Feasibility Analysis: Electric Aircraft Using Regenerative Soaring and Solar Power Abstract: Electric Aircraft using no Fuel. Propeller powered electric aircraft takes off on batteries and actively searches for updrafts. After encountering an updraft the aircraft switches of the propulsion electric motor and soars. The propeller works as a turbine and the electric motor works as a generator, producing electric energy to recharge the batteries. Energy gain is improved using solar power. The proposed aircraft can stay aloft for long periods of time and land with full batteries. Table of Contents 1 Feasibility Analysis...............................................................................................................................2 1.1 The Aircraft...................................................................................................................................2 1.2 Energy Balance..............................................................................................................................4 1.2.1 Self Launch and Climb to 300m............................................................................................6 1.2.2 Cruise for 20 minutes in search for updrafts..........................................................................6 1.2.3 Recharge batteries to full capacity ........................................................................................7 1.2.4 Cruise till 50% of the battery capacity remains.....................................................................7 1.2.5 Recharge batteries to full capacity and land..........................................................................8 2 Conclusions...........................................................................................................................................9 3 Acknowledgments...............................................................................................................................10 4 Sources:...............................................................................................................................................11 1 1 Feasibility Analysis 1.1 The Aircraft We have chosen SWIFT rigid wing hang glider produced by Belgium based firm Aériane as an candidate aircraft [2]. It was designed by Bright Star Gliders in collaboration with engineers at Stanford University The SWIFT is a high performance sailplane, designed to combine some of the convenience of hang gliders with the soaring performance of sailplanes. It takes off and lands like a hang glider, yet maintains exceptional performance at high speeds, achieving a lift-to-drag ratio of about 25:1. Although it is a fully-cantilevered rigid wing with aerodynamic controls and flaps, it weighs only 48 kg and is easily transported on the top of a car. It is sold in many countries. Aériane produces also engine kit (with Illustration 1: SWIFT rigid wing hang glider combustion engine) which is easy to adapt to a standard SWIFT frame (with steerable front wheel, disk brake, wheeled tiplets for taxing). The optional equipment of SWIFT includes rocket parachute and car roof transportation container. Except of the pilot and his equipment the payload of the aircraft will consist of lithiumpolymer battery pack (5.6kWh [1]), brushless electric motor (13.5kW [1]), solar array, electric equipment (instruments, radio transmission system etc.) and other equipment used for adaptation of the aircraft. Table 1 summarizes the specifications of the SWIFT with the proposed adaptations. The propulsion system is of the Electraflyer brand [1], Illustration 3. It has been used for an aircraft of the same weight. The motor and the propeller will enable to climb at estimated rate of 1ms-1. It will be necessary to develop a new propeller optimized for regenerative soaring. The commercially available propellers Illustration 2: SWIFT with engine kit are optimized to provide maximum trust. The propeller for our purpose should be optimized to work also as a turbine with high efficiency which among other requires symmetrical blades sections [4]. Optional features of the propeller include adjustable pitch and collapsibility. 2 Illustration 3: Electraflyer trike, Electric Aircraft Corporation Glide ratio (best, at 75km/h) [2] 24:1 Minimum sink rate (at 45km/h) [2] 0.65ms-1 Never exceed speed (VNE) [2] 120 km/h Climb rate (estimated) 1ms-1 Wing area [2] 12.5m2 Maximum load [2] +5.3g/-2.65g tested +7.95g/-3.98g Weight empty [2] 48kg Payload total: 74kg battery pack (5.6kWh [1]) el. motor (13.5kW [1]) solar array 1 equipment and accesories pilot 35kg 12kg 10kg 15kg 80kg Gross weight 200kg Table 1: Proposed aircraft specifications. 1 With installation aids and accessories 3 1.2 Energy Balance The purpose of this section is to show that it is possible to build an electric aircraft capable of self launch, long daytime flight and landing with a full battery. The proposed aircraft is described in the previous section. The scenario investigated consists of 5 phases: 1. Self launch and climb to 300m, 2. 20 minutes cruise in search for updrafts, 3. Recharge batteries to full capacity 4. Cruise till 50% of the battery capacity remains. 5. Recharge batteries to full capacity and land The following calculation requires to estimate certain values. The estimated values were carefully calculated, consulted (see Acknowledgments) and adjusted to slightly under or over estimate the actual values against the benefit of the aircraft. Also, only the energy balance considering the electric energy is shown here. It is ignored that the plane can use the potential energy gained by climbing in the updrafts during regeneration for travel by gliding. But please note that traditional sailplanes utilize only this form of energy to fly over large distances (Free out-and-return distance record: 2 247.6 km, [6]) and to stay aloft for long periods (~15 hours). The proposed battery pack lasts for 1-1.5 hours of Electraflyer trike's powered flight. The aerodynamics of the proposed aircraft is better than Electraflyer trike by the same weight. Therefore it is assumed that the battery pack will last for at least 1.5 hours of flight. The proposed propeller works with 85% estimated efficiency ([4], efficiency of airborne turbine is defined differently than efficiency of a ground based turbine and Betz limit does not apply here). The brushless electro motor used in this example is 90% efficient as a generator [2].When the propeller works in a turbine mode it creates drag which leads to increased sink rate. If we assume the sailplane to be in level flight in steady air it is loosing potential energy at certain rate corresponding to the sink rate at given speed. If additionally electric energy is to be generated the sailplane has to loose potential energy at higher rate. Assuming the potential energy is converted into kinetic energy and then to electric energy with the overall efficiency corresponding to the efficiency of the propeller-turbine times the efficiency of the generator the increase of the sink rate of the aircraft can be calculated if the gross weight of the aircraft is known. We assume that increasing the sink rate by 0.75ms-1 will not seriously impair the flight performance of the aircraft. Therefore we estimate to obtain 1126W on the output of the generator during regenerative soaring. The battery charger works with 80% estimated efficiency (charging efficiency of the batteries is 99.9%). The charger works only when the power balance is positive. We estimate that 80% of the wing area can be used to install solar cells. The efficiency of solar cells suitable for airplanes varies between ~6% to ~20% [5]. Let us assume installing solar cells with 15% efficiency providing maximum output 150W per m2. The solar cells are estimated to provide on average 70% of their maximum output during cruising (the aircraft flies sometimes under the shadows of clouds and the wing is not always in the optimal position relative to the sun). During regeneration are the solar cells estimated to provide on average 40% of their maximum output (the aircraft is moving in banked turns and the wing is only part of the time exposed to the sun). The electric equipment of the aircraft (instruments, radio etc.) is estimated to consume on average 10W. Table 2. summarizes the values and estimates used in this example. 4 Battery pack [1] 5.6kWh (20.2MJ) Average powered flight time [1] 1.5 hour Electric motor [1] 13.5kW, 90% efficient Average energy consumption rate – motor 3.7kW Equipment input 10W Propeller efficiency (turbine mode) 85% Electric motor efficiency (generator mode) 90% Charger efficiency 80% Generator output in regen [4] 1126W Solar power per m2 max [5] 150W Solar cells surface 10m2 Solar array output - max 1500W Solar array output - cruising 1050W Solar array output - regen 600W Sink rate total in regen [2] 1.4ms-1 Table 2: Values and estimates used for calculation. 5 1.2.1 Self Launch and Climb to 300m 300m is the lowest altitude suitable for search for thermal updrafts [4]. The electro motor is running at full power during the start only [2]. The climb is done at reduced power (high discharge rate more rapidly depletes the battery capacity). During climbing electric energy is used to sustain flight (compensate the drag) and also converted to potential energy of the aircraft The only source of energy now is the solar array . Table 3 summarizes the energy balance for this phase. The values are rounded. Altitude gained = 300m Balance: Time spent = 5 minutes Power (Watt) Solar array Energy (Joule) 1050 315000 0 0 -10 -3000 Motor (sustain flight) -3733 -1120000 Motor (to potential energy) -1962 -588600 Total -4656 -1396600 Turbine (Regen) Equipment Battery capacity spent: 7% Battery capacity spent total: 7% Table 3: Self launch and climb to 300m, energy balance. 1.2.2 Cruise for 20 minutes in search for updrafts It is likely that the aircraft will encounter updraft in 20 minutes after start. As it maintains the same altitude the motor spends energy only to sustain flight level flight. Table 4 summarizes the energy balance for this phase. The values are rounded. Altitude gained = 0m Balance: Time spent = 20 minutes Power (Watt) Solar array Turbine (Regen) Equipment Motor (sustain flight) Motor (to potential energy) Total Energy (Joule) 1050 1260000 0 0 -10 -12000 -3733 -4480000 0 0 -2693 -3232000 Battery capacity spent: 16% Battery capacity spent total: 23% Table 4: Cruise for 20 minutes in search for updrafts, energy balance. 6 1.2.3 Recharge batteries to full capacity The aircraft has found an updraft (thermal, upwind slope lift) and it is regenerating. The propeller works as a turbine. The aircraft will continue to recharge until the batteries are full. The efficiency of the charger has to be taken into account in this phase. If the updraft is strong enough (1.4ms-1 is the minimum sink rate in this phase) the aircraft gains altitude. Then it can glide in the direction of the mission objective and continue recharging. Altitude gained = Ignored Balance: Time spent = 56 minutes Power (Watt) Solar array Energy (Joule) 600 2023346 1126 3796126 -10 -33722 0 0 NA NA Total Recharge (80% eff.) 1716 1373 5785750 4628600 Battery capacity spent: -23% Turbine (Regen) Equipment Motor (sustain flight) Motor (to potential energy) Battery capacity spent total: 0% Table 5: Recharge batteries to full capacity, energy balance. 1.2.4 Cruise till 50% of the battery capacity remains The aircraft is cruising freely and accomplishing the mission objectives. Altitude gained = 0m Balance: Time spent = 62 minutes Power (Watt) Solar array Turbine (Regen) Equipment Motor (sustain flight) Motor (to potential energy) Total Energy (Joule) 1050 3929703 0 0 -10 -37426 -3733 -13972277 0 0 --2693 -10080000 Battery capacity spent: 50% Battery capacity spent total: 50% Table 6: Cruise till 50% of the battery capacity remains, energy balance. 7 1.2.5 Recharge batteries to full capacity and land The aircraft is recharging and continues to accomplish the mission objectives. The turbine generated power is higher during the final descent what can shorten the recharge time before landing but the turbine power is considered to be constant during the entire final phase of the investigated scenario for simplicity. Altitude gained = NA Balance: Time spent = 122 minutes Power (Watt) Solar array Energy (Joule) 600 4406371 1126 8267068 -10 -73440 0 0 NA NA Total Recharge (80% eff.) 1716 1373 12600000 10080000 Battery capacity spent: -50% Turbine (Regen) Equipment Motor (sustain flight) Motor (to potential energy) Battery capacity spent total: 100% 8 2 Conclusions Following this analysis it has been shown that it is possible to build an aircraft powered with solar power and regenerative soaring from an existing aircraft so that it would be capable to self launch, fly and land with full battery. The total flight time in the investigated scenario was 4 hours and 26 minutes. In this configuration the ratio between free cruising and regen is 1:2 which means that the aircraft would need to regenerate for 2 minutes for every minute of powered cruising to have the batteries fully charged by landing. It should be considered that the regeneration time may be used to accomplish mission objectives (e.g. the aircraft can fly in general direction of the destination and regen at the same time). The analysis shows that using regenerative soaring in combination with solar power shortens the recharge time significantly. To maximize the efficiency of the aircraft the following should be considered: • solar cells should cover maximum of the suitable surfaces and have the highest possible efficiency • power input of the equipment should be minimized • drag of the aircraft should be minimized • large and slow (more efficient) propellers should be used (possibly installed as ducted fans) 9 3 Acknowledgments We would like to thank to the following people who contributed to the project proposal by providing advice and consultation: Phil Barnes is Principal Engineer at Northrop Grumman Corporation. He has a Master’s Degree in Aerospace Engineering from Cal Poly Pomona and a Bachelor’s Degree in Mechanical Engineering from the University of Arizona. He has 25-years of experience in the performance analysis and computer modeling of aerospace vehicles and subsystems at Northrop Grumman. Phil has authored technical papers on aerodynamics, gears, and flight mechanics. Phil Barnes is the author of the paper “Flight Without Fuel - Regenerative Soaring Feasibility Study” [4] Randall Fishman is the president of Electric Aircraft Corporation. He has won numerous awards and accolades for his work on electric flight and already has built an electric-powered ultralight and a single-seat motorglider. In April 2007 the Electric Aircraft Corporation began offering complete electric ultralights and engine kits under the ElectraFlyer brand name, to convert existing ultralight aircraft to electric power, in what is the first commercial offering of an electric aircraft. Jukka Tervamaki graduated from the Helsinki University of Technology in 1963 specialized in Aeronautical Engineering. Experimenting, creating, designing and building has been everyday work as well as a hobby for him for four decades. He designed and build several rotary wing aircrafts (autogyros), a motor glider and cooperated on development of a fixed wing tow plane. He has logged total 2200 flight hours of which 150 hours in autogyros. He is aviation writer for several Finnish and foreign aviation magazines. 10 4 Sources: [1] Electric Aircraft Corporation, http://www.electraflyer.com/, email correspondence with Randall Fishman, president of Electric Aircraft Corporation [2] Aériane SWIFT rigid wing hang glider http://www.aeriane.com [3] Northwing, Stratus, http://www.northwing.com/ [4] Philip Barnes - Pelican Aero Group, Flight Without Fuel - Regenerative Soaring Feasibility Study, presented at General Aviation Technology Conference & Exhibition, August 2006, Wichita, KS, USA, Session: Propulsion Dynamics and Advanced Engine Concepts, http://www.sae.org/technical/papers/2006-01-2422, email correspondence with Philip Barnes. [5] NASA Dryden Fact Sheet - Pathfinder Solar-Powered Aircraft http://www.nasa.gov/centers/dryden/news/FactSheets/FS-034-DFRC.html; [6] The Worlds Air Sports Federation http://records.fai.org/, as of Oct. 26 2009. [7] J. Wharington, I. Herszberg (1998), 'Control of High Endurance unmanned air vehicle', Proc. 21st Congress of the International Council of the Aeronautical Sciences, Rodney S. Thomson & Murray L. Scott, eds., AIAA Electronic Publication - CD ROM, ISBN:1-56347-287-2 98-1141, (ICAS '98, 1318 Sept. '98 - RMIT Fishermen's Bend, Melb. Vic.) 11