Continuous Load Current Mode Analysis of Phase-Controlled AC to DC Converters. C.U. Ogbuka, M.Eng.* and M.U. Agu, Ph.D. Department of Electrical Engineering, University of Nigeria, Nsukka, Nigeria. E-mail: ucogbuka@yahoo.com drmarcelagu@yahoo.co.uk ABSTRACT In this paper, an insightful analysis of controlled AC to DC converters operating under continuous load current mode is presented. The midpoint converter, as the basic building block of other AC to DC converter application circuits, is first analyzed in positive and negative conversion modes. The full bridge converter, fully controlled, is shown to comprise a positive and negative midpoint converter sharing a common AC input and differentially supplying a common output load. The analysis results can be used to predict the output performance of any standard phase controlled converter application circuit with any given number of AC input phases and/or output pulses under continuous load current. The ® software for simulation is Ansoft SIMPLORER . (Keyword: AC to DC converter, continuous load, current mode, midpoint, full bridge) THE FULLY CONTROLLED MIDPOINT CONVERTERS The fully controlled AC to DC midpoint converters, especially the two and the three pulse types, constitute the primary units for configuring or realizing other forms of AC to DC converters. The midpoint converter has two forms of connection namely: the positive (forward connected) converter and the negative (reverse connected) converter. In phase control, the control parameter is control delay angle whose zero point is given by: t AC to DC converters are widely applied industrially, commercially, and domestically. The AC to DC converter changes AC input voltage/current to an output with unidirectional current. The conversion can be controlled or uncontrolled. When uncontrolled, the switching semiconductor used is the diode. When controlled, the switching semiconductor is the three phase terminal thyristor or transistor. The thyristor is preferred because of the nature of the AC input with which thyristor turn-off can be effected. The AC to DC converter are of two basic configurations: ( 0 Where 1 2 1 ) Np (1) N p is the converter output pulse number and the control signal length for continuous gating is INTRODUCTION * 2 . The circuit configurations for two and Np three pulse midpoint converter configurations are as shown in Figure 1. i g1 io ig 2 R T1 T2 vo L _v s _v s _ _E Figure 1: Two Pulse Midpoint Positive Converter. a) The midpoint AC to DC converter b) The full bridge AC to DC converter The Pacific Journal of Science and Technology http://www.akamaiuniversity.us/PJST.htm –91– Volume 11. Number 2. November 2010 (Fall) Where the two sources are displaced by angle . The source relationships are: vs Vm sin t vs Vm sin t Vm sin( t ) (2) If the active switches are turned around to have cathode point at the positive terminal of the voltage supply, then we have negative AC to DC converters as shown below for the two and three pulse configurations. io N p is two in eqn 1, so for the two pulse midpoint converter the zero point of the control delay angle is zero. t ta 0 0 (3) For the three phase supply, the three pulse midpoint positive converter is shown below. io T1 T2 T3 _v an _v bn _v cn R T1 T2 vo L _v s _v s _ _E Figure 3: Two Pulse Midpoint Negative Converter. R vo L _ _E Figure 2: Three Pulse Midpoint Positive Converter. io R T1 T2 T3 vo L _v an _v bn v _ cn _ _E Figure 4: Three Pulse Midpoint Negative Converter. The three phase voltage is represented as: v an Vm sin t 2 ) 3 4 ) 3 vbn Vm sin( t v cn Vm sin( t Np 3 in Equation 1, so for the three pulse (4) midpoint converter the zero point of the control delay angle is 6. t 0 ta 6 (5) These are the practical midpoint phase controlled converters since we have single phase and three phase systems in the utility supply. The Pacific Journal of Science and Technology http://www.akamaiuniversity.us/PJST.htm THE FULLY CONTROLLED FULL BRIDGE CONVERTERS Although the midpoint AC to DC converter is the basic building block for realizing other converter types, its application in industry is limited because of the severe problems associated with the presence of DC current in the AC input lines and the enormous effort it takes in terms of providing reactive components/equipment to solve the associated problems. The concept of full bridge converter usually made-up of one positive and one negative converter supplying differential output voltage to the common load. The circuit configurations are show below. –92– Volume 11. Number 2. November 2010 (Fall) vs T1 vs T3 v an T1 v bn T3 v cn T5 Load Load vs T4 v an T4 vs T2 v bn T6 v cn T2 Figure 5a: Two Pulse Full Bridge Converter This Circuit is Analytically Equivalent to the Figure 5b Below. Figure 6a: Three Phase Full Bridge Converter The Figure 6a modifies to: io T1 T3 io Load 2v s T4 T2 T3 T1 T5 z Figure 5b: Analysis Circuit of Two Pulse Full Bridge Converter. Similar argument can be made for three phase full bridge converter as shown in the figures below. The Pacific Journal of Science and Technology http://www.akamaiuniversity.us/PJST.htm y x T4 Load T6 T2 Figure 6b: Three Phase Full Bridge Converter A Typical Representation of the Above Circuit is Shown Below. –93– Volume 11. Number 2. November 2010 (Fall) io T3 T1 Midpoint Converters For the midpoint converter at continuous load current mode, the converter output voltage v o T5 a can be given as: b c Load v0 T2 T6 T4 (a n cos n t bn sin n t ) Voo n jN p Where Figure 6c: Analysis Circuit of Three Phase Full Bridge Converter (7) j 1, 2 , 3 ,... N p is the output pulse number for the midpoint converter and Voo is the average output voltage. When generally analyzed, Equation 7 can be simplified as: Where, x Van Vbn Vab Vm sin t Vm sin( t 3Vm sin( t y Vbn Vcn Vbc Vm sin( t ) 2 ) (6b) 4 ) Vm sin t 3 7 3Vm sin( t ) (6c) 6 Vm sin( t OPERATIONAL ANALYSIS OF PHASE CONTROLLED AC TO DC CONVERTERS N p pulse phase controlled AC to DC converter operates in two current conduction modes: Discontinuous Current Mode and Continuous Current Mode. In most cases, the conduction mode is continuous load current, hence this work emphasizes only on this mode of operation. The Pacific Journal of Science and Technology http://www.akamaiuniversity.us/PJST.htm Vodmn [cos Vopn ] n jN p (8) j 1, 2 , 3... For positive midpoint converter where Negative converters are obtained in the full bridge configuration by turning the inverter upside down or by reversing the polarity of all the switches thereby shifting the respective signals by . The v0 (6a) 2 4 ) Vm sin( t ) 3 3 3Vm sin( t z Vcn Van Vca 6 2 ) 3 the maximum value of average voltage Vodmn Where, Voo max N pVmn sin Vodmn is Voo max , (9) Np , is the control delay angle and V mn is th the amplitude of the AC input per cycle. The n harmonic amplitude for positive midpoint converter for n even is derived as: Vopn cn sin(n t n ) (10a) And for n odd is derived as: Vopn cn cos(n t Where n is the n n th ) (10b) harmonic voltage phase angle while cn [ 1 (n 1) 2 1 (n 1) 2 2 cos 2 ]1 / 2 (11) (n 1)(n 1) –94– Volume 11. Number 2. November 2010 (Fall) For negative midpoint converters, vo can be simplified as: vo Vodmn cos Vopn n jN p v0 Vodmn [ cos Vonn ] n jN p cos Vonn n jN p j 1, 2 , 3... j 1, 2 , 3... (15a) (12) j 1, 2 , 3... th The n harmonic amplitude for negative midpoint converter for n even is derived as: vo Vodmn 2 cos Vonn It is to be noted that the magnitude of DC c n sin(n t n ) (13a) component And for n odd is derived as: Vonn c n cos(n t Where Vodmn , , and n ) (13b) c n are as earlier defined. vo ve Converter vo Figure 7: Conceptual Circuit of Full Bridge AC to DC Converter. Where, vo vo for either positive or (14) The Pacific Journal of Science and Technology http://www.akamaiuniversity.us/PJST.htm . Vopn Vonn (16) For n even, c n [sin( n t n ) sin(n t n n )] (17a) ) (17b) For n odd cn [ cos(n t n ) cos(n t n )] (18) The implication of this is that the full bridge configuration eliminates odd harmonics even when present in the midpoint converters that make it up, but doubles the amplitude of the even harmonics. For the full bridge converter, the maximum value of average voltage: are obvious from the figure above as the output voltage of the positive and the negative converters respectively. From the above analysis for the positive and the negative midpoint converters, 2Vodmn cos The nth harmonic amplitude for the full bridge converter is: Vonf 0 vo and Vodmn cos 2c n sin(n t ve Converter vo j 1, 2 , 3... bridge converter to become Vonf Full bridge AC to DC converters are made-up of positive and negative midpoint converters as shown below. vo (15b) negative midpoint converters is doubled in the full Full Bridge Converter vo (Vopn Vonn ) n jN p Voo max 2Vodmn 2Vmn N p sin Np (19) –95– Volume 11. Number 2. November 2010 (Fall) Parallel operation of full bridge converters is also obtainable to achieve 12-pulse and, indeed, other multpulse converter configurations. A freewheeling diode can also be connected across the converter load. b. Three pulse AC/DC converter (positive and negative) with van 230 2 sin t ® vbn 230 2 sin( t 2 ) 3 ® vcn 230 2 sin( t 4 ) 3 SIMPLORER SIMULATION OF SAMPLE AC TO DC CONVERTERS UNDER DIFFERENT OPERATION CONDITIONS SIMPLORER , a trademark of Ansoft Corporation, is a simulation package for electric circuit simulations that allows you to easily and quickly model all components of your application. You can design and model with electric and electronic facts; control and mechanical components; discontinuous processes; and controls with electric circuits, block diagrams, and state graph components. c. Six pulse (3-phase full bridge) both positive and negative with input as vab 415 2 sin t vbc 415 2 sin( t 2 ) 3 vbc 415 2 sin( t 4 ) 3 ® The task of simulation using SIMPLORER involves creation of project using SSC Commander, creation of model using the graphical input tool schematic or the ® SIMPLORER text editor, evaluation and analysis of result using the simulator data and Day Post Processor applications, respectively In this section, various configurations of AC to DC converter are simulated using Ansoft ® SIMPLORER for the two-pulse, three pulse, and the six-pulse converter. Both the positive converter and the negative converter arrangements are investigated. I. The load is 50 resistor with both positive and negative converter II. Series combination of 10 resistor, 60mH inductance, and 120V EMF with positive converter only. Simulation Task 0 For control delay angle display output voltage a. Two-pulse vo and 3 In each case, the output voltage of the desired load is the parameter of interest. for: AC/DC vs 230 2 sin t f 50H Z for converter both negative converters. where positive The Pacific Journal of Science and Technology http://www.akamaiuniversity.us/PJST.htm (input and –96– Volume 11. Number 2. November 2010 (Fall) Simulation Results Two Pulse Rectif ier (Delay Angle=0, Duty Cy cle=0.5) Positiv e Conv erter Two Pulse Rectif ier (Delay Angle=0, Duty Cy cle=0.5) Negativ e Conv erter 0.8k E1.V [V] 0.8k 0.6k 0.4k D3 PWM 0.2k E1.V [V] 0.6k PWM D1 S3 PW M3 S1 PW M1 0.4k 0.2k 0 PWM R1 R := 50 PWM PW M1 PW M3 S1 S3 D3 D1 -0.2k 0 R := 50 -0.4k R1 -0.6k 0 2.5m 5m 7.5m 10m 13m 15m 18m 0.7k R1.V [V] S4 PWM PWM PW M2 2m 4m 6m 8m 10m 12m 14m 16m 20m t [s] 0.1k D4 0.5k S2 0 S2 PW M2 PW M4 0.6k S4 -0. 8k PWM PW M4 PWM -0. 6k 21m t [s] D2 D4 -0. 4k E1 -0.8k E1 -0. 2k R1.V [V] 0 D2 -0. 1k 0.4k -0. 2k 0.3k -0. 3k Switches S1 S2 S3 S4 0.2k Switches S1 S2 S3 S4 Phase Shif t 0 0 180 180 0.1k 0 -0.1k 0 2.5m 5m 7.5m 10m 13m 15m 18m Phase Shif t 180 180 360 360 -0. 4k -0. 5k -0. 6k -0. 7k 21m t [s] 0 Two Pulse Rectif ier (Delay Angle=pi/3, Duty Cy cle=0.5) Positiv e Conv erter 2m 4m 6m 8m 10m 12m 14m 16m 20m t [s] Two Pulse Rectif ier (Delay Angle=pi/3, Duty Cy cle=0.5) Positiv e Conv erter 0.8k 0.8k E1.V [V] E1.V [V] 0.6k 0.6k D1 D1 0.4k D3 PWM PW M 1 S1 PW M3 0 S3 -0. 2k E1 -0. 4k D2 PW M 4 S4 PWM -0. 4k E2 -0. 8k 0 -0. 8k 2m 4m 6m 8m 10m 12m 14m 16m 18m 20m t [s] S2 PW M 2 VM1 -0. 6k D2 0 PWM -0. 2k EMF := 120 D4 -0. 6k PWM S4 PWM PW M4 0.7k R1.V [V] 4m 6m 8m 10m 12m 14m 16m 18m 20m t [s] 0.7k PW M2 VM1.V [V] 0.6k 0.5k Switches S1 S2 S3 S4 0.5k Phase Shif t 60 60 240 240 2m S2 0.6k Switches S1 S2 S3 S4 0 V L := 60m L1 E1 D4 + S3 PW M1 R := 50 R1 0.2k PWM PWM PW M 3 0.4k R1 R := 50 0.2k PWM S1 D3 0.4k 0.3k Phase Shif t 60 60 240 240 0.4k 0.3k 0.2k 0.1k 0.2k 0 0.1k -0. 1k 0 -0. 2k 0 -0. 1k 0 2m 4m 6m 8m 10m 12m 14m 16m 2m 4m 6m 8m 10m 12m 14m 16m 18m 20m t [s] 18m 20m t [s] Figure 8: Simulation Results for Sample Two Pulse AC to DC Converters. The Pacific Journal of Science and Technology http://www.akamaiuniversity.us/PJST.htm –97– Volume 11. Number 2. November 2010 (Fall) Three Pulse AC/DC Conv erter (Delay Angle=pi/3, Duty Cy cle=1/3) Negativ e Conv erter Three Pulse AC/DC Conv erter (Delay Angle=0, Duty Cy cle=1/3) Positiv e Conv erter 0.4k 0.4k PW M1 PW M3 PW M2 PWM PWM E1.V [V] E2.V [V] E3.V [V] 0.3k PWM S3 S2 R1 S3 PW M2 -0. 1k S2 0.1k S1 PWM 0 D2 0.2k PW M1 0.1k S1 D3 PWM 0.2k D1 R := 50 E1 E3 E2 PW M3 -0. 3k R1 R := 50 -0.2k -0.3k 0 2m 4m 6m 8m 10m 12m 14m 16m -0.4k 18m 20m t [s] 0 E3 E2 50 R1.V [V] Switches S1 S2 S3 0 -50 -0. 1k Switches S1 S2 S3 0 -0.1k PWM -0. 2k D3 -0. 4k E1 E1.V [V] E2.V [V] E3.V [V] 0.3k D2 D1 Phase Shif t 270 30 150 Phase Shif t 30 150 270 2m 4m 6m 8m 10m 12m 14m 16m 18m 20m t [s] 0.34k R1.V [V] 0.32k 0.3k 0.28k -0. 15k 0.26k -0. 2k 0.24k -0. 25k 0.22k 0.2k -0. 3k 0.18k -0. 35k 0 2m 4m 6m 8m 10m 12m 14m 16m 18m 20m t [s] 0.16k 0 2m 4m 6m 8m 10m 12m 14m 16m 18m 20m t [s] Three Pulse AC/DC Conv erter (Delay Angle=pi/3, Duty Cy cle=1/3) Positiv e Conv erter Three Pulse AC/DC Conv erter (Delay Angle=0, Duty Cy cle=1/3) Negativ e Conv erter 0.4k PW M2 PW M1 PWM PWM PW M3 E1.V [V] E2.V [V] E3.V [V] 0.3k PWM 0.2k 0.4k D1 D2 D3 PWM 0.1k PW M2 S1 S2 S3 0.1k V -0.2k 0 VM1 -0.1k PWM S2 0.2k + PW M3 -0.1k S1 R1 R := 10 L1 L := 60m S3 PWM 0 E1.V [V] E2.V [V] E3.V [V] 0.3k PW M1 E1 E2 E3 E4 EMF := 120 -0.2k -0.3k -0.3k -0.4k D1 D2 R1 D3 -0.4k 0 0 2m 4m 6m 8m 10m 12m 14m 16m -0.16k E1 E2 E3 2m 4m 6m 8m 10m 12m 14m 16m 20m t [s] 20m t [s] R := 50 R1.V [V] -0.18k -0.2k -0.22k Switches S1 S2 S3 Phase Shif t 90 210 330 0.35k 0.3k VM1.V [V] 0.2k 0.1k -0.24k -0.26k Switches S1 S2 S3 Phase Shif t 210 330 90 0 -0.28k -0.3k -0.1k -0.32k -0.2k -0.34k 0 2m 4m 6m 8m 10m 12m 14m 16m 20m t [s] 0 2m 4m 6m 8m 10m 12m 14m 16m 20m t [s] Figure 9: Simulation Results for Sample Three Pulse AC to DC Converters. The Pacific Journal of Science and Technology http://www.akamaiuniversity.us/PJST.htm –98– Volume 11. Number 2. November 2010 (Fall) Six Pulse Rectif ier (Delay Angle=0, Duty Cy cle=1/3) Positiv e Conv erter PW M1 PW M3 PWM Six Pulse Rectif ier (Delay Angle=0, Duty Cy cle=1/3) Positiv e Conv erter PW M1 PW M5 PWM 0.6k PWM PW M5 PW M3 PWM E1.V [V] E2.V [V] E3.V [V] PWM 0.6k PWM 0.4k 0.2k D1 S1 E1 D5 S5 S3 D3 0 E1 -0.2k R1 R := 50 E2 -0. 2k L1 L := 60m 1.1k + V -0. 4k VM1 -0. 6k 20m t [s] 0 2m 4m 6m 8m 10m 12m 14m 16m D2 E3 0 S5 S3 E2 0 2m 4m 6m 8m 10m 12m 14m 16m D6 D5 -0.4k -0.6k D4 S1 0.2k R := 10 R1 D1 D3 E1.V [V] E2.V [V] E3.V [V] 0.4k D4 E3 R1.V [V] D6 20m t [s] EMF := 120 D2 1.1k 1k VM1.V [V] 1k S4 S6 S2 S4 0.9k PWM PWM PWM PW M6 PW M4 Switches S1 S2 S3 S4 S5 S6 S6 S2 0.9k PWM PWM PW M2 0.8k Phase Shif t 60 120 180 240 300 360 PW M4 0.6k 0.5k 2m 4m 6m 8m 10m 12m 14m 16m PW M2 0.8k Switches S1 S2 S3 S4 S5 S6 0.7k 0 PWM PW M6 20m t [s] Phase Shif t 60 120 180 240 300 360 0.7k 0.6k 0.5k 0 2m 4m 6m 8m 10m 12m 14m 16m 20m t [s] Six Pulse Rectif ier (Delay Angle=pi/3, Duty Cy cle=1/3) Positiv e Conv erter Six Pulse Rectif ier (Delay Angle=pi/3, Duty Cy cle=1/3) Positiv e Conv erter 0.6k PW M 1 PW M 3 E1.V [V] E2.V [V] E3.V [V] PW M 5 PW M3 PWM PWM PW M5 PWM 0.4k PWM PWM PW M1 0.6k PWM 0.2k D1 D3 0 R := 0.8 R1 D1 D3 E1 S1 S5 L1 L := 15m + S5 S3 0 -0. 4k -0. 6k 0 2m 4m 6m 8m 10m 12m 14m 16m 20m t [s] R1 R := 50 E2 V VM 1 D4 D6 D2 EMF := 40 VM1.V [V] D4 E3 D6 D2 0 S4 S6 S2 S2 PW M 6 PWM 4m 6m 8m 10m 12m 14m 16m 20m t [s] PWM R1.V [V] PWM 0 PW M4 PW M 2 Switches S1 S2 S3 S4 S5 S6 2m 0.6k 0.5k PWM PWM -0. 6k 0.2k 0.1k S6 S4 -0. 2k -0. 4k 0.3k PWM PW M 4 S1 E1 E2 E3 D5 0.2k -0. 2k D5 S3 E1.V [V] E2.V [V] E3.V [V] 0.4k Phase Shif t 120 180 240 300 360 60 -0. 1k -0. 2k 0 2m 4m 6m 8m 10m 12m 14m 16m 20m t [s] PW M6 Switches S1 S2 S3 S4 S5 S6 PW M2 Phase Shif t 120 180 240 300 360 60 0.4k 0.3k 0.2k 0.1k 0 -0. 1k 0 2m 4m 6m 8m 10m 12m 14m 16m 20m t [s] Figure 10: Simulation Results for Sample Six Pulse AC to DC Converters. CONCLUSION A detailed and an insightful analysis of controlled AC to DC converters operating under continuous load current have been presented in this paper. The derived equations, in general form, can be used for a phase controlled AC to DC converter of any output voltage pulse number and therefore of any AC input phase number. The Pacific Journal of Science and Technology http://www.akamaiuniversity.us/PJST.htm It can be seen from the simulation results of figures 8 to10 that for any given control delay angle the outputs of the negative converters are shifted by 180º in phase from the output of the corresponding positive converters and that the positive converters have an average positive output voltage while the negative converters have an average negative output voltage. The output pulse numbers of 2, 3, and 6 are also observed in Figures 8, 9, and 10, respectively. –99– Volume 11. Number 2. November 2010 (Fall) The energy storage ability of the inductors is also evident in the circuit configuration with RLE loads where the output voltage has both the positive and the negative components; this is very much in accordance with relevant theory. Note is also taken that the output voltage is at a constant value of E or zero in the RLE or R load configurations respectively throughout the delay period. The analysis results can be used to predict the output performance of any standard phase controlled converter application circuit with any given number of AC input phases and/or output pulses under continuous load current. The ® software for simulation, Ansoft SIMPLORER , is demonstrated to be very useful for the purpose of simulation of power electronic circuits and systems. It is therefore, highly, recommended that researchers and students of power electronic should utilize this software in the design process of power electronic circuits. ABOUT THE AUTHORS Engr. Cosmas Uchenna Ogbuka, received his B.Eng. (First Class Honors) and M.Eng. Degrees (Distinction) in 2004 and 2009, respectively, in the Department of Electrical Engineering University of Nigeria, Nsukka where he presently works as a Lecturer/Research Student. His research interests are in adjustable speed drives, microgrids, power electronics, and dispersed generation. Engr. Prof. Marcel U. Agu, obtained his B.Sc. in Electrical Engineering in 1974 in the University of Nigeria, Nsukka. He also received his M.A.Sc. and Ph.D. in 1978 and 1982, respectively, in Power Electronics from the University of Toronto Canada. He is a Professor in the Department of Electrical Engineering University of Nigeria, Nsukka. His research interests are in power electronic circuits and electric drives. SUGGESTED CITATION REFERENCES 1. Agu, M.U. 1997. „„A Generalized Conceptual Analysis of Phase-Controlled AC to DC Converters Under Continuous Load Current Mode‟‟. Electric Power Engineering Conference (EPEC97): University of Nigeria, Nsukka. 119-129. 2. Ming-Tsung, T. and W.I. Tsai. 1999. „„Analysis and Design of Three-Phase AC-to-DC Converters With High Power Factor and Near-Optimum Feedforward‟‟. IEEE Transactions on Industrial Electronics. 46(3):535-543. 3. Dewan, S.B. and A. Straughen. 1978 Power Semiconductor Circuits. John Wiley: New York, NY. 4. Machhopadhyay, S. 1978. „„A New Concept for Improving the Performance of Phase Controlled Converters‟‟. IEEE Trans. on Indu. Appl. 1A(14):594-603. 5. Dubey, G.K., S.R. Doradla,, A. Joshi, and R.M.K. Sinha. 1986. Thyristorized Power Controllers. Wiley Eastern: Delhi, India. 6. Agu, M.U. 2008 „„Advanced Power Electronic EEE 612‟‟. Unpublished Lecture Notes, Department of Electrical Engineering University of Nigeria, Nsukka. Ogbuka, C.U. and M.U. Agu. 2010. “Continuous Load Current Mode Analysis of Phase-Controlled AC to DC Converters.” Pacific Journal of Science and Technology. 11(2):91-100. Pacific Journal of Science and Technology The Pacific Journal of Science and Technology http://www.akamaiuniversity.us/PJST.htm –100– Volume 11. Number 2. November 2010 (Fall)