Bevel Trimless
®
CAUTION READ BEFORE INSTALLATION:
HOUSING INSTALLATION
Accessible / Non-Accessible Ceilings
• Power must be off before installing fixture.
• Lamps are VERY HOT and can cause severe burns.
NEVER TOUCH LAMPS after ignition, allow to cool.
Ceiling trim openings must be as accurate as possible.
Cut out templates provided for the following:
SQUARES - 1 LIGHT
Lamp
Cutout
MR16
3-1/2" x 3-1/2"
MHMR16 20W 3-1/2" x 3-1/2"
MHMR16 39W 3-1/2" x 3-1/2"
CFL
5" x 5"
Downlight
Fl100-A
FL710-A
FL130-A
FL125-A
Adj. 35°
FL101-A
FL712-A
FL150-A
N/A
Adj. 45°
FL101X-A
FL716-A
FL150X-A
N/A
Wall Wash
FL102-A
FL718-A
FL170-A
FL185-A
RECTANGLES - 2 LIGHT
Lamp
Cutout
MR16
3-1/2" x 5-11/16"
MHMR16 20W 3-1/2" x 5-11/16"
MHMR16 39W 3-1/2" x 5-11/16"
CFL
5" x 9-3/8"
Downlight
FL400-A
FL920-A
FL420-A
FL425-A
Adj. 35°
FL405-A
FL922-A
FL460-A
N/A
Adj. 45°
FL405X-A
FL926-A
FL460X-A
N/A
Wall Wash
FL410-A
FL928-A
FL480-A
FL485-A
HOUSING INSTALLATION:
1. Mount fixture housing according to ceiling type.
NAILER BARS:
• Nailer bars are supplied for sheetrock installations.
To install nailer bars, slide bars thru slots in butterfly brackets
and lock in place with 8-32 screw.
Butterfly Bracket
Trimless
Housing
NOTE
• Some dimmers may cause harmonic transformer noise.
• Bevel MR16 series housings utilize low voltage magnetic
transformers.
• Check with dimmer manufacturer to ensure compatibility.
APERTURE COLLAR ADJUSTMENT:
NOTE:
• All-Ways Square housings (square apertures only) allow job site
aperture plate adjustment after housings have been installed insuring
parallel trim installations.
• Aperture is factory set to 0° rotation.
• Rotational alignment of the aperture plate must be completed prior
to ceiling installation.
STEPS TO ADJUST THE APERTURE:
Note that the aperture plate is supplied with center line notches to
aid in the alignment.
1. Loosen the red locking screw and loosen the (3) aperture adjustment
screws.
2. Rotate the aperture plate to the desired position and tighten the (3)
aperture screws and red locking screw.
J-Box
Housing
Aperture Adjustment Screws
Red Locking
Screw @ 0°
Square
Aperture Collar
Nailer Bar
Lock Tab
All-Ways Square
Aperture Plate
Nailer Bars
REMOVAL OR REPOSITION OF OPTICS:
TRIMLESS HOUSING
2. Install power cable conduit to J-box.
3. Make power supply connections in housing J-box compartment and
re-install J-box cover.
4. Adjust the All-Ways Square aperture plate if required.
5. Insert lamp specified on the relamping label.
Nailer Bar
Indicator Arrow
All-Ways Square
Aperture Plate
1. Locate optical locking tab positioned on the inside of the aperture plate.
2. Utilizing a flat blade screwdriver, slide the locking tab out of position as
shown.
3. Lift up on the optical bracket and move to desired position. (in 90°
increments).
4. Slide the locking tab back into position, locking it into place by tapping
with the handle of the screw driver.
Socket Mounting
Bracket
Nailer Bar Lock Tab
Aperture Plate
Mounting Tabs
Located at 90°
Increments
All-Ways Square
Aperture Plate
Spackle Frame
TRIMLESS SHEETROCK CEILING INSTALLATION
Socket Bracket Locking Wedge
(using flat head screw driver pry & slide out to remove)
®
USAI
www.usailighting.com
info@usailighting.com
1126 River Road
New Windsor, NY 12553
T 845–565–8500
F 845–561–1130
Optical
Locking Tab
© 2010. USAI, LLC.
All rights reserved.
All designs protected by copyright.
I2-079
Bevel Trimless
®
CAUTION READ BEFORE INSTALLATION:
INSTALLATION / LAMP ADJUSTMENT
Accessible / Non-Accessible Ceilings
• Power must be off before installing fixture.
• Lamps are VERY HOT and can cause severe burns.
NEVER TOUCH LAMPS after ignition, allow to cool.
SPACKLE FRAME TRIMLESS INSTALLATION:
1. Using the cut out template supplied, mark the mounting holes on the ceiling.
2. Using a 1/4" diameter bit, carefully drill the mounting holes through the ceiling only. (DO NOT DRILL INTO THE FIXTURE).
3. Position spackle frame into aperture hole and attach utilizing the (4) 8-32 undercut screws.
8-32 x 1-1/4" Undercut Screw Only (4) Places
8-32 Cage Nut
PERFORATED
SPACKLE FRAME
8-32 x 1-1/4"
Undercut Screw
5/8" Min.
Ceiling Thickness
Joint
Compound
4. Ensure the spackle/overspray protector is in place.
5. Apply joint compound over plaster frame and feather out accordingly.
6. Once the ceiling has been sanded and painted, remove the overspray protector, and insert the lamp.
NOTE: The spackle frames are directional and must be installed and oriented correctly prior to spackling.
ADJUSTABLE FIXTURE:
Can be aimed and locked and must be done prior
to trim installation.
1. For biased type 45° adjustable and wall wash
trims, it may be necessary to orient socket
plate and trim at 90° increments. This can be
done by re-positioning of the socket/
optics. Please follow instruction REMOVAL
OR REPOSITION OF OPTICS (on page 1)
to reposition the socket/optics to desired 90°
rotational position.
2. Downlight type 35° adjustable trims will
rotate 360° within the housing and can be
locked horizontally, no indexing required.
NOTE: 2 light fixtures may require re-indexing
of aperture plate to housing when
re-indexing trims - except for 2
light CFL trims which can only
be indexed by re-orienting complete
housing assembly above ceiling.
Housing
45° HOT AIMING/
SELF LOCKING MECHANISM:
NOTE: Aiming of lamp is achieved with a #2 Philips
head screw driver.
1. Look into the aperture opening and locate the
2 gears.
2. Utilizing a #2 Philips screw driver insert in to
desired tilt gear (vertical or horizontal) and
turn to desired aiming position.
3. Remove the screwdriver and insert the trim.
NOTE: It is important that the glass on the
biased trim is facing the lamp.
Horizontal Tilt
Adjustment Gear
1. Look into the aperture opening and locate the
2 Philips head screws.
2. Loosen the vertical adjustment screw and
tilt to desired aiming position and lock with
screw driver.
3. Loosen the horizontal rotation locking screw,
rotate to desired position and lock with screw
driver.
Lamp Socket
Vertical Tilt
Locking Screw
Aperture
Opening
Lamp Shield (35° adj. only)
Biased Cut Style Trim
35° LOCKING AIMING
ADJUSTMENT MECHANISM:
Vertical Tilt
Adjustment Gear
Lamp Socket
Aperture
Opening
Horizontal Rotation
Locking Screw
IMPORTANT LAMPING INSTRUCTIONS FOR COMPACT FLUORESCENT BEVELS:
Retaining Spring
1 LAMP CFL:
• For 1 lamp CFL Bevels, install lamp into socket base
2 LAMP CFL:
• For 2 lamp CFL, install lamp into socket base. To re-lamp, hinge lamp downward
(as shown) and remove lamp .
• To re-install lamp, hinge back up to engage base into retaining spring.
®
USAI
www.usailighting.com
info@usailighting.com
1126 River Road
New Windsor, NY 12553
Hinge
Down
Lamp Base
T 845–565–8500
F 845–561–1130
Remove Lamp
© 2010. USAI, LLC.
All rights reserved.
All designs protected by copyright.
I2-079