STANDARD FOR CERTIFICATION No. 2.9 Approval Programmes Approval of Service Suppliers No. 415 Service Suppliers Engaged in Servicing of Lifeboats, Launching Appliances and On-Load Release Gear AUGUST 2013 The electronic pdf version of this document found through http://www.dnv.com is the officially binding version The content of this service document is the subject of intellectual property rights reserved by Det Norske Veritas AS (DNV). The user accepts that it is prohibited by anyone else but DNV and/or its licensees to offer and/or perform classification, certification and/or verification services, including the issuance of certificates and/or declarations of conformity, wholly or partly, on the basis of and/or pursuant to this document whether free of charge or chargeable, without DNV's prior written consent. DNV is not responsible for the consequences arising from any use of this document by others. DET NORSKE VERITAS AS FOREWORD DNV is a global provider of knowledge for managing risk. Today, safe and responsible business conduct is both a license to operate and a competitive advantage. Our core competence is to identify, assess, and advise on risk management. From our leading position in certification, classification, verification, and training, we develop and apply standards and best practices. This helps our customers safely and responsibly improve their business performance. DNV is an independent organisation with dedicated risk professionals in more than 100 countries, with the purpose of safeguarding life, property and the environment. Standards for Certification Standards for Certification (previously Certification Notes) are publications that contain principles, acceptance criteria and practical information related to the Society's consideration of objects, personnel, organisations, services and operations. Standards for Certification also apply as the basis for the issue of certificates and/or declarations that may not necessarily be related to classification. © Det Norske Veritas AS August 2013 Any comments may be sent by e-mail to rules@dnv.com This service document has been prepared based on available knowledge, technology and/or information at the time of issuance of this document, and is believed to reflect the best of contemporary technology. The use of this document by others than DNV is at the user's sole risk. DNV does not accept any liability or responsibility for loss or damages resulting from any use of this document. Standard for Certification - No. 2.9, August 2013 Approval of Service Suppliers No. 415 CHANGES – CURRENT – Page 3 CHANGES – CURRENT General This document supersedes Approval Programme No. 415, October 2009. Text affected by the main changes in this edition is highlighted in red colour. However, if the changes involve a whole chapter, section or sub-section, normally only the title will be in red colour. Main Changes • Sec.1 General — [1.1] has been updated. — [1.4] has been amended; 18 months intermediate audit requirement removed. • Sec.3 Approval procedures — [3.2.3]: References to the ISO 9000 series have been updated. — [3.3] has been amended; 18 months intermediate audit requirement removed. • Sec.6 Cancellation of the certificate of approval — In [6.1] a list item regarding intermediate audit has been removed. Editorial Corrections In addition to the above stated main changes, editorial corrections may have been made. DET NORSKE VERITAS AS Standard for Certification - No. 2.9, August 2013 Approval of Service Suppliers No. 415 Contents – Page 4 CONTENTS CHANGES – CURRENT ................................................................................................................... 3 1 General ................................................................................................................................... 5 1.1 1.2 1.3 1.4 Scope ......................................................................................................................................................5 Objective ................................................................................................................................................5 Extent of engagement ...........................................................................................................................5 Validity...................................................................................................................................................5 2 Servicing station requirements............................................................................................. 5 2.1 2.2 2.3 Submission of documents ....................................................................................................................5 Extent of approval ................................................................................................................................6 Manufacturer approval of service supplier........................................................................................6 2.4 Quality assurance system .....................................................................................................................6 2.4.1 2.4.2 Quality system ........................................................................................................................................................ 6 Quality assurance system........................................................................................................................................ 6 2.5 2.6 Training of personnel ...........................................................................................................................6 Supervisor..............................................................................................................................................6 2.7 2.8 2.9 2.10 2.11 2.12 2.13 Inspectors...............................................................................................................................................6 Personnel records..................................................................................................................................6 Equipment, tools, materials, spare parts etc. .....................................................................................6 Administrative procedures...................................................................................................................7 Procedures and instructions ................................................................................................................7 Verification ............................................................................................................................................7 Sub-contractors .....................................................................................................................................7 2.14 Reporting ...............................................................................................................................................7 3 Approval procedures ............................................................................................................. 7 3.1 3.2 Initial audit ............................................................................................................................................7 The service suppliers relationship with the manufacturer of equipment........................................7 3.2.1 3.2.2 3.2.3 Certification of service supplier ............................................................................................................................. 7 Certification of service supplier including agents and/or subsidiaries ................................................................... 7 Service suppliers not nominated by the manufacturer............................................................................................ 8 3.3 Renewal audit ........................................................................................................................................8 4 Certificate of Approval ......................................................................................................... 8 4.1 Approval of the service supplier..........................................................................................................8 5 Information of alteration to the certified service operation system.................................. 8 5.1 Alteration ...............................................................................................................................................8 6 Cancellation of the Certificate of Approval ........................................................................ 8 6.1 6.2 Right to cancel .......................................................................................................................................8 Information............................................................................................................................................8 6.3 Re-approval ...........................................................................................................................................9 7 References............................................................................................................................... 9 CHANGES – HISTORIC ................................................................................................................. 10 DET NORSKE VERITAS AS Standard for Certification - No. 2.9, August 2013 Approval of Service Suppliers No. 415 Sec.1 – Page 5 1 General 1.1 Scope Firms providing services on behalf of the owner, such as service of lifeboats, launching appliances and on-load release gears, the results of which may form the basis for the surveyor's decisions, may be approved by the Society according to criteria established in this non-mandatory/voluntary approval programme. Reference is made to: — DNV Rules for Classification of Ships, Pt.1 Ch.1 Sec.1 B1100 and D200 — DNV Rules for Classification of High Speed, Light Craft and Naval Surface Craft, Pt.1 Ch.1 Sec.3 A400 — DNV Offshore Codes DNV-OSS-101/102/103 Ch.1 Sec 2 A900 In the following, such firms are referred to as the service supplier. When work carried out by service suppliers are used by surveyors in making decisions affecting statutory certifications, the service suppliers are subject to approval by the Society where the Society is so authorised by the relevant flag administration. For such services the Society may accept approvals done by the flag administration itself or duly authorised organisations acting on behalf of the flag administration 1.2 Objective The objective of this approval programme is to ensure that the service supplier have qualified personnel and have implemented written systems for training, control, verification and reporting. In addition, service suppliers shall furnish the necessary technical equipment and facilities commensurate with providing a professional service. 1.3 Extent of engagement The approval programme defines the procedures required in obtaining the Society's approval for service of lifeboats, launching appliances and on-load release gears on ships, high speed and light craft and mobile offshore units classed by the Society. This approval programme is in agreement with recommendations stated in IMO MSC.1/Circ.1277. 1.4 Validity The approval will be valid for three (3) years. For cancellation of approval, see Sec.6. 2 Servicing station requirements A certificate of approval will be awarded and maintained on the basis of compliance with the following: 2.1 Submission of documents The following documents shall be submitted: — an outline of the service supplier’s organisation and management structure, including any subsidiaries to be included in the approval — a list of nominated agents — experience of the servicing station in the specific service area — a list of technicians, inspectors and supervisors documenting training and experience within the relevant service area, including qualifications in accordance with the guidelines detailed in Annex to MSC.1/ Circ.1277, item 1.1, and in the Appendix attached thereto — description of equipment used for the particular service for which approval is sought — a guide for operators of such equipment — training programmes for operators, technicians and inspectors — check lists and record formats for recording results of the services referred to in [2.14] — quality manual and/or documented procedures covering requirements given in [2.14] — evidence of approval/acceptance by other certification bodies, if any — information on the other activities which may present a conflict of interest — record of customer claims and corrective actions requested by the Society and/or other certification bodies — where relevant, list and documented licenses granted by equipment's manufacturer. The service supplier shall provide evidence that it has been authorised or licensed by the equipment's DET NORSKE VERITAS AS Standard for Certification - No. 2.9, August 2013 Approval of Service Suppliers No. 415 Sec.2 Servicing station requirements – Page 6 manufacturer to service the particular makes and models of equipment for which approval is sought. Alternatively, if approval is sought based on item 5 in Annex to MSC.1/Circ.1277, the service supplier shall provide evidence of prior authorization for the equipment and/or experience and expertise as authorised service supplier. 2.2 Extent of approval The service supplier shall demonstrate, as required in [2.6] to [2.14], that it has the competence and control needed to perform the services. 2.3 Manufacturer approval of service supplier The manufacturer shall approve its service supplier according to MSC.1/Circ.1206, Annex 1. Alternatively, a service supplier may be approved by the Society in accordance with MSC.1/Circ.1206, Annex 1, item 9 and MSC.1/Circ.1277, item 5. 2.4 Quality assurance system 2.4.1 Quality system The service supplier shall have a documented quality system, including at least the following: — — — — — — — — code of conduct for the relevant activity maintenance and calibration of equipment training programmes for personnel supervision and verification to ensure compliance with operational procedures recording and reporting of information quality management of subsidiaries and agents job preparation; and periodic review of work process procedures, complaints, corrective actions and issuance, maintenance and control of documents. 2.4.2 Quality assurance system A documented quality system complying with the most current version of ISO 9000 series and including the above items, would be considered acceptable. 2.5 Training of personnel The service supplier is responsible for the qualification, training and certification of its supervisors, inspectors and technicians in accordance with Annex to MSC.1/Circ.1277, item 1.1 and the “guidelines for certification of personnel for servicing and maintenance of lifeboats, launching appliances and on-load release gear”, detailed in appendix to the mentioned circular. Records of qualifications and training shall be maintained. 2.6 Supervisor The service supplier shall have a supervisor responsible for the correct execution of service and maintenance and for the professional standard of the inspectors and their equipment as well as for the professional administration of the working routines. The supervisor shall have minimum 2 years experience as a technician or inspector. He bears the total responsibility for the execution of the assignment and for the final report. 2.7 Inspectors The inspector carrying out the service and maintenance shall be properly trained by the service supplier and shall have at least 1-year experience before carrying out unsupervised service or maintenance. 2.8 Personnel records The service supplier is required to keep records of the approved supervisors, technicians and inspectors. The record shall contain information on age, formal education, training and experience for the services for which they are approved. 2.9 Equipment, tools, materials, spare parts etc. The service supplier shall have the necessary tools, equipment, materials, spare parts and facilities available for the service, as detailed in Annex to MSC.1/Circ.1277, item 1. A record of the equipment and instruments used shall be kept and the record shall contain information on maintenance and calibration as necessary. DET NORSKE VERITAS AS Standard for Certification - No. 2.9, August 2013 Approval of Service Suppliers No. 415 Sec.3 Approval procedures – Page 7 2.10 Administrative procedures The service supplier shall have an order reference system where each engagement is traceable to the measurement record. 2.11 Procedures and instructions The service supplier shall have documented procedures and instructions for how to carry out service and maintenance of equipment. The procedures should include requirements for recording the nature and extent of damages to and defects found in equipment during servicing, maintenance and repair work. These data shall be made available to the Society upon request. Manufacturers must be notified of any failure or damage to equipment covered by this approval program. Any alterations or repairs shall be approved by the Maker. 2.12 Verification The service supplier shall verify that all service and maintenance provided are carried out in accordance with approved procedures. 2.13 Sub-contractors The service supplier shall give information of agreements and arrangement if any parts of the services provided are sub-contracted. Particular emphasis shall be given to quality management by the service supplier in following-up of such subcontracts. Subcontractors providing anything other than subcontracted personnel or equipment shall also meet the requirements of [2.1] to [2.14]. 2.14 Reporting A report, traceable to the order reference system, shall be written for each order. The report shall be based on standard forms and shall include at least: — — — — a description of the work performed information on any deficiencies found on components or equipment information on any non-conformances and any replacements of parts or equipment a statement, in accordance with MSC.1/Circ.1206, Annex 1, item 15, confirming that the lifeboat arrangements remain fit for purpose — a copy of the Certificate of Approval. All reports and checklists shall be correctly filled out and signed by the person who carries out the inspection and maintenance work and shall also be signed by the company’s representative or the ship’s master. One copy of the report shall be handed over to the ship for filing onboard, and one copy shall be filed by the service supplier. 3 Approval procedures 3.1 Initial audit The surveyor will carry out an audit of the service supplier once all documentation and information received from the service supplier has been evaluated. Additionally, certification is conditional on a practical demonstration of the specific service performance as well as satisfactory reporting being carried out. 3.2 The service suppliers relationship with the manufacturer of equipment 3.2.1 Certification of service supplier A supplier which works as a service supplier for manufacturer(s) of equipment (and as a service supplier in this field), shall be assessed by the manufacturer(s) and nominated as their agent. The manufacturer shall ensure that appropriate instruction manuals, material etc. are available for the agent as well as of proper training of the agent's personnel. Unless coming under the requirement below, such service suppliers shall be approved on a case-by-case basis in accordance with this procedure. 3.2.2 Certification of service supplier including agents and/or subsidiaries If a service supplier applies to the Society for the inclusion of their nominated agents and/or subsidiaries in the Certificate of Approval, then the service supplier must have implemented a quality assurance system certified in accordance with the most current version of ISO 9000 series. The service supplier shall ensure effective controls of agents and/or subsidiaries even if the agents or subsidiaries have an effective quality control system complying with the most current version of ISO 9000 series. DET NORSKE VERITAS AS Standard for Certification - No. 2.9, August 2013 Approval of Service Suppliers No. 415 Sec.4 Certificate of approval – Page 8 Such approvals shall be based upon an evaluation of the quality assurance system implemented by the parent company against minimum the most current version of ISO 9000 series. The Society will follow up the adherence to this quality assurance system by performing audits on such agents or subsidiaries against the most current version of ISO 9000 series. 3.2.3 Service suppliers not nominated by the manufacturer In cases where the manufacturer does not exist or is not able to nominate any service suppliers to conduct service on their equipment, the Society may consider to approve independent companies to act as service suppliers for equipment made by that manufacturer, notwithstanding [3.2.1] above. Such approvals will only be considered if the service supplier can give sound reasoning substantiating the unavailability of service suppliers nominated by manufacturer. Service suppliers seeking approval by the Society under this arrangement must propose alternative measures, technically and quality assurance wise, ensuring the same reliability of serviced equipment as that serviced by a service supplier nominated by a manufacturer. These alternative measures shall cover at least: a) b) c) d) procedures for training and certification of personnel availability of instructions and manuals for service and operation of the equipment availability of necessary spares and tools description of which measures the service supplier has made to obtain information on potential weaknesses of, or accidents involving, the equipment in question e) extended practical testing of lifeboat, launching appliance or on-load release gear in order to compensate for uncertainty in the issues mentioned in a) to d) above due to unavailability of the manufacturer. 3.3 Renewal audit Renewal or endorsement of the certificate of approval shall be made at intervals not exceeding 3 years. Verification shall be through audits confirming, or otherwise, that approved condition is being maintained. At least three months before the period of validity expires, the service supplier shall apply to the Society for renewal of the certificate of approval. 4 Certificate of approval 4.1 Approval of the service supplier If the submitted documentation and the surveyor's audit and the practical demonstration are found satisfactory then the service supplier will receive a certificate of approval. The certificate of approval will be published on the Internet at http://exchange.dnv.com/. 5 Information of alteration to the certified service operation system 5.1 Alteration In case where any alteration to the certified service operation system of the service supplier is made, then such alteration is to be reported immediately to the Society. A re-audit may be required when deemed necessary by the Society. 6 Cancellation of the certificate of approval 6.1 Right to cancel The Society reserves the right to cancel the certificate of approval in the following cases: — where the service or maintenance was improperly carried out or results were improperly reported — where a surveyor finds deficiencies in the approved service operation system of the service supplier and appropriate corrective action is not taken — where the service supplier fails to inform of any alteration, as given in Sec.5 — where willful negligence or omissions are ascertained. 6.2 Information The Society reserves the right to cancel the certificate of approval and to inform interested parties accordingly. DET NORSKE VERITAS AS Standard for Certification - No. 2.9, August 2013 Approval of Service Suppliers No. 415 Sec.7 References – Page 9 6.3 Re-approval A service supplier who has had the certificate of approval cancelled may apply for re-approval after a period of six (6) months. Re-approval is not allowed if the cancellation was based on a grave fault, such as a violation of ethics. 7 References — — — — — — DNV Rules for Classification of Ships, Pt.1 Ch.1 Sec.1 B1100 & D200 DNV Rules for Classification of High Speed, Light Craft and Naval Surface Craft, Pt.1 Ch.1 Sec.3 A400 DNV-OSS-101/102/103 Ch.1 Sec.2 A900 SOLAS Ch. III, Reg. 20, Item 11 IMO MSC.1/Circ.1206, Annex 1 IMO MSC.1/Circ.1277 with Annex. Note Please note that the word Service Provider is used in MSC.1/Circ. 1277, while DNV use service supplier. DET NORSKE VERITAS AS Standard for Certification - No. 2.9, August 2013 Approval of Service Suppliers No. 415 CHANGES – HISTORIC – Page 10 CHANGES – HISTORIC Note that historic changes older than the editions shown below have not been included. Older historic changes (if any) may be retrieved through http://www.dnv.com. October 2009 edition This was the first edition. DET NORSKE VERITAS AS