Design and Implementation of a Three Phase Four Wire Shunt Active Power Filter The purpose of this project is to realize a prototype of 10kVA three phase four wire shunt Active Power Filter (APF) as a commercial product for Entes Electronics using TMS320F28335 DSP. In APF, the Instantaneous Power Theory (IPT) based control algorithm and hysteresis band PWM technique is used. PSCAD simulation model of the APF is constituted. Design, application and simulation studies have been carried on together. The IPT algorithm uses three phase PCC voltages, load and filter currents in order to calculate gate signals of the Voltage Source Inverter which provides the current harmonic and reactive power needs of the load. When load reactive power is compensated and load current harmonics are filtered, the current drawn from the source reaches sinusoidal shape. Besides, filtering load current harmonics implicitly helps us to lower voltage harmonics that generated by line impedance. Figure 1 shows the basic compensation principle of the shunt APF and waveforms. Three phase four wire shunt APF test circuit is shown in Figure 2. For economical and marketing reasons, the prototype of the shunt APF will be designed only for filtering current harmonics, since shunt APF is assumed to work together with electronic contactor based compensation system. The object of this approach is to lower the power levels of the APF equipment. In addition, this prototype is considered the first real-time application in order to get acquinted with implementation conditions of APF. The hardware list and block diagram of the system is shown in Figure 3 and 4, consecutively. Figure 1. Basic Compensation principle of the shunt APF and waveforms PCC 230 CS 115 115 400 Transformer SOURCE ILa ILb LOAD ILc notr 3 Phase 60A Fast Fuse VS Va Vb Vc contactors IFa Filter Inductor 1mH, 30A LFa IFb LFb IFc LFc CS : Current Sensors :6 X TEG NA50-P VS: Voltage Sensors :5 X TEG NV25-P CS T1 T3 CSdc 4 x Electrolytic Capacitor 4700uF, 450V DC, 18A rms Current Rating Filter DC Bus IPM :PM100CL1A120 T5 CSdc C1DC CSdc C2DC Filter Pre-Charge Unit 2XR 5,6Ω, 50W T4 T6 S1 S2 Passive Filter 3Ω, 30uF S3 S4 VS Vdc1 VS Vdc2 T2 S5 S6 Snubber Capacitor 220nF, 1200V Vn1 Vwp1 Vvp1 Vup1 + + + + Vnc Vwpc Vvpc Vupc Notr Filter 0.5mH IGBT Gate Driver Board & Buffer Load Currents (ILa, ILb,ILc) Filter Currents (IFa, IFb, IFc) Source Voltages (Va, Vb, Vc) +15V + -15V Current – Voltage Sensor Boards DSP TMS320F28335 Figure 2. Three phase four wire shunt APF system block diagram Prof. Dr. Omer Usta*, Doç. Dr. Engin Ozdemir**, Kahraman Yumak* (PhD Student) usta@elk.itu.edu.tr, eozdemir@kou.edu.tr, yumakk@itu.edu.tr *Istanbul Technical University, Electrical Engineering Department, 34469 Maslak, Istanbul, Turkey **Kocaeli University, Technical Education Faculty, Electrical Education Department 41380, Umuttepe, Turkey. +15V + -15V DC Bus Voltage Sensor Board 1. 2. 3. 4. Digital Signal Processor (TMS320F28335) IPM Module (Mitsubishi PM100CL1A120) Semiconductor Fast Fuses Mains Voltage, Load Currents and APF Currents Measurement Stage 5. DC Bus Voltage Measurement Stage 6. Load and APF Currents Measurement Interface Card 7. Mains Voltage Measurement Interface Card 8. 3-Phase Full-Bridge Rectifier Module 9. Load AC Side Filters 10. APF Passive Filters 11. Pre-Charge Resistors 12. Power Supply Figure 3. Hardware list LOAD PCC 3-Phase AC Utility Grid Rectifier, DC Side Inductor, Capacitor, Resistor 3-Phase AC Line Reactor /// /// PAF Filter Circuit Breaker Line Voltage (v) Sensor Board Line Current (iL ) Sensor Board DC Bus Voltage (Vdc ) Sensor Board Pre-Charge Unit /// Filter Current (iF ) Sensor Board Overcurrent signal Passive Filter Filter Inductor Signal Conditioning Board Protection Board Disable Signal Disable Signal Measurement signals Voltage Source Inverter IGBT Gate Driver Board Circuit Breaker Driver Board Electrical Power Circuit Level Shifter Board IGBT Gate Signals Pre-Charge Unit On-Off Signal Filter Circuit Breaker On-Off Signal Control Circuit Figure 4. Block diagram of the shunt APF Prof. Dr. Omer Usta*, Doç. Dr. Engin Ozdemir**, Kahraman Yumak* (PhD Student) usta@elk.itu.edu.tr, eozdemir@kou.edu.tr, yumakk@itu.edu.tr *Istanbul Technical University, Electrical Engineering Department, 34469 Maslak, Istanbul, Turkey **Kocaeli University, Technical Education Faculty, Electrical Education Department 41380, Umuttepe, Turkey. DSP unit