Modeling Methodology for On-Chip Coplanar Transmission Lines over the Lossy Silicon Substrate David Goren, Rachel Gordin, Michael Zelikson IBM Haifa Labs Haifa University, Mount Carmel, Haifa, 31905 Israel email: davidg@il.ibm.com Abstract This paper presents a wideband modeling methodology for on-chip coplanar single and coupled transmission lines over the conductive silicon substrate. Cost effective, semi analytical models have been developed, being purely based on explicit expressions. Silicon substrate induced loss and dispersion effects are considered, as well as the skin and proximity effects, while accounting for thick metals. The models have been verified against both numerical computations (full wave HFSS and quasi-static SI2D and EM2D solvers) and hardware measurements (40 GHz VNA measurements on dedicated test sites). Introduction Models of on-chip coplanar single and coupled transmission line (T-line) structures have been developed as part of an interconnect-aware analog and mixed signal (AMS) design methodology [1,3]. The methodology comprises of identifying a relatively small number of critical interconnect lines at early stages of the design flow, their modeling and incorporation into the netlist as “on-chip transmission line devices”. These on-chip T-line components are of predefined topologies consisting of single and coupled microstrip and coplanar structures [2,3]. Each topology is designed to meet closed environment conditions [1-3], enabling high predictability of the critical interconnect behavior. T-line devices are supplied as parameterized schematic and layout cells (Pcells), together with their simulation models, as an integral part of given silicon chip technology design kit. DRC (Design Rule Checking) and LVS (Layout Versus Schematic) compliance is guaranteed by construction. In this paper we focus on the general modeling methodology for the coplanar on-chip T-line structures, which is being constantly studied and developed. General modeling considerations. Each simulation model consists of a multisegment RLC network, which captures the T-line behavior, by means of R(f), L(f), C(f) and G(f) per unit length (shown in Fig. 1) in the full bandwidth of interest, namely from DC till the cut-off frequency of the transistors in the given chip technology for which the models are provided. The advantages of this approach over the "frequency domain plus convolution" methods is in its inherent passivity, and the inherent migratability between different circuit level simulation environments. However, a comprehensive modeling methodology is required for reliable building of these Figure 1. General frequency dependent RLCG representation of a transmission line. R(f) and L(f) form the Z element, while C(f) and G(f) form the Y element. "frequency dependent" multisegment RLC networks, as outlined below. 20 repeated segments are practically used per one on-chip wavelength at the cut-off frequency for obtaining the desired waveform accuracy. Closed-form, semi-analytical expressions are used for all the network parameters. Previous work [3] shows that the influence of properly shielded discontinuities (such as bends) may be neglected up to 110[GHz] in many practical cases. Model order reduction techniques may be applied to further reduce the network complexity, if needed. The proposed modeling methodology is based on breaking the electromagnetic problem into a serial problem (for calculating R(f) and L(f) of Fig. 1, namely the Z element) and a parallel problem (for calculating C(f) and G(f) of Fig. 1, namely the Y element). This division, while known to be possible for the case of low loss substrates, can be generalized at certain conditions also for the case high loss silicon substrates, as shown below. Fig. 2 presents the cross-sections of the currently supported coplanar line topologies, which include single and two coupled wires. Structures are symmetrical and include grounded side shield lines. One condition to be satisfied for these structures is that the cross-sectional dimensions are two orders of magnitude smaller than the shortest wavelength, which is maintained in our structures even at 100GHz. The second condition states that the coplanar structures are excited in their proper designed mode, namely exciting the signal line(s) with respect to the two side ground shielding lines. This means that the two side shielding wires have the same ground potential, and that most of the return current (namely the longitudinal current, in the direction of the T-line) flows in the side shielding wires rather than in the silicon substrate. It follows from semi-analytical calculations that the return current in the silicon substrate is negligible under almost all practical conditions, even for the worst case of ideal contacts between the ground metals and the silicon substrate at the near and far ends of the coplanar structure (The on-chip coplanar T-line structure does not contain in itself any substrate contacts). T-line case of Fig. 2b by considering the corresponding cross (mutual) elements. Modeling the serial (Z) element The only requirement from the Z element network is to reconstruct the physical R(f) and L(f) behavior throughout the bandwidth of interest. This general physical behavior is given in Fig. 3. At low frequencies, the current distribution in the metal lines is uniform, namely the resistance of the T-line is the Ohmic DC resistance (signal line + return path metals), and the inductance per unit length is the low frequency limit inductance, for which cost-effective expressions were developed and reported in [2]. At the high frequency limit, the inductance reaches the high frequency limit inductance L as shown in Fig. 3. The resistance does not saturate at high Figure 2. Cross-sections of the coplanar T-line structures. Fig. 2a shows the single coplanar structure while Fig. 2b shows the coupled coplanar structure. frequencies, but approaches an asymptotic f behavior. The substrate return current may be significant only when the skin depth in the silicon goes down to the order of the T-line cross sectional dimensions – which usually happens only at frequencies far beyond the practical range of interest. It is shown in the conference slides supplement, that the frequency at which we start to have a meaningful return path in the silicon substrate (up to 10% of the overall current) for the structure of Fig. 2a is (where w, s, t and h are defined in Fig. 2 and Si is the substrate resistivity): Fc 2t si 40 0 s 2 0.7 s ln(1 5 w s ) w 2( h t ) (1) To illustrate this claim, let us consider an example of a Tline, and check under which conditions FC falls below 100 GHz. The T-line dimensions are: w=s=ws=6 m, t=0.3 m, h=0.3 m. In accordance to Eq. 1, an FC below 100 GHz implies that the silicon bulk resistivity is below 0.05 cm. This value is far below what is used in practice. Full wave HFSS simulations [4] verify that up to 50[GHz] the return current is indeed negligible for a 1[Ohm cm] silicon substrate. In the frequency range of interest, substrate effects manifest themselves through transverse rather than longitudinal currents, leading to signal attenuation and frequency dependent capacitance. An adequate term for this behavior would therefore be "transverse ground", namely the existence of transverse currents and not longitudinal currents. Accordingly, we may term FC as "transverse ground cut-off frequency". Below this frequency, the finite resistivity and the dielectric (polarization) properties of silicon affect the Y element without affecting the Z element. This claim is supported by HFSS simulations [4] showing that both R(f) and L(f) plots, for the last worst case example, remain the same from DC to 50 GHz when the silicon resistivity is changed from 1 cm to 13.5 cm. We note that a similar approach was used for lower bandwidths (up to 10 GHz) by Alina Deutsch in [5]. Both the Y element and the Z element networks given in the sections below were generalized for the coupled coplanar Figure 3. Physical behavior of the Z element parameters We define the transition frequency between the low and high frequency regions of the Z element behavior as the skin depth initial frequency, obtained by equating the skin depth to a measure of the T-line cross sectional dimensions. Ever since the Wheeler comprehensive network [6] for the Z element, several networks have been published (references are given in [1]). We have developed a different Z element network given in Fig. 4, which has been found to be both costeffective and simple to use. Figure 4. A proposed equivalent network for the Z element of a transmission line. The number of RL lumps being used depends on the required bandwidth above the skin depth initial frequency. The network parameters are calculated using the high and low frequency asymptotic behavior of R(f) and L(f) and the transition frequency FC, which are calculated independently. In particular, the high frequency inductance matrix is calculated using static capacitance matrix [7], which is obtained in absence of silicon substrate. Though this "high frequency limit" is beyond the transverse ground cut-off frequency FC, this method of calculation is still correct provided that FC is larger than the bandwidth of interest. The practical necessity to model the Z element at the full bandwidth given by Fig. 3 depends on the ratio between the required bandwidth and the skin depth initial frequency. For the upper wide and thick (large w and t) signal lines, the skin depth initial frequency may be well below the transistors cutoff frequency, and the complete bandwidth of Fig. 3 should be modeled by the Z element network. For lower bandwidths, a lower order (less RL lumps) Z element network may be used. Modeling the parallel (Y) element In the simpler case of microstrip on-chip T-lines [1-3] with metallic bottom shield, the Y element reduces to a constant capacitance in the practical bandwidth of interest. This follows since the inverse of the dielectric relaxation time constant in the metals is much higher than the desired bandwidth, and the cross sectional dimensions are much smaller than the shortest wavelength. However, in the coplanar structures of Fig 2, the silicon substrate may have a strong effect on the Y element. It is assumed that the silicon substrate is "grounded at infinity", namely that far away from the coplanar structure the potential of the conducting silicon substrate is zero. This last condition is what we have in practical designs, assuming the mandatory existence of silicon substrate ground contacts, though in many practical cases there is no back ground metallization contact to the silicon substrate. The only requirement from the Y element network is, again, to reconstruct the physical C(f) and G(f) behavior throughout the full bandwidth of interest. This general physical behavior is described in Fig. 5. At low frequencies, the silicon behaves like a perfectly grounded metal, yielding the maximal static capacitance C(0)=C0 and zero losses. At the high frequency limit, capacitance reaches its minimal value, C( )=C , obtained by assuming that the silicon substrate behaves as a perfect dielectric (zero conductivity). However, the parallel conductance, which represents the T-line signal loss due to the substrate, reaches its maximal value G( )=G . Figure 5. Physical behavior of the Y element parameters. The transition frequency between these low and high frequency limits is the relaxation frequency, defined by: Frel si 2 si (2) Where si is the conductivity of silicon and si is its dielectric constant. Several Y element networks [8-10] have been given in the literature for wires over silicon. We have developed a generalized Y element network, shown in Fig. 6: Figure 6. A proposed equivalent network for the Y element of a transmission line. This last network can be formally obtained for the geometry of Fig. 2a, by integrating over the electric field flux tubes flowing from the signal line to the side metallic ground shielding, directly (forming the capacitance Coxo), or through the silicon substrate (forming the 1..n GC lumps). Every such GC lump in this network satisfies the relation: Gsii 2 Frel Csii (3) By choosing proper element values, the general network of Fig. 6 can describe the physical behavior of Fig. 5 within any desired accuracy. The partial information of the exact Co, C and G is sufficient to determine a first order Y element network (n=1). Any additional value of {C(f),G(f)} at an intermediate frequency f, allows to increase the order of the Y element network by one. A simple way to further approximate the first order Y element network is by using the full static capacitance matrix (both the signal to metal shield and signal to conducting substrate partial capacitances) to determine both Coxo and Cox(= Cox1). The first order network still describes the full bandwidth behavior of Fig. 5. A further simplification is still possible, by eliminating Coxo or by eliminating Csi, but with reduced accuracy. It is important to note, that even if Frel is much higher than the required bandwidth, there may be T-lines with dimensions, for which both C and G vary significantly over the bandwidth of interest. Experimental results A dedicated test site was designed with 4500 m long coplanar and microstrip T-lines, and silicon substrate resistivity of 1 to 2 cm. Agilent 8517 (2-port, 40 GHz) and Agilent 8720ES (4-port, 20 GHz) Vector Network Analyzers have been used for obtaining S-parameter data, making use of on-chip structures de-embedding. Balanced 40 GHz coplanar probes were used with SOLT calibration. On-chip T-line models were simulated in S-parameter mode using the SPECTRE simulator (assuming 1 cm silicon). Results are shown in Fig. 7 for a single coplanar case (w=s=ws=5 m, t=4 m, h=16 m) and in Fig. 8 for a coupled coplanar case (w=d=ws=s=0.6 m, t=0.32 m, h=1.1 m) for differential mode. A Fabry-Perot like resonant cavity is formed when the non 50 T-lines are loaded on both sides by the 50 measurement equipment, leading to some inaccuracies in the S11 phase plots around the resonance point, where the amplitude of the reflected wave is minimal. Acknowledgments We would like to thank the IBM Burlington design automation team (Youri V Tretiakov, Sue E Strang, Donald Jordan, Raminderpal Singh, Carl Dickey, and David Harame) our partners in the on-chip T-line project, for enabling the models productization and countless helpful discussions. We thank Jay Rascoe from IBM Burlington and Anastasia Barger from IBM Haifa for performing the measurements. Many thanks to Alina Deutsch from IBM Yorktown for her support and numerous discussions. The Authors would like to thank Dr. Avri Frenkel from Ansoft corporation for numerous discussions and guidance while using HFSS for the challenging coplanar over substrate problems. Figure 7. Single coplanar T-line (Fig 2a) results. Solid: 40[GHz] VNA measurement, Dashed: T-line model. Figure 8. Coupled coplanar T-line (Fig 2b) results. Solid: 20[GHz] 4-port VNA measurement (odd mode), Dashed: Tline model (odd mode). Conclusions Comprehensive modeling methodology for on-chip transmission lines over a lossy substrate is presented. The developed models represent frequency behavior of T-lines by means of multisegment RLC scalable networks. The networks allow for accuracy vs. computation efficiency trade-offs, while maintaining correct asymptotic behavior at both high and low frequency limits. In the frame of the model development, it was shown that in most practical situations the substrate longitudinal return currents are negligible, while the transverse currents have a major effect on the T-line Y element parameters. The model is compared by means of S-parameters to hardware measurement results up to 40GHz. This modeling methodology is being used for a large variety of silicon chip technology design kits, while supporting all possible metallization stack combinations. References [1] David Goren et al., "An Interconnect-Aware Methodology for Analog and Mixed Signal Design, Based on High Bandwidth (Over 40 GHz) On-chip Transmission Line Approach", DATE02, Paris 2002. [2] Gordin Rachel et al, "Modeling of On-Chip Transmission Lines in High-Speed A&MS Design – The Low Frequency Inductance Calculation", SPI02, Pisa, May 2002. [3] David Goren et al, "On-chip Interconnect-Aware Design and Modeling Methodology, Based on High Bandwidth Transmission Line Devices", will be published in 40th DAC conference, Anaheim, CA, June 2003. [4] Gordin Rachel et al, "Study of Coplanar Transmission Lines over the Lossy Silicon Substrate", submitted to SPI03, Siena, Italy 2003. [5] Alina Deutsch et al, "On-Chip Wiring Design Challenges for Gigahertz Operation", Proceedings of the IEEE, Vol. 89, No. 4, April 2001. [6] H. A. Wheeler, "Formulas for the Skin Effect", Proceedings of the IRE, Vol. 30, pp. 412-424, 1942. [7] K. C. 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