Wireless
Wireless
Wireless
Wireless
Broadband
Broadband
Broadband
Broadband
1200
Amps @ -48VDC Single-Bay, 6000 Amps Multi-Bay
Cable
Cable
Cable
Cable
163 Power System
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to Read
About Ne
w Produc
t
Enhancem
ents
Front View
Rear View
•
1200 Amps Per Bay
(12) 100 Amp hot swappable switchmode rectifiers
can be installed
•
Single and 3 Phase Configurations
•
Self-Contained Power, Distribution, and Monitoring
Operates as an all-inclusive power solution
•
Customized Distribution
Each bay can be equipped with up to four panels. Nine
different panel options can provide up to 72 circuit breakers
•
Simple Controller
Easy to navigate, pushbutton controller has two lines of
text to allow plant monitoring and control
•
Remote Monitoring
The plant is accessible via the Internet, LAN, or WAN
connection when equipped with an optional Gateway®
card and GUI screens
•
SNMP Compliant
•
Small Footprint
23.62" by 23.62" (600mm by 600mm)
•
6000 Amp Power System
Up to five bays can be connected in parallel
Product Description
The 163 is a self-contained, expandable, power and distribution solution. Each plant is equipped with
our 100 Amp digital switchmode rectifier modules, which have one of the highest power density
ratings available in the industry. Customized distribution is available by combining up to four of the nine
available circuit breaker and fuse panels. Up to 24 alarms can be extended to office monitoring equipment
via relay contacts. The controller on the front of the 163 allows the user to easily navigate plant menus
to view status information, change setpoints, or monitor alarms. The system passes active status information
via a CAN bus, ensuring that real-time information is available. Each system can be connected to a LAN,
WAN, or the Internet, allowing staff to view plant status or make adjustments remotely. Up to five 163 bays can be
connected in parallel, providing up to 6000 Amps @ -48VDC. An optional battery-monitoring panel (BAP) is available, as is a Shunt Monitoring Module (SHM) for additional shunt monitoring.
163/8-03/a
Specifications are subject to change without notice. Please visit our website for the latest revision.
1200 Amps @ -48VDC Single-Bay, 6000 Amps Multi-Bay
163 Power System
163 Power System Specifications
Input
Voltage Range
Frequency Range
Current
Single Phase
3-Phase
220VAC
176 - 265VAC, single or 3-phase
480VAC
320 - 530VAC, single or 3-phase
47 - 63Hz
80 Amps per phase @ 100% load per rectifier shelf
46 Amps per phase @ 100% load per rectifier shelf
40 Amps per phase @ 100% load per rectifier shelf
23 Amps per phase @ 100% load per rectifier shelf
Output
Float Voltage Range
Regulation
Current
50 - 60VDC. Factory Set @ 54.0VDC
± - 0.5% Line, ± 1.0% Load, at 10 - 100% load
100 Amps per rectifier, 1200 Amps per bay
Environmental
Storage Ambient
Operating Ambient
Nominal
Hardened*
Humidity
Heat Dissipation
-40˚F to +158˚F (-40°C to +70°C), from sea level to 5905' (1153m)
23˚F to 122˚F (-5°C to +50°C), from sea level to 5905' (1153m)
-40˚F to +149˚F (-40°C to +65°C), from sea level to 5905' (1153m)
< 95% non-condensing (maximum)
31,200 BTU/bay @ 100% load
Mechanical
Height
Width
Depth
Weight
Mounting
Cooling
84.0" (2133.6mm)
23.62" (600mm)
23.62" (600mm)
Up to 950 lbs. (430.9kg) Exact weight is dependent on the distribution configuration
Floor
Front-to-rear variable speed fan on rectifier modules
Documentation
Product Manual
System Layout Drawing
4380192PD
J438163P
*Hardened refers to the worst-case temperature operation and the system is de-rated to 80%
Specifications are subject to change without notice. Please visit our website for the latest revision.
163/8-03/a
1200 Amps @ -48VDC Single-Bay, 6000 Amps Multi-Bay
163 Power System
Visual Indicators
Rectifier Module:
Controller:
LED Description
Fail
Standby
Go
LED Description
Power Minor
Power Major
Rectifier Major
Rectifier Minor
Battery Monitor
Distribution Fuse
Distribution Current
MMC OK
Low Low Voltage
Low Voltage
Color
Amber
Red
Red
Amber
Amber
Red
Amber
Green
Red
Amber
Color
Red
Amber
Green
LED Description
High Voltage
Battery Fuse
Battery Distribution
Battery Discharge
Load Disconnect
Total Current
AC Fail
Temp High/Low
Float Mode
Equalize Mode
BTC Active
Color
Red
Red
Red
Red
Red
Amber
Amber
Amber
Green
Amber
Amber
Options
List #
1
2
20
21
22
30
31
32
33
37
43
46
50
51
52
60
61
62
63
64
65
70
80
100
101
163/8-03/a
Description
PECO II Part Number
Basic bay: -48VDC @ 1200 Amp (208VAC input) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .607163P-4
Basic bay: -48VDC @ 1200 Amp (480VAC input) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .607163P-5
Rectifier 100 Amp @ 48VDC, 220VAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SM100F48PM-1
Rectifier 100 Amp @ 48VDC, 480VAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SM100K48PM-1
Rectifier, blank panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4361148P
Initial bay kit (required to convert a basic bay into an initial bay) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6420525P
Gateway communications kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6420523P
Modem communications kit (requires L31) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6420526P
Shunt monitoring kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6420522P
Low voltage load disconnect contactor 1200A for single bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6420529P
Inner bay connection kit for battery and ground bus bars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6420527P
6000 Amp external ground window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6420537P
Fuse panel (15) 3-70 Amp TPS fuse (see page 26) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6170108P-2
Fuse panel (6) 70-250 Amp TPL fuse (see page 26) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6170107P-1
Fuse panel (2) 300-600 Amp TPL fuse (see page 26) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6170109P
Circuit breaker panel (18) 2-50 Amp plug-in 1 pole (see page 26) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6180572P
Circuit breaker banel (15) 2-100 Amp plug-in 1 pole (see page 26) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6180573P
Circuit breaker panel (6) 125-150 Amp plug-in 2 pole (see page 26) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6180582P-1
Circuit breaker panel (4) 100-250 Amp bolt-in 1 pole (see page 26) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6180571P-3
Circuit breaker panel (2) 300-400 Amp bolt-in 2 pole (see page 26) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6180571P-4
Circuit breaker panel (1) 450-700 Amp bolt-in 3 pole (see page 26) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6180571P-5
Blank panel, 4 position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4361101P-4
Battery monitor panel (wall mount) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6180584P-1
Output load distribution assembly for L63 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6180593P
Output load distribution assembly for L51 & L62 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6180593P-1
* See J438163P for complete list of options
Specifications are subject to change without notice. Please visit our website for the latest revision.
1200 Amps @ -48VDC Single-Bay, 6000 Amps Multi-Bay
163 Power System
Line Drawing
163 Power System is shown
Certifications:
Specifications are subject to change without notice. Please visit our website for the latest revision.
163/8-03/a
1200 Amps @ -48VDC Single-Bay, 6000 Amps Multi-Bay
163 Power System
Circuit Breaker & Fuse Distribution Panels
163/8-03/a
Specifications are subject to change without notice. Please visit our website for the latest revision.
1200 Amps @ -48VDC Single-Bay, 6000 Amps Multi-Bay
163 Power System
Multi-Bay Configuration
Multi-Bay System
The 163 1200 Amp bay can be interconnected into a multi-bay system. Up to (5) 1200 Amp bays can be combined to provide
6000 Amp total capacity. Each individual bay can be equipped with up to (12) switchmode rectifiers and 1200 Amps of distribution fuse or breaker panels.
Specifications are subject to change without notice. Please visit our website for the latest revision.
163/8-03/a
Product Enhancement Announcement
Monday August 4, 2003
PECO II, Inc. has just released several enhancements to the 163, a multi-bay –48Vdc,
6000 Amp power plant. In a continuous effort to keep the 163 at the front of the Medium Power
Systems class, the following additions have been made:
1. Recognizing the impact of a loss of AC power to a rectifier, PECO II added an AC fail
alarm for each rectifier. What makes this feature unique is that the micro is still
operational, allowing the controller to communicate with the rectifier. This means the AC
power will continuously be monitored. In addition, a visual indicator notifies the user
which rectifier is affected.
2. The Battery On Discharge (BOD) alarm is reported as a power major. The
corresponding LED is red.
3. To allow the user to distinguish a DC Power Major from a Major caused by a main bay
controller (MMC) failure, the Monitor Fail relay is energized in the normal state and deenergized in the alarm state.
4. The web page for the plant displays peak loads and peak load periods, which are stored
indefinitely until they are manually cleared.
5. The plant voltage is displayed with two decimal places.
6. The latest software upgrades allow the user to manually initiate individual alarms to
verify proper operation. This may be done locally at the site or remotely via the optional
Gateway feature. This benefit allows users to test the alarms during preventative
maintenance to ensure they would work properly in the event of an actual failure.
7. The Rectifier Count Alarm, which alarms when the number of installed rectifiers does not
match the quantity programmed in the controller, can be enabled or disabled by the user
(factory default is disabled).
8. There is a Limited Recharge indication, a user settable threshold of the percentage plant
discharge current to total plant rectifier capacity.
9. Users can calibrate any monitored analog input.
For further information on these enhancements or to inquire about the 163, please contact Kim
Burgandine at 800-999-7326 ext. 1228.
Visit PECO II, Inc. on the web at www.peco2.com.