ASEN 3112 - Structures 6 Plane Stress Transformations ASEN 3112 Lecture 6 – Slide 1 ASEN 3112 - Structures Plane Stress State Recall that in a body in plane stress, the general 3D stress state with 9 components (6 independent) reduces to 4 components (3 independent): σxx τxy τyx σyy τzx τzy τxz τyz σzz plane stress σxx τxy τ yx σ yy 0 0 0 0 0 with τ yx = τxy Plane stress occurs in thin plates and shells (e.g. aircraft & rocket skins, parachutes, balloon walls, boat sails, ...) as well as thin wall structural members in torsion. In this Lecture we will focus on thin flat plates and associated two-dimensional stress transformations ASEN 3112 Lecture 6 – Slide 2 ASEN 3112 - Structures Thickness dimension or transverse dimension Flat Plate in Plane Stress z Top surface y x Inplane dimensions: in x,y plane ASEN 3112 Lecture 6 – Slide 3 ASEN 3112 - Structures Mathematical Idealization as a Two Dimensional Problem y Midplane x Plate ASEN 3112 Lecture 6 – Slide 4 ASEN 3112 - Structures Internal Forces, Stresses, Strains In-plane internal forces dx dy pyy h y Thin plate in plane stress z dx x dy pxx h x + sign conventions for internal forces, stresses and strains x dy pxy dx In-plane stresses dx dy y x y σyy σxx τxy = τ yx In-plane body forces dx dy y h x In-plane strains dx dy h εyy ε xx γ xy = γ yx x bx by y In-plane displacements dx dy h y y uy u x x ASEN 3112 Lecture 6 – Slide 5 ASEN 3112 - Structures Stress Transformation in 2D σtt σyy (a) τyx P (b) τxy σxx τnt σnn P t y τtn y n x z z θ x Local axes n,t rotate by θ with respect to x,y Global axes x,y stay fixed ASEN 3112 Lecture 6 – Slide 6 ASEN 3112 - Structures Problem Statement σtt τtn P Plane stress transformation problem: given σxx , σyy , τ xy and angle θ express σnn , σ tt and τ nt in terms of the data t y n z θ x This transformation has two major uses: Find stresses along a given skew direction Here angle θ is given as data Find max/min normal stresses, max in-plane shear and overall max shear Here finding angle θ is part of the problem ASEN 3112 Lecture 6 – Slide 7 τnt σnn ASEN 3112 - Structures Analytical Solution This is also called method of equations in Mechanics of Materials books. A derivation using the wedge method gives σnn = σxx cos2 θ + σyy sin2 θ + 2 τxy sin θ cos θ σ tt = σxx sin 2 θ + σyy cos2 θ − 2 τxy sin θ cos θ τ nt = −(σxx − σ yy ) sin θ cos θ + τ xy (cos2 θ − sin 2 θ) ο ο For quick checks when θ is 0 or 90 , see Notes. The sum of the two transformed normal stresses σ nn + σ tt = σxx + σ yy is independent of the angle θ: it is called a stress invariant (mathematically, this is the trace of the stress tensor). A geometric interpretation using the Mohr's circle is immediate. ASEN 3112 Lecture 6 – Slide 8 ASEN 3112 - Structures Double Angle Version Using double-angle trig relations such as cos 2θ = cos2 θ - sin2 θ and sin 2θ = 2 sin θ cos θ, the transformation equations may be rewritten as σnn = σxx + σ yy 2 + σxx − σyy 2 cos 2θ + τxy sin 2θ τ nt = − σxx − σyy sin 2θ + τ xy cos 2θ 2 Here σtt is omitted since it may be easily recovered as σxx + σyy − σnn ASEN 3112 Lecture 6 – Slide 9 ASEN 3112 - Structures Principal Stresses: Terminology The max and min values taken by the in-plane normal stress σnn when viewed as a function of the angle θ are called principal stresses (more precisely, principal in-plane normal stresses, but qualifiers "in-plane" and "normal" are often omitted). The planes on which those stresses act are the principal planes. The normals to the principal planes are contained in the x,y plane. They are called the principal directions. The θ angles formed by the principal directions and the x axis are called the principal angles. ASEN 3112 Lecture 6 – Slide 10 ASEN 3112 - Structures Principal Angles To find the principal angles, set the derivative of σnn with respect to θ to zero. Using the double-angle version, d σnn = (σyy − σ xx ) sin 2θ + 2τ cos 2θ = 0 dθ This is satisfied for θ = θp if tan 2θ p = 2 τ xy σxx − σ yy (*) It can be shown that (*) provides two principal double angles, 2θp1 and 2θp2 , within the range of interest, which is [0, 360o ] or [−180 o,180 o ] (range conventions vary between textbooks). The two values differ by 180o . On dividing by 2 we get the principal angles θp1 and θ p2 that differ by 90 o . Consequently the two principal directions are orthogonal. ASEN 3112 Lecture 6 – Slide 11 ASEN 3112 - Structures Principal Stress Values Replacing the principal angles given by (*) of the previous slide into the expression for σ nn and using trig identities, we get σ1,2 = σxx + σ yy σxx − σ yy 2 2 2 + τxy2 in which σ1,2 denote the principal normal stresses. Subscripts 1 and 2 correspond to taking the + and − signs, respectively, of the square root. A staged procedure to compute these values is described in the next slide. ASEN 3112 Lecture 6 – Slide 12 ASEN 3112 - Structures Staged Procedure To Get Principal Stresses 1. Compute σav = σxx + σ yy 2 , R=+ σxx − σ yy 2 2 + τ xy2 Meaning: σav is the average normal stress (recall that σ xx+ σ yy is an invariant and so is σ av ), whereas R is the radius of Mohr's circle described later. This R also represents the maximum in-plane shear value, as discussed in the Lecture notes. 2. The principal stresses are σ 1 = σav + R , σ 2 = σav − R 3. The above procedure bypasses the computation of principal angles. Should these be required to find principal directions, use equation (*) of the Principal Angles slide. ASEN 3112 Lecture 6 – Slide 13 ASEN 3112 - Structures Additional Properties 1. The in-plane shear stresses on the principal planes vanish 2. The maximum and minimum in-plane shears are +R and −R, respectively 3. The max/min in-plane shears act on planes located at +45 and -45 from the principal planes. These are the principal shear planes 4. A principal stress element (used in some textbooks) is obtained by drawing a triangle with two sides parallel to the principal planes and one side parallel to a principal shear plane For further details, see Lecture notes. Some of these properties can be visualized more easily using the Mohr's circle, which provides a graphical solution to the plane stress transformation problem ASEN 3112 Lecture 6 – Slide 14 ASEN 3112 - Structures Numeric Example σ2 =10 psi σyy = 20 psi (a) (b) τ xy = τyx =30 psi P y σxx =100 psi t P principal directions θ2= 108.44 σ1 =110 psi θ1=18.44 x principal planes |τmax |= R=50 psi (c) 18.44 +45 = 63.44 P y principal planes n x θ x principal planes x (d) plane of max inplane shear For computation details see Lecture notes ASEN 3112 Lecture 6 – Slide 15 45 principal stress element 45 P ASEN 3112 - Structures Graphical Solution of Example Using Mohr's Circle (a) Point in plane stress P τmax = 50 50 σyy = 20 psi (a) 2θ2 = 36.88 +180 = 216.88 τ = shear stress 40 τ xy = τyx =30 psi 30 σxx =100 psi 10 H Radius R = 50 20 σ2 = 10 0 0 20 40 −10 60 80 100 σ = normal stress C σ1 = 110 −20 y −30 V −40 −50 x 2θ1 = 36.88 τmin = −50 (b) Mohr's circle coordinates of blue points are H: (20,30), V:(100,-30), C:(60,0) ASEN 3112 Lecture 6 – Slide 16 ASEN 3112 - Structures What Happens in 3D? This topic be briefly covered in class if time allows, using the following slides. If not enough time, ask students to read Lecture notes (Sec 7.3), with particular emphasis on the computation of the overall maximum shear ASEN 3112 Lecture 6 – Slide 17 ASEN 3112 - Structures General 3D Stress State σxx τxy τyx σyy τzx τzy τxz τyz σzz There are three (3) principal stresses, identified as σ1 , σ 2 , σ 3 ASEN 3112 Lecture 6 – Slide 18 ASEN 3112 - Structures Principal Stresses in 3D (2) The σ i turn out to be the eigenvalues of the stress matrix. They are the roots of a cubic polynomial (the so-called characteristic polynomial) C(σ) = det τxy σxx −σ τxz τyx σyy −σ τyz τzy τzx σzz−σ 3 = −σ + I 1 σ 2 − I 2 σ + I 3 = 0 The principal directions are given by the eigenvectors of the stress matrix. Both eigenvalues and eigenvectors can be numerically computed by the Matlab function eig(.) ASEN 3112 Lecture 6 – Slide 19 ASEN 3112 - Structures 3D Mohr Circles (Yes, There Is More Than One) τ = shear stress Overall + max shear Inner Mohr's circles Principal stress σ3 σ2 All possible stress states at the material point lie on the grey shaded area between the outer and inner circles σ = normal stress Principal stress σ 1 Outer Mohr's circle The overall maximum shear, which is the radius of the outer Mohr's circle, is important for assessing strength safety of ductile materials ASEN 3112 Lecture 6 – Slide 20 ASEN 3112 - Structures The Overall Maximum Shear is the Radius of the Outer Mohr's Circle If the principal stresses are algebraically ordered as σ1 then σ2 σ3 τ overall = R outer = max σ1 − σ3 2 Note that the intermediate principal stress σ2 does not appear. If they are not ordered it is necessary to use the max function in a more complicated formula that picks up the largest of the three radii: τ overall = max max σ1 − σ2 2 , σ2 − σ3 2 , ASEN 3112 Lecture 6 – Slide 21 σ 3 − σ1 2 ASEN 3112 - Structures Plane Stress in 3D: The 3rd Principal Stress Consider plane stress but now account for the third dimension. One of the principal stresses, call it for the moment σ3 , is zero: σ1 , σ 2 , σ 3 =0 where σ1 and σ2 are the inplane principal stresses obtained as described earlier in Lecture 6. The zero principal stress σ3 is aligned with the z axis (the thickness direction) while σ1 and σ 2 act in the x,y plane: z σ3 Thin plate x y σ1 ASEN 3112 Lecture 6 – Slide 22 σ2 ASEN 3112 - Structures Plane Stress in 3D: Overall Max Shear Let us now (re)order the principal stresses by algebraic value as σ1 σ2 σ3 To compute the overall maximum shear 2 cases are considered: (A) Inplane principal stresses have opposite signs. Then the zero stress is the intermediate one: σ 2 , and σ1 − σ3 overall inplane τ max = τ max = 2 (B) Inplane principal stresses have the same sign. Then σ1 If σ1 σ 2 0 and σ 3 = 0, τoverall = max 2 σ overall If σ3 σ 2 0 and σ 1 = 0, τ max =− 3 2 ASEN 3112 Lecture 6 – Slide 23 ASEN 3112 - Structures Plane Stress in 3D: Example Plane stress example treated earlier: τ = shear stress σyy = 20 psi 50 τ xy = τyx =30 psi P σxx =100 psi 40 30 σ3 = 0 20 10 0 y overall τmax = 55 inplane τmax = 50 σ2 = 10 0 20 40 60 80 100 σ = normal stress −10 −20 −30 σ1 = 110 −40 x −50 Yellow-filled circle is the in-plane Mohr's circle ASEN 3112 Lecture 6 – Slide 24