JM COMPACT POWER RELAY FOR INDUCTIVE LOAD 30.4 1.197 UL File No.: E43028 16 .630 26.5 1.043 31 1.220 28.5 1.122 Slim TMP type 28.5 1.122 16.8 .661 31 1.220 Flat TM type 17.2 .677 Flat TMP type mm inch • Compact, high-capacity, and resistant to inductive loads The relay is a compact 16×30.4×26.5 mm .630×1.197×1.043 inch. It can control an inductive load (cosϕ = 0.7) with inrush current of 70 A and steady state current of 20 A. JM-RELAYS CSA File No.: LR26550 • Excellent contact welding resistance High contact pressure, a forced opening mechanism, and a forced wiping mechanism realizes an excellent contact welding resistance. • High breakdown voltage and surge resistant relay More than 6.4 mm .252 inch maintained for the insulation distance between contacts and coil, and the breakdown voltage between contacts and coil is 5,000 V for 1 minute. In addition, the surge resistance between contacts and coil is greater than 10,000 V. • Resistant to external force An absorber mechanism is used on the load terminals, giving a large improvement in characteristics variations caused by the external force during FASTON placement/removal. • Flux resistance mechanism The terminal area is plugged with resin to prevent flux seepage during PCB mounting. (TMP type) • Conforms to the various safety standards UL, CSA, VDE (Slim type only), and TÜV approved. • The line up can support economical mounting methods. The relay are equipped with a drive terminal (coil terminal) on one side for PCB’s, and a load terminal (tab terminal #250) on the reverse side. The line up includes the TM type which can be attached directly to the PCB composing a drive circuit, and the TMP type which supports economical wiring. The TMP type can also be directly attached, and a high capacity load can be wired to the tab terminal. SPECIFICATIONS Contact Arrangement Initial contact resistance, max. (By voltage drop 6 V DC 1 A) Contact material Nominal switching capacity Rating Max. switching power (resistive Max. switching voltage load) Max. switching current UL/CSA rating TÜV rating VDE rating (Slim type) Mechanical (at 180 cpm) Resistive load 20 A, 250 V AC (cosϕ = 1) Expected Electrical Inrush 70 A, Steady life (min. Life 20 A (250 V AC cosϕ = 0.7) ope.) (at 20 cpm) Inductive load Inrush 80 A, Cut-off 80 A (When the motor is locked) (250 V AC cosϕ = 0.7) Characteristics 1 Form A 30 mΩ Silver alloy 20 A 250 V AC 5,000 VA 250 V AC 20 A 1 HP, 20 A 250 V AC 1-1/2 HP, 20 A 125 V AC 20 A 250 V ∼ (cosϕ = 1.0) 12 A 250 V ∼ (cosϕ = 0.4) 10 A 30 V … — 20 A 250 V ~ (cosϕ = 1.0) 12 A 250 V ∼ (cosϕ = 0.4) 106 105 Surge voltage between contact and coil*3 1.5×10 900 mW * Measurement at same location as “Initial breakdown voltage” section *2 Detection current: 10mA *3 Wave is standard shock voltage of ±1.2 × 50µs according to JEC-212-1981 *4 Excluding contact bounce time *5 Half-wave pulse of sine wave: 11ms; detection time: 10µs Min. 10,000 V Release time(without diode)*4 (at nominal voltage)(at 20°C) Max. 10ms (Approx. 3 ms) Max. 55°C (Contact switching current: 20 A/voltage applied to coil: 100%V) Temperature rise (at 60°C) Shock resistance Functional*5 Min. 98 m/s2 {10 G} 6 Destructive* Min. 980 m/s2 {100 G} Functional*7 10 to 55 Hz at double amplitude of 1.6 mm Destructive 10 to 55 Hz at double amplitude of 2 mm Conditions for operation, Ambient transport and storage*8 temp. (Not freezing and condensHumidity ing at low temperature) –40°C to +60°C –40°F to +140°F 5 to 85% R.H. Slim TMP Approx. 28 g .99 oz Unit weight Flat TMP Approx. 32 g 1.13 oz Flat TM Remarks 1 5,000 Vrms for 1 min. Max. 20ms (Approx. 8 ms) 105 3 180 cpm Min. 100 MΩ (at 500 V DC) 1,000 Vrms for 1 min. Operate time*4 (at nominal voltage)(at 20°C) Vibration resistance Coil Nominal operating power Max. operating speed Initial insulation resistance*1 Between open contacts Initial breakdown Between contacts voltage*2 and coil Approx. 33 g 1.16 oz 6 * Half-wave pulse of sine wave: 6ms *7 Detection time: 10µs *8 Refer to 5. Conditions for operation, transport and storage mentioned in AMBIENT ENVIRONMENT (Page 49) 1 JM TYPICAL APPLICATIONS ORDERING INFORMATION • Compressor and heater control in air conditioners • Power control in hot air type heaters • Magnetron control in microwave ovens • Lamp and motor control in OA equipment such as copiers and facsimiles. Ex. JM 1a N Contact arrangement Pickup voltage 1a: 1 Form A N: 70% of nominal voltage Z TMP Classification of type Nil: Slim type iZ: Flat type DC 24V Mounting classification TMP: TMP type TM: TM type Coil voltage DC 5, 6, 9, 12, 24, 48 V Note: Standard packing: Carton: 50pcs. Case: 200pcs. TYPES AND COIL DATA (at 20°C 68°F) Part No. Slim TMP type Flat TMP type Flat TM type Nominal voltage, V DC Pick-up voltage Max. Nominal operating allowable voltage, power, V DC mW Coil resistance, Ω (±10%) Nominal Drop-out operating current, voltage, mA 180 0.5 JM1aN-TMP-DC5V JM1aN-ZTMP-DC5V JM1aN-ZTM-DC5V 5 3.5 27.8 900 5.5 JM1aN-TMP-DC6V JM1aN-ZTMP-DC6V JM1aN-ZTM-DC6V 6 4.2 0.6 150 40 900 6.6 JM1aN-TMP-DC9V JM1aN-ZTMP-DC9V JM1aN-ZTM-DC9V 9 6.3 0.9 100 90 900 9.9 8.4 1.2 75 160 900 13.2 640 900 26.4 2,560 900 52.8 JM1aN-TMP-DC12V JM1aN-ZTMP-DC12V JM1aN-ZTM-DC12V 12 JM1aN-TMP-DC24V JM1aN-ZTMP-DC24V JM1aN-ZTM-DC24V 24 16.8 2.4 37.5 JM1aN-TMP-DC48V JM1aN-ZTMP-DC48V JM1aN-ZTM-DC48V 48 33.6 4.8 18.75 DIMENSIONS mm inch Slim TMP type 12.9 .508 Schematic 6.35 .250 11 .433 10.0 .394 13.8±0.1 .543±.004 26.0 1.024 0.5 .020 12.0 10.0 .472 .394 27.6 30.4 1.087 1.197 3 N.O. 1 4 COM 2 26.0 1.024 1.8 .071 12.0 .472 16.0 .630 PC board pattern (Copper-side view) FASTON 250 N.O. 4-1.8 dia. 4-.071 dia. 12.0±0.1 .472±.004 COM 12.0±0.1 10.0±0.1 .472±.004 .394±.004 PC board side 4.0 .157 27.6±0.1 1.087±.004 6.0 .236 General tolerance: ±0.4 ±.016 Flat TMP type 31 1.220 28.5 1.122 Schematic N.O. COM 8 15 .315 .591 6.35 .250 9.9 .390 18 .709 2.15 .085 0.8 .031 1.5 .059 N.O. COM 17.2 .677 4.5 .177 6.2 .224 17 .669 2.15 .085 6.8 .268 0.2 .008 1 .039 3.5 .138 PC board pattern (Bottom view) Faston 250 COM 20±0.1 .787±.004 COM 24.5±0.1 .965±.004 Faston 250 N.O. Coil N.O. 2.5±0.1 .098±.004 Coil 5.2 .205 22±0.1 .866±.004 4-1.8 dia. 4-.071 dia. PC board side 24 .945 5 COM 1 6 N.O. 2 9.2 .362 General tolerance: ±0.4 ±.016 Tolerance: ±0.1 ±.004 2 JM Flat TM type 11.2 .441 47.5 1.870 31 1.220 10 .394 Schematic Panel cutout Faston 187 R2.25 R.088 N.O. 28.5 1.122 4.5 .177 Faston 250 COM 39.5 1.555 8 15 .315 .591 6.35 .250 9.9 .390 17.6 2 .693 .079 1.5 .059 39.5±0.1 1.555±.004 Coil 2.15 .085 0.8 .031 6.8 .268 Faston 187 2-4.5±0.1 dia. 2-.177±.004 dia. N.O. 1.9 .075 0.5 .020 COM Faston 250 8.2 .323 16.8 .661 0.6 .024 General tolerance: ±0.3 ±.012 REFERENCE DATA 2. Ambient temperature characteristics 3. Operate/release time Place to be measured: Inside of coil Ambient temperature: 25°C 77°F Sample: JM1aN-TMP-DC24V, 5 pcs. Sample: JM1aN-TMP-DC24V, 5 pcs. 20A 50 0A 30 Drop-out voltage 20 10 Pick-up voltage 40 –40 –20 0 30 20 40 60 80 Ambient temperature, °C –10 20 –20 –30 0 80 90 100 110 120 130 Operate/release time, ms Temperature rise, °C 60 Change, % 1. Coil temperature rise 14 13 12 11 10 9 8 7 6 5 4 3 2 0 Operate time Max. xMin. Release time 80 90 Coil applied Voltage, %V Max. xMin. 100 110 120 130 Coil applied voltage, %V 4-(1). 200 V AC electrical life test (200 V AC inverter dummy load) 70 µF JM relay contact 200 V AC Detection of welding and miscontact 1.9 Ω Switch (Welding detection time: 0.2 s) Reactor 1,800 µF Change of pick-up and drop-out voltage Pick-up and drop-out voltage, V Sample: JM1aN-TMP-DC12V, 6 pcs. Load: Inrush 108 A, Steady 15 A, Inverter dummy 200 V AC Switching frequency: ON 5 s, OFF 5 s Circuit Contact welding: 0 time Miscontact: 0 time 9 8 Pick-up voltage Max. 7 x- 6 Min. 5 4 3 Drop-out voltage 2 Max. xMin. 1 0 3 6 No. of operations, ×104 3 JM 4-(2). 100 V AC electrical life test (100 V AC inverter dummy load) Sample: JM1aN-TMP-DC12V, 20 pcs. Load: Inrush 224 A, Steady 20A, Inverter dummy 100 V AC Switching frequency: ON 10 s, OFF 10 s Circuit 100 V AC Reactor Detection of welding and miscontact 470 µF 2,000 µF 470 µF (Welding detection time: 0.2 s) Pick-up and drop-out voltage, V JM relay contact Change of pick-up and drop-out voltage Contact welding: 0 time Miscontact: 0 time 9 Pick-up voltage 8 Max. 7 x- 6 Min. 5 4 Drop-out voltage Max. x- 3 2 Min. 1 0 3 6 No. of operations, ×10 4 Load: (Endurance) inrush 70 A cosϕ = 0.7 (0.3 s), steady 20A pf = 0.9, 250V AC compressor dummy (Overload) 80A cosϕ = 0.7, 250 V AC No. of operations: (Endurance) 105 times (Overload) 1,000 times (after endurance test) Switching frequency: (Endurance) ON 1.5 s, OFF 1.5 s (Overload) ON 3 s, OFF 2 min., 57 s Circuit (endurance) 12 V DC 250 V AC Pick-up and drop-out voltage, V 4-(3). Inrush 70 A, Steady 20 A, 250 V AC compressor dummy load Sample: JM1aN-TMP-DC12V, 6 pcs. Change of pick-up and drop-out voltage Contact welding: 0 time Miscontact: 0 time 9 8 Pick-up voltage 7 6 Max. x- 5 Min. 4 Drop-out voltage 3 Max. xMin. 2 1 JM relay contact Detection of welding and miscontact 0 Compressor dummy load device 3 5 7 4 No. of operations, ×10 10 For Cautions for Use, please download ”Relay Technical Information“ - RTI.pdf You´ll find ”RTI.pdf” in the download section of our web pages. Matsushita Automation Controls Group Europe © 1998 PDF-File generated January 1998, Data published may change due to technical improvements 3