Performance Improvement Method for the Voltage-Fed qZSI with Continuous Input Current Dmitri Vinnikov1, Indrek Roasto1, Ryszard Strzelecki2, Marek Adamowicz2 1 Department of Electrical Drives and Power Electronics, Tallinn University of Technology (Estonia) 2 Department of Ship Automation, Gdynia Maritime University (Poland) 1 dm.vin@mail.ee, 2 rstrzele@am.gdynia.pl Abstract-This paper proposes the performance improvement method for the voltage-fed continuous input current quasiimpedance source inverter (qZSI) by the introduction of the twostage quasi-Z-source network (qZS-network). The two-stage qZS is derived by the adding of one diode, one inductor and two capacitors to the traditional qZSI. The proposed two-stage qZSI inherits all the advantages of traditional solution (voltage boost and buck functions in a single stage, continuous input current and improved reliability). Moreover, the proposed solution features over the 30% shoot-through duty cycle reduction for the same voltage boost factor and component stresses as compared to conventional qZSI. Theoretical analysis of the two-stage qZSI in shoot-through and non-shoot-through operating modes is presented. The design guidelines for the two-stage qZS-network based step-up DC/DC converter are provided. A prototype has been built to verify the theoretical assumptions. The simulation and experimental results are presented and discussed. I. INTRODUCTION The voltage-fed Z-source inverter (ZSI, Fig. 1a) has been reported suitable for different renewable power applications (fuel cells, solar panels, wind power generators, etc.) because of the unique capability of voltage boost and buck functions in a single stage [1-3]. If necessary, the ZSI can boost the input voltage by introducing a special shoot-through switching state, which is the simultaneous conduction (cross conduction) of both switches of the same phase leg of the inverter. This switching state is forbidden for the traditional voltage source converters (VSI) because it causes the short circuit of the dc link capacitors. In the ZSI, the shoot-through states are used to boost the magnetic energy stored in the dc side inductors L1 and L2 without short-circuiting the dc capacitors C1 and C2. This increase in inductive energy in turn provides the boost of voltage seen on the inverter output during the traditional operating states of the inverter. If the input voltage is high enough the shoot-through states are eliminated and ZSI begins to operate as traditional VSI. The voltage-fed ZSI has such a significant drawback as discontinuous input current during the shoot-through (boost conversion) mode. To cope with the problem the voltage-fed quasi-Z-source inverter (qZSI) with continuous input current was introduced [4-6] as a modification of a currently popular voltage-fed Z-source inverter (ZSI). This qZSI could be derived from ZSI simply by the changing the location of the input voltage source (Fig. 1b). The voltage-fed qZSI features all the advantages of the ZSI, moreover, it ensures the 978-1-4244-5794-6/10/$26.00 ©2010 IEEE continuous input current as well as lower operating voltage of the capacitor C2, as compared to the ZSI topology. This paper discusses the performance improvement method for the voltage-fed qZSI with continuous input current by the introduction of the two-stage quasi-Z-source network (qZSnetwork). The two-stage qZS-network is derived by the adding of one diode (D2), one inductor (L3) and two capacitors (C3 and C4) to the traditional qZSI, as shown in Fig. 1c. By the implementation of the proposed two-stage qZS-network the duty cycle of the shoot-through state could be sufficiently decreased for the same voltage boost factor and component stresses as compared to traditional qZSI. Due to decreased shoot-through duty cycle the values of inductors and capacitors of the qZS network could also be decreased. From other hand, for the same component ratings and voltage and current stresses the qZSI with proposed two-stage qZSnetwork will ensure the higher voltage boost factor as compared to traditional solution. Fig. 1.Voltage-fed ZSI (a), voltage-fed qZSI with continuous input current (b) and voltage-fed qZSI with two-stage qZS-network (c) 1459 II. VOLTAGE-FED QZSI-BASED STEP-UP DC/DC CONVERTER WITH TWO-STAGE QZS-NETWORK This paper is generally focused on the power conditioning units for residential power systems with fuel cells. For the interconnection of a low DC voltage producing fuel cell (typically, 40...80 V DC) to the residential loads (typically, 230 V AC single phase or 3x400 V AC), a power conditioning unit (special voltage matching converter) is required. Due to safety and dynamic performance requirements, the interface converter should be realized within the DC/DC/AC concept. This means that low voltage from the fuel-cell first passes through the front-end step-up DC/DC converter with the galvanic isolation; afterwards the output DC voltage is inverted in the three-phase inverter and filtered to comply with the imposed standards and requirements (second DC/AC stage). This paper presents a brand new approach to the frontend step-up DC/DC converters with the high voltage gain. The topology proposed (Fig. 2) utilizes the voltage-fed qZSI with two-stage qZS- network and continuous input current drawn from the fuel cell, high-frequency step-up isolation transformer and rectifier-filter assembly. Although the operation principle of the transformer-rectifier stage of the converter remains the same as for traditional isolated fullbridge converters [7-9], the proposed voltage-fed qZSI with two-stage qZS-network provides a new approach to the integrated boost-buck converters with increased voltage gain. operating state); afterwards the isolation transformer is being supplied with the voltage with a constant amplitude value (active state). In the proposed shoot-through PWM control method the shoot-through states (cross conduction of both switches of the same phase leg of the inverter) are created by the overlap of active states as shown in Fig. 4. In order to generate the shoot-through states, two reference signals (Up and Un) were introduced (Fig. 4c). If the triangle waveform is greater than Up or lower than Un, the inverter switches turn into the shoot through state (Fig. 4c). During this operating mode the current through inverter switches reaches its maximum. The voltage across the inverter bridge (UDC) during shoot-through states drops to zero (Fig. 4d) and the resulting primary winding voltage waveform of the isolation transformer is presented in Figs. 4e. The operating period in this control methodology consists of a shoot-through state tS and an active state tA: T = t A + tS . (1) The (1) could also be represented as t A tS + = DA + DS = 1 , T T (2) where DA and DS are the duty cycles of an active and shootthrough states, correspondingly. The unique two-stage qZS-network connected to the inverter bridge protects the circuit from damage when the shoot-through occurs and also boosts the DC-link voltage. The equivalent circuit of the two-stage qZSI in shoot-through states is presented in Fig. 3b. Fig. 2. Proposed isolated DC/DC converter based on voltage-fed qZSI with two-stage qZS-network and continuous input current To regulate the varying fuel cell voltage the front-end qZSI has two different operating modes: the shoot-through and nonshoot-through. In the non-shoot-through mode the qZSI performs only the voltage buck function. This operation mode is typically used during the light load conditions, when the output voltage of the fuel cell reaches its maximum. The inverter is controlled in a same manner as traditional VSI utilizing only the active states, when one and only one switch in each phase leg conducts. The transistors in full-bridge configuration are controlled alternately in pairs (T11 and T14 or T12 and T13) with 1800 phase shifted control signals. The equivalent circuit of the two-stage qZSI during active (nonshoot-through) states is presented in Fig. 3a. When the input voltage of the converter drops below some predefined value the qZSI starts to operate in the shootthrough mode performing both, the voltage boost and buck functions. Thus, the varying input voltage is first preregulated by adjusting the shoot-through duty cycle (shoot-through (a) (b) Fig. 3. Equivalent circuits of the two-stage qZSI: during active (non-shootthrough) state (a) and during shoot-through state (b) 1460 U C 3 = U IN DA ; D A − 2 DS (12) U C 4 = U IN DS . D A − 2 DS (13) Based on the control method presented the one switching period is a sum of shoot-through state time tS and an active state time tA By replacing DA by 1-DS the Eqs. (10)-(13) could be overwrited as U C1 = U IN 1 − 2 DS ; 1 − 3 DS (14) U C 2 = U IN 2 DS ; 1 − 3 DS (15) U C 3 = U IN 1 − DS ; 1 − 3 DS (16) U C 4 = U IN DS . 1 − 3 DS (17) Fig. 4. Generation of shoot-through by the overlap of active states III. CIRCUIT ANALYSIS OF THE VOLTAGE-FED QZSI TWO-STAGE QZS-NETWORK WITH In the non-shoot-through mode the inverter bridge viewed from the DC side is equivalent to a current source (Fig. 3a). From Fig. 3a for the active states the voltage of the inductors could be represented as u L1 = U IN − U C1 ; (3) u L 2 = U C 4 − U C 2 ; u L 2 = U C1 − U C 3 ; (4) (5) (7) u L3 = U C 3 . (8) 2 DS ; D A − 2 DS (18) 1 − B −1 . 3 (20) In comparison with the traditional qZS-network based on two capacitors and two inductors (single-stage network, Fig. 1b) the proposed two-stage qZS-network features 33.3% smaller shoot-through duty cycle for the same voltage boost factor B (Fig. 5). In other words, the time of shoot-through states could be decreased by 33.3% for one switching period. (9) (11) (19) For the desired input voltage boost factor B the duty cycle of the shoot-through could be calculated as: where DS and DA are the duty cycles of shoot-through and active states per one switching cycle, respectively. Thus D A − DS ; (10) U C1 = U IN D A − 2 DS U C 2 = U IN u DC 1 ; = U IN 1 − 3DS DS = Let’s consider that duty cycles of an active and shootthrough states are the DA and DS, correspondingly. At steady state the average voltage of the inductors over one switching period is zero. From (3) to (8), we can obtain: ⎧U L1 = u L1 = DA (U IN − U C1 ) + DS (U IN + U C 2 ) = 0 ⎪ ⎪U L 2 = u L 2 = DA (U C 4 − U C 2 ) + DS (U C 4 + U C1 ) = 0 , ⎨ ⎪U L 2 = u L 2 = DA (U C1 − U C 3 ) + DS (U C 4 + U C1 ) = 0 ⎪⎩U L 3 = u L 3 = DA (− U C 4 ) + DS (U C 3 ) = 0 B= (6) u L 2 = U C 4 + U C1 ; 1 ; 1 − 3 DS The resulting boost factor B of the input voltage is: From the equivalent circuit of the two-stage qZSI during shoot-through state (Fig. 3b) the voltage of the inductors could be represented as u L1 = U IN + U C 2 ; u DC = U C1 + U C 2 = U C 3 + U C 4 = U IN Shoot-through duty cycle, Ds u L 3 = −U C 4 . The peak DC-link voltage across the inverter bridge is: 0,4 0,3 0,2 0,1 0 0 1 2 3 4 5 Voltage boost factor, B Proposed two-stage qZS-network Traditional (single-stage) qZS-network Fig. 5. Shoot-through duty cycle as a function of voltage boost factor for the different types of qZS-networks 1461 The shoot-through duty cycle of the qZSI with two-stage qZS network and positive input voltage should never exceed the value defined by (21): 1 DS ,max < . (21) 3 IV. SOME DESIGN GUIDELINES OF THE TWO-STAGE QZSI BASED STEP-UP ISOLATED DC/DC CONVERTER This section provides the general design equations of the two-stage qZSI based step-up isolated DC/DC converter, presented in Fig. 2. The desired operating parameters of the converter are listed in Table 1. The control principle is presented in Fig. 4. It is assumed, that converter operates in conditions of changing input voltage and at rated load. To provide the desired DC-link voltage (80 V) the converter should operate in the shoot-through mode if the input voltage drops below 80 V. Depending on the input voltage the shootthrough duty cycle should be respectively changed for ensuring the demanded gain of the input voltage. In the operating point corresponding to the maximal input voltage no voltage boost is required and converter begins to operate in the non-shoot-trough mode. TABLE I DESIRED OPERATING PARAMETERS OF THE INVESTIGATED CONVERTER Parameter Value Minimal input voltage, UIN,min Maximal input voltage, UIN,max Desired DC-link voltage amplitude, UDC Desired voltage ripple of the capacitors C1...C4 Desired peak-to-peak current ripple through the inductors L1...L3 40 V 80 V 80 V ≤ 1 % (0.01) P , U IN (22) U L3 U ⋅U D ⋅ t S = IN C3 ⋅ S , 0.6 ⋅ I L3 0.6 ⋅ P f (23) D 2⋅P ⋅ S . 0.01 ⋅ U IN ⋅ u DC f (24) Neglecting transients and voltage drops the maximum voltage across the switches (T11…T14) and the diodes (D1 and D2) will be equal to the maximal input voltage of the converter. Caused by the stray inductances the voltage overshoots could occur across the switching devices. In several cases the amplitude of these inductive overvoltages could exceed the nominal DC-link voltage level by up to 5 times and the transistors could be easily destroyed. To reduce the voltage overshoots across the switches the DC-rail clamp circuits could be implemented [10-12]. The average current through the diodes D1 and D2 equals the average current through the inductors (Eq. 22). For ensuring better efficiency of the converter the ultrafast diodes with minimal possible forward voltage drop should be selected for D1 and D2. The design of isolation transformer and rectifier-filter assembly could be performed as for traditional step-up isolated DC/DC converter with full-bridge, center-tapped or voltage-doubler rectifiers and its discussion is beyond the scope of this paper. The description of design procedure could be found from [7-9]. V. where P is the system power rating and UIN is the input voltage. The maximum shoot-through duty cycle can be calculated by (20) and for ensuring the demanded twofold boost of the input voltage it should be DS,max=0.167. The maximum current through the inductors L1, L2 and L3 occurs when the maximum shoot-through happens, which causes maximum ripple current. In current design, the 60% peak-to-peak current ripple through the inductors during maximum power operation was chosen. During the shootthrough states the voltages of inductors L1, L2 and L3 will have the same values and could be easily derived from (8). In control method to be implemented (Fig. 4) the shoot-through time is evenly split into two intervals. With the desired peakto-peak current ripple the inductance for L1, L2 and L3 could be calculated by L1 = L2 = L3 = C1 = C2 = C3 = C4 = ≤ 60 % (0.6) The average current through the inductors in two-stage qZS-network could be calculated in the same way as for traditional (single-stage) qZS-network: I L1 = I L 2 = I L 3 = where f is the operating frequency of the qZS-network. In order to limit the voltage ripple on the inverter during active states by 1 % (0.8 V) at the peak power, the capacitance of dcside capacitors C1, C2, C3 and C4 should be SIMULATION AND EXPERIMENTAL RESULTS For the verification of analysis the simulation model was developed in PSIM simulation software. Moreover, a 1 kW laboratory prototype of the step-up DC/DC converter with two-stage qZS-network (Fig. 2) has been built to verify the theoretical assumptions. The system parameters used for simulations and experiments are listed in Table II. TABLE II SYSTEM PARAMETERS USED FOR SIMULATIONS AND EXPERIMENTS Parameter Value Input voltage, UIN,min Desired DC-link voltage amplitude, UDC Capacitance value of capacitors C1...C4 Inductance value of inductors L1...L3 Operating frequency of the qZS-network, f Operating frequency of the isolation transformer, fTR Desired output voltage of the converter, UOUT 44 V 80 V 240 uF 50 uH 10 kHz 5 kHz 600 V As it can be seen from Table II, the converter was studied in the operating point with minimal input voltage and rated load, where the shoot-through duty cycle has its maximal value (0.167) to boost the input voltage to the desired DC-link value. The duty cycle of active states was respectively DA=0.833. During the simulations and experiments the qZSI was controlled without dead time. The DC/DC converter was loaded with a 900 Ω resistor, thus the system power during experiment was approximately 400 W. 1462 UIN UDC UTR,pr (a) (b) Fig. 6. Simulated (a) and experimental (b) waveforms of the input voltage (UIN), DC-link voltage (UDC) and isolation transformer primary winding voltage (UTR,pr) at input voltage UIN=44 VDC and shoot-through duty cycle DS=0.167 UC1 UC2 (a) (b) Fig. 7. Simulated (a) and experimental (b) waveforms of the operating voltages (UC1 and UC2) of the capacitors C1 and C2 at input voltage UIN=44 VDC and shoot-through duty cycle DS=0.167 UC3 UC4 (a) (b) Fig. 8. Simulated (a) and experimental (b) waveforms of the operating voltages (UC3 and UC4) of the capacitors C3 and C4 at input voltage UIN=44 VDC and shoot-through duty cycle DS=0.167 UL1 IL1 (a) (b) Fig. 9. Simulated (a) and experimental (b) waveforms of the operating voltage (UL1) and current (IL1) of the inductor L1 at input voltage UIN=44 VDC and shoot-through duty cycle DS=0.167 1463 Figs. 6-9 show the simulation and experimental results for this case study. As it can be seen from Fig. 6 the qZSI with two-stage qZS-network operates correctly, thus ensuring the expected voltage boost factor of B=2 with the shoot-through duty cycle DS=0.167. The voltages on capacitors C1, C2, C3 and C4 (Figs. 7b and 8b) were 59 V, 26 V, 71V and 15 V respectively, which is in a good agreement with the calculated values: U C1 = U IN 1 − 2 DS 1 − DS = 58.7 (V); U C 3 = U IN = 73.5 (V); 1 − 3 DS 1 − 3 DS U C 2 = U IN 2 DS DS = 29.4 (V); U C 4 = U IN = 14.7 (V). 1 − 3 DS 1 − 3 DS An average current through the inductor L1 measured during experiment was 9 A, which is consistent with the calculated value: I L1 = P 400 = = 9.1 (A). U IN 44 The measured peak-to-peak current ripple was 12 A, which corresponds to the selected inductance value of 50 uH. The measured voltage of the inductor L1 during the shoot-through and active state was 71 V and -13 V, respectively, which are consistent with the calculated values: u L1 _ shoot −through = U IN + U C 2 = 44 + 29.4 = 73.4 (V) voltage boost factor the number of stages of the qZS-network could be increased. The practical part of the paper is mostly focused on the step-up isolated DC/DC converter with two-stage qZSI, which could be used as power conditioning unit for the residential power systems with fuel cells. The paper unveils some design equations of the inverter side of this converter. The shootthrough PWM control method is presented and discussed. The theoretical assumptions were verified by the computer simulations and experimental investigations. It was stated, that proposed qZSI with two-stage qZS-network ensures the demanded voltage gain without serious stresses on components and with the shoot-through duty cycle value reduced by 33.3% in comparison with the traditional qZSI. Moreover, the proposed two-stage qZS-network ensures continuous input current of the converter during the shootthrough operating mode, thus featuring the reduced stress of the input voltage source, which is especially topical in such demanding applications as power conditioners for fuel cells. ACKNOWLEDGMENT This research work has been partially supported by the Research and Development Department of Tallinn University of Technology under Project no. BF113. REFERENCES [1] u L1 _ active = U IN − U C1 = 44 − 58.7 = −14.7 (V). The current through the inductor L1 has the same waveshape and value as the input current of the converter. Thus, as seen from Fig. 9b, the input current of converter during shoot-through operating mode is continuous, thus featuring the reduced stress of the input voltage source, which is especially topical in such demanding applications as power conditioners for fuel cells. VI. CONCLUSIONS This paper presents the performance improvement method for the voltage-fed quasi-Z-source inverter (qZSI) by the introduction of the two-stage quasi-Z-source network (qZSnetwork). The two-stage qZS-network could be derived by the adding of one diode (D2), one inductor (L3) and two capacitors (C3 and C4) to the traditional qZSI. The novel configuration inherits all the advantages of traditional solution (voltage boost and buck functions in a single stage, continuous input current and improved reliability). Moreover, the voltage-fed qZSI with two-stage qZS-network features over the 30% shoot-through duty cycle reduction for the same voltage boost factor and component stresses as compared to the conventional qZSI. The proposed qZSI with two-stage qZS-network can be applied to almost all DC/AC, AC/DC, AC/AC and DC/DC power conversion schemes. Moreover, to further decrease the shoot-through duty cycle for the same Peng, F. 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