INSTRUCTION MANUAL HTM.9 Flywheel Apparatus SIMPLE FLYWHEELAPPARATUS INTRODUCfION Most machineryhas parts which revolve on their longitudinal axis~for example,wheels,shafts, electric motors, centrifugalpumps,etc. This rotary motion is subjectto the samebasiclaws as linear motion, but all the terms haveto be transformedto comply with the specialconditionsof rotation. For examplethe secondlaw of motion changesasfollows:- -- Force Forcex Radius Couple ~ In symbols F = ma -+ C - la Massx Acceleration RotationalMassx RotationalAcceleration Moment of Inertia x Angular Acceleration The coupleC is alsoreferredto asthe torque,beingthe turning force exerted. The applicationof this alternativeform of the secondlaw is widespreadand most importantin underStanding the performanceof rotating machinery. 1n"M.9.Page J. 2. October, /997. Whereit is necessary to start rotating machineryquickly the momentof inertia mustbe assmallas possibleto pem1itfast accelerationwith the maximumvalue of torque. On the other hand,whena reciprocatingenginei.e. requiredto run at a unifonn speedregardlessof the fluctuationin driving force aseachcylinderdeliverspower it is commonpracticeto increasethe overallmomentof inertiaby addinga flywheelto the engineshaft. A further useof a flywheelis to storerotational energywhich is recoverableas it slowsdown. therebymakinga largecoupleavailablefor a short period. The experimentsthat follow show how a flywheelcomplieswith the secondlaw of motion,and how it actsasa storeof energy. LIST OF PARTS The apparatuscomprises the following:- 1-250mm old x 30 mm wide flywheel 1-Cord assembly 1- Wall bracketdw ball bearingsandpointer 1- HWH.3load hangerIN. Additionalaccessories required:1- HTM.9w set of weights A stop watch is requiredto perfonn this experiment. DESCRIPTION The HTM.9 flywheelconsistsof a steeldisc 250 mm old x 30 mm wide which is integralwith a shaftrunningin ball bearings. A pegfixed in the shaftactsas an anchorfor the end of a pulling cord which is wound roundthe shaft. On the peripheryof the disc is an engravedmark which passesa pointer asthe flywheel revolves. The bracketcarryingthe flywheelshouldbe boltedto a vertical surfaceat least 1 m abovethe ground. This will allow the pulling cord and its load hangera sufficientfree fall to drive the flywheelfor up to 10 revolutions. EXPERIMENT 1 OBJECT The object of this experimentis to detenninethe relationshipbetweenthe angularaccelerationof a flywheelandthe torque producingthe acceleration. tfUe HTM.9. Pagel. 1. October. 1997. THEORY Consider thefallingmass Net Force = mg- F Acceleration= a Hence ma = mg- F F = m(g-a) ~ Providedthat a is muchsmallerthang F=mg For the wheel Angulardisplacemente = 27tH [rad] where N = numberof revolutions Averageangularvelocity = t<O +CI>N) [rad/s] Time for N revolutions= t Angular displacement 9 = tmN. t Cl)N ~ . at 1 e = ~2 from which (1 = 41tH (2 Accordingto secondlaw of motion Torqueproducingacceleration = Fr from which k = ~ 1 . Ct2 The constantof proportionality k is calledthe momentof inertia and may be calculatedfrom the dimensionsandmassof the flywheel. k (=1) =p7tR2w. R2 2 where R = radius of flywheel w = width of flywheel p = density of steel = 7850 kg/m3 PROCEDURE Takethe load hangerand pulling cord, and hook the end loop over the peg on the flywheel shaft. Wind up a definitenumberof turns, say8, from the position wherethe cord loop falls off the peg. lm..l9. Page 3. . October, /997. This ensuresthat the driving torque due to a load on the hangerwill act for a set numberof revolutions. Wind up the pulling cord 8 turns and hold the flywheel with one hand and a stop watch in the other. The engravedmark shouldbe by the pointer at this stage. Releasethe flywheel and start the watch. Count the revolutionswith the aid of the mark, using this to judge when to stop the watchasthe setnumberof revolutionsis turned. The load hangerwill fall onto the ground. Repeatthe aboveprocedureaddingload by incrementsof IN. Keep on repeatingthe experiment until at least six readingshave beenobtained. Try re-timing one or two of the readingsto see what the probableaccuracyof the measurement is. If thereis the opportunity,repeatthe experimentusinga lessernumberof turns of the pulling cord on the shaft. RESULTS Tabulatethe timesfor the differentvaluesof massplus hangerandcalculateIlf Table 1 Acceleration of a Flywheel Plot the experimentalresultson a graphof total load againstIff, and draw the bestfit straightline throughthe points. The gradient of the line provides an average value for the relationship between the driving force and the angular acceleration, and should be multiplied by the appropriate factor to obtain the value of k (that is, the moment of inertia). The intercept on the total load axis gives the initial load for which there is zero acceleration; this must be the load required to overcome the friction in the bearings of the flywheel shaft. Deduct this from the total load for each result and hence calculate the effective couple, which should be entered in the table. If therewas time to repeatthe experimentwith a lessernumberof turns of the pulling cord, make up a secondtable of resultsbut use the samegraph. One would expectthere to be a common intercepton the massaxis. OBSERVAllONS Compare the experimentaland theoretical values of the moment of inertia obtained in the experiment.Note the variability of any re-measuredresultsof time, and of the deducedfriction if the experimentwasrepeated.Commenton the accuracyof the experiment. The theory which was being verified assumedthe angular accelerationwas uniform Can the experimenttest this assumption? In"M.9. Page 4. 2. October. /997. EXPERIMENT 2 OBJECT The perfonnanceof a flywheelas a store of energyis studiedin this experiment. In particularthe objectis to:(1) (2) Comparethe theoreticalandexperimentalvaluesof the momentof inertiaof a flywheeland studythe transformationsof energythroughoutthe experiment. THEORY The work output of the falling massis givenby its lossof potentialenergylessits kinetic energyat the point of separationfrom the flywheel. Potentialenergy= mgh = mg. 27tr. No whereNois the setnumberof revolutions Final velocity of mass = CON Kinetic energy = ! m (CI>Nr)2 Work doneon flywheel = mg. 27r.rNo - tm {roNr)2 The flywheel startsfrom rest and, left to revolve when the falling massseparates,will eventually completeN1 revolutions and stop. Looked at this way. all the work is consumedin bearing friction, which will be assumedconstant. At the point of separationof the falling massthe flywheel will reachits maximumangularvelocity (J)N andhenceits maximumkinetic energyby ! I(J)~ Let the bearing frictional couple be Cr Thenequatingwork consumedin friction mg. 21trNo- t m (mNrY = Cf . 21tH I The energybalanceat the end of Norevolutionsis Hence if No NI and CON are measured,C( can be derived from (1) and Substituted in (2) to evaluate I. Fromthepreceding experiment1 it is knownthat mN= ~ fmJ.9. Page 5. 2. October, 1997. PROCEDURE Part 1 Add 4N to the load hangerandwind up the pulling cord to 8 turns. Hold the flywheelin one hand andthe stop watch in the other. Releasethe flywheel. start the watch,and start countingthe total revolutionsby using the engravedline and the pointer. The watch must be stoppedon the count of eight turns.but the revolutionsshouldbe countedtill the wheelstops. Repeatthe test two or threetimes. Part 2 Repeatthe wholeof Part 1 usinga differentload and/or a differentnumberof turns for the pulling cord. Finallytakethe dimensionsof the flywheeland shaft. RESULTS Tabulatethe experimentalresultsandtake the averagevaluesof t andN. for eachPart. Calculate OON and substitutein expression(1) of the theory to detenninethe bearingfriction couple Cf . Thensubstitutein expression(2) to obtainthe experimentalvaluesof I. From the dimensionsof the flywheel and shaft, and using a density for steel of 7850 kg/m3, calculatethe theoreticalvalue of I. Comparethis with the experimentalvalue. If the result of Experiment1 is availableincludethis in the comparison.Also if the resultsof Experiment1 areto handcomparethe friction coupleCf with the intercepton the graph. OBSERVAllONS Commenton the various comparisonsof momentsof inertia and bearingfriction obtainedin the different ways. Use the effect of the variability where individual tests were repeatedto assess which methodwas most accurate. How would you provide a valuefor the momentof inertia of a toothedgearwheel? Whatfractionof the energygivenup by the falling massis storedin the flywheel? Couldthe efficiencybe improved? HTM.9. Page 6. '. October. /997.