HORIZONTAL
MACHINING CENTERS
HORIZONTAL MACHINING CENTERS
The surge in demand for high technological products
has provided a great opportunity for the development
of horizontal machining centers in the country.
Leveraging on the successful development of vertical
machining centers, AMS has developed horizontal
machining centers to cater to the high demand for
such products. In the past decade AMS has designed
and developed horizontal machining centers with
different configurations and sizes to meet the
requirement of machines with higher productivity. The
new generation of horizontal machining centers
includes the standard table moving machine series
(HMC) as well as the moving column machine series
(CMH & MCH). Both the varieties have created a large
market for themselves based on the application. AMS
horizontal machines are designed and manufactured
to suit production application. It is a constant
endeavor of our engineering team to enhance the
reliability and performance of these machine models.
spite of having high precision components to obtain superior
machining performance, the Proton is one of the most economical
horizontal machining centers available in the world.
The column moving machines (CMH & MCH Series) are the new
generation of horizontal machining centers introduced by AMS in
the recent years. Continuous demand from the customers has
inspired AMS to adapt the column moving configurations to meet
the varying application requirements. The column moving
horizontal machining centers are a popular configuration suiting
diverse applications. These machines are larger in size and can
take heavier payload as compared to the ones in the HMC series.
The HMC series which is on an economical platform,
has undergone continuous evolution and the new
generation machines include the preferred products
with the most favored specifications. This
configuration has machines with the X and Z axes
provided to the table and the spindle moves in the Y
axis alone. The HMC 400 XL machine in its standard
form comes with an index table and the automatic
pallet changer is offered as an option. The other
product in the series is the smallest CNC controlled
HMC available in the country today called ‘Proton’.
This has been developed to produce small sized
components required in large volumes for the autocomponent industry and the general engineering
industry. The model is available with both BT-30 and
BT-40 version with an index table and automatic pallet
changer. This machine has the ability to take
components with a maximum size of 300 mm cube. In
MCH 630
PROTON
The column moving horizontal series has two
configurations, CMH and MCH configuration. In the CMH
configuration all three axes of movements are given to the
tool and in the MCH configuration two axes, X and Y axes
motion are given to the tool and the table moves in the Z
axis only. In the CMH Series index table & pallet changer
are optional as the machine is re-configurable for end
operation of large components which need special
machining. In the MCH series both the index table and
automatic pallet changer are standard features. The
Column Moving Series can help one achieve high precision
due to the reduced movements of the components being
machined. This configuration provides higher productivity
and is easy to integrate into an automatic manufacturing
line with automation interface on these machines. The CMH
Series machines are also available without the index tables
but with rigidly held fixture facility as an option to suit the
work holding and machining configuration. The column
moving horizontal machine series has three variants in the
CMH configuration, CMH400, CMH500 with BT40 and
CMH500 with BT50. In the MCH configuration there are
three variants namely MCH500 (BT40), MCH630 (BT50)
and MCH800 (BT50).
MCH Configuration
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This catalogue provides detailed specifications of all the
AMS horizontal machines. The various options available for
the machines are also provided here.
CMH 400
CMH 500 line
Features shown in this photograph may not be standard
FEATURES
FEA Model of MCH
BT-50
MX
Y
BT-30
BT-40
High Speed Cartridge Spindle
Quadruplex back to back arrangement, optimally pre-loaded
and grease lubricated. The spindles are dynamically
balanced to perform better.
Finite element analysis techniques have been used while
designing the machine to test the machines for structural
rigidity and stability when subjected to both static and dynamic
loads on them. The FEA process has facilitated optimization of
machine structures making them rugged and suitable for
versatile applications.
Base & Column
Axes Movements
CMH-400/500
PROTON
PROTON
MCH-500/630
Alternatively HSK Spindle Taper can be offered
Automatic Tool Changer
CMH 400 comes with 40 tool Automatic Tool
Changer as standard feature.
CMH 500 comes with 40 tool Automatic Tool
Changer as standard feature for BT 40 Spindle
taper and 20 tool ATC as standard feature for BT
50 Spindle taper.
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Ease of Operation
In the design of our machines, in addition to the functional
aspects, ergonomics are given equal priority. Optimum job loading
height, easy access to the spindle, ease of chip removal,
maintenance friendliness are some of the key aspects considered.
We also provide Total Productive Maintenance (TPM) features on
the machines as options. It is our continuous endeavor to improve
the existing products to cater to the needs and expectations of
the customer.
Automatic Pallet Changer
Column Moving Horizontal Machines comes
with Pallet Changer as an optional feature.
Pallet sizes
l
400 X 400 mm for CMH 400
l
500 X 500 mm for CMH 500
Pallet changing time*
l
CMH 400 is 9.5 secs
l
CMH 500 it is 12 secs
* without rotary joint
PALLET DETAILS
PROTON
HMC400 XL
DETAIL OF WORK TABLE(STD)
3.2
14H12
(Typ)
400
14H12
14H12
7
14H8
14H12
Ø
50
d e H7
ep
(Typ)
14H8/H12
14H8/H12
23+0.5
24.5
DETAIL@'P'
(SCALE-1:1)
23+0.5
24.5
1.6x450
(TYP)
210
1
Ø
17 50
d e H7
ep
9.5.0.1
(TYP)
(155)
210
310
(155)
23.0.5
(TYP)
9.5.0.1
(TYP)
0.6x450
(TYP)
1.6x450
(TYP)
155
23.02
(TYP)
80±0.2 80±0.2 80±0.2 80±0.2
80±0.2 80±0.2 80±0.2 80±0.2 80±0.2
365
155
400
Ø500
85
85±0.1
3.2
3.2
P
365
(55)
DETAIL OF WORK PALLET(APC)
3.2
100.01 (55)
3.2
3.2
(55) 100.01
310
23+0.2
23+0.2
CMH 500 WITH BT-50 TOOL SHANK
65
65
65
CMH 400 & 500 with BT-40 TOOL SHANK
500
500
400
500
CMH 500
31
30.05
(TYP)
33
24
(TYP)
30
(TYP)
10
(TYP)
30.05
(TYP) 31
23
(TYP)
0
63 .
Ø Dia
g
in
28
14H8
w
33
18/H8
tS
30
(TYP)
6
in Pa 30
g lle
Di t
a.
le
18/H8
Ø500
Pallet
Swing Dia.
Ø
l
Pa
11.5
(TYP)
Sw
11.5
(TYP)
500
400
BT 50 CMH 500
CMH 400
SPINDLE SPEED & TORQUE CHARACTERISTICS
PROTON
b
6 1: 1 reduction ratio
b
6 1: 1.5 reduction ratio
Torque
(Nm) 80
5.5kW
4
Continuous
Operating Zone
5.5
kW
30
3.7
kW
20
2
0
Continous
Operating Zone
1500
2000
4500
4000 6000
8000 10000
Spindle speed (RPM)
0
5.5kW
4
0
1500
2000
4000
6000
8000 10000
Spindle speed (RPM)
·
MAKE : FANUC ·
MODEL : b
6/10000
MAX. SPINDLE SPEED : 10000 rpm
·
RATED POWER : 7.5/5.5 kW ·
0
5.9kW
30
4.05kW
20
continuous
operating zone
2
10
0
6
0
Spindle speed (RPM)
40
30 min,S3 60%
operating zone
Continuous
operating zone
9.6Nm
6.6Nm
10
0
0
6000
6
15 min,S3 60%
operating zone
7.5kW
6000
40
8
4000
60min S3 40%
Operating Zone
7.5kW
3000
50
8
4000
10
Output
(kW)
60
53.5
50
1000
1333
2000
15 min S3 25%
Operating Zone
1000
1333
2000
60 min Operating Zone
Torque
[Nm]
60
60 min
Operating zone
15 min S3 25%
Operating Zone
Output
[kW]
10
60 min
Operating zone
73Nm
70
Spindle speed (RPM)
·
MAKE : FANUC ·
MODEL : b
6/10000
MAX. SPINDLE SPEED : 6000 rpm
·
RATED POWER : 5.5/7.5 kW ·
SPINDLE SPEED & TORQUE CHARACTERISTICS
CMH 400/500
a
8 1:1 reduction ratio
Low-speed winding output(Y connection)
a
12 1:1 reduction ratio
Low-speed winding torque(Y connection)
(kW)
16
Output
(kW)
20
(Nm)
80
30 min,S3 60%
operating zone
30 min,S3 60%
operating zone
12
11kW
60
15
8
7.5kW
40
10
Continuous
operating zone
5.5KW
3.7KW
4
1500
0
0 2000 4000 6000 8000 10000
Spindle speed(rpm)
Continuous
operating zone
80
60
7.5KW
5.5KW 40
Continuous
operating zone
Continuous
operating zone
20
1500
1500
0
0 2000 4000 6000 8000 10000
Spindle speed(rpm)
0
1500
2000
4000 6000 8000
10000
0
2000
4000 6000 8000 10000
Motor speed(min-1)
Motor speed(min-1)
·
MAKE : FANUC ·
MODEL : a
12/10,000i
MAX. SPINDLE SPEED : 10,000 rpm
·
RATED POWER : 15/11 kW ·
a
8 1:1.5 reduction ratio
a
12 1:1.5 reduction ratio
Low speed winding (Y)
Output
(kW)
16
30 min,S3 60%
operating zone
12
8
15
72
60
7.5kW
4.6kw
30
30 min,S3 60%
operating zone
11kW
9.3 kW
Continuous
operating zone
5
30 min,S3 60%
operating zone
150
143
120
10
Continuous
operating zone
6.8 kw
Continuous
operating zone
4
30 min,S3 60%
operating zone
106
90
11kW
Torque
(N.m)
180
Output
(kW)
20
Torque
(N.m)
120
105
90
Continuous
operating zone
60
6.8kW
30
1000
0
2000
4000
Spindle speed (rpm)
6000
0
1000 2000
4000
6000
Spindle speed (rpm)
0
1000 2000
4000
Spindle speed (rpm)
0
6000
1000
4000
6000
Spindle speed (rpm)
High speed winding (Y)
30 min,S3 60% operating zone
12
(kW)
20
(N.m)
45
40
(kW)
18
30 min,S3 60%
operating zone
30 min,S3 60% operating zone
(N.m)
60
53
15kW
45
15
11kW
30
27
39
8
7.5kW Continuous
operating zone
10
Continuous
operating zone
30
11kW
15
4
Continuous
operating zone
5
0
2667
6000
0
1000
2667
Spindle speed (rpm)
6000
0
2667
Spindle speed (rpm)
CMH 500 only
240
238.7
15
5
180
175
1500
4500
Spindle speed (rpm)
6000
0
60
600
1500
3000
4500
6000
Spindle speed (rpm)
RATED POWER : 15/11 kW
·
MAKE : FANUC ·
MODEL : a
p22/6000i ·
·
MAX. SPINDLE SPEED : 6000 rpm ·
REDUCTION RATIO : 1:1
Continuous
operating zone
120
5
750
3000
11 kW
Continuous
operating zone
50
750
0
10
Continuous
operating zone
100
6000
30 min
operating zone
30 min operating zone
190
Continuous
operating zone
2667
(N.m)
300
(kW)
20
30 min
operating zone
11 kW
1000
Spindle speed (rpm)
140
10
0
a
p 22, 1:1.25 reduction ratio
(N.m)
250
15
15
RATED POWER : 15/11 kW
·
MAKE : FANUC ·
MODEL : a
12/10,000i ·
·
MAX. SPINDLE SPEED : 6000 rpm ·
REDUCTION RATIO : 1:1.5
a
p 22, 1:1 reduction ratio
30 min operating zone
6000
Continuous
operating zone
Spindle speed (rpm)
RATED POWER : 11/7.5 kW
·
MAKE : FANUC ·
MODEL : a
8/10,000i ·
·
MAX. SPINDLE SPEED : 6000 rpm ·
REDUCTION RATIO : 1:1.5
(kW)
20
30 min,S3 60%
operating zone
0
1200
600
2400
3600
Spindle speed (rpm)
4800
0
1200
2400
3600
4800
Spindle speed (rpm)
RATED POWER : 11/15 kW
·
MAKE : FANUC ·
MODEL : a
p22/6000ip ·
·
MAX. SPINDLE SPEED : 4800 rpm ·
REDUCTION RATIO : 1:1.25
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·
MAKE : FANUC ·
MODEL : a
T8/10,000i
MAX. SPINDLE SPEED : 10,000 rpm
·
RATED POWER : 11/7.5 kW ·
CMH 400/500
30 min,S3 60%
operating zone
100
15kW
30 min,S3 60%
operating zone
11kW
5
20
Torque
(N.m)
120
D
C
MACHINE LAYOUT
A
B
PROTON
DETAILS
PROTON-30
PROTON-40
A
3600
3600
B
1700
1700
C
3000
3100
D
1310
1310
1395
Loading height
2353
3393
3631
HMC - 400 XL
2600 / 2750
1050 / 1060
Job loading height
2500 / 3000
4700 / 5250
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40 Tool Magazine
Ø1300/ Ø1570
APC Swing Dia.
Ø535/ Ø700
Pallet Swing Dia.
CMH 400 / CMH 500 with
BT-40 TOOL SHANK
CMH 400
1060
Job Loading Height
2750
20 Tool Magazine
CMH 500
3000
5200
20 Tool Magazine
Ø1570
APC Swing Dia.
Ø700
Pallet Swing Dia.
CMH 500 with
BT-50 TOOL SHANK
HORIZONTAL MACHING CENTERS
Unit
PROTON - 30
PROTON - 40
HMC - 400 XL
Longitudinal travel ( X - Axis)
mm
400
400
600
Headstock travel ( Y - Axis)
mm
350
350
450
Cross travel ( Z - Axis)
mm
350
350
415
CAPACITY
Spindle center to table top
mm
330 - 680
330 - 680
140 - 590
Table center to spindle face
mm
160 - 510
160 - 510
150 - 565
Plain / Index table height from floor (Std. m/c)
mm
960 (Plain)
960 (Plain)
1260 (Index)
mm x mm
650 x 470
650 x 470
Ø 500
TABLE
Table / Pallet size
T - slot ( No.x size x pitch) Table / Pallet
Number of indexing position
Max. load on Table
4 x 14 x 100
O
O
4 x 14 x 100
O
O
6 x 14 x 80
O
Deg x Pos
45 x 8 /1 x 360(opt)
45 x 8 /1 x 360(opt)
1 x 360 (std)
kgf
350/200 (IT)
350/200 (IT)
400
SPINDLE & AXES
Spindle taper
7 / 24 No.30
7 / 24 No. 40
7 / 24 No. 40
- Std.
rpm
6000
6000
6000
- Opt
rpm
8000
8000
8000
Spindle power
- Std / Opt
kW
7.5 / 5.5
7.5 / 5.5
11 / 7.5 / 15 / 11
Rapid traverse
-X/Y/Z
Max. Spindle speed
m/min
40 / 40 / 40
40 / 40 / 40
40 / 40 / 32
mm / min
1 - 10000
1 - 10000
1 - 10000
Type
LM
LM
LM
Positioning accuracy
mm
0.010
0.010
0.010
Repeatability
mm
± 0.003
± 0.003
± 0.003
Disc Armless
Disc Armless
Disc with twin arm
Nos.
20
16
20 / 24
Special AMS
DIN 69872 Form-B
DIN 69872 Form-B
Feed rate
Guideways Type
ACCURACY - As per VDI DGQ 3441
AUTOMATIC TOOL CHANGER
Tool change system
Tool storage capacity - Std / Opt.
Pull stud
- Std
- Opt.
Max. tool dia with adjacent pockets full
mm
80
80
80
Max. tool dia with adjacent pockets empty
mm
125
125
125
Max. tool length
mm
200
200
250
Max. tool weight
kgf
3
6
6
Chip to chip time
sec.
6.2
6.7
5.5
BT - 30
BT - 40
BT - 40
0iMate MD
0iMate MD
0iM D
1700 x 2700
1700 x 2700
3000 x 3200
Tool shank type
CNC System FANUC - Std
INSTALLATION DATA
Floor space for std. machine
mm x mm
Machine height
mm
3000
3100
3300
Basic machine weight
kgf
3500
3500
5400
Power supply (Basic machine)
kVA
15
25
25
MOVING COLUMN HORIZONTAL MACHINING CENTERS
Unit
CMH 400
CMH 500
CMH 500 / 50
MCH 500
CAPACITY
Longitudinal travel ( X - Axis)
mm
500
800
800
800
Headstock travel ( Y - Axis)
mm
480
550
550
600
Cross travel ( Z - Axis)
mm
480
550
550
800
Spindle center to table / pallet top
mm
110 - 590
120 - 620
150 - 650
40 - 640
Table center to spindle face
mm
150 - 630
150 - 700
150 - 700
80 - 880
Index table height from floor (Std. m/c)
mm
1050
1060
1060
1100
TABLE
400 x 400
500 x 500
500 x 500
500 x 500
5 x 14 x 80
5 x 18 x 100
5 x 18 x 100
5 x 18 x 100
Deg x Pos
1O x 360
1 x 360
1 x 360
1 x 360
Max. load on Table / Pallet
kgf
400
500
500
500
Pallet changing time
sec.
10
12
12
12
Table / Pallet size
mm x mm
T - slot ( No.x size x pitch) Table / Pallet
Number of indexing position
O
O
O
Spindle taper
7 / 24 No.40
7 / 24 No.40
7 / 24 No.50
7 / 24 No.40
rpm
6000
6000
4000
6000
- Opt 1
rpm
8000
8000
5000
8000
- Opt 2
rpm
10000
10000
kW
11 / 7.5
15 / 11
15 / 11
15 / 11
m / min
48 / 48 / 48*
40 / 40 / 40*
40 / 40 / 40*
48 / 48 / 48*
mm / min
1 - 10000
1 - 10000
1 - 10000
1 - 10000
LM
LM
LM
LM
Max. Spindle speed - Std.
Spindle power
Rapid traverse - X / Y / Z
Feed rate
Guideways Type
ACCURACY - As per VDI DGQ 3441
Positioning accuracy
mm
0.010
0.015
0.015
0.008
Repeatability
mm
± 0.003
± 0.005
± 0.005
± 0.002
Twin Arm
Twin Arm
Twin Arm
Twin Arm
40
40
20 / 30
40
AUTOMATIC TOOL CHANGER
Tool change system
Tool storage capacity - Std / Opt.
Pull stud
Nos.
- Std
MAS403BT
MAS403BT
DIN 69872 Form-B
DIN 69872
- Opt.
DIN 69872 Form-B
DIN 69872 Form-B
-
-
Max. tool dia with adjacent pockets full
mm
80
80
100
80
Max. tool dia with adjacent pockets empty
mm
155
155
200
155
Max. tool length
mm
300
350
350
325
Max. tool weight
kgf
8
8
20
8
Total weight of all tools
kgf
275
275
300 / 450
Chip to chip time
sec.
5.2
5.7
8
5.0
BT - 40 / HSK - A63
BT - 40 / HSK - A63
BT - 50 / HSK - A100
BT - 40
0iMD
0iMD
0iMD
0iMD
mm x mm
2500 x 4000
3000 x 5200
3000 x 5200
2800 x 5200
mm
2750
3200
3200
3300
Basic machine weight
kgf
6750
7500
8000
9500
Power supply (Basic machine)
kVA
40
40
40
40
Tool shank type
CNC System FANUC - Std
INSTALLATION DATA
Floor space for std. machine
Machine height
* Machine to be Grouted
Since improvements are made from time to time, specification and dimensions are subject to change without notice
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SPINDLE & AXES
OPTIONAL FEATURES
Higher spindle power
Flood coolant system
Chip flushing system on the base /
Shower coolant
Coolant gun
Spindle chiller unit
PROTON 30 PROTON 40 HMC 400XL CMH -400 CMH - 500 CMH - 500/50 MCH - 500
NA
NA
OPT
OPT
NA
NA
OPT
STD
STD
STD
STD
STD
STD
STD
OPT
OPT
STD
STD
STD
STD
STD
Index Table 1O X 360 Positions
Rotary type automatic pallet changer
Coolant through spindle system
Chip conveyor
OPT: Optional, N/A:Not Available
Customised solution provided on CMH 500
OPT
OPT
OPT
OPT
STD
OPT
STD
NA
STD
NA
STD
NA
STD
NA
OPT
NA
OPT
OPT
OPT
NA
OPT
OPT
OPT
OPT
OPT
OPT
OPT
OPT
OPT
OPT
OPT
OPT
OPT
OPT
OPT
OPT
OPT
OPT
OPT
OPT
OPT
OPT