 1/32 1/4 1/8 2 0.03998 1/32 1/2 1/8 2 0.04870 M1-0501-CB 3/64 1/4 1/8 2 M1-0502-CB 3/64 1/2 1/8 2 M1-002-CB 1/16 1/2 1/8 2 M1-003-CB 1/16 3/4 1/8 M1-004-CB 1/16 1 1/8 M1-052-CB 5/64 1/2 1/8 M1-053-CB 5/64 3/4 M1-054-CB 5/64 1-1/2 M15-0001-CB DEG M15-0002-CB Taper Per Side Tool No. Tip Dia. Flt. Shk Lgth Dia. OAL M2-0001-CB 2 DEG M2-0002-CB 1/32 1/4 1/8 2 0.04871 1/32 1/2 1/8 2 0.06617 0.05124 M2-0501-CB 3/64 1/4 1/8 2 0.06434 2 0.05560 M2-0502-CB 3/64 1/2 1/8 2 0.08180 2 0.07123 M2-002-CB 1/16 1/2 1/8 2 0.09742 2 0.07559 M2-003-CB 1/16 3/4 1/8 2 0.11488 3 0.07995 M2-004-CB 1/16 1 3/16 3 0.13234 0.08685 M2-052-CB 5/64 1/2 1/8 2 0.11305 2 0.09121 M2-053-CB 5/64 3/4 3/16 2 0.13051 3 0.09558 M2-054-CB 5/64 1 3/16 3 0.14797 M3-0001-CB 3 DEG M3-0002-CB 1/32 1/4 1/8 2 0.05746 1/32 1/2 1/8 2 0.08366 0.05560 M3-0501-CB 3/64 1/4 1/8 2 0.07308 0.06433 M3-0502-CB 3/64 1/2 1/8 2 0.09929 0.07995 M3-002-CB 1/16 1/2 1/8 2 0.11491 2 0.08868 M3-003-CB 1/16 3/4 3/16 2 0.14112 3 0.09740 M3-004-CB 1/16 1 3/16 3 0.16732 2 0.09558 M3-006-CB 1/16 1 1/2 1/4 3 0.21973 1/8 2 0.10430 M3-052-CB 5/64 1/2 3/16 2 0.13054 1 1/8 3 0.11303 M3-053-CB 5/64 3/4 3/16 2 0.15674 M3-054-CB 5/64 1 3/16 3 0.18295 1/32 1/4 1/8 2 0.04434 1/32 1/2 1/8 2 0.05743 1/32 1/4 1/8 2 0.07500 M15-0501-CB 3/64 1/4 1/8 2 0.05997 M5-0001-CB 5 DEG M5-0002-CB 1/32 1/2 3/16 2 0.11874 M15-0502-CB 3/64 1/2 1/8 2 0.07306 M5-0003-CB 1/32 3/4 3/16 2 1/2 0.16249 M15-002-CB 1/16 1/2 1/8 2 0.08868 M5-0501-CB 3/64 1/4 1/8 2 0.09062 M15-003-CB 1/16 3/4 1/8 2 0.10177 M5-0502-CB 3/64 1/2 3/16 2 0.13437 M15-004-CB 1/16 1 3/16 3 0.11486 M5-002-CB 1/16 1/2 1/4 2 0.14999 M15-052-CB 5/64 1/2 1/8 2 0.10431 M5-003-CB 1/16 3/4 1/4 2 1/2 0.19374 M15-053-CB 5/64 3/4 1/8 2 0.11740 M5-004-CB 1/16 1 1/4 3 0.23748 M15-054-CB 5/64 1 3/16 3 0.13049 M5-006-CB 1/16 1 1/2 3/8 3 0.28123 M5-052-CB 5/64 1/2 3/16 2 0.16562 M5-053-CB 5/64 3/4 1/4 2 1/2 0.20936 M5-054-CB 5/64 1 3/8 3 0.25311 ALL SIZES ARE AVAILABLE CALL FOR AVAILABILITY 1-888-531-0430 Other coatings are available including: TiCN and TiAlN hFour Flutes Large Dia. 11 STANDARD CARBIDE Flat Ends Taper Per Side Tool No. Tip Dia. Flt. Shk Lgth Dia. OAL Large Dia. KK-102-CB 1/2 DEG KK-103-CB 3/32 1/2 1/8 2 0.10248 3/32 3/4 1/8 2 0.10684 KK-105-CB 3/32 1 1/4 3/16 3 KK-201-CB 1/8 1/4 KK-2015-CB 1/8 3/8 KK-202-CB 1/8 1/2 KK-203-CB 1/8 3/4 KK-204-CB 1/8 1 Taper Per Side Tool No. Tip Dia. Flt. Shk Lgth Dia. OAL K-102-CB 1 DEG K-103-CB 3/32 1/2 1/8 3/32 3/4 3/16 2 1/2 0.11993 0.11556 K-104-CB 3/32 1 3/16 3 0.12865 3/16 2 0.12936 K-105-CB 3/32 1 1/4 3/16 3 0.13738 3/16 2 0.13154 K-106-CB 3/32 1 1/2 1/4 0.14610 3/16 2 0.13373 K-201-CB 1/8 1/4 3/16 2 0.13373 3/16 2 0.13809 K-2015-CB 1/8 3/8 3/16 2 0.13809 3/16 3 0.14245 K-202-CB 1/8 1/2 3/16 2 0.14245 2 3 1/2 Large Dia. 0.11120 KK-205-CB 1/8 1 1/4 3/16 3 0.14681 K-203-CB 1/8 3/4 1/4 2 1/2 0.15118 KK-206-CB 1/8 1 1/2 3/16 3 0.15118 K-204-CB 1/8 1 1/4 3 0.15990 KK-303-CB 3/16 3/4 1/4 0.20059 K-205-CB 1/8 1 1/4 1/4 3 0.16863 2 1/2 KK-305-CB 3/16 1 1/4 1/4 3 0.20931 K-206-CB 1/8 1 1/2 1/4 3 0.17735 KK-307-CB 3/16 1 3/4 1/4 3 1/2 0.21804 K-208-CB 1/8 2 1/4 4 0.19480 KK-313-CB 3/16 3 1/4 3/8 5 0.24421 K-303-CB 3/16 3/4 1/4 2 1/2 0.21368 KK-403-CB 1/4 3/4 3/8 2 1/2 0.26309 K-305-CB 3/16 1 1/4 1/4 3 0.23113 KK-405-CB 1/4 1 1/4 3/8 3 0.27181 K-307-CB 3/16 1 3/4 1/4 3 1/2 0.24858 KK-409-CB 1/4 2 1/4 3/8 4 0.28926 K-308-CB 3/16 2 5/16 4 0.25730 KK-413-CB 1/4 3 1/4 3/8 5 0.30671 K-309-CB 3/16 2 1/4 3/8 4 0.26603 KK-605-CB 3/8 1 1/4 1/2 3 0.39681 K-310-CB 3/16 2 1/2 3/8 5 0.27475 KK-609-CB 3/8 2 1/4 1/2 4 0.41426 K-313-CB 3/16 3 1/4 3/8 5 0.30093 KK-613-CB 3/8 3 1/4 1/2 5 0.43171 K-403-CB 1/4 3/4 3/8 2 1/2 0.27618 KK-805-CB 1/2 1 1/4 9/16 3 0.52181 K-405-CB 1/4 1 1/4 3/8 3 0.29363 KK-809-CB 1/2 2 1/4 9/16 4 0.53926 K-408-CB 1/4 2 3/8 4 0.31980 KK-813-CB 1/2 3 1/4 5/8 6 0.55671 K-409-CB 1/4 2 1/4 3/8 4 0.32853 KK-1009-CB 5/8 2 1/4 3/4 5 0.66426 K-413-CB 1/4 3 1/4 3/8 5 0.36343 KK-1013-CB 5/8 3 1/4 3/4 6 0.68171 K-605-CB 3/8 1 1/4 1/2 3 0.41863 KK-1017-CB 5/8 4 1/4 3/4 7 0.69916 K-609-CB 3/8 2 1/4 1/2 4 0.45353 KK-1209-CB 3/4 2 1/4 7/8 5 0.78926 K-613-CB 3/8 3 1/4 1/2 6 0.48843 KK-1213-CB 3/4 3 1/4 7/8 6 0.80671 K-803-CB 1/2 3/4 5/8 3 0.52618 KK-1217-CB 3/4 4 1/4 7/8 7 0.82416 K-805-CB 1/2 1 1/4 9/16 4 0.54363 KK-1221-CB 3/4 5 1/4 7/8 8 0.84161 K-809-CB 1/2 2 1/4 5/8 4 0.57853 K-813-CB 1/2 3 1/4 5/8 5 0.61343 K-1009-CB 5/8 2 1/4 3/4 4 0.70353 K-1013-CB 5/8 3 1/4 3/4 5 0.73843 K-1017-CB 5/8 4 1/4 7/8 7 0.77333 K-1209-CB 3/4 2 1/4 7/8 5 0.82853 K-1213-CB 3/4 3 1/4 7/8 6 0.86343 K-1217-CB 3/4 4 1/4 1 7 0.89833 K-1221-CB 3/4 5 1/4 1 8 0.93323 ALL SIZES ARE AVAILABLE CALL FOR AVAILABILITY 1-888-531-0430 Other coatings are available including: TiCN and TiAlN hFour Flutes 12 STANDARD CARBIDE Flat Ends Taper Per Side Tool No. Tip Dia. Flt. Shk Lgth Dia. OAL 1-1/2 KX-102-CB 3/32 1/2 3/16 2 0.11993 KX-103-CB 3/32 3/4 3/16 2 1/2 0.13302 KX-104-CB 3/32 1 1/4 3 0.14611 KX-105-CB 3/32 1 1/4 3/16 3 0.15920 L-105-CB 3/32 KX-106-CB 3/32 1 1/2 1/4 3 0.17229 L-202-CB 1/8 KX-154-CB 7/64 1 3/16 3 0.16136 L-203-CB 1/8 3/4 1/4 2 1/2 0.17738 KX-202-CB 1/8 1/2 3/16 2 1/2 0.15118 L-204-CB 1/8 1 1/4 2 1/2 0.19484 KX-203-CB 1/8 3/4 1/4 2 1/2 0.16427 L-205-CB 1/8 1 1/4 1/4 3 0.21230 KX-204-CB 1/8 1 3/16 3 0.17736 L-206-CB 1/8 1 1/2 1/4 3 KX-205-CB 1/8 1 1/4 1/4 3 0.19045 L-208-CB 1/8 2 5/16 3 1/2 0.26468 KX-206-CB 1/8 1 1/2 1/4 3 0.20354 L-210-CB 1/8 2 1/2 5/16 4 0.29960 KX-208-CB 1/8 2 1/4 3 1/2 0.22972 L-303-CB 3/16 3/4 1/4 2 1/2 0.23988 KX-209-CB 1/8 2 1/4 5/16 4 0.24281 L-305-CB 3/16 1 1/4 3/8 3 0.27480 KX-212-CB 1/8 3 5/16 5 0.28208 L-307-CB 3/16 1 3/4 3/8 3 1/2 0.30972 KX-253-CB 5/32 3/4 1/4 2 1/2 0.19552 L-309-CB 3/16 2 1/4 1/2 4 0.34464 KX-254-CB 5/32 1 1/4 3 0.20861 L-313-CB 3/16 3 1/4 1/2 5 0.41448 KX-255-CB 5/32 1 1/4 1/4 3 0.22170 L-403-CB 1/4 3/4 3/8 2 1/2 0.30238 KX-256-CB 5/32 1 1/2 1/4 3 0.23479 L-405-CB 1/4 1 1/4 3/8 3 0.33730 KX-258-CB 5/32 2 5/16 4 0.26097 L-408-CB 1/4 2 1/2 4 0.38968 KX-303-CB 3/16 3/4 3/8 2 1/2 0.22677 L-409-CB 1/4 2 1/4 1/2 4 0.40714 KX-304-CB 3/16 1 1/4 3 0.23986 L-413-CB 1/4 3 1/4 1/2 5 0.47698 KX-305-CB 3/16 1 1/4 3/8 3 0.25295 L-605-CB 3/8 1 1/4 1/2 3 1/2 KX-307-CB 3/16 1 3/4 3/8 3 1/2 0.27913 L-609-CB 3/8 2 1/4 9/16 4 0.53214 KX-309-CB 3/16 2 1/4 3/8 4 0.30531 L-613-CB 3/8 3 1/4 5/8 5 0.60198 KX-313-CB 3/16 3 1/4 3/8 5 0.35767 L-805-CB 1/2 1 1/4 5/8 3 1/2 0.58730 KX-403-CB 1/4 3/4 3/8 2 1/2 0.28927 L-809-CB 1/2 2 1/4 3/4 4 0.65714 KX-405-CB 1/4 1 1/4 3/8 3 0.31545 L-813-CB 1/2 3 1/4 3/4 5 0.72698 Large Dia. Taper Per Side Tool No. Tip Dia. Flt. Shk Lgth Dia. OAL Large Dia. L-102-CB 2 DEG L-103-CB 3/32 1/2 3/16 2 3/32 3/4 1/4 2 1/2 0.14613 L-104-CB 3/32 1 1/4 3 0.16359 1 1/4 1/4 3 0.18105 1/2 3/16 2 0.15992 0.12867 0.22976 0.46230 KX-406-CB 1/4 1 1/2 3/8 3 1/2 0.32854 L-1009-CB 5/8 2 1/4 7/8 5 0.78214 KX-409-CB 1/4 2 1/4 3/8 4 0.36781 L-1013-CB 5/8 3 1/4 7/8 6 0.85198 KX-413-CB 1/4 3 1/4 1/2 5 0.42017 L-1017-CB 5/8 4 1/4 1 7 0.92182 KX-605-CB 3/8 1 1/4 1/2 3 0.44045 L-1209-CB 3/4 2 1/4 1 5 0.90714 KX-609-CB 3/8 2 1/4 1/2 4 0.49281 L-1213-CB 3/4 3 1/4 1 6 0.97698 KX-613-CB 3/8 3 1/4 9/16 5 0.54517 KX-805-CB 1/2 1 1/4 5/8 3 1/2 0.56545 KX-806-CB 1/2 1 1/2 5/8 3 1/2 0.52618 KX-809-CB 1/2 2 1/4 5/8 4 0.61781 KX-813-CB 1/2 3 1/4 3/4 5 0.67017 KX-1009-CB 5/8 2 1/4 3/4 4 0.74281 KX-1013-CB 5/8 3 1/4 7/8 6 0.79517 KX-1017-CB 5/8 4 1/4 7/8 7 0.84753 KX-1209-CB 3/4 2 1/4 7/8 4 0.86781 KX-1213-CB 3/4 3 1/4 1 6 0.92017 hFour Flutes ALL SIZES ARE AVAILABLE CALL FOR AVAILABILITY 1-888-531-0430 Other coatings are available including: TiCN and TiAlN 13 STANDARD CARBIDE Flat Ends Taper Per Side Tool No. Large Dia. Taper Per Side Tool No. Tip Dia. Flt. Shk Lgth Dia. OAL Tip Dia. Flt. Shk Lgth Dia. OAL M-103-CB 3 DEG M-104-CB 3/32 3/4 3/16 2 0.17237 3/32 1 1/4 3 0.19857 M-504-CB 3 DEG M-507-CB M-105-CB 3/32 1 1/4 1/4 3 0.22478 M-106-CB 3/32 1 1/2 1/4 3 M-107-CB 3/32 1 3/4 3/8 3 1/2 M-108-CB 3/32 2 M-110-CB 3/32 2 1/2 M-154-CB 7/64 M-155-CB M-156-CB 5/16 1 1/2 3 5/16 1 3/4 1/2 3 1/2 0.49644 M-604-CB 3/8 1 1/2 3 0.47982 0.25098 M-605-CB 3/8 1 1/4 1/2 3 0.50000 0.27719 M-609-CB 3/8 2 1/4 5/8 4 0.61085 5/16 4 0.30339 M-613-CB 3/8 3 1/4 3/4 5 0.71567 3/8 4 0.35580 M-616-CB 3/8 4 7/8 6 0.79428 1 1/4 3 0.21382 M-620-CB 3/8 5 1 8 0.89910 7/64 1 1/4 1/4 3 0.24003 M-805-CB 1/2 1 1/4 3/4 4 0.63103 7/64 1 1/2 5/16 3 0.26623 M-809-CB 1/2 2 1/4 3/4 4 0.73585 M-158-CB 7/64 2 3/8 4 0.31864 M-813-CB 1/2 3 1/4 7/8 6 0.84067 M-203-CB 1/8 3/4 1/4 2 1/2 0.20362 M-816-CB 1/2 4 1 7 0.91928 M-204-CB 1/8 1 1/4 3 0.22982 M-1009-CB 5/8 2 1/4 7/8 5 0.86085 M-205-CB 1/8 1 1/4 3/8 3 0.25603 M-1013-CB 5/8 3 1/4 1 6 0.96567 M-206-CB 1/8 1 1/2 3/8 3 1/2 0.28223 M-1209-CB 3/4 2 1/4 1 5 0.98585 M-208-CB 1/8 2 3/8 4 0.33464 M-209-CB 1/8 2 1/4 3/8 4 0.36085 1/32 1 3/16 3 0.17111 M-210-CB 1/8 2 1/2 7/16 4 0.38705 1/16 1 1/4 3 0.20236 M-212-CB 1/8 3 1/2 5 0.43946 N-103-CB 3/32 3/4 1/4 2 1/2 0.19865 M-216-CB 1/8 4 9/16 6 0.54428 N-104-CB 3/32 1 1/4 3 0.23361 M-253-CB 5/32 3/4 1/4 2 1/2 0.23487 N-203-CB 1/8 3/4 1/4 2 1/2 0.22990 M-254-CB 5/32 1 3/8 3 0.26107 N-204-CB 1/8 1 3/8 2 1/2 0.26486 M-255-CB 5/32 1 1/4 3/8 3 0.28728 N-206-CB 1/8 1 1/2 3/8 3 1/2 0.33479 M-256-CB 5/32 1 1/2 3/8 3 0.31348 N-208-CB 1/8 2 1/2 4 0.40472 M-257-CB 5/32 1 3/4 3/8 3 1/2 0.33969 N-210-CB 1/8 2 1/2 1/2 5 0.47465 M-258-CB 5/32 2 3/8 4 0.36589 N-303-CB 3/16 3/4 3/8 2 1/2 0.29240 M-303-CB 3/16 3/4 3/8 2 1/2 0.26612 N-305-CB 3/16 1 1/4 3/8 3 0.36233 M-304-CB 3/16 1 3/8 3 0.29232 N-313-CB 3/16 3 1/4 3/4 5 0.64205 M-305-CB 3/16 1 1/4 3/8 3 0.31853 N-316-CB 3/16 4 3/4 6 0.74694 M-306-CB 3/16 1 1/2 3/8 3 1/2 0.34473 N-403-CB 1/4 3/4 3/8 2 1/2 0.35490 M-310-CB 3/16 2 1/2 1/2 4 0.44955 N-405-CB 1/4 1 1/4 1/2 3 1/2 0.42483 M-313-CB 3/16 3 1/4 9/16 5 0.52817 N-409-CB 1/4 2 1/4 5/8 4 0.56469 M-316-CB 3/16 4 5/8 6 0.60678 N-413-CB 1/4 3 1/4 3/4 5 0.70455 M-320-CB 3/16 5 3/4 7 0.71160 N-416-CB 1/4 4 7/8 7 0.80944 M-403-CB 1/4 3/4 3/8 2 1/2 0.32862 N-605-CB 3/8 1 1/4 9/16 3 0.54983 M-404-CB 1/4 1 3/8 3 0.35482 N-609-CB 3/8 2 1/4 3/4 4 0.68969 M-405-CB 1/4 1 1/4 3/8 3 0.37500 N-613-CB 3/8 3 1/4 7/8 6 0.82955 M-408-CB 1/4 2 1/2 4 0.45964 N-616-CB 3/8 4 1 7 0.93444 M-409-CB 1/4 2 1/4 1/2 4 0.48585 N-805-CB 1/2 1 1/4 3/4 3 1/2 0.67483 M-413-CB 1/4 3 1/4 5/8 5 0.59067 N-809-CB 1/2 2 1/4 7/8 5 0.81469 M-416-CB 1/4 4 3/4 6 0.66928 N-813-CB 1/2 3 1/4 1 6 0.95455 M-420-CB 1/4 5 7/8 7 0.77410 N-0004-CB 4 DEG N-004-CB Large Dia. 0.41782 ALL SIZES ARE AVAILABLE CALL FOR AVAILABILITY 1-888-531-0430 hFour Flutes Other coatings are available including: TiCN and TiAlN 14 STANDARD CARBIDE Flat Ends Taper Per Side Tool No. Tip Dia. Flt. Shk Lgth Dia. OAL Large Dia. O-102-CB 5 DEG O-103-CB 3/32 1/2 1/4 2 1/2 0.18124 3/32 3/4 1/4 2 1/2 0.22499 O-104-CB 3/32 1 3/8 3 O-105-CB 3/32 1 1/4 3/8 O-106-CB 3/32 1 1/2 3/8 Taper Per Side Tool No. Tip Dia. Flt. Shk Lgth Dia. OAL Large Dia. O-604-CB 5 DEG O-605-CB 3/8 1 5/8 3 1/2 0.54998 3/8 1 1/4 5/8 4 0.59373 0.26873 O-609-CB 3/8 2 1/4 7/8 5 0.76871 3 0.31248 O-613-CB 3/8 3 1/4 1 6 0.94369 3 1/2 0.35622 O-805-CB 1/2 1 1/4 3/4 4 0.71873 O-108-CB 3/32 2 1/2 4 0.44371 O-806-CB 1/2 1 1/2 7/8 4 0.76247 O-155-CB 7/64 1 1/4 3/8 3 0.32773 O-809-CB 1/2 2 1/4 1 5 0.89371 O-203-CB 1/8 3/4 1/4 2 1/2 0.25000 O-204-CB 1/8 1 3/8 3 0.29998 1 5/16 3 0.27271 1/8 1 1/4 3/8 3 0.34373 P-004-CB 6 DEG P-104-CB 1/16 O-205-CB 3/32 1 5/16 3 0.30396 O-206-CB 1/8 1 1/2 3/8 3 1/2 0.37500 P-204-CB 1/8 1 3/8 3 0.33521 O-207-CB 1/8 1 3/4 1/2 4 0.43122 O-208-CB 1/8 2 1/2 4 0.47496 1/32 3/4 1/4 2 1/2 0.21542 O-210-CB 1/8 2 1/2 5/8 5 0.56245 1/32 1 3/8 3 0.27656 O-212-CB 1/8 3 3/4 5 0.64994 R-001-CB 1/16 1/4 1/4 2 0.12389 O-253-CB 5/32 3/4 3/8 2 1/2 0.28749 R-002-CB 1/16 1/2 1/4 2 0.18528 O-254-CB 5/32 1 3/8 3 0.33123 R-003-CB 1/16 3/4 3/8 3 0.24667 O-255-CB 5/32 1 1/4 3/8 3 0.37498 R-004-CB 1/16 1 3/8 3 0.30806 O-256-CB 5/32 1 1/2 1/2 3 1/2 0.41872 R-054-CB 5/64 1 3/8 3 0.32356 O-257-CB 5/32 1 3/4 1/2 4 0.46247 R-102-CB 3/32 1/2 1/4 2 1/2 0.21653 O-258-CB 5/32 2 1/2 4 0.50000 R-104-CB 3/32 1 3/8 3 0.33931 O-303-CB 3/16 3/4 3/8 2 1/2 0.31874 R-106-CB 3/32 1 1/2 1/2 3 1/2 0.46209 O-304-CB 3/16 1 3/8 3 0.36248 R-202-CB 1/8 1/2 3/8 2 1/2 0.24778 O-305-CB 3/16 1 1/4 1/2 3 0.40623 R-203-CB 1/8 3/4 3/8 2 1/2 0.30917 O-306-CB 3/16 1 1/2 1/2 3 1/2 0.44997 R-204-CB 1/8 1 3/8 3 0.37056 O-307-CB 3/16 1 3/4 1/2 3 1/2 0.49372 R-206-CB 1/8 1 1/2 1/2 3 1/2 0.49334 O-308-CB 3/16 2 9/16 4 0.53746 R-208-CB 1/8 2 5/8 4 0.61612 O-310-CB 3/16 2 1/2 5/8 4 0.62495 R-212-CB 1/8 3 7/8 5 0.86168 O-312-CB 3/16 3 3/4 5 0.71244 R-253-CB 5/32 3/4 3/8 2 1/2 0.34042 O-313-CB 3/16 3 1/4 7/8 6 0.75619 R-305-CB 3/16 1 1/4 1/2 3 1/2 0.49445 O-316-CB 3/16 4 1 7 0.88742 R-403-CB 1/4 3/4 1/2 3 0.43417 O-403-CB 1/4 3/4 1/2 3 0.38124 R-404-CB 1/4 1 1/2 3 0.49556 O-404-CB 1/4 1 1/2 3 0.42498 R-405-CB 1/4 1 1/4 5/8 3 1/2 0.55695 O-405-CB 1/4 1 1/4 1/2 3 0.46873 R-409-CB 1/4 2 1/4 7/8 5 0.80251 O-406-CB 1/4 1 1/2 1/2 3 1/2 0.51247 R-605-CB 3/8 1 1/4 3/4 4 0.68195 O-407-CB 1/4 1 3/4 5/8 4 0.55622 R-609-CB 3/8 2 1/4 1 5 0.92751 O-408-CB 1/4 2 5/8 4 0.59996 R-805-CB 1/2 1 1/4 7/8 4 0.80695 O-409-CB 1/4 2 1/4 3/4 5 0.64371 R-808-CB 1/2 2 1 5 0.99112 O-410-CB 1/4 2 1/2 3/4 5 0.68745 O-413-CB 1/4 3 1/4 7/8 6 0.81869 O-416-CB 1/4 4 1 7 0.94992 O-504-CB 5/16 1 1/2 3 0.48798 O-509-CB 5/16 2 1/4 3/4 5 0.70671 hFour Flutes R-0003-CB 7 DEG R-0004-CB ALL SIZES ARE AVAILABLE CALL FOR AVAILABILITY 1-888-531-0430 Other coatings are available including: TiCN and TiAlN 15 STANDARD CARBIDE Flat Ends Taper Per Side Tool No. Tip Dia. Flt. Shk Lgth Dia. OAL Large Dia. 1/32 1/2 1/4 2 1/2 0.20758 1/32 3/4 3/8 2 1/2 0.29575 T-002-CB 1/16 1/2 3/8 2 1/2 0.23883 T-003-CB 1/16 3/4 3/8 2 1/2 0.32700 T-004-CB 1/16 1 1/2 3 0.41516 T-005-CB 1/16 1 1/4 1/2 3 1/2 0.50333 T-102-CB 3/32 1/2 3/8 2 1/2 0.27008 T-102A-CB 3/32 1/2 1/4 2 1/2 0.27008 T-103-CB 3/32 3/4 3/8 2 1/2 T-106-CB 3/32 1 1/2 5/8 3 1/2 T-203-CB 1/8 3/4 3/8 T-204-CB 1/8 1 T-205-CB 1/8 1 1/4 T-206-CB 1/8 T-254-CB 5/32 T-258-CB Taper Per Side Tool No. Tip Dia. Flt. Shk Lgth Dia. OAL Large Dia. 1/4 1 1/4 1/2 3 1/2 0.91988 5/16 1 7/8 3 1/2 0.84890 V-606-CB 3/8 1 1/2 3/4 4 1.17885 V-805-CB 1/2 1 1/4 3/4 3 1/2 1.16988 1/32 1/4 1/4 2 0.21324 1/16 1/4 1/4 2 0.24449 W-002-CB 1/16 1/2 1/2 2 1/2 0.42647 0.35825 W-102-CB 3/32 1/2 1/2 2 1/2 0.45772 0.62274 W-103-CB 3/32 3/4 3/4 3 0.63971 2 1/2 0.38950 W-202-CB 1/8 1/2 1/2 2 1/2 0.48897 1/2 3 0.47766 W-204-CB 1/8 1 1/2 3 1/2 0.85294 5/8 3 0.56583 W-304-CB 3/16 1 1/2 3 1/2 0.91594 1 1/2 3/4 3 1/2 0.65399 W-404-CB 1/4 1 1/2 3 1/2 0.97794 1 1/2 3 0.50000 5/32 2 7/8 4 0.86132 1/16 1/4 3/8 2 1/2 0.35118 T-303-CB 3/16 3/4 1/2 3 0.45199 X-001-CB 25 DEG X-002-CB 1/16 1/2 3/8 2 1/2 0.63985 T-305-CB 3/16 1 1/4 5/8 3 1/2 0.62500 X-101-CB 3/32 1/4 3/8 2 1/2 0.38268 T-309-CB 3/16 2 1/4 1 5 0.98099 X-103-CB 3/32 3/4 1/2 3 0.79322 T-403-CB 1/4 3/4 5/8 3 0.51450 X-201-CB 1/8 1/4 1/2 2 1/2 0.41368 T-404-CB 1/4 1 5/8 3 0.60266 X-202-CB 1/8 1/2 1/2 2 1/2 0.70235 T-405-CB 1/4 1 1/4 3/4 3 1/2 0.69083 X-204-CB 1/8 1 1/2 3 1.05762 T-408-CB 1/4 2 1 5 0.95532 T-605-CB 3/8 1 1/4 7/8 3 1/2 0.81583 1/16 1/4 3/8 2 1/2 0.35118 T-805-CB 1/2 1 1/4 1 3 1/2 0.94083 Z-001-CB 30 DEG Z-002-CB 1/16 1/2 3/8 2 1/2 0.63985 Z-101-CB 3/32 1/4 3/8 2 1/2 0.38243 T-0002-CB 10 DEG T-0003-CB V-0001-CB 15 DEG V-0003-CB 1/32 1/4 1/4 V-405A-CB 15 DEG V-504-CB W-0001-CB 20 DEG W-001-CB 2 0.16523 Z-103-CB 3/32 3/4 1/2 2 3/4 0.95978 1/32 3/4 1/2 2 1/2 0.43318 Z-201-CB 1/8 1/4 1/2 2 1/2 0.41368 V-001-CB 1/16 1/4 1/4 2 0.19648 Z-202-CB 1/8 1/2 1/2 2 1/2 0.70235 V-003-CB 1/16 3/4 1/2 2 1/2 0.46443 Z-204-CB 1/8 1 1/2 3 1/8 1.27970 V-101-CB 3/32 1/4 1/4 2 0.22773 Z-404-CB 1/4 1 3/4 3 1.40470 V-102-CB 3/32 1/2 3/8 2 1/2 0.36170 V-103-CB 3/32 3/4 1/2 3 0.49568 1/8 5/16 1/2 2 1/2 0.75000 V-104-CB 3/32 1 3/4 3 0.62965 1/8 1/2 1/2 2 5/8 1.12500 V-106-CB 3/32 1 1/2 1 4 0.89760 V-202-CB 1/8 1/2 1/2 3 0.39295 V-203-CB 1/8 3/4 9/16 3 0.52693 V-204-CB 1/8 1 3/4 3 0.66090 V-206-CB 1/8 1 1/2 1 4 0.92885 V-304-CB 3/16 1 3/4 3 0.72340 V-304A-CB 3/16 1 1/2 3 0.72340 V-305-CB 3/16 1 1/4 7/8 3 1/2 0.85738 V-404-CB 1/4 1 3/4 3 0.78590 V-404A-CB 1/4 1 1/2 3 0.78590 V-405-CB 1/4 1 1/4 1 4 0.91988 45 45-2015-CB DEG 45-202-CB ALL SIZES ARE AVAILABLE CALL FOR AVAILABILITY 1-888-531-0430 Other coatings are available including: TiCN and TiAlN hFour Flutes 16 MINIATURE CARBIDE Ball Ends Taper Per Side Tool No. Ball Dia. Flt. Shk Lgth Dia. OAL Large Dia. BM0-0001-CB 1/2 DEG BM0-0002-CB 1/32 1/4 1/8 2 0.03561 1/32 1/2 1/8 2 0.03998 BM0-0501-CB 3/64 1/4 1/8 2 BM0-0502-CB 3/64 1/2 1/8 BM0-002-CB 1/16 1/2 1/8 BM0-003-CB 1/16 3/4 BM0-004-CB 1/16 1 BM0-052-CB 5/64 1/2 BM0-053-CB 5/64 BM0-054-CB 5/64 BM1-0001-CB 1 DEG BM1-0002-CB Taper Per Side Tool No. Ball Dia. Flt. Shk Lgth Dia. OAL BM2-0001-CB 2 DEG BM2-0002-CB 1/32 1/4 1/8 2 0.04871 1/32 1/2 1/8 2 0.06617 0.05124 BM2-0501-CB 3/64 1/4 1/8 2 0.06434 2 0.05560 BM2-0502-CB 3/64 1/2 1/8 2 0.08180 2 0.07123 BM2-002-CB 1/16 1/2 1/8 2 0.09742 1/8 2 0.07559 BM2-003-CB 1/16 3/4 1/8 2 0.11488 1/8 3 0.07995 BM2-004-CB 1/16 1 3/16 3 0.13234 1/8 2 0.08685 BM2-052-CB 5/64 1/2 1/8 0.11305 3/4 1/8 2 0.09121 BM2-053-CB 5/64 3/4 3/16 2 0.13051 1 1/8 3 0.09558 BM2-054-CB 5/64 1 3/16 3 0.14797 1/32 1/4 1/8 2 0.03998 1/4 1/8 2 0.05746 1/2 1/8 2 0.04870 BM3-0001-CB 3 DEG BM3-0002-CB 1/32 1/32 1/32 1/2 1/8 2 0.08366 BM1-0501-CB 3/64 1/4 1/8 2 0.05560 BM3-0501-CB 3/64 1/4 1/8 2 0.07308 BM1-0502-CB 3/64 1/2 1/8 2 0.06433 BM3-0502-CB 3/64 1/2 1/8 2 0.09929 BM1-002-CB 1/16 1/2 1/8 2 0.07995 BM3-002-CB 1/16 1/2 1/8 2 0.11491 BM1-003-CB 1/16 3/4 1/8 2 0.08868 BM3-003-CB 1/16 3/4 3/16 2 0.14112 BM1-004-CB 1/16 1 1/8 3 0.09740 BM3-004-CB 1/16 1 3/16 3 0.16732 BM1-052-CB 5/64 1/2 1/8 2 0.09558 BM3-006-CB 1/16 1 1/2 1/4 3 0.21973 BM1-053-CB 5/64 3/4 1/8 2 0.10430 BM3-052-CB 5/64 1/2 3/16 2 0.13054 BM1-054-CB 5/64 1 1/8 3 0.11303 BM3-053-CB 5/64 3/4 3/16 2 0.15674 BM3-054-CB 5/64 1 3/16 3 0.18295 1-1/2 BM15-0001-CB 1/32 DEG BM15-0002-CB 1/32 1/4 1/8 2 0.04434 1/2 1/8 2 0.05743 1/32 1/4 1/8 2 0.07500 BM15-0501-CB 3/64 1/4 1/8 2 0.05997 BM5-0001-CB 5 DEG BM5-0002-CB 1/32 1/2 3/16 2 0.11874 BM15-0502-CB 3/64 1/2 1/8 2 0.07306 BM5-0003-CB 1/32 3/4 3/16 2 1/2 0.16249 BM15-002-CB 1/16 1/2 1/8 2 0.08868 BM5-0501-CB 3/64 1/4 1/8 2 0.09062 BM15-003-CB 1/16 3/4 1/8 2 0.10177 BM5-0502-CB 3/64 1/2 3/16 2 0.13437 BM15-004-CB 1/16 1 3/16 3 0.11486 BM5-002-CB 1/16 1/2 1/4 0.14999 BM15-052-CB 5/64 1/2 1/8 2 0.10431 BM5-003-CB 1/16 3/4 1/4 2 1/2 0.19374 BM15-053-CB 5/64 3/4 1/8 2 0.11740 BM5-004-CB 1/16 1 1/4 3 0.23748 BM15-054-CB 5/64 1 3/16 3 0.13049 BM5-006-CB 1/16 1 1/2 3/8 3 0.28123 BM5-052-CB 5/64 1/2 3/16 2 0.16562 BM5-053-CB 5/64 3/4 1/4 2 1/2 0.20936 BM5-054-CB 5/64 1 3/8 3 0.25311 ALL SIZES ARE AVAILABLE CALL FOR AVAILABILITY 1-888-531-0430 Other coatings are available including: TiCN and TiAlN hFour Flutes 2 2 Large Dia. 17 STANDARD CARBIDE Ball Ends Taper Per Side Tool No. Ball Dia. Flt. Shk Lgth Dia. OAL BKK-102-CB 1/2 DEG BKK-103-CB 3/32 1/2 1/8 2 0.10248 3/32 3/4 1/8 2 0.10684 BKK-105-CB 3/32 1 1/4 3/16 3 BKK-201-CB 1/8 1/4 BKK-2015-CB 1/8 3/8 BKK-202-CB 1/8 1/2 BKK-203-CB 1/8 3/4 BKK-204-CB 1/8 BKK-205-CB BKK-206-CB Taper Per Side Tool No. Ball Dia. Flt. Shk Lgth Dia. OAL BK-102-CB 1 DEG BK-103-CB 3/32 1/2 1/8 3/32 3/4 3/16 2 1/2 0.11993 0.11556 BK-104-CB 3/32 1 3/16 3 0.12865 3/16 2 0.12936 BK-105-CB 3/32 1 1/4 3/16 3 0.13738 3/16 2 0.13154 BK-106-CB 3/32 1 1/2 1/4 0.14610 3/16 2 0.13373 BK-201-CB 1/8 1/4 3/16 2 0.13373 3/16 2 0.13809 BK-2015-CB 1/8 3/8 3/16 2 0.13809 1 3/16 3 0.14245 BK-202-CB 1/8 1/2 3/16 2 0.14245 1/8 1 1/4 3/16 3 0.14681 BK-203-CB 1/8 3/4 1/4 2 1/2 0.15118 1/8 1 1/2 3/16 3 0.15118 BK-204-CB 1/8 1 1/4 3 0.15990 BKK-303-CB 3/16 3/4 1/4 0.20059 BK-205-CB 1/8 1 1/4 1/4 3 0.16863 BKK-305-CB 3/16 1 1/4 1/4 3 0.20931 BK-206-CB 1/8 1 1/2 1/4 3 0.17735 BKK-307-CB 3/16 1 3/4 1/4 3 1/2 0.21804 BK-208-CB 1/8 2 1/4 4 0.19480 BKK-313-CB 3/16 3 1/4 3/8 5 0.24421 BK-303-CB 3/16 3/4 1/4 2 1/2 0.21368 BKK-403-CB 1/4 3/4 3/8 2 1/2 0.26309 BK-305-CB 3/16 1 1/4 1/4 3 0.23113 BKK-405-CB 1/4 1 1/4 3/8 3 0.27181 BK-307-CB 3/16 1 3/4 1/4 3 1/2 0.24858 BKK-409-CB 1/4 2 1/4 3/8 4 0.28926 BK-308-CB 3/16 2 5/16 4 0.25730 BKK-413-CB 1/4 3 1/4 3/8 5 0.30671 BK-309-CB 3/16 2 1/4 3/8 4 0.26603 BKK-605-CB 3/8 1 1/4 1/2 3 0.39681 BK-310-CB 3/16 2 1/2 3/8 5 0.27475 BKK-609-CB 3/8 2 1/4 1/2 4 0.41426 BK-313-CB 3/16 3 1/4 3/8 5 0.30093 BKK-613-CB 3/8 3 1/4 1/2 5 0.43171 BK-403-CB 1/4 3/4 3/8 2 1/2 0.27618 BKK-805-CB 1/2 1 1/4 9/16 3 0.52181 BK-405-CB 1/4 1 1/4 3/8 3 0.29363 BKK-809-CB 1/2 2 1/4 9/16 4 0.53926 BK-408-CB 1/4 2 3/8 4 0.31980 BKK-813-CB 1/2 3 1/4 5/8 6 0.55671 BK-409-CB 1/4 2 1/4 3/8 4 0.32853 BKK-1009-CB 5/8 2 1/4 3/4 5 0.66426 BK-413-CB 1/4 3 1/4 3/8 5 0.36343 BKK-1013-CB 5/8 3 1/4 3/4 6 0.68171 BK-605-CB 3/8 1 1/4 1/2 3 0.41863 BKK-1017-CB 5/8 4 1/4 3/4 7 0.69916 BK-609-CB 3/8 2 1/4 1/2 4 0.45353 BKK-1209-CB 3/4 2 1/4 7/8 5 0.78926 BK-613-CB 3/8 3 1/4 1/2 6 0.48843 BKK-1213-CB 3/4 3 1/4 7/8 6 0.80671 BK-803-CB 1/2 3/4 5/8 3 0.52618 BKK-1217-CB 3/4 4 1/4 7/8 7 0.82416 BK-805-CB 1/2 1 1/4 9/16 4 0.54363 BKK-1221-CB 3/4 5 1/4 7/8 8 0.84161 BK-809-CB 1/2 2 1/4 5/8 4 0.57853 BK-813-CB 1/2 3 1/4 5/8 5 0.61343 BK-1009-CB 5/8 2 1/4 3/4 4 0.70353 BK-1013-CB 5/8 3 1/4 3/4 5 0.73843 BK-1017-CB 5/8 4 1/4 7/8 7 0.77333 BK-1209-CB 3/4 2 1/4 7/8 5 0.82853 BK-1213-CB 3/4 3 1/4 7/8 6 0.86343 BK-1217-CB 3/4 4 1/4 1 7 0.89833 BK-1221-CB 3/4 5 1/4 1 8 0.93323 2 1/2 ALL SIZES ARE AVAILABLE CALL FOR AVAILABILITY 1-888-531-0430 Other coatings are available including: TiCN and TiAlN hFour Flutes Large Dia. 2 3 1/2 Large Dia. 0.11120 18 STANDARD CARBIDE Ball Ends Taper Per Side Tool No. Large Dia. Taper Per Side Tool No. Ball Dia. Flt. Shk Lgth Dia. OAL Ball Dia. Flt. Shk Lgth Dia. OAL Large Dia. 1-1/2 BKX-102-CB DEG BKX-103-CB 3/32 1/2 3/16 2 0.11993 3/32 3/4 3/16 2 1/2 0.13302 BL-102-CB 2 DEG BL-103-CB 3/32 1/2 3/16 2 3/32 3/4 1/4 2 1/2 0.14613 BKX-104-CB 3/32 1 1/4 3 0.14611 BL-104-CB 3/32 1 1/4 3 0.16359 BKX-105-CB 3/32 1 1/4 3/16 3 0.15920 BL-105-CB 3/32 BKX-106-CB 3/32 1 1/2 1/4 3 0.17229 BL-202-CB 1/8 1 1/4 1/4 3 0.18105 1/2 3/16 2 0.15992 BKX-154-CB 7/64 1 3/16 3 0.16136 BL-203-CB 1/8 3/4 1/4 2 1/2 0.17738 BKX-202-CB 1/8 1/2 3/16 2 1/2 0.15118 BL-204-CB 1/8 1 1/4 2 1/2 0.19484 BKX-203-CB 1/8 3/4 1/4 2 1/2 0.16427 BL-205-CB 1/8 1 1/4 1/4 3 0.21230 BKX-204-CB 1/8 1 3/16 3 0.17736 BL-206-CB 1/8 1 1/2 1/4 3 0.22976 BKX-205-CB 1/8 1 1/4 1/4 3 0.19045 BL-208-CB 1/8 2 5/16 3 1/2 0.26468 BKX-206-CB 1/8 1 1/2 1/4 3 0.20354 BL-210-CB 1/8 2 1/2 5/16 4 0.29960 BKX-208-CB 1/8 2 1/4 3 1/2 BKX-209-CB 1/8 2 1/4 5/16 4 BKX-212-CB 1/8 3 5/16 5 BKX-253-CB 5/32 3/4 1/4 2 1/2 BKX-254-CB 5/32 1 1/4 3 BKX-255-CB 5/32 1 1/4 1/4 BKX-256-CB 5/32 1 1/2 1/4 BKX-258-CB 5/32 2 BKX-303-CB 3/16 3/4 3/8 BKX-304-CB 3/16 1 1/4 BKX-305-CB 3/16 1 1/4 BKX-307-CB 3/16 1 3/4 BKX-309-CB 3/16 2 1/4 BKX-313-CB 3/16 BKX-403-CB 1/4 BKX-405-CB 0.12867 0.22972 BL-303-CB 3/16 3/4 1/4 2 1/2 0.23988 0.24281 BL-305-CB 3/16 1 1/4 3/8 3 0.27480 0.28208 BL-307-CB 3/16 1 3/4 3/8 3 1/2 0.30972 0.19552 BL-309-CB 3/16 2 1/4 1/2 4 0.34464 0.20861 BL-313-CB 3/16 3 1/4 1/2 5 0.41448 3 0.22170 BL-403-CB 1/4 3/4 3/8 2 1/2 0.30238 3 0.23479 BL-405-CB 1/4 1 1/4 3/8 3 0.33730 5/16 4 0.26097 BL-408-CB 1/4 2 1/2 4 0.38968 2 1/2 0.22677 BL-409-CB 1/4 2 1/4 1/2 4 0.40714 3 0.23986 BL-413-CB 1/4 3 1/4 1/2 5 0.47698 3/8 3 0.25295 BL-605-CB 3/8 1 1/4 1/2 3 1/2 0.46230 3/8 3 1/2 0.27913 BL-609-CB 3/8 2 1/4 9/16 4 0.53214 3/8 4 0.30531 BL-613-CB 3/8 3 1/4 5/8 5 0.60198 3 1/4 3/8 5 0.35767 BL-805-CB 1/2 1 1/4 5/8 3 1/2 0.58730 3/4 3/8 2 1/2 0.28927 BL-809-CB 1/2 2 1/4 3/4 4 0.65714 1/4 1 1/4 3/8 3 0.31545 BL-813-CB 1/2 3 1/4 3/4 5 0.72698 BKX-406-CB 1/4 1 1/2 3/8 3 1/2 0.32854 BL-1009-CB 5/8 2 1/4 7/8 5 0.78214 BKX-409-CB 1/4 2 1/4 3/8 4 0.36781 BL-1013-CB 5/8 3 1/4 7/8 6 0.85198 BKX-413-CB 1/4 3 1/4 1/2 5 0.42017 BL-1017-CB 5/8 4 1/4 1 7 0.92182 BKX-605-CB 3/8 1 1/4 1/2 3 0.44045 BL-1209-CB 3/4 2 1/4 1 5 0.90714 BKX-609-CB 3/8 2 1/4 1/2 4 0.49281 BL-1213-CB 3/4 3 1/4 1 6 0.97698 BKX-613-CB 3/8 3 1/4 9/16 5 0.54517 BKX-805-CB 1/2 1 1/4 5/8 3 1/2 0.56545 BKX-806-CB 1/2 1/2 5/8 3 1/2 0.52618 BKX-809-CB 1/2 2 1/4 5/8 4 0.61781 BKX-813-CB 1/2 3 1/4 3/4 5 0.67017 BKX-1009-CB 5/8 2 1/4 3/4 4 0.74281 BKX-1013-CB 5/8 3 1/4 7/8 6 0.79517 BKX-1017-CB 5/8 4 1/4 7/8 7 0.84753 BKX-1209-CB 3/4 2 1/4 7/8 4 0.86781 BKX-1213-CB 3/4 3 1/4 1 6 0.92017 hFour Flutes ALL SIZES ARE AVAILABLE CALL FOR AVAILABILITY 1-888-531-0430 Other coatings are available including: TiCN and TiAlN 19 STANDARD CARBIDE Ball Ends Taper Per Side Tool No. Flt. Shk Lgth Dia. OAL Ball Dia. Flt. Shk Lgth Dia. OAL BM-103-CB 3 DEG BM-104-CB 3/32 3/4 3/16 2 0.17237 3/32 1 1/4 3 0.19857 BM-504-CB 3 DEG BM-507-CB 5/16 1 1/2 3 0.41782 5/16 1 3/4 1/2 3 1/2 BM-105-CB 3/32 1 1/4 1/4 3 0.22478 0.49644 BM-604-CB 3/8 1 1/2 3 0.47982 BM-106-CB 3/32 1 1/2 1/4 3 BM-107-CB 3/32 1 3/4 3/8 3 1/2 0.25098 BM-605-CB 3/8 1 1/4 1/2 3 0.50000 0.27719 BM-609-CB 3/8 2 1/4 5/8 4 0.61085 BM-108-CB 3/32 2 BM-110-CB 3/32 2 1/2 5/16 4 0.30339 BM-613-CB 3/8 3 1/4 3/4 5 0.71567 3/8 4 0.35580 BM-616-CB 3/8 4 7/8 6 BM-154-CB 7/64 0.79428 1 1/4 3 0.21382 BM-620-CB 3/8 5 1 8 0.89910 BM-155-CB BM-156-CB 7/64 1 1/4 1/4 3 0.24003 BM-805-CB 1/2 1 1/4 3/4 4 0.63103 7/64 1 1/2 5/16 3 0.26623 BM-809-CB 1/2 2 1/4 3/4 4 0.73585 BM-158-CB 7/64 2 3/8 4 0.31864 BM-813-CB 1/2 3 1/4 7/8 6 0.84067 BM-203-CB 1/8 3/4 1/4 2 1/2 0.20362 BM-816-CB 1/2 4 1 7 0.91928 BM-204-CB 1/8 1 1/4 3 0.22982 BM-1009-CB 5/8 2 1/4 7/8 5 0.86085 BM-205-CB 1/8 1 1/4 3/8 3 0.25603 BM-1013-CB 5/8 3 1/4 1 6 0.96567 BM-206-CB 1/8 1 1/2 3/8 3 1/2 0.28223 BM-1209-CB 3/4 2 1/4 1 5 0.98585 BM-208-CB 1/8 2 3/8 4 0.33464 BM-209-CB 1/8 2 1/4 3/8 4 0.36085 1/32 1 3/16 3 0.17111 BM-210-CB 1/8 2 1/2 7/16 4 0.38705 1/16 1 3/16 3 0.20236 BM-212-CB 1/8 3 1/2 0.43946 BN-103-CB 3/32 3/4 1/4 2 1/2 0.19865 BM-216-CB 1/8 4 9/16 6 0.54428 BN-104-CB 3/32 1 1/4 3 0.23361 BM-253-CB 5/32 3/4 1/4 2 1/2 0.23487 BN-203-CB 1/8 3/4 1/4 2 1/2 0.22990 BM-254-CB 5/32 1 3/8 3 0.26107 BN-204-CB 1/8 1 3/8 2 1/2 0.26486 BM-255-CB 5/32 1 1/4 1/4 3 0.28728 BN-206-CB 1/8 1 1/2 1/2 3 1/2 0.33479 BM-256-CB 5/32 1 1/2 5/16 3 0.31348 BN-208-CB 1/8 2 1/2 4 0.40472 BM-257-CB 5/32 1 3/4 3/8 3 1/2 0.33969 BN-210-CB 1/8 2 1/2 1/2 5 0.47465 BM-258-CB 5/32 2 3/8 4 0.36589 BN-303-CB 3/16 3/4 3/8 2 1/2 0.29240 BM-303-CB 3/16 3/4 3/8 2 1/2 0.26612 BN-305-CB 3/16 1 1/4 3/8 3 0.36233 BM-304-CB 3/16 1 3/8 3 0.29232 BN-313-CB 3/16 3 1/4 3/4 5 0.64205 BM-305-CB 3/16 1 1/4 3/8 3 0.31853 BN-316-CB 3/16 4 3/4 6 0.74694 BM-306-CB 3/16 1 1/2 3/8 3 1/2 0.34473 BN-403-CB 1/4 3/4 3/8 2 1/2 0.35490 BM-310-CB 3/16 2 1/2 1/2 4 0.44955 BN-405-CB 1/4 1 1/4 1/2 3 1/2 0.42483 BM-313-CB 3/16 3 1/4 9/16 5 0.52817 BN-409-CB 1/4 2 1/4 5/8 4 0.56469 BM-316-CB 3/16 4 5/8 6 0.60678 BN-413-CB 1/4 3 1/4 3/4 5 0.70455 BM-320-CB 3/16 5 3/4 7 0.71160 BN-416-CB 1/4 4 7/8 7 0.80944 BM-403-CB 1/4 3/4 3/8 2 1/2 0.32862 BN-605-CB 3/8 1 1/4 9/16 3 0.54983 BM-404-CB 1/4 1 3/8 3 0.35482 BN-609-CB 3/8 2 1/4 3/4 4 0.68969 BM-405-CB 1/4 1 1/4 3/8 3 0.37500 BN-613-CB 3/8 3 1/4 7/8 6 0.82955 BM-408-CB 1/4 2 1/2 4 0.45964 BN-616-CB 3/8 4 1 7 0.93444 BM-409-CB 1/4 2 1/4 1/2 4 0.48585 BN-805-CB 1/4 1 1/4 3/4 3 1/2 0.67483 BM-413-CB 1/4 3 1/4 5/8 5 0.59067 BN-809-CB 1/4 2 1/4 7/8 5 0.81469 BM-416-CB 1/4 4 3/4 6 0.66928 BN-813-CB 1/4 3 1/4 1 6 0.95455 BM-420-CB 1/4 5 7/8 7 0.77410 5 Large Dia. Taper Per Side Tool No. Ball Dia. BN-0004-CB 4 DEG BN-004-CB Large Dia. ALL SIZES ARE AVAILABLE CALL FOR AVAILABILITY 1-888-531-0430 hFour Flutes Other coatings are available including: TiCN and TiAlN 20 STANDARD CARBIDE Ball Ends Taper Per Side Tool No. Ball Dia. Flt. Shk Lgth Dia. OAL Large Dia. BO-102-CB 5 DEG BO-103-CB 3/32 1/2 1/4 2 1/2 0.18124 3/32 3/4 1/4 2 1/2 0.22499 BO-104-CB 3/32 1 3/8 3 BO-105-CB 3/32 1 1/4 3/8 BO-106-CB 3/32 1 1/2 3/8 Taper Per Side Tool No. Ball Dia. Flt. Shk Lgth Dia. OAL Large Dia. BO-604-CB 5 DEG BO-605-CB 3/8 1 5/8 3 1/2 0.54998 3/8 1 1/4 5/8 4 0.59373 0.26873 BO-609-CB 3/8 2 1/4 7/8 5 0.76871 3 0.31248 BO-613-CB 3/8 3 1/4 1 6 0.94369 3 1/2 0.35622 BO-805-CB 1/2 1 1/4 3/4 4 0.71873 BO-108-CB 3/32 2 1/2 4 0.44371 BO-806-CB 1/2 1 1/2 7/8 4 0.76247 BO-155-CB 7/64 1 1/4 3/8 3 0.32773 BO-809-CB 1/2 2 1/4 1 5 0.89371 BO-203-CB 1/8 3/4 1/4 2 1/2 0.25000 BO-204-CB 1/8 1 3/8 3 0.29998 1 5/16 3 0.27271 1/8 1 1/4 3/8 3 0.34373 BP-004-CB 6 DEG BP-104-CB 1/16 BO-205-CB 3/32 1 5/16 3 0.30396 BO-206-CB 1/8 1 1/2 3/8 3 1/2 0.37500 BP-204-CB 1/8 1 3/8 3 0.33521 BO-207-CB 1/8 1 3/4 1/2 4 0.43122 BO-208-CB 1/8 2 1/2 4 0.47496 1/32 3/4 1/4 2 1/2 0.21542 BO-210-CB 1/8 2 1/2 5/8 5 0.56245 1/32 1 3/8 3 0.27656 BO-212-CB 1/8 3 3/4 5 0.64994 BR-001-CB 1/16 1/4 1/4 2 0.12389 BO-253-CB 5/32 3/4 3/8 2 1/2 0.28749 BR-002-CB 1/16 1/2 1/4 2 0.18528 BO-254-CB 5/32 1 3/8 3 0.33123 BR-003-CB 1/16 3/4 3/8 3 0.24667 BO-255-CB 5/32 1 1/4 3/8 3 0.37498 BR-004-CB 1/16 1 3/8 3 0.30806 BO-256-CB 5/32 1 1/2 1/2 3 1/2 0.41872 BR-054-CB 5/64 1 3/8 3 0.32356 BO-257-CB 5/32 1 3/4 1/2 4 0.46247 BR-102-CB 3/32 1/2 1/4 2 1/2 0.21653 BO-258-CB 5/32 2 1/2 4 0.50000 BR-104-CB 3/32 1 3/8 3 0.33931 BO-303-CB 3/16 3/4 3/8 2 1/2 0.31874 BR-106-CB 3/32 1 1/2 1/2 3 1/2 0.46209 BO-304-CB 3/16 1 3/8 3 0.36248 BR-202-CB 1/8 1/2 3/8 2 1/2 0.24778 BO-305-CB 3/16 1 1/4 1/2 3 0.40623 BR-203-CB 1/8 3/4 3/8 2 1/2 0.30917 BO-306-CB 3/16 1 1/2 1/2 3 1/2 0.44997 BR-204-CB 1/8 1 3/8 3 0.37056 BO-307-CB 3/16 1 3/4 1/2 3 1/2 0.49372 BR-206-CB 1/8 1 1/2 1/2 3 1/2 0.49334 BO-308-CB 3/16 2 9/16 4 0.53746 BR-208-CB 1/8 2 5/8 4 0.61612 BO-310-CB 3/16 2 1/2 5/8 4 0.62495 BR-212-CB 1/8 3 7/8 5 0.86168 BO-312-CB 3/16 3 3/4 5 0.71244 BR-253-CB 5/32 3/4 3/8 2 1/2 0.34042 BO-313-CB 3/16 3 1/4 7/8 6 0.75619 BR-305-CB 3/16 1 1/4 1/2 3 1/2 0.49445 BO-316-CB 3/16 4 1 7 0.88742 BR-403-CB 1/4 3/4 1/2 3 0.43417 BO-403-CB 1/4 3/4 1/2 3 0.38124 BR-404-CB 1/4 1 1/2 3 0.49556 BO-404-CB 1/4 1 1/2 3 0.42498 BR-405-CB 1/4 1 1/4 5/8 3 1/2 0.55695 BO-405-CB 1/4 1 1/4 1/2 3 0.46873 BR-409-CB 1/4 2 1/4 7/8 5 0.80251 BO-406-CB 1/4 1 1/2 1/2 3 1/2 0.51247 BR-605-CB 3/8 1 1/4 3/4 4 0.68195 BO-407-CB 1/4 1 3/4 5/8 4 0.55622 BR-609-CB 3/8 2 1/4 1 5 0.92751 BO-408-CB 1/4 2 5/8 4 0.59996 BR-805-CB 1/2 1 1/4 7/8 4 0.80695 BO-409-CB 1/4 2 1/4 3/4 5 0.64371 BR-808-CB 1/2 2 1 5 0.99112 BO-410-CB 1/4 2 1/2 3/4 5 0.68745 BO-413-CB 1/4 3 1/4 7/8 6 0.81869 BO-416-CB 1/4 4 1 7 0.94992 BO-504-CB 5/16 1 1/2 3 0.48798 BO-509-CB 5/16 2 1/4 3/4 5 0.70671 hFour Flutes BR-0003-CB 7 DEG BR-0004-CB ALL SIZES ARE AVAILABLE CALL FOR AVAILABILITY 1-888-531-0430 Other coatings are available including: TiCN and TiAlN 21 STANDARD CARBIDE Ball Ends Taper Per Side Tool No. Ball Dia. Flt. Shk Lgth Dia. OAL 1/32 1/2 1/4 2 1/2 0.20758 1/32 3/4 3/8 2 1/2 0.29575 BT-002-CB 1/16 1/2 3/8 2 1/2 0.23883 BT-003-CB 1/16 3/4 3/8 2 1/2 0.32700 BT-004-CB 1/16 1 1/2 3 0.41516 BT-005-CB 1/16 1 1/4 1/2 3 1/2 0.50333 BT-102-CB 3/32 1/2 3/8 2 1/2 0.27008 BT-102A-CB 3/32 1/2 1/4 2 1/2 0.27008 BT-103-CB 3/32 3/4 3/8 2 1/2 BT-106-CB 3/32 1 1/2 5/8 3 1/2 BT-203-CB 1/8 3/4 3/8 BT-204-CB 1/8 1 BT-205-CB 1/8 1 1/4 BT-206-CB 1/8 BT-254-CB 5/32 BT-258-CB BT-0002-CB 10 DEG BT-0003-CB Large Dia. Taper Per Side Tool No. Flt. Shk Lgth Dia. OAL Large Dia. 1/4 1 1/4 1/2 3 1/2 0.91988 5/16 1 7/8 3 1/2 0.84890 BV-606-CB 3/8 1 1/2 3/4 4 1.17885 BV-805-CB 1/2 1 1/4 3/4 3 1/2 1.16988 1/32 1/4 1/4 2 0.21324 1/16 1/4 1/4 2 0.24449 BW-002-CB 1/16 1/2 1/2 2 1/2 0.42647 0.35825 BW-102-CB 3/32 1/2 1/2 2 1/2 0.45772 0.62274 BW-103-CB 3/32 3/4 3/4 3 0.63971 2 1/2 0.38950 BW-202-CB 1/8 1/2 1/2 2 1/2 0.48897 1/2 3 0.47766 BW-204-CB 1/8 1 1/2 3 1/2 0.85294 5/8 3 0.56583 BW-304-CB 3/16 1 1/2 3 1/2 0.91594 1 1/2 3/4 3 1/2 0.65399 BW-404-CB 1/4 1 1/2 3 1/2 0.97794 1 1/2 3 0.50000 5/32 2 7/8 4 0.86132 1/16 1/4 3/8 2 1/2 0.35118 BT-303-CB 3/16 3/4 1/2 3 0.45199 BX-001-CB 25 DEG BX-002-CB 1/16 1/2 3/8 2 1/2 0.63985 BT-305-CB 3/16 1 1/4 5/8 3 1/2 0.62500 BX-101-CB 3/32 1/4 3/8 2 1/2 0.38268 BT-309-CB 3/16 2 1/4 1 5 0.98099 BX-103-CB 3/32 3/4 1/2 3 0.79322 BT-403-CB 1/4 3/4 5/8 3 0.51450 BX-201-CB 1/8 1/4 1/2 2 1/2 0.41368 BT-404-CB 1/4 1 5/8 3 0.60266 BX-202-CB 1/8 1/2 1/2 2 1/2 0.70235 BT-405-CB 1/4 1 1/4 3/4 3 1/2 0.69083 BX-204-CB 1/8 1 1/2 3 1.05762 BT-408-CB 1/4 2 1 5 0.95532 BT-605-CB 3/8 1 1/4 7/8 3 1/2 0.81583 1/16 1/4 3/8 2 1/2 0.35118 BT-805-CB 1/2 1 1/4 1 3 1/2 0.94083 BZ-001-CB 30 DEG BZ-002-CB 1/16 1/2 3/8 2 1/2 0.63985 BZ-101-CB 3/32 1/4 3/8 2 1/2 0.38243 BV-0001-CB 15 DEG BV-0003-CB 1/32 1/4 1/4 BV-405A-CB 15 DEG BV-504-CB Ball Dia. BW-0001-CB 20 DEG BW-001-CB 2 0.16523 BZ-103-CB 3/32 3/4 1/2 2 3/4 0.95978 1/32 3/4 1/2 2 1/2 0.43318 BZ-201-CB 1/8 1/4 1/2 2 1/2 0.41368 BV-001-CB 1/16 1/4 1/4 2 0.19648 BZ-202-CB 1/8 1/2 1/2 2 1/2 0.70235 BV-003-CB 1/16 3/4 1/2 2 1/2 0.46443 BZ-204-CB 1/8 1 1/2 3 1/8 1.27970 BV-101-CB 3/32 1/4 1/4 2 0.22773 BZ-404-CB 1/4 1 3/4 3 1.40470 BV-102-CB 3/32 1/2 3/8 2 1/2 0.36170 BV-103-CB 3/32 3/4 1/2 3 0.49568 1/8 0.312 1/2 2 1/2 0.75000 BV-104-CB 3/32 1 3/4 3 0.62965 1/8 1/2 2 5/8 1.12500 BV-106-CB 3/32 1 1/2 1 4 0.89760 BV-202-CB 1/8 1/2 1/2 3 0.39295 BV-203-CB 1/8 3/4 9/16 3 0.52693 BV-204-CB 1/8 1 3/4 3 0.66090 BV-206-CB 1/8 1 1/2 1 4 0.92885 BV-304-CB 3/16 1 3/4 3 0.72340 BV-304A-CB 3/16 1 1/2 3 0.72340 BV-305-CB 3/16 1 1/4 7/8 3 1/2 0.85738 BV-404-CB 1/4 1 3/4 3 0.78590 BV-404A-CB 1/4 1 1/2 3 0.78590 BV-405-CB 1/4 1 1/4 1 4 0.91988 B45-2015-CB 45 DEG B45-202-CB 1/2 ALL SIZES ARE AVAILABLE CALL FOR AVAILABILITY 1-888-531-0430 Other coatings are available including: TiCN and TiAlN hFour Flutes 22 Trouble Shooting Guide For Problems With End Mills Problem/ Cause Chip Packing Cut too heavy Not enough chip clearance Not enough coolant Chipped Cutting Edge Feed rate too heavy Feed too heavy on first cut Lack of rigidity (machine & holder) Lack of rigidity (tool) Tool cutting corner too sharp Excessive Wear Speed is too fast Hard work material Improper feed and speed (too slow) Improper helix angle Primary relief angle is too large Recutting chips No Dimensional Accuracy Cut is too heavy Lack of accuracy (machine & holder) Rigidity is not enough (machine & holder) Too few flutes Reduced Tool Life Cutting friction is too much Hard work material Improper helix & relief angle Rough Surface Finish Feed rate too heavy Cutting speed is too slow Wear is too much No end tooth concavity Recutting chips Side Wall Taper in Work Piece Feed rate too heavy Overhang of tool is too much Too few flutes Squeal and Chattering Feed and speed too fast Lack of rigidity (machine & holder) Poor set up Cut is too heavy Overhang of tool is too much Lack of relief Tool Breakage Feed is too heavy Cut is too heavy Overhang of tool is too much Wear is too much Work Piece Burrs Wear on primary relief is too much Incorrect feed and speed Improper helix angle Solution • • • Decrease width and depth of cut Use end mill with less flutes Use higher coolant pressure and reposition nozzle to point of cut or use air pressure • • • • • Reduce feed rate Reduce feed rate on first cut Use better machine or tool holder or change parameters Use shorter tool, hold shank deeper, try climb milling Decrease primary relief and cutting angle, reduce radial width-of cut • • • • • • Decrease spindle speed, use another coolant Use coatings (TiN, TiCN, TiAlN, TiAlN+, etc.) Increase feed and speed Change to correct helix angle Change to smaller relief angle Change feed & speed, Change chip size or clear chips with more coolant or air pressure • • • • Decrease width and depth of cut Repair machine or holder Change machine or holder or change parameters Use multiflute end mills, use end mill with higher rigidity • • • Regrind at earlier stage Use coatings (TiN, TiCN, TiAlN, TiAlN+, etc.) Change to correct helix angle and primary relief • • • • • Reduce feed rate Increase RPM Regrind at earlier stage Grind concave angle on bottom of teeth Change feed & speed, change chip size or clear chips with coolant or air pressure • • • Reduce feed rate Hold shank deeper, use shorter end mill Use multiflute end mills, use end mill with higher rigidity • • • • • • Correct feed and speed Use better machine or tool holder or change parameter Improve clamping rigidity Decrease width and depth of cut Hold shank deeper, use shorter end mill Decrease relief angle, make margin; hone primary with oil stone • • • • Reduce feed rate Decrease width and depth-of-cut Hold shank deeper, use shorter end mill Regrind at earlier stage • • • Regrind at earlier stage Correct cutting parameters Change to correct cutting angle 23 FEEDS & SPEEDS FOR CARBIDE Recommendations For Surface Feet Per Minute & Feed Per Tooth* “UNDER” 32 HRc Hard Grade Materials MATERIAL SFM 1/8” 3/16” 1/4” 3/8” 1/2” 5/8” 3/4” 1” 800-2000 0.001 0.002 0.003 0.004 0.005 0.006 0.008 0.010 800-1500 0.001 0.0015 0.002 0.003 0.004 0.006 0.008 0.009 800-1000 0.001 0.0012 0.002 0.0025 0.003 0.004 0.004 0.005 Copper Alloys: Aluminum/Bronze, Low Silicon Bronze 800-1000 0.001 0.0012 0.002 0.0025 0.003 0.004 0.004 0.005 Plastics: Acrylics, Phenolics, Polysulfone, G10, G11 200-500 0.001 0.002 0.003 0.004 0.006 0.008 0.010 0.012 Carbon, Graphites: Carbon, Graphites 200-500 0.002 0.003 0.004 0.006 0.008 0.009 0.010 0.012 Precipitation: 13/8, 15/5, AM-350/355 80-250 0.0003 0.0005 0.001 0.001 0.002 0.003 0.004 0.005 Austenitic: 200 Series, 302, 303, 304L, 316L 100-350 0.0002 0.0003 0.0005 0.001 0.002 0.0025 0.0035 0.0045 Martensitic: 403, 410, 416 80-250 0.0002 0.0003 0.0005 0.001 0.0015 0.0025 0.003 0.004 Cobalt Base: Stelite, HS-21, Haynes 25/188, X-40, L-605 50-90 0.0003 0.0004 0.0006 0.0008 0.0012 0.0015 0.002 0.0025 Nickel Base: Inconel 600/625, Nichel 200-270, Invar, Monel 400405, K-Monel, PermaNechel 300, Incoly 600-800, Mar-M-246/247 50-95 0.0004 0.0005 0.0008 0.001 0.002 0.0025 0.003 0.004 Iron Base: N-155, Timken 16-266, Incoloy 800-802, Multimet 70-125 0.0004 0.0005 0.001 0.0015 0.002 0.0025 0.003 0.004 High Strength Steels: 4140, 4340, 6150, 52100, H11, H13 100-160 0.0004 0.0006 0.001 0.0015 0.002 0.0025 0.003 0.004 High Alloy Steels-Mold & Die:A2/6/10, p20, 01, 02, 06 100-160 0.0004 0.0006 0.001 0.0015 0.0015 0.0025 0.003 0.004 Medium Alloy Steels: 200, 250, 300 100-350 0.0005 0.0005 0.001 0.002 0.0025 0.0035 0.004 0.005 Low Alloy Steels-Maraging: 10XX, 11XX, 13XX 100-350 0.0005 0.0007 0.0012 0.002 0.003 0.004 0.005 0.006 120-350 120-350 0.0005 0.0005 0.0015 0.002 0.002 0.003 0.0022 0.004 0.003 0.005 0.004 0.006 0.006 0.008 100-250 0.0003 0.0004 0.0005 0.001 0.0015 0.0025 0.003 0.004 NON-FERROUS MATERIALS Aluminum Alloys: 2024-T4/T6. 2014, 6061-T6/T651, 7075-T6 Magnesium: Die-Cast, Extruded Copper: Yellow Brass, High Lead Brass, Red Brass STAINLESS STEELS HIGH TEMP. ALLOYS STEELS CAST IRONS Ductile Iron: Ductile Cast Iron Cast Iron: Gray Cast Iron 0.008 0.001 TITANIUM Titanium Alloys: Commercially Pure, 6AL-4V, ASTM 1/2/3, 6AL-25N-4Zr-2Mo-SI *These are base-line recommendations. Adjust feed and speed according to individual circumstances. RPM = SFM X 3.82/Tool Diameter Feed (in IPM’s) = RPM X FPT X # of Flutes 24 FEEDS & SPEEDS FOR CARBIDE Recommendations For Surface Feet Per Minute & Feed Per Tooth* “OVER” 32 HRc Hard Grade Materials MATERIAL SFM 1/8” 3/16” 1/4” 3/8” 1/2” 5/8” 3/4” 1” NON-FERROUS MATERIALS Aluminum Alloys: 440, 356, 380, C6130 500-1000 0.001 0.0015 0.002 0.003 0.004 0.005 0.006 0.008 Copper: Naval Brass, High Silicon Bronze, A17, C-17200 800-1000 0.001 0.0015 0.002 0.0025 0.003 0.004 0.0045 0.005 Copper Alloys: Nickel, Silver, Beryllium Copper, Oxygen-Free Copper 800-1000 0.001 0.0015 0.002 0.0025 0.003 0.004 0.004 0.005 Plastics: Polycarbonate 200-500 0.001 0.002 0.003 0.004 0.006 0.008 0.010 0.012 Precipitation: 17/4, 17/7, AF-17, Custom 450/635, 15/7Mo 90-125 0.0003 0.0005 0.001 0.001 0.002 0.003 0.004 0.005 Austenitic: 304, 310, 314, 316, 321, 330, 347, 348 90-150 0.0002 0.0003 0.0005 0.001 0.002 0.0025 0.0035 0.004 Martensitic: 420, 430F, 440C, 446 90-170 0.0002 0.0003 0.0005 0.001 0.0015 0.0025 0.0025 0.004 Cobalt Base: Air-Resist 13/213/215, Haynes 21/36, Howmet 3, HS 6/51, Nasa Co-W-Re, Mar-M-302, MP-159 50-80 0.0003 0.0004 0.0006 0.0008 0.0012 0.0015 0.002 0.0025 Nickel Base: Hastelloy-C/B/G/X, Inconel 718, Waspaloy, M252, Rene 41-95, Nimonic 75-80, Astroloy, Udimet 500-700 50-80 0.0004 0.0005 0.0008 0.001 0.002 0.0025 0.003 0.004 Iron Base: A286, Haynes 556, Discoloy, V-57 70-110 0.0004 0.0005 0.001 0.0015 0.002 0.0025 0.003 0.004 High Strength Steels: 4140, 4340M, EDT-150, HP9-430, 11-10, 300M, D6Ac, H11, H13, Armor Plate 80-140 0.0004 0.0006 0.001 0.0015 0.0015 0.0025 0.003 0.004 High Alloy Steels-Mold & Die:HyTugg, Stressproof, Armor Plate 80-140 0.0004 0.0006 0.001 0.0015 0.0015 0.0025 0.003 0.004 80-140 0.0005 0.0005 0.001 0.002 0.0025 0.0035 0.004 0.005 100-120 0.0005 0.0007 0.0012 0.002 0.003 0.004 0.005 0.006 Ductile Iron: Ductile Cast Iron 80-140 0.0005 0.008 0.0015 0.002 0.0022 0.003 0.004 0.006 Cast Iron: Malleable, Chilled 80-140 0.0005 0.001 0.002 0.003 0.004 0.005 0.006 0.008 0.0003 0.0004 0.0005 0.001 0.0015 0.0025 0.003 0.004 STAINLESS STEELS HIGH TEMP. ALLOYS STEELS Medium Alloy Steels: 200, 250, 300 Low Alloy Steels-Maraging: 23XX, 31XX CAST IRONS TITANIUM Titanium Alloys: 5Al-2 1/2-Sn-Eli 8AlMo-1V 80-180 *These are base-line recommendations. Adjust feed and speed according to individual circumstances. RPM = SFM X 3.82/Tool Diameter Feed (in IPM’s) = RPM X FPT X # of Flutes 25 Award TAPERED END MILLS TM SUPERIOR SERVICE SINCE 1959 HIGHLY ACCURATE-TOOL AFTER TOOL LATEST MANUFACTURING TECHNOLOGY KNOWN WORLDWIDE FOR PRODUCT RELIABILITY FEWER CHANGES, LASTS MANY TIMES LONGER THAN ORDINARY SOLID MICROGRAIN CARBIDE END MILLS MANUFACTURED FROM SUPERIOR SUBMICROGRAIN CARBIDE OVER 600 STOCKED STANDARD SIZES 26 METRIC CONVERSION TABLE LINEAR MEASURE 1 kilometer = 0.6214 mile 39.37 inches 1 meter = 3.2808 feet 1.0936 yards 1 centimeter = 0.3937 inch 1 millimeter = 0.03937 inch 1 micrometer (µm) (0.001 millimeter) = 0.00004 inch 1 mile = 1.609 kilometers 1 yard = 0.9144 meter 1 foot = 0.3048 meter 1 foot = 304.8 millimeters 1 inch = 2.54 centimeters 1 inch = 25.4 millimeters 1 microinch = 0.025µm SQUARE MEASURE 1 square kilometer = 0.3861 square mile = 247.1 acres 1 hectare = 2.471 acres = 107,640 square feet 1 are = 0.0247 acre = 1076.4 square feet 1 square meter = 10.764 square feet = 1.196 square yards 1 square centimeter = 0.155 square inch 1 square millimeter = 0.00155 square inch 1 square mile = 2.5899 square kilometer 1 acre = 0.4047 hectare = 40.47 ares 1 square yard = 0.0929 square meter = 929 square centimeters 1 square inch = 6.452 square centimeters = 645.2 square millimeters CUBIC MEASURE 1 cubic meter = 35.31 cubic feet = 1.308 cubic yards 1 cubic meter = 264.2 US gallons = 219.969 Imperial gallons 1 cubic centimeter = 0.062 cubic inch 1 liter (cubic decimeter) = 0.0353 cubic foot = 61.023 cubic inches 1 liter = 0.2642 US gallons = 1.0567 US quarts = 0.2200 Imperial gallons 1 cubic yard = 0.7646 cubic meter 1 cubic foot = 0.02832 cubic meter = 28.317 meters 1 cubic inch = 16.38706 cubic centimeters 1 Imperial gallon = 4.546 liters 1 Imperial quart = 1.136 liters 1 US gallon = 3.785 liters 1 US quart = 0.946 liter WEIGHT 1 metric ton = 0.9842 ton (of 2240 pounds) = 2204.6 pounds 1 kilogram = 2.2046 pounds = 35.274 ounces avoirdupois 1 gram = 0.03215 ounces troy = 0.03527 ounces avoirdupois 1 gram = 15.432 grains 1 ton (of 2240 pounds) = 1.016 metric tons = 1016 kilograms 1 pound = 0.4536 kilograms = 453.6 grams 1 ounce avoirdupois = 28.35 grams 1 ounce troy = 31.103 grams 1 grain = 0.0648 gram 1 kilogram per square millimeter = 1422.32 pounds per sq. in. 1 kilogram per square centimeter = 14.2232 pounds per sq. in. 1 kilogram/meter = 7.233 foot/pounds 1 pound per square inch = 0.0703 kilogram per square centimeter 1 calorie (kilogram calorie) = 3.968 Btu (British Thermal Units) 1 international table calorie = 4.1868 joules 1 kilojoules = 0.948 Btu 1 kilo pound (kp) = 1 kilogram-force 27 28 CNC Award TAPERED END MILLS SUPER HIGH SPEED STEEL COBALT HIGH SPEED STEEL OVER 1200 STOCKED STANDARD SIZES TOLL FREE 1-888-531-0430 TOLL FREE FAX 1-888-531-3240 Award Cutter Company, Inc. 5577 Crippen Ave. S.W. Grand Rapids, MI 49548 Phone: (616) 531-0430/ (616) 531-0431/(616) 532-9985 Fax: (616) 531-3240 Toll Free Fax: 888-531-3240 Toll Free Phone: 888-531-0430 E-Mail: Awdcutter@aol.com 2 3 4 AWARD Table of Contents Calculating Ball End Diameters……….…. Pg. 9 Large Diameter Multipliers……………..…. Pg. 9 Miniature Flat Ends HSS & CO …………..Pg. 10 Standard Flat Ends HSS & CO………. Pg. 11-17 Miniature Ball Ends HSS & CO………….. Pg. 18 Standard Ball Ends HSS & CO………. Pg. 19-25 Undercutting Tools……………..…………. Pg. 26 Trouble Shooting Guide……..…………… Pg. 27 Feeds & Speeds For HSS…….………….. Pg. 28 5 AWARD TAPERED END MILLS THE AWARD CUTTER COMPANY WARRANTY AND LIMITATION OF LIABILITY The Award Cutter Company warrants each new product manufactured and sold by it or one of its authorized dealers only against defects in workmanship and/or materials under normal service, proper installation and use. This warranty is limited to repair or replacement of verified defective products and excludes and all implied warranty or merchantability and all risks and liability whatsoever resulting from any use of said products, including incidental and consequential damages. The provisions of this warranty and limitation of liability shall not be modified in any respect except by written document signed by an officer of The Award Cutter Company. IMPORTANT: Cutting tools can shatter/break under improper or severe use. Wear safety equipment and particularly eye protection at all times in the vicinity of their use. 6 Award ALL END MILLS ARE END CUTTING ALL END MILLS ARE GUARANTEED ALL TOOLS SUPER HIGH SPEED CONSTANT SPIRAL, FREE CUTTING LESS BREAKAGE LONGER CUTTING LIFE FINEST MATERIALS AVAILABLE IMMEDIATE SHIPMENTS ALL TOOLS MFG IN USA 7 MANUFACTURERS OF TAPERED END MILLS h COMPLETE RESHARPENING SERVICE Award Cutter Company AWARD CUTTER COMPANY, INC. SINCE 1959 Through the years, Award Cutter Company has been a trusted partner of major manufacturers and industrial tool distributors throughout the world in producing tapered end mills of the highest quality. We have kept pace with industry’s ever increasing demand for greater product reliability and complete technology. Using the very latest technology in the manufacturing process, you can be assured that we are providing industry with a product that out-performs all others. We wish to extend our sincere thanks to all of our customers, who have enabled us to grow and expand to the point we are today. Some of you have been loyal customers since our beginning in 1959, and for this, we are very grateful. You can be assured that we will continue to provide you with a quality product as well as very personalized service. Again, we thank you. Award Cutter Co., Inc. 8 AWARD TAPERED END MILL DATA SIZES: Standard sizes are available in a complete range all popular sizes, 1/2 degree through 45 degree in various flute lengths. All standard sizes are right hand cut, right hand spiral. The spiral is constant. MATERIAL: All tapered end mills are produced from a premium grade high speed steel capable of heat treatment throughout to obtain a combination of hardness and high wear resistance, yet remain a remarkably high impact resistance with a Rockwell of 65 and above. This means longer cutting life with less breakage. HEAT TREATMENT: Award tapered end mills are very carefully hardened and given a series of multiple draws, some of which are many hours duration. This process assures tools full hardness yet maximum freedom from residual stresses, which so often cause breakage. We believe our method of heat treating provides the ultimate in high hardness necessary for good cutting action and long life, coupled with maximum shock resistance to prevent breakage. GRINDING: All flutes are hollow ground with double clearance angles. The flute face is also hollow ground and polished to assure free cutting actions with minimum of heat generation. All tools have end cutting teeth. Special grinding procedures and equipment assures a high degree of concentricity between shank and cutting flutes. TOLERANCES: Taper angles constant to +/- .001 per inch of flute length. Tip diameter tolerances are held at +/- .002. Shank diameter tolerances are –.0002 to –.0005. 9 AWARD TAPERED END MILL DATA Calculating Ball End Diameters P/S Taper Angle 1/2 deg per side 1 deg per side 1-1/2 deg per side 2 deg per side 3 deg per side 4 deg per side 5 deg per side 6 deg per side 7 deg per side 10 deg per side 15 deg per side 20 deg per side 25 deg per side 30 deg per side 45 deg per side Ball End Multiplier 0.99131 0.98269 0.97415 0.96568 0.94896 0.93251 0.91633 0.90053 0.88472 0.83909 0.76732 0.70020 0.63707 0.57735 0.41421 Formula for calculating a starting tip diameter on a flat end to achieve a specific tangent Ball Diameter: Ball Diameter X Multiplier = Starting Tip Diameter Large Diameter Multipliers P/S Taper Angle 1/2 deg per side 1 deg per side 1-1/2 deg per side 2 deg per side 3 deg per side 4 deg per side 5 deg per side 6 deg per side 7 deg per side 10 deg per side 15 deg per side 20 deg per side 25 deg per side 30 deg per side 45 deg per side Large Diameter Multiplier 0.01745 0.03490 0.05236 0.06984 0.10482 0.13986 0.17498 0.21021 0.24556 0.35266 0.53590 0.72794 0.93262 1.15470 2.00000 Formula for calculating Large Diameters: (Large Diameter Multiplier X Flute Length) + Tip Diameter = Large Diameter 10 MINIATURE HIGH SPEED STEEL & COBALT Flat Ends Taper Per Side Tool No. 1/2 DEG 1 DEG Tip Dia. Flt. Shk Lgth Dia. OAL Large Dia. M0-002 1/16 1/2 3/16 1 3/4 0.07123 M0-003 M0-004 1/16 3/4 3/16 2 0.07559 1/16 1 3/16 2 1/4 0.07995 M0-052 M0-054 5/64 1/2 3/16 1 3/4 0.08685 5/64 1 3/16 2 1/4 M0-103 M0-105 3/32 3/4 3/16 2 3/32 1 1/4 3/16 2 1/2 0.11556 M0-106 M0-201 3/32 1 1/2 3/16 2 11/16 0.11993 1/8 1/4 3/16 1 1/2 0.12936 M0-2015 M0-203 1/8 3/8 3/16 1 5/8 0.13154 1/8 3/4 3/16 2 0.13809 M0-204 1/8 1 3/16 2 1/4 M1-002 M1-003 1/16 1/2 3/16 1/16 3/4 M1-004 M1-052 1/16 5/64 M1-054 M1-103 Taper Per Side Tool No. Tip Dia. Flt. Shk Lgth Dia. OAL Large Dia. M15-003 1/16 3/4 3/16 2 0.10177 M15-104 M15-105 3/32 1 3/16 2 1/4 0.14611 3/32 1 1/4 3/16 2 1/2 0.15920 1 3/16 2 1/4 0.16174 0.09558 M15-154 M15-203 7/64 1/8 3/4 3/16 2 0.16427 0.10684 M15-204 1/8 1 3/16 2 1/4 0.17736 M2-002 M2-004 1/16 1/2 3/16 1 3/4 0.09742 1/16 1 3/16 2 1/4 0.13234 M2-052 M2-054 5/64 1/2 3/16 1 3/4 0.11305 5/64 1 3/16 2 1/4 0.14797 0.14245 M2-056 M2-103 5/64 1 1/2 3/16 211/16 0.18289 3/32 3/4 3/16 2 0.14613 1 3/4 0.07995 3/32 1 1/4 3/16 2 1/2 0.18105 3/16 2 0.08868 M2-105 M2-203 1/8 3/4 3/16 2 0.17738 1 3/16 2 1/4 0.09740 1/2 3/16 1 3/4 0.09558 5/64 1 3/16 2 1/4 0.11303 3/32 3/4 3/16 2 0.11993 M1-105 M1-106 3/32 1 1/4 3/16 2 1/2 0.13738 3/32 1 1/2 3/16 2 11/16 0.14610 M1-201 M1-2015 1/8 1/4 3/16 1 1/2 0.13373 1/8 3/8 3/16 1 5/8 0.13809 M1-203 M1-204 1/8 3/4 3/16 2 0.15118 1/8 1 3/16 2 1/4 0.15990 TO ORDER COBALT OR COATINGS, Add a suffix to the part number given above. for TIN Coated, add the suffix “TIN” for Cobalt, add the suffix “CO” for Cobalt TIN Coated, add the suffix “CO-TIN” If no suffix is given High Speed Steel will ship. ALL SIZES ARE AVAILABLE SOME ARE AVAILABLE WITH EXTENDED SHANKS. CALL FOR AVAILABILITY 1-888-531-0430 hFour Flutes 1 1/2 DEG 2 DEG 11 HIGH SPEED STEEL & COBALT Flat Ends Taper Per Side Tool No. 1/2 DEG Tip Dia. Flt. Shk Lgth Dia. OAL Large Dia. KK-102 3/32 1/2 3/8 2 1/2 0.10248 KK-103 KK-105 3/32 3/4 3/8 2 5/8 0.10684 3/32 1 1/4 3/8 3 1/8 0.11556 KK-201 KK-202 1/8 1/4 3/8 2 1/2 0.12936 1/8 1/2 3/8 2 1/2 0.13373 KK-203 KK-204 1/8 3/4 3/8 2 1/2 0.13809 1/8 1 3/8 2 7/8 0.14245 KK-205 KK-206 1/8 1 1/4 3/8 3 1/8 0.14681 1/8 1 1/2 3/8 3 1/4 0.15118 KK-303 KK-305 3/16 3/4 3/8 2 1/2 0.20059 3/16 1 1/4 3/8 3 1/8 0.20931 KK-307 KK-309 3/16 1 3/4 3/8 3 7/8 0.21804 3/16 2 1/4 3/8 4 1/4 0.22676 KK-313 KK-403 3/16 3 1/4 3/8 5 1/2 0.24421 1/4 3/4 3/8 2 1/2 0.26309 KK-405 KK-409 1/4 1 1/4 3/8 3 0.27181 1/4 2 1/4 1/2 4 1/4 0.28926 KK-409A KK-413 1/4 2 1/4 3/8 4 1/4 0.28926 1/4 3 1/4 1/2 5 1/2 0.30671 KK-605 KK-609 3/8 1 1/4 1/2 3 1/8 0.39681 3/8 2 1/4 1/2 4 1/4 0.41426 KK-613 KK-805 3/8 3 1/4 1/2 5 1/2 0.43171 1/2 1 1/4 1/2 3 1/4 0.52181 KK-809 KK-813 1/2 2 1/4 1/2 4 1/4 0.53926 1/2 3 1/4 1/2 5 1/2 0.55671 KK-1009 KK-1013 5/8 2 1/4 5/8 4 1/2 0.66426 5/8 3 1/4 5/8 5 1/2 0.68171 KK-1017 KK-1209 5/8 4 1/4 5/8 6 1/2 0.69916 3/4 2 1/4 3/4 4 3/4 0.78926 KK-1213 KK-1217 3/4 3 1/4 3/4 5 3/4 0.80671 3/4 4 1/4 3/4 6 3/4 0.82416 KK-1221 KK-1624 3/4 5 1/4 3/4 7 3/4 0.84161 1 6 1 8 1/2 1.10470 TO ORDER COBALT OR COATINGS, Add a suffix to the part number given above. for TIN Coated, add the suffix “TIN” for Cobalt, add the suffix “CO” for Cobalt TIN Coated, add the suffix “CO-TIN” If no suffix is given High Speed Steel will ship. ALL SIZES ARE AVAILABLE SOME ARE AVAILABLE WITH EXTENDED SHANKS. CALL FOR AVAILABILITY 1-888-531-0430 hFour Flutes Taper Per Side Tool No. 1 DEG Tip Dia. Flt. Shk Lgth Dia. OAL Large Dia. K-102 3/32 1/2 3/8 2 1/2 0.11120 K-103 K-105 3/32 3/4 3/8 2 1/2 0.11993 3/32 1 1/4 3/8 3 1/8 0.13738 K-201 K-202 1/8 1/4 3/8 2 1/2 0.13373 1/8 1/2 3/8 2 1/2 0.14245 K-203 K-204 1/8 3/4 3/8 2 1/2 0.15118 1/8 1 3/8 2 7/8 0.15990 K-205 K-206 1/8 1 1/4 3/8 3 1/8 0.16863 1/8 1 1/2 3/8 3 1/4 0.17735 K-208 K-303 1/8 2 3/8 3 7/8 0.19480 3/16 3/4 3/8 2 1/2 0.21368 K-305 K-308 3/16 1 1/4 3/8 3 1/8 0.23113 3/16 2 3/8 3 7/8 0.25730 K-309 K-310 3/16 2 1/4 3/8 4 1/4 0.26603 3/16 2 1/2 3/8 4 1/2 0.27475 K-313 K-403 3/16 3 1/4 3/8 5 1/2 0.30093 1/4 3/4 3/8 2 1/2 0.27618 K-405 K-406 1/4 1 1/4 3/8 3 0.29363 1/4 1 1/2 3/8 3 1/4 0.30235 K-409 K-413 1/4 2 1/4 1/2 4 1/4 0.32853 1/4 3 1/4 1/2 5 1/2 0.36343 K-605 K-609 3/8 1 1/4 1/2 3 1/4 0.41863 3/8 2 1/4 1/2 4 1/4 0.45353 K-613 K-805 3/8 3 1/4 1/2 5 1/4 0.48843 1/2 1 1/4 1/2 3 1/4 0.54363 K-809 K-813 1/2 2 1/4 1/2 4 1/4 0.57853 1/2 3 1/4 5/8 5 3/8 0.61343 K-813A K-1009 1/2 3 1/4 1/2 5 3/8 0.61343 5/8 2 1/4 5/8 4 1/2 0.70353 K-1013 K-1017 5/8 3 1/4 5/8 5 1/2 0.73843 5/8 4 1/4 5/8 6 1/2 0.77333 K-1209 K-1213 3/4 2 1/4 3/4 4 3/4 0.82853 3/4 3 1/4 3/4 5 3/4 0.86343 K-1217 K-1221 3/4 4 1/4 3/4 6 3/4 0.89833 3/4 5 1/4 3/4 7 3/4 0.93323 K-1624 1 6 1 8 1/2 1.20940 12 HIGH SPEED STEEL & COBALT Flat Ends Taper Per Side Tool No. 1 1/2 DEG Tip Dia. Flt. Shk Lgth Dia. OAL Large Dia. KX-102 3/32 1/2 3/8 2 1/2 0.11993 KX-103 KX-104 3/32 3/4 3/8 2 1/2 0.13302 3/32 1 3/8 2 7/8 0.14611 KX-105 KX-106 3/32 1 1/4 3/8 3 1/8 0.15920 3/32 1 1/2 3/8 3 1/4 0.17229 KX-110 KX-154 3/32 2 1/2 3/8 4 1/2 0.22465 7/64 1 3/8 2 7/8 0.16174 KX-155 KX-156 7/64 1 1/4 3/8 3 1/8 0.17483 7/64 1 1/2 3/8 3 1/4 0.18792 KX-202 KX-203 1/8 1/2 3/8 2 1/2 0.15118 1/8 3/4 3/8 2 1/2 0.16427 KX-204 KX-205 1/8 1 3/8 2 7/8 0.17736 1/8 1 1/4 3/8 3 1/8 0.19045 KX-206 KX-208 1/8 1 1/2 3/8 3 1/4 0.20354 1/8 2 3/8 3 7/8 0.22972 KX-209 KX-212 1/8 2 1/4 3/8 4 1/4 0.24281 1/8 3 3/8 5 0.28208 KX-254 KX-255 5/32 1 3/8 2 7/8 0.20861 5/32 1 1/4 3/8 3 1/8 0.22170 KX-256 KX-258 5/32 1 1/2 3/8 3 1/4 0.23479 5/32 2 3/8 3 7/8 0.26097 KX-303 KX-305 3/16 3/4 3/8 2 1/2 0.22677 3/16 1 1/4 3/8 3 1/8 0.25295 KX-309 KX-313 3/16 2 1/4 3/8 4 0.30531 3/16 3 1/4 3/8 5 1/2 0.35767 KX-403 KX-405 1/4 3/4 3/8 2 1/2 0.28927 1/4 1 1/4 3/8 3 0.31545 KX-409 KX-413 1/4 2 1/4 1/2 4 1/4 0.36781 1/4 3 1/4 1/2 5 1/2 0.42017 KX-605 KX-609 3/8 1 1/4 1/2 3 1/8 0.44045 3/8 2 1/4 1/2 4 1/4 0.49281 KX-613 KX-805 3/8 3 1/4 1/2 5 1/2 .054517 1/2 1 1/4 1/2 3 1/4 0.56545 KX-809 KX-813 1/2 2 1/4 5/8 4 1/2 0.61781 1/2 3 1/4 5/8 5 1/2 0.67017 KX-1009 KX-1013 5/8 2 1/4 3/4 4 1/2 0.74281 5/8 3 1/4 3/4 5 1/2 0.79517 KX-1017 KX-1209 5/8 4 1/4 3/4 6 1/2 0.84753 3/4 2 1/4 3/4 4 3/4 0.86781 KX-1221 KX-1624 3/4 5 1/4 7 3/4 1.02489 1 6 8 1/2 1.31416 1 1 1/4 ALL SIZES ARE AVAILABLE SOME ARE AVAILABLE WITH EXTENDED SHANKS. CALL FOR AVAILABILITY 1-888-531-0430 hFour Flutes Taper Per Side Tool No. 2 DEG Tip Dia. Flt. Shk Lgth Dia. OAL Large Dia. L-002 1/16 1/2 3/8 2 5/8 0.09742 L-004 L-102 1/16 1 3/8 2 7/8 0.13234 3/32 1/2 3/8 2 1/2 0.12867 L-103 L-105 3/32 3/4 3/8 2 1/2 0.14613 3/32 1 1/4 3/8 3 1/8 0.18105 L-202 L-203 1/8 1/2 3/8 2 1/2 0.15992 1/8 3/4 3/8 2 1/2 0.17738 L-204 L-205 1/8 1 3/8 2 7/8 0.19484 1/8 1 1/4 3/8 3 1/8 0.21230 L-206 L-208 1/8 1 1/2 3/8 3 1/4 0.22976 1/8 2 3/8 3 7/8 0.26468 L-210 L-303 1/8 2 1/2 3/8 4 1/2 0.29960 3/16 3/4 3/8 2 1/2 0.23988 L-305 L-309 3/16 1 1/4 3/8 3 1/8 0.27480 3/16 2 1/4 1/2 4 1/4 0.34464 L-313 L-403 3/16 3 1/4 1/2 5 1/2 0.41448 1/4 3/4 3/8 2 1/2 0.30238 L-405 L-409 1/4 1 1/4 3/8 3 0.33730 1/4 2 1/4 1/2 4 3/8 0.40714 L-413 L-505 1/4 3 1/4 1/2 5 1/4 0.47698 5/16 1 1/4 1/2 3 1/4 0.39980 L-605 L-609 3/8 1 1/4 1/2 3 1/4 0.46230 3/8 2 1/4 1/2 4 1/4 0.53214 L-613 L-613B 3/8 3 1/4 1/2 5 1/2 0.60198 3/8 3 1/4 5/8 5 1/2 0.60198 L-805 L-809 1/2 1 1/4 1/2 3 1/4 0.58730 1/2 2 1/4 5/8 4 3/8 0.65714 L-809A L-813 1/2 2 1/4 1/2 4 3/8 0.65714 1/2 3 1/4 3/4 5 1/2 0.72698 L-813B L-1009 1/2 3 1/4 5/8 5 1/2 0.72698 5/8 2 1/4 3/4 4 1/2 0.78214 L-1013 L-1017 5/8 3 1/4 3/4 5 1/2 0.85198 5/8 4 1/4 3/4 6 1/2 0.92182 L-1209 L-1213 3/4 2 1/4 3/4 4 1/2 0.90714 3/4 3 1/4 3/4 5 3/4 0.97698 L-1221 L-1624 3/4 5 1/4 1 7 3/4 1.11666 1 6 8 1/2 1.41904 1 1/4 TO ORDER COBALT OR COATINGS, Add a suffix to the part number given above. for TIN Coated, add the suffix “TIN” for Cobalt, add the suffix “CO” for Cobalt TIN Coated, add the suffix “CO-TIN” If no suffix is given High Speed Steel will ship. 13 HIGH SPEED STEEL & COBALT Flat Ends Taper Per Side Tool No. 3 DEG Tip Dia. Flt. Shk Lgth Dia. OAL Large Dia. M-002 1/16 1/2 3/8 2 5/8 0.11491 M-003 M-004 1/16 3/4 3/8 2 3/4 0.14112 1/16 1 3/8 2 7/8 0.16732 M-005 M-006 1/16 1 1/4 3/8 3 1/8 0.19353 1/16 1 1/2 3/8 3 1/4 0.21973 M-103 M-104 3/32 3/4 3/8 2 1/2 0.17237 3/32 1 3/8 2 7/8 0.19857 M-105 M-106 3/32 1 1/4 3/8 3 1/8 0.22478 3/32 1 1/2 3/8 3 1/4 0.25098 M-108 M-110 3/32 2 3/8 3 3/4 0.30339 3/32 2 1/2 1/2 4 1/2 0.35580 M-154 M-155 7/64 1 3/8 2 7/8 0.21420 7/64 1 1/4 3/8 3 1/8 0.24040 M-156 M-158 7/64 1 1/2 3/8 3 1/4 0.26661 7/64 2 3/8 3 3/4 0.31902 M-203 M-204 1/8 3/4 3/8 2 5/8 0.20362 1/8 1 3/8 2 7/8 0.22982 M-205 M-206 1/8 1 1/4 3/8 3 1/8 0.25603 1/8 1 1/2 3/8 3 1/4 0.28223 M-208 M-210 1/8 2 3/8 3 3/4 0.33464 1/8 2 1/2 1/2 4 1/2 0.38705 M-210A M-212 1/8 2 1/2 3/8 4 1/2 0.38705 1/8 3 1/2 5 0.43946 M-216 M-2525 1/8 4 1/2 6 1/2 0.54428 5/32 5/8 3/8 2 1/2 0.22176 M-253 M-254 5/32 3/4 3/8 2 1/2 0.23487 5/32 1 3/8 2 7/8 0.26107 M-255 M-256 5/32 1 1/4 3/8 3 1/8 0.28728 5/32 1 1/2 3/8 3 1/4 0.31348 M-258 M-303 5/32 2 3/8 3 7/8 0.36589 3/16 3/4 3/8 2 5/8 0.26612 M-304 M-305 3/16 1 3/8 2 7/8 0.29232 3/16 1 1/4 3/8 3 1/8 0.31853 M-306 M-308 3/16 1 1/2 3/8 3 1/8 0.34473 3/16 2 1/2 4 0.39714 M-310 M-312 3/16 2 1/2 1/2 4 1/2 0.44955 3/16 3 1/2 5 M-313 M-316 3/16 3 1/4 1/2 5 1/2 3/16 4 5/8 6 1/8 0.60678 M-320 M-322 3/16 5 3/4 7 1/4 0.71160 3/16 5 1/2 3/4 7 3/4 0.76401 ALL SIZES ARE AVAILABLE SOME ARE AVAILABLE WITH EXTENDED SHANKS. CALL FOR AVAILABILITY 1-888-531-0430 hFour Flutes Taper Per Side Tool No. Tip Dia. Flt. Shk Lgth Dia. OAL Large Dia. M-403 1/4 3/4 3/8 2 1/2 0.32862 M-404 M-405 1/4 1 3/8 2 3/4 0.35482 1/4 1 1/4 3/8 3 1/8 0.37500 M-406 M-409 1/4 1 1/2 3/8 3 1/4 0.40723 1/4 2 1/4 1/2 4 1/4 0.48585 M-410 M-413 1/4 2 1/2 1/2 4 1/2 0.51205 1/4 3 1/4 1/2 5 1/2 0.59067 M-416 M-416A 1/4 4 3/4 6 1/4 0.66928 1/4 4 5/8 6 1/4 0.66928 M-420 M-504 1/4 5 3/4 7 3/8 0.77410 5/16 1 1/2 3 1/8 0.41732 M-507 M-605 5/16 1 3/4 1/2 3 7/8 0.49594 3/8 1 1/4 1/2 3 1/4 0.50000 M-609 M-609A 3/8 2 1/4 5/8 4 3/8 0.61085 3/8 2 1/4 1/2 4 3/8 0.61085 M-613 M-613A 3/8 3 1/4 5/8 5 3/8 0.71567 3/8 3 1/4 3/4 5 3/8 0.71567 M-616 M-620 3/8 4 3/4 6 1/2 0.79428 3/8 5 3/4 7 1/2 0.89910 M-624 M-805 3/8 6 1 8 1/2 1.00392 1/2 1 1/4 1/2 3 1/4 0.63103 M-809 M-809A 1/2 2 1/4 3/4 4 1/2 0.73585 1/2 2 1/4 1/2 4 1/8 0.73585 M-809B M-813 1/2 2 1/4 5/8 4 1/4 0.73585 1/2 3 1/4 3/4 5 1/2 0.84067 M-816 M-820 1/2 4 3/4 6 3/8 0.91928 1/2 5 1 7 1/2 1.02410 M-824 M-1009 1/2 6 1 8 1/2 1.12892 5/8 2 1/4 3/4 4 1/2 0.86085 M-1013 M-1016 5/8 3 1/4 3/4 5 1/2 0.96567 5/8 4 1 6 1/2 1.04428 M-1020 M-1209 5/8 5 1 7 1/2 1.14910 3/4 2 1/4 1 4 3/4 0.98585 M-1213 M-1216 3/4 3 1/4 1 5 3/4 1.09067 3/4 4 1 6 1/2 1.16928 5 1 7 1/2 1.27410 0.50196 M-1220 M-1224 3/4 3/4 6 1 1/4 8 1/2 1.37892 0.52817 M-1624 1 6 1 1/4 8 1/2 1.62892 3 DEG TO ORDER COBALT OR COATINGS, Add a suffix to the part number given above. for TIN Coated, add the suffix “TIN” for Cobalt, add the suffix “CO” for Cobalt TIN Coated, add the suffix “CO-TIN” If no suffix is given High Speed Steel will ship. 14 HIGH SPEED STEEL & COBALT Flat Ends Taper Per Side Tool No. 4 DEG Tip Dia. Flt. Shk Lgth Dia. OAL Large Dia. N-004 N-006 1/16 1 3/8 2 7/8 0.20236 1/16 1 1/2 3/8 3 1/4 0.27229 N-103 N-104 3/32 3/4 3/8 2 5/8 0.19865 3/32 1 3/8 2 7/8 0.23361 N-203 N-204 1/8 3/4 3/8 2 5/8 0.22990 1/8 1 3/8 2 7/8 0.26486 N-206 N-208 1/8 1 1/2 3/8 3 1/4 0.33479 1/8 2 1/2 3 7/8 0.40472 N-210 N-303 1/8 2 1/2 1/2 4 1/2 0.47465 3/16 3/4 3/8 2 5/8 0.29240 N-305 N-310 3/16 1 1/4 3/8 3 1/8 0.36233 3/16 2 1/2 1/2 4 1/2 0.53715 N-313 N-316 3/16 3 1/4 5/8 5 1/2 0.64205 3/16 4 3/4 6 1/2 0.74694 N-403 N-405 1/4 3/4 3/8 2 1/2 0.35490 1/4 1 1/4 1/2 3 1/4 0.42483 N-409 N-413 1/4 2 1/4 5/8 4 3/8 0.56469 1/4 3 1/4 3/4 5 1/2 0.70455 N-416 N-605 1/4 4 3/4 6 1/2 0.80944 3/8 1 1/4 1/2 3 1/4 0.54983 N-609 N-613 3/8 2 1/4 5/8 4 3/8 0.68969 3/8 3 1/4 3/4 5 1/2 0.82955 N-616 N-805 3/8 4 3/4 6 1/2 0.93444 1/2 1 1/4 1/2 3 1/4 0.67483 N-809 N-813 1/2 2 1/4 3/4 4 1/2 0.81469 1/2 3 1/4 3/4 6 1/2 0.95455 N-816 N-820 1/2 4 1 6 1/2 1.05944 1/2 5 1 7 1/2 1.19930 TO ORDER COBALT OR COATINGS, Add a suffix to the part number given above. for TIN Coated, add the suffix “TIN” for Cobalt, add the suffix “CO” for Cobalt TIN Coated, add the suffix “CO-TIN” If no suffix is given High Speed Steel will ship. ALL SIZES ARE AVAILABLE SOME ARE AVAILABLE WITH EXTENDED SHANKS. CALL FOR AVAILABILITY 1-888-531-0430 hFour Flutes Taper Per Side Tool No. 5 DEG Tip Dia. Flt. Shk Lgth Dia. OAL Large Dia. O-0002 O-0003 1/32 1/2 3/16 2 5/8 0.11874 1/32 3/4 3/16 2 5/8 0.16249 O-002 O-003 1/16 1/2 3/8 2 5/8 0.14999 1/16 3/4 3/8 2 5/8 0.19374 O-004 O-005 1/16 1 3/8 2 7/8 0.23748 1/16 1 1/4 3/8 3 1/8 0.28123 O-006 O-102 1/16 1 1/2 3/8 3 1/4 0.32497 3/32 1/2 3/8 2 5/8 0.18124 O-103 O-104 3/32 3/4 3/8 2 5/8 0.22499 3/32 1 3/8 2 7/8 0.26873 O-105 O-106 3/32 1 1/4 3/8 3 1/8 0.31248 3/32 1 1/2 3/8 3 1/4 0.35622 O-108 O-108A 3/32 2 1/2 4 0.44371 3/32 2 3/8 3 7/8 0.44371 O-110 O-114 3/32 2 1/2 1/2 4 1/2 0.53120 3/32 3 1/2 3/4 5 7/8 0.66244 O-154 O-155 7/64 1 3/8 2 7/8 0.28436 7/64 1 1/4 3/8 3 1/8 0.32810 O-156 O-158 7/64 1 1/2 3/8 3 5/16 0.37185 7/64 2 1/2 4 0.45934 O-203 O-204 1/8 3/4 3/8 2 5/8 0.25000 1/8 1 3/8 2 7/8 0.29998 O-205 O-206 1/8 1 1/4 3/8 3 1/8 0.34373 1/8 1 1/2 3/8 3 1/4 0.37500 O-208 O-208A 1/8 2 1/2 4 0.47496 1/8 2 3/8 3 7/8 0.47496 O-210 O-210A 1/8 2 1/2 5/8 4 1/2 0.56245 1/8 2 1/2 1/2 4 1/2 0.56245 O-212 O-212A 1/8 3 3/4 5 1/4 0.64994 1/8 3 1/2 5 1/4 0.64994 O-222 O-254 1/8 5 1/2 1/2 7 1/2 1.08739 5/32 1 3/8 2 7/8 0.33123 O-255 O-256 5/32 1 1/4 3/8 3 1/8 0.37498 5/32 1 1/2 1/2 3 5/8 0.41872 O-258 O-303 5/32 2 1/2 3 7/8 0.50000 3/16 3/4 3/8 2 9/16 0.31874 O-304 O-305 3/16 1 1/2 3 0.36248 3/16 1 1/4 1/2 3 3/8 0.40623 O-305S O-306 7/32 1 1/4 1/2 3 3/8 0.43748 3/16 1 1/2 1/2 3 1/2 0.44997 O-308 O-310 3/16 2 1/2 4 1/8 0.53746 3/16 2 1/2 5/8 4 5/8 0.62495 O-310A O-312 3/16 2 1/2 1/2 4 1/2 0.62495 3/16 3 3/4 5 1/4 0.71244 O-312A O-313 3/16 3 1/2 5 1/4 0.71244 3/16 3 1/4 3/4 5 1/2 0.75619 O-313A 3/16 3 1/4 1/2 5 1/2 0.74619 15 HIGH SPEED STEEL & COBALT Flat Ends Taper Per Side Tool No. Tip Dia. Flt. Shk Lgth Dia. OAL Large Dia. 5 O-316 3/16 4 3/4 6 1/4 0.88742 O-320 O-324 3/16 5 1 7 1/2 1.06240 3/16 6 1 8 1/2 1.23738 O-403 O-404 1/4 3/4 3/8 2 1/2 0.38124 1/4 1 1/2 3 0.42498 O-405 O-406 1/4 1 1/4 1/2 3 1/4 0.46873 1/4 1 1/2 1/2 3 1/2 0.51247 O-409 O-409A 1/4 2 1/4 5/8 4 3/8 0.64371 1/4 2 1/4 1/2 4 1/4 0.64371 O-410 O-413 1/4 2 1/2 5/8 4 1/2 0.68745 1/4 3 1/4 3/4 5 1/2 0.81869 O-416 O-424 1/4 4 3/4 6 1/4 0.94992 1/4 6 1 8 1/2 1.29988 O-509 O-605 5/16 2 1/4 5/8 4 1/4 0.70621 3/8 1 1/4 1/2 3 1/4 0.59373 O-609 O-613 3/8 2 1/4 3/4 4 1/2 0.76871 3/8 3 1/4 3/4 5 1/2 0.94369 O-616 O-620 3/8 4 1 6 1/2 1.07492 3/8 5 1 1/4 7 1/2 1.24990 O-624 O-805 3/8 6 1 1/4 8 1/2 1.42488 1/2 1 1/4 1/2 3 1/4 0.71873 O-809 O-813 1/2 2 1/4 3/4 4 1/2 0.89371 1/2 3 1/4 3/4 5 5/8 1.06869 O-816 O-820 1/2 4 1 6 1/2 1.19992 1/2 5 1 1/4 7 1/2 1.37490 O-824 O-1009 1/2 6 1 1/4 8 1/2 1.54988 5/8 2 1/4 3/4 4 1/4 1.01871 O-1020 O-1209 5/8 5 1 1/4 7 1/2 1.49990 3/4 2 1/4 3/4 4 3/4 1.14371 O-1216 O-1220 3/4 4 1 1/4 6 1/2 1.44992 3/4 5 1 1/4 7 1/2 1.62490 O-1224 O-1620 3/4 6 1 1/4 8 1/2 1.79988 1 5 1 1/4 7 1/2 1.87490 O-1624 1 6 9 1/2 2.04988 6 DEG 2 Taper Per Side Tool No. 7 DEG Tip Dia. Flt. Shk Lgth Dia. OAL Large Dia. R-0004 1/32 1 3/8 2 3/4 0.27681 R-003 R-004 1/16 3/4 3/8 2 5/8 0.24667 1/16 1 3/8 2 7/8 0.30806 R-006 R-0254 1/16 1 1/2 1/2 3 1/4 0.43084 .070 1 3/8 2 7/8 0.31556 R-054 R-103 5/64 1 3/8 2 7/8 0.32369 3/32 3/4 3/8 2 1/2 0.27792 R-104 R-105 3/32 1 3/8 2 3/4 0.33931 3/32 1 1/4 1/2 3 1/8 0.40070 R-106 R-203 3/32 1 1/2 1/2 3 1/2 0.46209 1/8 3/4 3/8 2 9/16 0.30917 R-204 R-206 1/8 1 3/8 2 3/4 0.37056 1/8 1 1/2 1/2 3 1/2 0.49334 R-208 R-212 1/8 2 5/8 3 7/8 0.61612 1/8 3 3/4 5 1/4 0.86168 R-305 R-312 3/16 1 1/4 1/2 3 1/4 0.49445 3/16 3 3/4 5 3/8 0.92418 R-403 R-405 1/4 3/4 1/2 2 1/2 0.43417 1/4 1 1/4 1/2 3 1/4 0.55695 R-409 R-413 1/4 2 1/4 3/4 4 1/2 0.80251 1/4 3 1/4 1 5 3/8 1.04807 R-416 R-513 1/4 4 1 6 1/2 1.23224 5/16 3 1/4 1 5 3/4 1.11057 R-605 R-609 3/8 1 1/4 5/8 3 1/4 0.68195 3/8 2 1/4 3/4 4 1/2 0.92751 R-613 R-616 3/8 3 1/4 5 5/8 1.17307 3/8 4 1 1/4 6 1/2 1.35724 R-624 R-805 3/8 6 1 1/4 8 1/2 1.84836 1/2 1 1/4 3/4 3 1/2 0.80695 R-805A R-809 1/2 1 1/4 5/8 3 3/8 0.80695 1/2 2 1/4 1 4 5/8 1.05251 R-813 R-816 1/2 3 1/4 1 1/4 5 3/4 1.29807 1/2 4 1 1/4 6 1/2 1.48224 R-824 R-1016 1/2 6 1 1/4 8 1/2 1.97336 5/8 4 1 1/4 6 1/2 1.60724 R-1020 R-1213 5/8 5 1 1/4 7 1/2 1.85280 3/4 3 1/4 1 1/4 5 3/4 1.54807 3/4 4 6 1/2 1.73224 3/4 6 2 9 1/2 2.22336 1 6 2 9 1/2 2.47336 P-004 P-104 1/16 1 3/8 2 7/8 0.27271 3/32 1 3/8 2 7/8 0.30396 P-204 P-206 1/8 1 3/8 2 7/8 0.33521 1/8 1 1/2 3 1/4 0.44032 R-1216 R-1224 P-306 P-406 3/16 1 1/2 1/2 3 1/4 0.50282 R-1624 1/4 1 1/2 5/8 3 1/2 0.56532 P-605 P-805 3/8 1 1/4 5/8 3 1/4 0.63776 1/2 1 1/4 3/4 3 1/4 0.76276 ALL SIZES ARE AVAILABLE SOME ARE AVAILABLE WITH EXTENDED SHANKS. CALL FOR AVAILABILITY 1-888-531-0430 hFour Flutes 1 1 1/4 TO ORDER COBALT OR COATINGS, Add a suffix to the part number given above. for TIN Coated, add the suffix “TIN” for Cobalt, add the suffix “CO” for Cobalt TIN Coated, add the suffix “CO-TIN” If no suffix is given High Speed Steel will ship. 16 HIGH SPEED STEEL & COBALT Flat Ends Taper Per Side Tool No. 10 DEG Tip Dia. Flt. Shk Lgth Dia. OAL Large Dia. T-0003 1/32 3/4 3/8 2 3/4 0.29575 T-002 T-003 1/16 1/2 3/8 2 3/8 0.23883 1/16 3/4 3/8 2 5/8 0.32700 T-004 T-102 1/16 1 1/2 2 7/8 0.41516 3/32 1/2 3/8 2 3/8 0.27008 T-103 T-106 3/32 3/4 3/8 2 5/8 0.35825 3/32 1 1/2 1/2 3 1/2 0.62274 T-203 T-205 1/8 3/4 3/8 2 5/8 0.38950 1/8 1 1/4 1/2 3 1/4 0.56583 T-206 T-254 1/8 1 1/2 1/2 3 1/2 0.65399 5/32 1 1/2 3 0.50000 T-258 T-305 5/32 2 3/4 4 1/4 0.86157 3/16 1 1/4 1/2 3 3/8 0.62500 T-309 T-403 3/16 2 1/4 3/4 4 1/2 0.98099 1/4 3/4 1/2 2 3/4 0.51450 T-405 T-409 1/4 1 1/4 1/2 3 1/4 0.69083 1/4 2 1/4 3/4 4 1/2 1.04349 T-409A T-413 1/4 2 1/4 1/2 4 1/2 1.04349 1/4 3 1/4 1 5 5/8 1.39615 T-605 T-609 3/8 1 1/4 5/8 3 1/2 0.81583 3/8 2 1/4 1 4 5/8 1.16849 T-613 T-805 3/8 3 1/4 1 1/4 5 3/4 1.52115 1/2 1 1/4 3/4 3 1/2 0.94083 T-809 T-813 1/2 2 1/4 1 4 3/4 1.29349 1/2 3 1/4 1 1/4 5 3/4 1.64615 T-816 1/2 4 6 3/8 1.91064 1 1/4 Taper Per Side Tool No. 15 DEG Tip Dia. Flt. Shk Lgth Dia. OAL Large Dia. V-0003 1/32 3/4 1/2 2 3/4 0.43318 V-003 V-102 1/16 3/4 1/2 2 3/4 0.46443 3/32 1/2 3/8 2 3/8 0.36170 V-103 V-104 3/32 3/4 1/2 2 7/8 0.49568 3/32 1 1/2 3 0.62965 V-106 V-106A 3/32 1 1/2 3/4 3 3/4 0.89760 3/32 1 1/2 1/2 3 3/4 0.89760 V-202 V-202A 1/8 1/2 1/2 2 5/8 0.39295 1/8 1/2 3/8 2 5/8 0.39295 V-203 V-204 1/8 3/4 1/2 2 7/8 0.52693 1/8 1 1/2 3 1/8 0.66090 V-205 V-205A 1/8 1 1/4 5/8 3 1/2 0.79488 1/8 1 1/4 1/2 3 1/2 0.79488 V-206A V-304 1/8 1 1/2 1/2 3 5/8 0.92885 3/16 1 1/2 3 1/8 0.72340 V-305 V-305A 3/16 1 1/4 3/4 3 1/2 0.85738 3/16 1 1/4 1/2 3 1/2 0.85738 V-308 V-404 3/16 2 1 4 1/2 1.25930 1/4 1 1/2 3 1/8 0.78590 V-405 V-405A 1/4 1 1/4 3/4 3 1/2 0.91988 1/4 1 1/4 1/2 3 1/2 0.91988 V-406 V-408 1/4 1 1/2 3/4 3 3/4 1.05385 1/4 2 3/4 4 1/2 1.32180 V-409 V-413 1/4 2 1/4 1 4 3/4 1.45578 1/4 3 1/4 1 1/4 5 3/4 1.99168 V-504 V-506 5/16 1 3/4 3 1/4 0.84840 5/16 1 1/2 3/4 3 7/8 1.11635 V-509 V-605 5/16 2 1/4 1 4 7/8 1.51828 3/8 1 1/4 3/4 3 5/8 1.04488 V-609 V-613 3/8 2 1/4 1 1/4 4 3/4 1.51828 3/8 3 1/4 1 1/4 5 3/4 2.05418 V-804 V-805 1/2 1 3/4 3 1/4 1.03590 1/2 1 1/4 3/4 3 5/8 1.16988 V-807 V-809 1/2 1 3/4 1 4 1/4 1.43783 1/2 2 1/4 1 1/4 4 7/8 1.70578 V-812 V-813 1/2 3 5 1/2 2.10770 1/2 3 1/4 1 1/4 6 2.24168 1 1/4 TO ORDER COBALT OR COATINGS, Add a suffix to the part number given above. for TIN Coated, add the suffix “TIN” for Cobalt, add the suffix “CO” for Cobalt TIN Coated, add the suffix “CO-TIN” If no suffix is given High Speed Steel will ship. hFour Flutes ALL SIZES ARE AVAILABLE SOME ARE AVAILABLE WITH EXTENDED SHANKS. CALL FOR AVAILABILITY 1-888-531-0430 17 HIGH SPEED STEEL & COBALT Flat Ends Taper Per Side Tool No. 20 DEG 25 DEG 30 DEG Tip Dia. Flt. Shk Lgth Dia. OAL Large Dia. W-002 1/16 1/2 3/8 2 1/2 0.42647 W-103 W-202 3/32 3/4 1/2 2 3/4 0.63971 1/8 1/2 3/8 2 1/2 0.48897 W-204 W-304 1/8 1 1/2 3 1/8 0.85294 3/16 1 1/2 4 0.91544 W-306 W-404 3/16 1 1/2 3/4 3 1/4 1.27941 1/4 1 1/2 3 1/8 0.97794 W-406 W-504 1/4 1 1/2 3/4 4 1.34191 5/16 1 3/4 3 1/4 1.04044 W-506 W-606 5/16 1 1/2 3/4 3 7/8 1.40441 3/8 1 1/2 3/4 3 7/8 1.46691 W-608 W-809 3/8 2 1 4 1/2 1.83088 1/2 2 1/4 1 1/4 4 7/8 Tip Dia. Flt. Shk Lgth Dia. OAL Large Dia. 45-2015 1/8 5/16 1/2 2 1/2 0.75000 45-202 45-203 1/8 1/2 1/2 2 5/8 1.12500 1/8 3/4 5/8 3 1/4 1.62500 45-204 45-303 1/8 1 1 3 3/4 2.12500 3/16 3/4 3/4 3 1/4 1.68750 45-304 45-305 3/16 1 1 4 2.17850 3/16 1 1/4 1 1/4 4 1/4 2.68750 45-403 45-404 1/4 3/4 3/4 3 1/4 1.75000 1/4 1 1 4 2.25000 45-405 45-406 1/4 1 1/4 1 1/4 4 1/4 2.75000 1/4 1 1/2 1 1/4 4 1/2 3.25000 3/4 3/4 3 1/4 1.87500 2.13787 45-603 45-604 3/8 3/8 1 1 4 2.37500 3/8 1 1/4 1 1/4 4 1/4 2.87500 3 0.79322 45-605 45-606 3/8 1 1/2 1 1/4 4 1/2 3.37500 45-803 45-804 1/2 3/4 3/4 3 1/4 2.00000 1/2 1 1 4 2.50000 45-805 45-806 1/2 1 1/4 1 1/4 4 1/4 3.00000 1/2 1 1/2 1 1/4 4 5/8 3.50000 X-103 3/32 3/4 1/2 X-202 X-204A 1/8 1/2 1/2 2 1/2 0.59131 1/8 1 1/2 3 1/8 1.05762 X-204B X-204C 1/8 1 5/8 3 1/8 1.05762 1/8 1 3/4 3 1/8 1.05762 X-404 X-406 1/4 1 5/8 3 1/4 1.18262 1/4 1 1/2 3/4 4 1/8 1.64893 X-503 X-504 5/16 3/4 5/8 3 1.01197 5/16 1 3/4 3 3/8 1.24512 X-506 X-603 5/16 1 1/2 1 4 1/8 1.71143 3/8 3/4 5/8 3 1.07447 X-604 X-606 3/8 1 3/4 3 1/4 1.30762 3/8 1 1/2 1 4 1/8 1.77393 X-805 1/2 1 1/4 1 3 3/4 1.66578 Z-002 Z-103 1/16 1/2 1/2 2 1/2 0.63985 3/32 3/4 1/2 3 0.95978 Z-202 Z-204 1/8 1/2 1/2 2 5/8 0.70235 1/8 1 1/2 3 1/8 1.27970 Z-404 Z-406 1/4 1 3/4 3 3/8 1.40470 1/4 1 1/2 1 4 1/8 1.98205 Z-605 Z-606 3/8 1 1/4 1 3 7/8 1.81838 3/8 1 1/2 1 4 1/4 2.10705 Z-805 Z-806 1/2 1 1/4 1 3 3/4 1.94338 1/2 1 1/2 1 4 1/4 2.23205 ALL SIZES ARE AVAILABLE SOME ARE AVAILABLE WITH EXTENDED SHANKS. CALL FOR AVAILABILITY 1-888-531-0430 hFour Flutes Taper Per Side Tool No. 45 DEG TO ORDER COBALT OR COATINGS, Add a suffix to the part number given above. for TIN Coated, add the suffix “TIN” for Cobalt, add the suffix “CO” for Cobalt TIN Coated, add the suffix “CO-TIN” If no suffix is given High Speed Steel will ship. 18 MINIATURE HIGH SPEED STEEL & COBALT Ball Ends Taper Per Side Tool No. 1/2 DEG 1 DEG Ball Dia. Flt. Shk Lgth Dia. OAL Large Dia. BM0-002 1/16 1/2 3/16 1 3/4 0.07123 BM0-003 BM0-004 1/16 3/4 3/16 2 0.07559 1/16 1 3/16 2 1/4 0.07995 BM0-052 BM0-054 5/64 1/2 3/16 1 3/4 0.08685 5/64 1 3/16 2 1/4 BM0-103 BM0-105 3/32 3/4 3/16 2 3/32 1 1/4 3/16 2 1/2 0.11556 BM0-106 BM0-201 3/32 1 1/2 3/16 2 0.11993 1/8 1/4 3/16 1 1/2 0.12936 BM0-2015 BM0-203 1/8 3/8 3/16 1 5/8 0.13154 1/8 3/4 3/16 2 0.13809 BM0-204 1/8 1 3/16 2 1/4 BM1-002 BM1-003 1/16 1/2 3/16 1/16 3/4 BM1-003 BM1-052 1/16 5/64 BM1-054 BM1-103 Taper Per Side Tool No. Ball Dia. Flt. Shk Lgth Dia. OAL Large Dia. BM15-003 1/16 3/4 3/16 2 0.10177 BM15-104 BM15-105 3/32 1 3/16 2 1/4 0.14611 3/32 1 1/4 3/16 2 1/2 0.15920 1 3/16 2 1/4 0.16174 0.09558 BM15-154 BM15-203 7/64 1/8 3/4 3/16 2 0.16427 0.10684 BM15-204 1/8 1 3/16 2 1/4 0.17736 BM2-002 BM2-004 1/16 1/2 3/16 1 3/4 0.09742 1/16 1 3/16 2 1/4 0.13234 BM2-052 BM2-054 5/64 1/2 3/16 1 3/4 0.11305 5/64 1 3/16 2 1/4 0.14797 0.14245 BM2-056 BM2-103 5/64 1 1/2 3/16 2 11/16 0.18289 3/32 3/4 3/16 2 0.14613 1 3/4 0.07995 3/32 1 1/4 3/16 2 1/2 0.18105 3/16 2 0.08868 BM2-105 BM2-203 1/8 3/4 3/16 2 0.17738 1 3/16 2 1/4 0.09740 1/2 3/16 1 3/4 0.09558 5/64 1 3/16 2 1/4 0.11303 3/32 3/4 3/16 2 0.11993 BM1-105 BM1-106 3/32 1 1/4 3/16 2 1/2 0.13738 3/32 1 1/2 3/16 2 11/16 0.14610 BM1-201 BM1-2015 1/8 1/4 3/16 1 1/2 0.13373 1/8 3/8 3/16 1 5/8 0.13809 BM1-203 BM1-204 1/8 3/4 3/16 2 0.15118 1/8 1 3/16 2 1/4 0.15990 TO ORDER COBALT OR COATINGS, Add a suffix to the part number given above. for TIN Coated, add the suffix “TIN” for Cobalt, add the suffix “CO” for Cobalt TIN Coated, add the suffix “CO-TIN” If no suffix is given High Speed Steel will ship. ALL SIZES ARE AVAILABLE SOME ARE AVAILABLE WITH EXTENDED SHANKS. CALL FOR AVAILABILITY 1-888-531-0430 hFour Flutes 1 1/2 DEG 2 DEG 19 HIGH SPEED STEEL & COBALT Ball Ends Taper Per Side Tool No. 1/2 DEG Ball Dia. Flt. Shk Lgth Dia. OAL Large Dia. BKK-102 3/32 1/2 3/8 2 1/2 0.10248 BKK-103 BKK-105 3/32 3/4 3/8 2 5/8 0.10684 3/32 1 1/4 3/8 3 1/8 0.11556 BKK-201 BKK-202 1/8 1/4 3/8 2 1/2 0.12936 1/8 1/2 3/8 2 1/2 0.13373 BKK-203 BKK-204 1/8 3/4 3/8 2 1/2 0.13809 1/8 1 3/8 2 7/8 0.14245 BKK-205 BKK-206 1/8 1 1/4 3/8 3 1/8 0.14681 1/8 1 1/2 3/8 3 1/4 0.15118 BKK-303 BKK-305 3/16 3/4 3/8 2 1/2 0.20059 3/16 1 1/4 3/8 3 1/8 0.20931 BKK-307 BKK-309 3/16 1 1/4 3/8 3 7/8 0.21804 3/16 2 1/4 3/8 4 1/4 0.22676 BKK-313 BKK-403 3/16 3 1/4 3/8 5 1/2 0.24421 1/4 3/4 3/8 2 1/2 0.26309 BKK-405 BKK-409 1/4 1 1/4 3/8 3 0.27181 1/4 2 1/4 1/2 4 1/4 0.28926 BKK-409A BKK-413 1/4 2 1/4 3/8 4 1/4 0.28926 1/4 3 1/4 1/2 5 1/2 0.30671 BKK-605 BKK-609 3/8 1 1/4 1/2 3 1/8 0.39681 3/8 2 1/4 1/2 4 1/4 0.41426 BKK-613 BKK-805 3/8 3 1/4 1/2 5 1/2 0.43171 1/2 1 1/4 1/2 3 1/4 0.52181 BKK-809 BKK-813 1/2 2 1/4 1/2 4 1/4 0.53926 1/2 3 1/4 1/2 5 1/2 0.55671 BKK-1009 BKK-1013 5/8 2 1/4 5/8 4 1/2 0.66426 5/8 3 1/4 5/8 5 1/2 0.68171 BKK-1017 BKK-1209 5/8 4 1/4 5/8 6 1/2 0.69916 3/4 2 1/4 3/4 4 3/4 0.78926 BKK-1213 BKK-1217 3/4 3 1/4 3/4 5 3/4 0.80671 3/4 4 1/4 3/4 6 3/4 0.82416 BKK-1221 BKK-1624 3/4 5 1/4 3/4 7 3/4 0.84161 1 6 1 8 1/2 1.10470 TO ORDER COBALT OR COATINGS, Add a suffix to the part number given above. for TIN Coated, add the suffix “TIN” for Cobalt, add the suffix “CO” for Cobalt TIN Coated, add the suffix “CO-TIN” If no suffix is given High Speed Steel will ship. ALL SIZES ARE AVAILABLE SOME ARE AVAILABLE WITH EXTENDED SHANKS. CALL FOR AVAILABILITY 1-888-531-0430 hFour Flutes Taper Per Side Tool No. 1 DEG Ball Dia. Flt. Shk Lgth Dia. OAL Large Dia. BK-102 3/32 1/2 3/8 2 1/2 0.11120 BK-103 BK-105 3/32 3/4 3/8 2 1/2 0.11993 3/32 1 1/4 3/8 3 1/8 0.13738 BK-201 BK-202 1/8 1/4 3/8 2 1/2 0.13373 1/8 1/2 3/8 2 1/2 0.14245 BK-203 BK-204 1/8 3/4 3/8 2 1/2 0.15118 1/8 1 3/8 2 7/8 0.15990 BK-205 BK-206 1/8 1 1/4 3/8 3 1/8 0.16863 1/8 1 1/2 3/8 3 1/4 0.17735 BK-208 BK-303 1/8 2 3/8 3 7/8 0.19480 3/16 3/4 3/8 2 1/2 0.21368 BK-305 BK-308 3/16 1 1/4 3/8 3 1/8 0.23113 3/16 2 3/8 3 7/8 0.25730 BK-309 BK-310 3/16 2 1/4 3/8 4 1/4 0.26603 3/16 2 1/2 3/8 4 1/2 0.27475 BK-313 BK-403 3/16 3 1/4 3/8 5 1/2 0.30093 1/4 3/4 3/8 2 1/2 0.27618 BK-405 BK-406 1/4 1 1/4 3/8 3 0.29363 1/4 1 1/2 3/8 3 1/4 0.30235 BK-409 BK-413 1/4 2 1/4 1/2 4 1/4 0.32853 1/4 3 1/4 1/2 5 1/2 0.36343 BK-605 BK-609 3/8 1 1/4 1/2 3 1/4 0.41863 3/8 2 1/4 1/2 4 1/4 0.45353 BK-613 BK-805 3/8 3 1/4 1/2 5 1/4 0.48843 1/2 1 1/4 1/2 3 1/4 0.54363 BK-809 BK-813 1/2 2 1/4 1/2 4 1/4 0.57853 1/2 3 1/4 5/8 5 3/8 0.61343 BK-813A BK-1009 1/2 3 1/4 1/2 5 3/8 0.61343 5/8 2 1/4 5/8 4 1/2 0.70353 BK-1013 BK-1017 5/8 3 1/4 5/8 5 1/2 0.73843 5/8 4 1/4 5/8 6 1/2 0.77333 BK-1209 BK-1213 3/4 2 1/4 3/4 4 3/4 0.82853 3/4 3 1/4 3/4 5 3/4 0.86343 BK-1217 BK-1221 3/4 4 1/4 3/4 6 3/4 0.89833 3/4 5 1/4 3/4 7 3/4 0.93323 BK-1624 1 6 1 8 1/2 1.20940 20 HIGH SPEED STEEL & COBALT Ball Ends Taper Per Side Tool No. 1 1/2 DEG Ball Dia. Flt. Shk Lgth Dia. OAL Large Dia. BKX-102 3/32 1/2 3/8 2 1/2 0.11993 BKX-103 BKX-104 3/32 3/4 3/8 2 1/2 0.13302 3/32 1 3/8 2 7/8 0.14611 BKX-105 BKX-106 3/32 1 1/4 3/8 3 1/8 0.15920 3/32 1 1/2 3/8 3 1/4 0.17229 BKX-110 BKX-154 3/32 2 1/2 3/8 4 1/2 0.22465 7/64 1 3/8 2 7/8 0.16174 BKX-155 BKX-156 7/64 1 1/4 3/8 3 1/8 0.17483 7/64 1 1/2 3/8 3 1/4 0.18792 BKX-202 BKX-203 1/8 1/2 3/8 2 1/2 0.15118 1/8 3/4 3/8 2 1/2 0.16427 BKX-204 BKX-205 1/8 1 3/8 2 7/8 0.17736 1/8 1 1/4 3/8 3 1/8 0.19045 BKX-206 BKX-208 1/8 1 1/2 3/8 3 1/4 0.20354 1/8 2 3/8 3 7/8 0.22972 BKX-209 BKX-212 1/8 2 1/4 3/8 4 1/4 0.24281 1/8 3 3/8 5 0.28208 BKX-254 BKX-255 5/32 1 3/8 2 7/8 0.20861 5/32 1 1/4 3/8 3 1/8 0.22170 BKX-256 BKX-258 5/32 1 1/2 3/8 3 1/4 0.23479 5/32 2 3/8 3 7/8 0.26097 BKX-303 BKX-305 3/16 3/4 3/8 2.125 0.22677 3/16 1 1/4 3/8 3 1/8 0.25295 BKX-309 BKX-313 3/16 2 1/4 3/8 4 0.30531 3/16 3 1/4 3/8 5 1/2 0.35767 BKX-403 BKX-405 1/4 3/4 3/8 2 1/2 0.28927 1/4 1 1/4 3/8 3 0.31545 BKX-409 BKX-413 1/4 2 1/4 1/2 4 1/4 0.36781 1/4 3 1/4 1/2 5 1/2 0.42017 BKX-605 BKX-609 3/8 1 1/4 1/2 3 1/8 0.44045 3/8 2 1/4 1/2 4 1/4 0.49281 BKX-613 BKX-805 3/8 3 1/4 1/2 5 1/2 .054517 1/2 1 1/4 1/2 3 1/4 0.56545 BKX-809 BKX-813 1/2 2 1/4 0 4 1/2 0.61781 1/2 3 1/4 0 5 1/2 0.67017 BKX-1009 BKX-1013 5/8 2 1/4 0 4 1/2 0.74281 5/8 3 1/4 0 5 1/2 0.79517 BKX-1017 BKX-1209 5/8 4 1/4 0 6 1/2 0.84753 3/4 2 1/4 0 4 3/4 0.86781 BKX-1221 BKX-1624 3/4 5 1/4 7 3/4 1.02489 1 6 8 1/2 1.31416 1 1 1/4 ALL SIZES ARE AVAILABLE SOME ARE AVAILABLE WITH EXTENDED SHANKS. CALL FOR AVAILABILITY 1-888-531-0430 hFour Flutes Taper Per Side Tool No. 2 DEG Ball Dia. Flt. Shk Lgth Dia. OAL Large Dia. BL-002 1/16 1/2 3/8 2 5/8 0.09742 BL-004 BL-102 1/16 1 3/8 2 7/8 0.13234 3/32 1/2 3/8 2 1/2 0.12867 BL-103 BL-105 3/32 3/4 3/8 2 1/2 0.14613 3/32 1 1/4 3/8 3 1/8 0.18105 BL-202 BL-203 1/8 1/2 3/8 2 1/2 0.15992 1/8 3/4 3/8 2 1/2 0.17738 BL-204 BL-205 1/8 1 3/8 2 7/8 0.19484 1/8 1 1/4 3/8 3 1/8 0.21230 BL-206 BL-208 1/8 1 1/2 3/8 3 1/4 0.22976 1/8 2 3/8 3 7/8 0.26468 BL-210 BL-303 1/8 2 1/2 3/8 4 1/2 0.29960 3/16 3/4 3/8 2 1/2 0.23988 BL-305 BL-309 3/16 1 1/4 3/8 3 1/8 0.27480 3/16 2 1/4 1/2 4 1/4 0.34464 BL-313 BL-403 3/16 3 1/4 1/2 5 1/2 0.41448 1/4 3/4 3/8 2 1/2 0.30238 BL-405 BL-409 1/4 1 1/4 3/8 3 0.33730 1/4 2 1/4 1/2 4 3/8 0.40714 BL-413 BL-505 1/4 3 1/4 1/2 5 1/4 0.47698 5/16 1 1/4 1/2 3 1/4 0.39980 BL-605 BL-609 3/8 1 1/4 1/2 3 1/4 0.46230 3/8 2 1/4 1/2 4 1/4 0.53214 BL-613 BL-613B 3/8 3 1/4 1/2 5 1/2 0.60198 3/8 3 1/4 5/8 5 1/2 0.60198 BL-805 BL-809 1/2 1 1/4 1/2 3 1/4 0.58730 1/2 2 1/4 5/8 4 3/8 0.65714 BL-809A BL-813 1/2 2 1/4 1/2 4 3/8 0.65714 1/2 3 1/4 3/4 5 1/2 0.72698 BL-813B BL-1009 1/2 3 1/4 5/8 5 1/2 0.72698 5/8 2 1/4 3/4 4 1/2 0.78214 BL-1013 BL-1017 5/8 3 1/4 3/4 5 1/2 0.85198 5/8 4 1/4 3/4 6 1/2 0.92182 BL-1209 BL-1213 3/4 2 1/4 3/4 4 1/2 0.90714 3/4 3 1/4 3/4 5 3/4 0.97698 BL-1221 BL-1624 3/4 5 1/4 1 7 3/4 1.11666 1 6 8 1/2 1.41904 1 1/4 TO ORDER COBALT OR COATINGS, Add a suffix to the part number given above. for TIN Coated, add the suffix “TIN” for Cobalt, add the suffix “CO” for Cobalt TIN Coated, add the suffix “CO-TIN” If no suffix is given High Speed Steel will ship. 21 HIGH SPEED STEEL & COBALT Ball Ends Taper Per Side Tool No. 3 DEG Ball Dia. Flt. Shk Lgth Dia. OAL Large Dia. BM-002 1/16 1/2 3/8 2 5/8 0.11491 BM-003 BM-004 1/16 3/4 3/8 2 3/4 0.14112 1/16 1 3/8 2 7/8 0.16732 BM-005 BM-006 1/16 1 1/4 3/8 3 1/8 0.19353 1/16 1 1/2 3/8 3 1/4 0.21973 BM-103 BM-104 3/32 3/4 3/8 2 1/2 0.17237 3/32 1 3/8 2 7/8 0.19857 BM-105 BM-106 3/32 1 1/4 3/8 3 1/8 0.22478 3/32 1 1/2 3/8 3 1/4 0.25098 BM-108 BM-110 3/32 2 3/8 3 3/4 0.30339 3/32 2 1/2 1/2 4 1/2 0.35580 BM-154 BM-155 7/64 1 3/8 2 7/8 0.21420 7/64 1 1/4 3/8 3 1/8 0.24040 BM-156 BM-158 7/64 1 1/2 3/8 3 1/4 0.26661 7/64 2 3/8 3 3/4 0.31902 BM-203 BM-204 1/8 3/4 3/8 2 5/8 0.20362 1/8 1 3/8 2 7/8 0.22982 BM-205 BM-206 1/8 1 1/4 3/8 3 1/8 0.25603 1/8 1 1/2 3/8 3 1/4 0.28223 BM-208 BM-210 1/8 2 3/8 3 3/4 0.33464 1/8 2 1/2 1/2 4 1/2 0.38705 BM-210A BM-212 1/8 2 1/2 3/8 4 1/2 0.38705 1/8 3 1/2 5 0.43946 BM-216 BM-2525 1/8 4 1/2 6 1/2 0.54428 5/32 5/8 3/8 2 1/2 0.22176 BM-253 BM-254 5/32 3/4 3/8 2 1/2 0.23487 5/32 1 3/8 2 7/8 0.26107 BM-255 BM-256 5/32 1 1/4 3/8 3 1/8 0.28728 5/32 1 1/2 3/8 3 1/4 0.31348 BM-258 BM-303 5/32 2 3/8 3 7/8 0.36589 3/16 3/4 3/8 2 5/8 0.26612 BM-304 BM-305 3/16 1 3/8 2 7/8 0.29232 3/16 1 1/4 3/8 3 1/8 0.31853 BM-306 BM-308 3/16 1 1/2 3/8 3 1/8 0.34473 3/16 2 1/2 4 0.39714 BM-310 BM-312 3/16 2 1/2 1/2 4 1/2 0.44955 3/16 3 1/2 5 BM-313 BM-316 3/16 3 1/4 1/2 5 1/2 3/16 4 5/8 6 1/8 0.60678 BM-320 BM-322 3/16 5 3/4 7 1/4 0.71160 3/16 5 1/2 3/4 7 3/4 0.76401 ALL SIZES ARE AVAILABLE SOME ARE AVAILABLE WITH EXTENDED SHANKS. CALL FOR AVAILABILITY 1-888-531-0430 hFour Flutes Taper Per Side Tool No. 3 DEG Ball Dia. Flt. Shk Lgth Dia. OAL Large Dia. BM-403 1/4 3/4 3/8 2 1/2 0.32862 BM-404 BM-405 1/4 1 3/8 2 3/4 0.35482 1/4 1 1/4 3/8 3 1/8 0.37500 BM-406 BM-409 1/4 1 1/2 3/8 3 1/4 0.40723 1/4 2 1/4 1/2 4 1/4 0.48585 BM-410 BM-413 1/4 2 1/2 1/2 4 1/2 0.51205 1/4 3 1/4 1/2 5 1/2 0.59067 BM-416 BM-416A 1/4 4 3/4 6 1/4 0.66928 1/4 4 5/8 6 1/4 0.66928 BM-420 BM-504 1/4 5 3/4 7 3/8 0.77410 5/16 1 1/2 3 1/8 0.41732 BM-507 BM-605 5/16 1 3/4 1/2 3 7/8 0.49594 3/8 1 1/4 1/2 3 1/4 0.50000 BM-609 BM-609A 3/8 2 1/4 5/8 4 3/8 0.61085 3/8 2 1/4 1/2 4 3/8 0.61085 BM-613 BM-613A 3/8 3 1/4 5/8 5 3/8 0.71567 3/8 3 1/4 3/4 5 3/8 0.71567 BM-616 BM-620 3/8 4 3/4 6 1/2 0.79428 3/8 5 3/4 7 1/2 0.89910 BM-624 BM-805 3/8 6 1 8 1/2 1.00392 1/2 1 1/4 1/2 3 1/4 0.63103 BM-809 BM-809A 1/2 2 1/4 3/4 4 1/2 0.73585 1/2 2 1/4 1/2 4 1/8 0.73585 1/2 2 1/4 5/8 4 1/4 0.73585 1/2 3 1/4 3/4 5 1/2 0.84067 BM-816 BM-820 1/2 4 3/4 6 3/8 0.91928 1/2 5 1 7 1/2 1.02410 BM-824 BM-1009 1/2 6 1 8 1/2 1.12892 5/8 2 1/4 3/4 4 1/2 0.86085 BM-1013 BM-1016 5/8 3 1/4 3/4 5 1/2 0.96567 5/8 4 1 6 1/2 1.04428 BM-1020 BM-1209 5/8 5 1 7 1/2 1.14910 3/4 2 1/4 1 4 3/4 0.98585 BM-1213 BM-1216 3/4 3 1/4 1 5 3/4 1.09067 3/4 4 1 6 1/2 1.16928 5 1 7 1/2 1.27410 0.50196 BM-1220 BM-1224 3/4 3/4 6 1 1/4 8 1/2 1.37892 0.52817 BM-1624 1 6 1 1/4 8 1/2 1.62892 BM-809B BM-813 TO ORDER COBALT OR COATINGS, Add a suffix to the part number given above. for TIN Coated, add the suffix “TIN” for Cobalt, add the suffix “CO” for Cobalt TIN Coated, add the suffix “CO-TIN” If no suffix is given High Speed Steel will ship. 22 HIGH SPEED STEEL & COBALT Ball Ends Taper Per Side Tool No. 4 DEG Ball Dia. Flt. Shk Lgth Dia. OAL Large Dia. BN-004 BN-006 1/16 1 3/8 2 7/8 0.20236 1/16 1 1/2 3/8 3 1/4 0.27229 BN-103 BN-104 3/32 3/4 3/8 2 5/8 0.19865 3/32 1 3/8 2 7/8 0.23361 BN-203 BN-204 1/8 3/4 3/8 2 5/8 0.22990 1/8 1 3/8 2 7/8 0.26486 BN-206 BN-208 1/8 1 1/2 3/8 3 1/4 0.33479 1/8 2 1/2 3 7/8 0.40472 BN-210 BN-303 1/8 2 1/2 1/2 4 1/2 0.47465 3/16 3/4 3/8 2 5/8 0.29240 BN-305 BN-310 3/16 1 1/4 3/8 3 1/8 0.36233 3/16 2 1/2 1/2 4 1/2 0.53715 BN-313 BN-316 3/16 3 1/4 5/8 5 1/2 0.64205 3/16 4 3/4 6 1/2 0.74694 BN-403 BN-405 1/4 3/4 3/8 2 1/2 0.35490 1/4 1 1/4 1/2 3 1/4 0.42483 BN-409 BN-413 1/4 2 1/4 5/8 4 3/8 0.56469 1/4 3 1/4 3/4 5 1/2 0.70455 BN-416 BN-605 1/4 4 3/4 6 1/2 0.80944 3/8 1 1/4 1/2 3 1/4 0.54983 BN-609 BN-613 3/8 2 1/4 5/8 4 3/8 0.68969 3/8 3 1/4 3/4 5 1/2 0.82955 BN-616 BN-805 3/8 4 3/4 6 1/2 0.93444 1/2 1 1/4 1/2 3 1/4 0.67483 BN-809 BN-813 1/2 2 1/4 3/4 4 1/2 0.81469 1/2 3 1/4 3/4 6 1/2 0.95455 BN-816 BN-820 1/2 4 1 6 1/2 1.05944 1/2 5 1 7 1/2 1.19930 Taper Per Side Tool No. 5 DEG Ball Dia. Flt. Shk Lgth Dia. OAL Large Dia. BO-0002 BO-0003 1/32 1/2 3/16 2 5/8 0.11874 1/32 3/4 3/16 2 5/8 0.16249 BO-002 BO-003 1/16 1/2 3/8 2 5/8 0.14999 1/16 3/4 3/8 2 5/8 0.19374 BO-004 BO-005 1/16 1 3/8 2 7/8 0.23748 1/16 1 1/4 3/8 3 1/8 0.28123 BO-006 BO-102 1/16 1 1/2 3/8 3 1/4 0.32497 3/32 1/2 3/8 2 5/8 0.18124 BO-103 BO-104 3/32 3/4 3/8 2 5/8 0.22499 3/32 1 3/8 2 7/8 0.26873 BO-105 BO-106 3/32 1 1/4 3/8 3 1/8 0.31248 3/32 1 1/2 3/8 3 1/4 0.35622 BO-108 BO-108A 3/32 2 1/2 4 0.44371 3/32 2 3/8 3 7/8 0.44371 BO-110 BO-114 3/32 2 1/2 1/2 4 1/2 0.53120 3/32 3 1/2 3/4 5 7/8 0.66244 BO-154 BO-155 7/64 1 3/8 2 7/8 0.28436 7/64 1 1/4 3/8 3 1/8 0.32810 BO-156 BO-158 7/64 1 1/2 3/8 3 5/16 0.37185 7/64 2 1/2 4 0.45934 BO-203 BO-204 1/8 3/4 3/8 2 5/8 0.25000 1/8 1 3/8 2 7/8 0.29998 BO-205 BO-206 1/8 1 1/4 3/8 3 1/8 0.34373 1/8 1 1/2 3/8 3 1/4 0.37500 BO-208 BO-208A 1/8 2 1/2 4 0.47496 1/8 2 3/8 3 7/8 0.47496 BO-210 BO-210A 1/8 2 1/2 5/8 4 1/2 0.56245 1/8 2 1/2 1/2 4 1/2 0.56245 1/8 3 3/4 5 1/4 0.64994 1/8 3 1/2 5 1/4 0.64994 BO-222 BO-254 1/8 5 1/2 1/2 7 1/2 1.08739 5/32 1 3/8 2 7/8 0.33123 BO-255 BO-256 5/32 1 1/4 3/8 3 1/8 0.37498 5/32 1 1/2 1/2 3 5/8 0.41872 BO-258 BO-303 5/32 2 1/2 3 7/8 0.50000 3/16 3/4 3/8 2 9/16 0.31874 BO-304 BO-305 3/16 1 1/2 3 0.36248 3/16 1 1/4 1/2 3 3/8 0.40623 BO-305S BO-306 7/32 1 1/4 1/2 3 3/8 0.43748 3/16 1 1/2 1/2 3 1/2 0.44997 BO-308 BO-310 3/16 2 1/2 4 1/8 0.53746 3/16 2 1/2 5/8 4 5/8 0.62495 BO-310A BO-312 3/16 2 1/2 1/2 4 1/2 0.62495 3/16 3 3/4 5 1/4 0.71244 BO-312A BO-313 3/16 3 1/2 5 1/4 0.71244 3/16 3 1/4 3/4 5 1/2 0.75619 BO-313A 3/16 3 1/4 1/2 5 1/2 0.74619 BO-212 BO-212A TO ORDER COBALT OR COATINGS, Add a suffix to the part number given above. for TIN Coated, add the suffix “TIN” for Cobalt, add the suffix “CO” for Cobalt TIN Coated, add the suffix “CO-TIN” If no suffix is given High Speed Steel will ship. ALL SIZES ARE AVAILABLE SOME ARE AVAILABLE WITH EXTENDED SHANKS. CALL FOR AVAILABILITY 1-888-531-0430 hFour Flutes 23 HIGH SPEED STEEL & COBALT Ball Ends Taper Per Side Tool No. Ball Dia. Flt. Shk Lgth Dia. OAL Large Dia. 5 BO-316 3/16 4 3/4 6 1/4 0.88742 BO-320 BO-324 3/16 5 1 7 1/2 1.06240 3/16 6 1 8 1/2 1.23738 BO-403 BO-404 1/4 3/4 3/8 2 1/2 0.38124 1/4 1 1/2 3 0.42498 BO-405 BO-406 1/4 1 1/4 1/2 3 1/4 0.46873 1/4 1 1/2 1/2 3 1/2 0.51247 BO-409 BO-409A 1/4 2 1/4 5/8 4 3/8 0.64371 1/4 2 1/4 1/2 4 1/4 0.64371 BO-410 BO-413 1/4 2 1/2 5/8 4 1/2 0.68745 1/4 3 1/4 3/4 5 1/2 0.81869 BO-416 BO-424 1/4 4 3/4 6 1/4 0.94992 1/4 6 1 8 1/2 1.29988 BO-509 BO-605 5/16 2 1/4 5/8 4 1/4 0.70621 3/8 1 1/4 1/2 3 1/4 0.59373 BO-609 BO-613 3/8 2 1/4 3/4 4 1/2 0.76871 3/8 3 1/4 3/4 5 1/2 0.94369 BO-616 BO-620 3/8 4 1 6 1/2 1.07492 3/8 5 1 1/4 7 1/2 1.24990 BO-624 BO-805 3/8 6 1 1/4 8 1/2 1.42488 1/2 1 1/4 1/2 3 1/4 0.71873 BO-809 BO-813 1/2 2 1/4 3/4 4 1/2 0.89371 1/2 3 1/4 3/4 5 5/8 1.06869 BO-816 BO-820 1/2 4 1 6 1/2 1.19992 1/2 5 1 1/4 7 1/2 1.37490 BO-824 BO-1009 1/2 6 1 1/4 8 1/2 1.54988 5/8 2 1/4 3/4 4 1/4 1.01871 BO-1020 BO-1209 5/8 5 1 1/4 7 1/2 1.49990 3/4 2 1/4 3/4 4 3/4 1.14371 BO-1216 BO-1220 3/4 4 1 1/4 6 1/2 1.44992 3/4 5 1 1/4 7 1/2 1.62490 BO-1224 BO-1620 3/4 6 1 1/4 8 1/2 1.79988 1 5 1 1/4 7 1/2 1.87490 BO-1624 1 6 9 1/2 2.04988 6 DEG 2 Taper Per Side Tool No. 7 DEG Ball Dia. Flt. Shk Lgth Dia. OAL Large Dia. BR-0004 1/32 1 3/8 2 3/4 0.27681 BR-003 BR-004 1/16 3/4 3/8 2 5/8 0.24667 1/16 1 3/8 2 7/8 0.30806 BR-006 BR-0254 1/16 1 1/2 1/2 3 1/4 0.43084 .070 1 3/8 2 7/8 0.31556 BR-054 BR-103 5/64 1 3/8 2 7/8 0.32369 3/32 3/4 3/8 2 1/2 0.27792 BR-104 BR-105 3/32 1 3/8 2 3/4 0.33931 3/32 1 1/4 1/2 3 1/8 0.40070 BR-106 BR-203 3/32 1 1/2 1/2 3 1/2 0.46209 1/8 3/4 3/8 2 9/16 0.30917 BR-204 BR-206 1/8 1 3/8 2 3/4 0.37056 1/8 1 1/2 1/2 3 1/2 0.49334 BR-208 BR-212 1/8 2 5/8 3 7/8 0.61612 1/8 3 3/4 5 1/4 0.86168 BR-305 BR-312 3/16 1 1/4 1/2 3 1/4 0.49445 3/16 3 3/4 5 3/8 0.92418 BR-403 BR-405 1/4 3/4 1/2 2 1/2 0.43417 1/4 1 1/4 1/2 3 1/4 0.55695 BR-409 BR-413 1/4 2 1/4 3/4 4 1/2 0.80251 1/4 3 1/4 1 5 3/8 1.04807 BR-416 BR-513 1/4 4 1 6 1/2 1.23224 5/16 3 1/4 1 5 3/4 1.11057 BR-605 BR-609 3/8 1 1/4 5/8 3 1/4 0.68195 3/8 2 1/4 3/4 4 1/2 0.92751 BR-613 BR-616 3/8 3 1/4 5 5/8 1.17307 3/8 4 1 1/4 6 1/2 1.35724 BR-624 BR-805 3/8 6 1 1/4 8 1/2 1.84836 1/2 1 1/4 3/4 3 1/2 0.80695 BR-805A BR-809 1/2 1 1/4 5/8 3 3/8 0.80695 1/2 2 1/4 1 4 5/8 1.05251 BR-813 BR-816 1/2 3 1/4 1 1/4 5 3/4 1.29807 1/2 4 1 1/4 6 1/2 1.48224 BR-824 BR-1016 1/2 6 1 1/4 8 1/2 1.97336 5/8 4 1 1/4 6 1/2 1.60724 BR-1020 BR-1213 5/8 5 1 1/4 7 1/2 1.85280 3/4 3 1/4 1 1/4 5 3/4 1.54807 3/4 4 6 1/2 1.73224 3/4 6 2 9 1/2 2.22336 1 6 2 9 1/2 2.47336 BP-004 BP-104 1/16 1 3/8 2 7/8 0.27271 3/32 1 3/8 2 7/8 0.30396 BP-204 BP-206 1/8 1 3/8 2 7/8 0.33521 1/8 1 1/2 1/2 3 1/4 0.44032 BR-1216 BR-1224 BP-306 BP-406 3/16 1 1/2 1/2 3 1/4 0.50282 BR-1624 1/4 1 1/2 5/8 3 1/2 0.56532 BP-605 BP-805 3/8 1 1/4 5/8 3 1/4 0.63776 1/2 1 1/4 3/4 3 1/4 0.76276 ALL SIZES ARE AVAILABLE SOME ARE AVAILABLE WITH EXTENDED SHANKS. CALL FOR AVAILABILITY 1-888-531-0430 hFour Flutes 1 1 1/4 TO ORDER COBALT OR COATINGS, Add a suffix to the part number given above. for TIN Coated, add the suffix “TIN” for Cobalt, add the suffix “CO” for Cobalt TIN Coated, add the suffix “CO-TIN” If no suffix is given High Speed Steel will ship. 24 HIGH SPEED STEEL & COBALT Ball Ends Taper Per Side Tool No. 10 DEG Ball Dia. Flt. Shk Lgth Dia. OAL Large Dia. BT-0003 1/32 3/4 3/8 2 3/4 0.29575 BT-002 BT-003 1/16 1/2 3/8 2 3/8 0.23883 1/16 3/4 3/8 2 5/8 0.32700 BT-004 BT-102 1/16 1 1/2 2 7/8 0.41516 3/32 1/2 3/8 2 3/8 0.27008 BT-103 BT-106 3/32 3/4 3/8 2 5/8 0.35825 3/32 1 1/2 1/2 3 1/2 0.62274 BT-203 BT-205 1/8 3/4 3/8 2 5/8 0.38950 1/8 1 1/4 1/2 3 1/4 0.56583 BT-206 BT-254 1/8 1 1/2 1/2 3 1/2 0.65399 5/32 1 1/2 3 0.50000 BT-258 BT-305 5/32 2 3/4 4 1/4 0.86157 3/16 1 1/4 1/2 3 3/8 0.62500 BT-309 BT-403 3/16 2 1/4 3/4 4 1/2 0.98099 1/4 3/4 1/2 2 3/4 0.51450 BT-405 BT-409 1/4 1 1/4 1/2 3 1/4 0.69083 1/4 2 1/4 3/4 4 1/2 1.04349 BT-409A BT-413 1/4 2 1/4 1/2 4 1/2 1.04349 1/4 3 1/4 1 5 5/8 1.39615 BT-605 BT-609 3/8 1 1/4 5/8 3 1/2 0.81583 3/8 2 1/4 1 4 5/8 1.16849 BT-613 BT-805 3/8 3 1/4 1 1/4 5 3/4 1.52115 1/2 1 1/4 3/4 3 1/2 0.94083 BT-809 BT-813 1/2 2 1/4 1 4 3/4 1.29349 1/2 3 1/4 1 1/4 5 3/4 1.64615 BT-816 1/2 4 6 3/8 1.91064 1 1/4 Taper Per Side Tool No. 15 DEG Ball Dia. Flt. Shk Lgth Dia. OAL Large Dia. BV-0003 1/32 3/4 1/2 2 3/4 0.43318 BV-003 BV-102 1/16 3/4 1/2 2 3/4 0.46443 3/32 1/2 3/8 2 3/8 0.36170 BV-103 BV-104 3/32 3/4 1/2 2 7/8 0.49568 3/32 1 1/2 3 0.62965 BV-106 BV-106A 3/32 1 1/2 3/4 3 3/4 0.89760 3/32 1 1/2 1/2 3 3/4 0.89760 BV-202 BV-202A 1/8 1/2 1/2 2 5/8 0.39295 1/8 1/2 3/8 2 5/8 0.39295 BV-203 BV-204 1/8 3/4 1/2 2 7/8 0.52693 1/8 1 1/2 3 1/8 0.66090 BV-205 BV-205A 1/8 1 1/4 5/8 3 1/2 0.79488 1/8 1 1/4 1/2 3 1/2 0.79488 BV-206A BV-304 1/8 1 1/2 1/2 3 5/8 0.92885 3/16 1 1/2 3 1/8 0.72340 BV-305 BV-305A 3/16 1 1/4 3/4 3 1/2 0.85738 3/16 1 1/4 1/2 3 1/2 0.85738 BV-308 BV-404 3/16 2 1 4 1/2 1.25930 1/4 1 1/2 3 1/8 0.78590 BV-405 BV-405A 1/4 1 1/4 3/4 3 1/2 0.91988 1/4 1 1/4 1/2 3 1/2 0.91988 BV-406 BV-408 1/4 1 1/2 3/4 3 3/4 1.05385 1/4 2 3/4 4 1/2 1.32180 BV-409 BV-413 1/4 2 1/4 1 4 3/4 1.45578 1/4 3 1/4 1 1/4 5 3/4 1.99168 BV-504 BV-506 5/16 1 3/4 3 1/4 0.84840 5/16 1 1/2 3/4 3 7/8 1.11635 BV-509 BV-605 5/16 2 1/4 1 4 7/8 1.51828 3/8 1 1/4 3/4 3 5/8 1.04488 BV-609 BV-613 3/8 2 1/4 1 1/4 4 3/4 1.51828 3/8 3 1/4 1 1/4 5 3/4 2.05418 BV-804 BV-805 1/2 1 3/4 3 1/4 1.03590 1/2 1 1/4 3/4 3 5/8 1.16988 BV-807 BV-809 1/2 1 3/4 1 4 1/4 1.43783 1/2 2 1/4 1 1/4 4 7/8 1.70578 BV-812 BV-813 1/2 3 5 1/2 2.10770 1/2 3 1/4 1 1/4 6 2.24168 1 1/4 TO ORDER COBALT OR COATINGS, Add a suffix to the part number given above. for TIN Coated, add the suffix “TIN” for Cobalt, add the suffix “CO” for Cobalt TIN Coated, add the suffix “CO-TIN” If no suffix is given High Speed Steel will ship. hFour Flutes ALL SIZES ARE AVAILABLE SOME ARE AVAILABLE WITH EXTENDED SHANKS. CALL FOR AVAILABILITY 1-888-531-0430 25 HIGH SPEED STEEL & COBALT Ball Ends Taper Per Side Tool No. 20 DEG 25 DEG 30 DEG Ball Dia. Flt. Shk Lgth Dia. OAL Large Dia. BW-002 1/16 1/2 3/8 2 1/2 0.42647 BW-103 BW-202 3/32 3/4 1/2 2 3/4 0.63971 1/8 1/2 3/8 2 1/2 0.48897 BW-204 BW-304 1/8 1 1/2 3 1/8 0.85294 3/16 1 1/2 4 0.91544 BW-306 BW-404 3/16 1 1/2 3/4 3 1/4 1.27941 1/4 1 1/2 3 1/8 0.97794 BW-406 BW-504 1/4 1 1/2 3/4 4 1.34191 5/16 1 3/4 3 1/4 1.04044 BW-506 BW-606 5/16 1 1/2 3/4 3 7/8 1.40441 3/8 1 1/2 3/4 3 7/8 1.46691 BW-608 BW-809 3/8 2 1 4 1/2 1.83088 1/2 2 1/4 1 1/4 4 7/8 Ball Dia. Flt. Shk Lgth Dia. OAL Large Dia. B45-2015 1/8 5/16 1/2 2 1/2 0.75000 B45-202 B45-203 1/8 1/2 1/2 2 5/8 1.12500 1/8 3/4 5/8 3 1/4 1.62500 B45-204 B45-303 1/8 1 1 3 3/4 2.12500 3/16 3/4 3/4 3 1/4 1.68750 B45-304 B45-305 3/16 1 1 4 2.17850 3/16 1 1/4 1 1/4 4 1/4 2.68750 B45-403 B45-404 1/4 3/4 3/4 3 1/4 1.75000 1/4 1 1 4 2.25000 B45-405 B45-406 1/4 1 1/4 1 1/4 4 1/4 2.75000 1/4 1 1/2 1 1/4 4 1/2 3.25000 3/4 3/4 3 1/4 1.87500 2.13787 B45-603 B45-604 3/8 3/8 1 1 4 2.37500 3/8 1 1/4 1 1/4 4 1/4 2.87500 3 0.79322 B45-605 B45-606 3/8 1 1/2 1 1/4 4 1/2 3.37500 B45-803 B45-804 1/2 3/4 3/4 3 1/4 2.00000 1/2 1 1 4 2.50000 B45-805 B45-806 1/2 1 1/4 1 1/4 4 1/4 3.00000 1/2 1 1/2 1 1/4 4 5/8 3.50000 BX-103 3/32 3/4 1/2 BX-202 BX-204A 1/8 1/2 1/2 2 1/2 0.59131 1/8 1 1/2 3 1/8 1.05762 BX-204B BX-204C 1/8 1 5/8 3 1/8 1.05762 1/8 1 3/4 3 1/8 1.05762 BX-404 BX-406 1/4 1 5/8 3 1/4 1.18262 1/4 1 1/2 3/4 4 1/8 1.64893 BX-503 BX-504 5/16 3/4 5/8 3 1.01197 5/16 1 3/4 3 3/8 1.24512 BX-506 BX-603 5/16 1 1/2 1 4 1/8 1.71143 3/8 3/4 5/8 3 1.07447 BX-604 BX-606 3/8 1 3/4 3 1/4 1.30762 3/8 1 1/2 1 4 1/8 1.77393 BX-805 1/2 1 1/4 1 3 3/4 1.66578 BZ-002 BZ-103 1/16 1/2 1/2 2 1/2 0.63985 3/32 3/4 1/2 3 0.95978 BZ-202 BZ-204 1/8 1/2 1/2 2 5/8 0.70235 1/8 1 1/2 3 1/8 1.27970 BZ-404 BZ-406 1/4 1 3/4 3 3/8 1.40470 1/4 1 1/2 1 4 1/8 1.98205 BZ-605 BZ-606 3/8 1 1/4 1 3 7/8 1.81838 3/8 1 1/2 1 4 1/4 2.10705 BZ-805 BZ-806 1/2 1 1/4 1 3 3/4 1.94338 1/2 1 1/2 1 4 1/4 2.23205 ALL SIZES ARE AVAILABLE SOME ARE AVAILABLE WITH EXTENDED SHANKS. CALL FOR AVAILABILITY 1-888-531-0430 hFour Flutes Taper Per Side Tool No. 45 DEG TO ORDER COBALT OR COATINGS, Add a suffix to the part number given above. for TIN Coated, add the suffix “TIN” for Cobalt, add the suffix “CO” for Cobalt TIN Coated, add the suffix “CO-TIN” If no suffix is given High Speed Steel will ship. 26 UNDERCUTTING TOOLS HIGH SPEED STEEL & COBALT ORDER NO. A B C D E F G SE-61S 3/8 1/4 3/8 1-1/8 0.250 3-1/2 3/8 SE-61L 3/8 1/4 3/8 1-5/8 0.250 4 3/8 SE-81S 1/2 1/4 1/2 1-1/4 0.310 3-5/8 1/2 SE-81L 1/2 1/4 1/2 1-3/4 0.310 4-1/2 1/2 SE-101S 5/8 1/4 1/2 1-1/8 0.400 3-3/4 5/8 SE-101L 5/8 1/4 1/2 2-1/8 0.400 5-1/8 5/8 SE-121S 3/4 1/4 5/8 1-1/4 0.490 4-1/8 3/4 SE-121L 3/4 1/4 5/8 2-1/8 0.490 5-1/2 3/4 TO ORDER COBALT OR COATINGS, Add a suffix to the part number given above. for TIN Coated, add the suffix “TIN” for Cobalt, add the suffix “CO” for Cobalt TIN Coated, add the suffix “CO-TIN” If no suffix is given High Speed Steel will ship. 27 Trouble Shooting Guide For Problems With End Mills Problem/ Cause Chip Packing Cut too heavy Not enough chip clearance Not enough coolant Chipped Cutting Edge Feed rate too heavy Feed too heavy on first cut Lack of rigidity (machine & holder) Lack of rigidity (tool) Tool cutting corner too sharp Excessive Wear Speed is too fast Hard work material Improper feed and speed (too slow) Improper helix angle Primary relief angle is too large Recutting chips No Dimensional Accuracy Cut is too heavy Lack of accuracy (machine & holder) Rigidity is not enough (machine & holder) Too few flutes Reduced Tool Life Cutting friction is too much Hard work material Improper helix & relief angle Rough Surface Finish Feed rate too heavy Cutting speed is too slow Wear is too much No end tooth concavity Recutting chips Side Wall Taper in Work Piece Feed rate too heavy Overhang of tool is too much Too few flutes Squeal and Chattering Feed and speed too fast Lack of rigidity (machine & holder) Poor set up Cut is too heavy Overhang of tool is too much Lack of relief Tool Breakage Feed is too heavy Cut is too heavy Overhang of tool is too much Wear is too much Work Piece Burrs Wear on primary relief is too much Incorrect feed and speed Improper helix angle Solution • • • Decrease width and depth of cut Use end mill with less flutes Use higher coolant pressure and reposition nozzle to point of cut or use air pressure • • • • • Reduce feed rate Reduce feed rate on first cut Use better machine or tool holder or change parameters Use shorter tool, hold shank deeper, try climb milling Decrease primary relief and cutting angle, reduce radial width-of cut • • • • • • Decrease spindle speed, use another coolant Use coatings (TiN, TiCN, TiAlN, TiAlN+, etc.) Increase feed and speed Change to correct helix angle Change to smaller relief angle Change feed & speed, Change chip size or clear chips with more coolant or air pressure • • • • Decrease width and depth of cut Repair machine or holder Change machine or holder or change parameters Use multiflute end mills, use end mill with higher rigidity • • • Regrind at earlier stage Use coatings (TiN, TiCN, TiAlN, TiAlN+, etc.) Change to correct helix angle and primary relief • • • • • Reduce feed rate Increase RPM Regrind at earlier stage Grind concave angle on bottom of teeth Change feed & speed, change chip size or clear chips with coolant or air pressure • • • Reduce feed rate Hold shank deeper, use shorter end mill Use multiflute end mills, use end mill with higher rigidity • • • • • • Correct feed and speed Use better machine or tool holder or change parameter Improve clamping rigidity Decrease width and depth of cut Hold shank deeper, use shorter end mill Decrease relief angle, make margin; hone primary with oil stone • • • • Reduce feed rate Decrease width and depth-of-cut Hold shank deeper, use shorter end mill Regrind at earlier stage • • • Regrind at earlier stage Correct cutting parameters Change to correct cutting angle 28 FINISHING & ROUGHING FEEDS & SPEEDS FOR HIGH SPEED STEEL 1. 2. 3. Instructions Locate SFM & FPT for material, (Table A) Find RPM at Intersection of SFM line & Diameter Column, (Table B) Calculate Feed IPM = FPT X (No. of Flutes) X RPM Explanation of Symbols: SFM = Surface Feet Per Minute (Cutting Speed) RPM = Revolutions Per Minute (Spindle Speed) FPT = Feed Per Tooth IPM = Inches Per Minute HIGH SPEED STEEL FEED PER TOOTH 3/8” 1/2” CONDITION 1/8” & under 1/4” 3/4” 1” SFM Aluminum 2024, 6061, 7075 Magnesium AM60A 150 Bhn 90 Bhn .0006 .0007 .0012 .0014 .0020 .0023 .0040 .0045 .0064 .0072 .0080 .0090 400-800 500-1000 Bronze / Brass Copper 834, 934, 978 81RF 150 Bhn .0004 .0005 .0008 .0009 .0013 .0015 .0025 .0030 .0040 .0048 .0050 .0060 75-120 275-450 Inconel 625, 718 Hastelloy Alloy B 300 Bhn 220 Bhn .0002 .0002 .0005 .0005 .0008 .0008 .0015 .0015 .0024 .0024 .0030 .0030 10-20 15-30 Stainless Steel 304 Stainless Steel 17-4PH 185 Bhn 375 Bhn .0004 .0002 .0008 .0003 .0013 .0005 .0025 .0010 .0040 .0016 .0050 .0020 60-110 45-80 Steel 4140 / 4340 Steel 1020 350 Bhn 150 Bhn .0003 .0004 .0006 .0008 .0010 .0013 .0020 .0025 .0032 .0040 .0040 .0050 40-70 100-165 Tool Steel A2 Tool Steel D2 Tool Steel H13 250 Bhn 250 Bhn 200 Bhn .0002 .0002 .0002 .0005 .0005 .0005 .0008 .0008 .0008 .0015 .0015 .0015 .0024 .0024 .0024 .0030 .0030 .0030 50-90 35-65 60-100 Titanium 6Al-4V Titanium 6Al-6V-2Sn 325 Bhn 370 Bhn .0002 .0002 .0005 .0005 .0008 .0008 .0015 .0015 .0024 .0024 .0030 .0030 30-90 30-90 Cast Iron (Ductile) Cast Iron (Gray) 190 Bhn 220 Bhn .0005 .0003 .0009 .0006 .0015 .0010 .0030 .0020 .0048 .0032 .0060 .0040 75-125 75-125 MATERIAL TO BE CUT These are based on a RADIAL Depth of Cut equal to the Tool Diameter divided by 4. These Starting Points are Based on Maximum Axial Depth of 1.5 X the Cutting Diameter. Speeds May be Increased When Using: TiN +25% TiCN +30% TiAlN +35%. When Slotting Reduce Feed per Tooth 20% and if the Slot Depth is Greater than 1/2 of the Tool Diameter Reduce by 50% Roughing End Mills Increase Feed per Tooth by 20%. RPM SELECTOR Surface Feet Per Minute (SFM) 20 30 40 50 60 Diameter Inches 70 80 90 100 125 150 200 300 400 500 600 800 1000 REVOLUTIONS PER MINUTE (RPM) 1/16 1/8 3/16 122 611 407 1833 917 611 2445 1222 815 3056 1528 1019 3667 1833 1222 4278 2139 1426 4889 2445 1630 5500 2750 1833 6112 3056 2037 7639 3820 2546 9167 4584 3056 6112 4074 9167 6112 8149 1/4 5/16 3/8 306 244 204 458 367 306 611 489 407 764 611 509 917 733 611 1070 856 713 1222 978 815 1375 1100 917 1528 1222 1019 1910 1528 1273 2292 1833 1528 3056 2445 2037 4584 3667 3056 6112 4889 4074 7639 6112 5093 9167 7334 6112 9778 8149 7/16 1/2 5/8 175 153 122 262 229 183 349 306 244 437 382 306 524 458 367 611 535 428 698 611 489 786 688 550 873 764 611 1091 955 764 1310 1146 917 1746 1528 1222 2619 2292 1833 3492 3056 2445 4365 3820 3056 5238 4584 3667 6985 6112 4889 8731 7639 6112 3/4 7/8 1 102 87 76 153 131 115 204 175 153 255 218 191 306 262 229 257 306 267 407 349 306 458 393 344 509 437 382 637 546 477 764 655 573 1019 873 764 1528 1310 1146 2037 1746 1528 2546 2183 1910 3056 2619 2292 4074 3492 3056 5093 4365 3820 1-1/8 1-1/4 1-3/8 68 61 56 102 92 83 136 122 111 170 153 139 204 183 167 238 214 194 272 244 222 306 275 250 340 306 278 424 382 347 509 458 417 679 611 556 1019 917 833 1358 1222 1111 1698 1528 1389 2037 1833 1667 2716 2445 2222 3395 3056 2778 1-1/2 1-5/8 1-3/4 51 47 44 76 71 66 102 94 87 127 118 109 153 141 131 178 165 153 204 188 175 229 212 196 255 235 218 318 294 273 382 353 327 509 470 437 764 705 655 1019 940 873 1273 1175 1091 1528 1410 1310 2037 1880 1746 2546 2351 2183 1-7/8 2 2-1/2 41 38 31 61 57 46 82 76 61 102 96 76 122 115 92 143 134 107 163 153 122 183 172 138 204 191 153 255 239 191 306 286 229 407 382 306 611 573 458 815 764 611 1019 955 764 1222 1446 917 1630 1528 1222 2037 1910 1528 29 Award TAPERED END MILLS TM SUPERIOR SERVICE SINCE 1959 HEAT TREATED FOR MAXIMUM CUTTING SPEED AND ABRASION RESISTANCE HIGHLY ACCURATE - TOOL AFTER TOOL LATEST MANUFACTURING TECHNOLOGY KNOWN WORLDWIDE FOR PRODUCT RELIABILITY FEWER CHANGES, LASTS MANY TIMES LONGER THAN ORDINARY HIGH SPEED STEEL END MILLS MANUFACTURED FROM SUPERIOR HIGH SPEED STEELS 30 METRIC CONVERSION TABLE LINEAR MEASURE 1 kilometer = 0.6214 mile 39.37 inches 1 meter = 3.2808 feet 1.0936 yards 1 centimeter = 0.3937 inch 1 millimeter = 0.03937 inch 1 micrometer (µ µm) (0.001 millimeter) = 0.00004 inch 1 mile = 1.609 kilometers 1 yard = 0.9144 meter 1 foot = 0.3048 meter 1 foot = 304.8 millimeters 1 inch = 2.54 centimeters 1 inch = 25.4 millimeters 1 microinch = 0.025µ µm SQUARE MEASURE 1 square kilometer = 0.3861 square mile = 247.1 acres 1 hectare = 2.471 acres = 107,640 square feet 1 are = 0.0247 acre = 1076.4 square feet 1 square meter = 10.764 square feet = 1.196 square yards 1 square centimeter = 0.155 square inch 1 square millimeter = 0.00155 square inch 1 square mile = 2.5899 square kilometer 1 acre = 0.4047 hectare = 40.47 ares 1 square yard = 0.0929 square meter = 929 square centimeters 1 square inch = 6.452 square centimeters = 645.2 square millimeters CUBIC MEASURE 1 cubic meter = 35.31 cubic feet = 1.308 cubic yards 1 cubic meter = 264.2 US gallons = 219.969 Imperial gallons 1 cubic centimeter = 0.062 cubic inch 1 liter (cubic decimeter) = 0.0353 cubic foot = 61.023 cubic inches 1 liter = 0.2642 US gallons = 1.0567 US quarts = 0.2200 Imperial gallons 1 cubic yard = 0.7646 cubic meter 1 cubic foot = 0.02832 cubic meter = 28.317 meters 1 cubic inch = 16.38706 cubic centimeters 1 Imperial gallon = 4.546 liters 1 Imperial quart = 1.136 liters 1 US gallon = 3.785 liters 1 US quart = 0.946 liter WEIGHT 1 metric ton = 0.9842 ton (of 2240 pounds) = 2204.6 pounds 1 kilogram = 2.2046 pounds = 35.274 ounces avoirdupois 1 gram = 0.03215 ounces troy = 0.03527 ounces avoirdupois 1 gram = 15.432 grains 1 ton (of 2240 pounds) = 1.016 metric tons = 1016 kilograms 1 pound = 0.4536 kilograms = 453.6 grams 1 ounce avoirdupois = 28.35 grams 1 ounce troy = 31.103 grams 1 grain = 0.0648 gram 1 kilogram per square millimeter = 1422.32 pounds per sq. in. 1 kilogram per square centimeter = 14.2232 pounds per sq. in. 1 kilogram/meter = 7.233 foot/pounds 1 pound per square inch = 0.0703 kilogram per square centimeter 1 calorie (kilogram calorie) = 3.968 Btu (British Thermal Units) 1 international table calorie = 4.1868 joules 1 kilojoules = 0.948 Btu 1 kilo pound (kp) = 1 kilogram-force 31 32