HARDWARE MANUAL for Custom Hardware Used in ECE200 Introduction to Electrical and Computer Engineering Laboratory Authors: Srikant Deshpande Mehmet C. Ozturk Project Supported By: National Science Foundation Division of Undergraduate Education (CCLI) INTRODUCTION This manual is intended for institutions interested in constructing the hardware boxes used in the ECE200 laboratory. The manual includes the circuit diagrams of the electronic circuits used, lists of components used on experiment boxes and printed circuit boards including part numbers and prices from different vendors. We recommend fabrication of the front panels at a professional machine shop. AutoCAD files for the front panels are available upon request. These files contain all the information a machine shop will need to drill the holes for mounting the components. Nowadays, sophisticated computer automated drilling machines accept AutoCAD files to do all the work automatically with great precision. The AutoCAD files also include the silk screen designs, which can be used by most companies specialized in silk screen printing on aluminum panels. You can also obtain the electronic files used to generate the printed circuit boards. The printed circuit boards in our hardware were designed using a free PCB design package from ExpressPCB, which is an online PCB company. Their URL is: http://www.expresspcb.com/ Using their PCB design software you can not only design the boards but you can also place your order online. The ExpressPCB designs shown in this document are also available upon request. If you are interested in constructing the hardware, please contact Dr. Mehmet C. Ozturk by sending an e-mail to mco@ncsu.edu. TWO-TERMINAL ELEMENTS Silk Screen for Two Terminal Elements Box Two Terminal Elements - Experiment Box Parts List Front Panel Picture NumberManufacturer Manufacturer Supplier Supplier Price Notes Part # Part # Panel Mount Banana Jack (Red) 1 Johnson Components Inc. 108-0902-001 Digi-Key J151-ND 0.46 Panel Mount Banana Jack (Green) 5 Johnson Components Inc. 108-0904-001 Digi-Key J153-ND 0.52 Panel Mount Banana Jack (Yellow) 12 Johnson Components Inc. 108-0907-001 Digi-Key J154-ND 0.46 Panel Mount Banana Jack (Black) 4 Johnson Components Inc. 108-0903-001 Digi-Key J152-ND 0.46 SPDT Flatted Metal Level Toggle Switch 4 Radio Shack 275-635 3.29 1) Threaded bushing 2) Solder lugs 3) 0.25" mounting hole Printed circuit board for the load resistor 1 Two-terminals elements printed circuit board Banana Plug – Uninsulated Panel Mount Screw Type 10 Johnson Components Inc. 108-0753-001 Digi-Key J149-ND 1.03 These banana plugs are mounted on the load resistor printed circuit boards and the transistor printed circuit boards. 2x2 + 3x5 = 19 Panel Fuse Holder Final Price 1 Radio-Shack 270-364 RadioShack 270-364 1.79 27.09 ELECTRIC POWER Silk Screen for Electric Power Box Electric Power - Parts List Front Panel Number Manufacturer Manufacturer Part # Supplier Supplier Part # Price Power Inlet Male, Plastic Housing, DPST, Sgl. Fuse 5x20 1 Qualtek 761-18/004 Digi-Key Q301-ND 10.83 AC Receptacle., Straight, Female, .031” (0.8mm) 3 Qualtek 738W-X2/03 Digi-Key Q227-ND 0.95 Notes 1) Available at most hardware stores. Rotary On/Off FanSpeed Controls 1 Lutron FS-5E-WH Lutron FS-5E-WH 5 SWITCH TOGGLE DPDT 6A 1 NKK S333T Digi-Key 360-1231-ND 10.59 Final Price 2) It looks exactly like an ordinary light dimmer but designed to work with inductive loads. 29.27 TWO-PORT CIRCUITS Silk Screen for Two Port Circuits Box Two Port Circuits - Experiment Box Parts List Front Panel Panel Mount Banana Jack (Red) Panel Mount Banana Jack (Green) Panel Mount Banana Jack (Yellow) Panel Mount Banana Jack (Black) SPDT Flatted Metal Level Toggle Switch Panel Mount Phono Jack w/Hexnut Panel Mount Phono Jack 12-pin Edgeboard Picture NumberManufacturer Supplier Part Manufacturer Price Notes Part # Supplier # 1 Johnson Components Inc. 108-0902-001 Digi-Key J151-ND 0.46 1 Johnson Components Inc. 108-0904-001 Digi-Key J153-ND 0.52 2 Johnson Components Inc. 108-0907-001 Digi-Key J154-ND 0.46 1 Johnson Components Inc. 108-0903-001 Digi-Key J152-ND 0.46 Radio Shack 3 5 Switchcraft Inc. 2 3 CUI EDAC 3501FP 275-635 1) Threaded bushing 2) Solder lugs 3.29 3) 0.25" mounting hole Digi-Key SC1133-ND 1.4 RCJ-032 Digi-Key CP-1413-ND 0.71 305-012-500- Digi-Key EDC305120- 1.67 Connector 202 5 Watt, 5% Metal Wirewound Rectangular Resistor 1 YAGEO Panel Fuse Holder 1 Radio-Shack Potentiometer 1 Final Price SQP500JB7R5 270-364 ND Current limiting resistor for the front panel LEDs. The LED leads and the resistor are to be Digi-Key 7.5W-5-ND 0.41 shrink wrapped. RadioShack 270-364 1.79 Volume Knob 25.96 Silk Screen for AM Radio Box AM Radio - Experiment Box Parts List Front Panel Picture Number Manufacturer Manufacturer Part # Supplier Supplier Part # Price Notes Panel Mount Banana Jack (Red) 1 Johnson Components Inc. 108-0902-001 Digi-Key J151-ND 0.46 +15 V input Panel Mount Banana Jack (Green) 1 Johnson Components Inc. 108-0904-001 Digi-Key J153-ND 0.52 GND input Panel Mount Banana Jack (Yellow) 3 Johnson Components Inc. 108-0907-001 Digi-Key J154-ND Panel Mount Banana Jack (Black) 1 Johnson Components Inc. 108-0903-001 Digi-Key J152-ND 0.45 Panel Mount Phono Jack 1 CUI RCJ-032 Digi-Key CP-1413-ND 0.71 12-pin Edgeboard Connector 1 EDAC 305-012-500-202 Digi-Key EDC305120-ND 1.43 0.46antenna input -15 V input 20-pin Edgeboard Connector 1 5 Watt, 5% Metal Wirewound Rectangular Resistor Panel Fuse Holder Panel Mount Phono Jack w/Hexnut ??? IS THIS CORRECT EDAC 1 YAGEO 1 Radio-Shack 5 Switchcraft Inc. 305-020-500-202 SQP500JB-7R5 Digi-Key EDC305200-ND 1.86 Digi-Key 7.5W-5-ND 0.41 27-364 Radio-Shack 27-364 0.45 3501FP Digi-Key SC1133-ND 1.4 Final Price Current limiting resistor for the front panel LEDs. The LED leads and the resistor are to be shrink wrapped. 12.31 OLD AM Radio - Experiment Box Parts List Front Panel Panel Mount Phono Jack 12-pin Picture Number Manufacturer 1 1 CUI EDAC Manufacturer Part # RCJ-032 305-012-500-202 Supplier Digi-Key Digi-Key Supplier Part # Price CP-1413-ND EDC305120-ND 0.71 1.43 Notes Edgeboard Connector 20-pin Edgeboard Connector 1 5 Watt, 5% Metal Wirewound Rectangular Resistor 1 Banana Binding PostsYellow Banana Binding PostsGreen Banana Binding PostsRed Banana Binding PostsBlack EDAC Digi-Key EDC305200-ND 1.86 SQP500JB-7R5 Digi-Key 7.5W-5-ND 0.41 2 Johnson Components Inc. 111-0107-001 Digi-Key J372-ND 1.8 1 Johnson Components Inc. 111-0104-001 Digi-Key J371-ND 1.94 Digi-Key Digi-Key J164-ND J165-ND 1.8 1.8 2 1 YAGEO 305-020-500-202 Johnson Components Inc. 111-0102-001 Johnson 111-0103-001 Components Inc. Current limiting resistor for the front panel LEDs. The LED leads and the resistor are to be shrink wrapped. Panel Mount Phono Jack w/Hexnut Final Prince 1 Switchcraft Inc. 3501FP Digi-Key SC1133-ND 1.4 16.75 Silk Screen for Sampling and Reconstruction Box Sampling Reconstruction - Experiment Box Parts List Front Panel Picture Manufacturer Supplier Part NumberManufacturerPart # Supplier# Price Panel Mount Phono Jack 2 CUI 12-pin Edgeboard Connector 3 EDAC 20-pin Edgeboard Connector 2 EDAC DigiKey CP-1413-ND 0.71 305-012500-202 Digi- EDC305120Key ND 1.67 305-020500-202 Digi- EDC305200Key ND 2.14 RCJ-032 Notes 5 Watt, 5% Metal Wirewound Rectangular Resistor Banana Binding PostsYellow Banana Binding PostsGreen Banana Binding Posts-Red Banana Binding Posts-Black SQP500JB7R5 DigiKey 7.5W-5-ND 0.41 3 Johnson Components 111-0107Inc. 001 DigiKey J372-ND 1.8 1 Johnson Components 111-0104Inc. 001 DigiKey J371-ND 1.94 1 Johnson Components 111-0102Inc. 001 DigiKey J164-ND 1.8 1 Johnson Components 111-0103Inc. 001 DigiKey J165-ND 1.8 1 YAGEO Current limiting resistor for the front panel LEDs. The LED leads and the resistor are to be shrink wrapped. Panel Mount Phono Jack w/Hexnut Final Price 5 Switchcraft Inc. 3501FP DigiKey SC1133-ND 1.4 29.06 Silk Screen for Digital Logic Circuits Box Digital Logic Gates - Parts List Front Panel Panel Mount LED Indicator Banana Binding Posts- Yellow Banana Binding Posts-Green Banana Binding Posts-Red Banana Binding Posts-Black Number Manufacturer Manufacturer Part # Supplier Supplier Part # Price Typical operating voltage is 2.1 1.2704 V. 6 LUMEX SSI-LXR4815ID Digi-Key 67-1163-ND 3 Johnson Components Inc. 111-0107-001 Digi-Key J372-ND 1.8 15 Johnson Components Inc. 111-0104-001 Digi-Key J371-ND 1.94 111-0102-001 Digi-Key J164-ND 1.8 111-0103-001 Digi-Key J165-ND 1.8 4 2 Johnson Components Inc. Johnson Components Inc. Notes 1) Threaded bushing 2) Solder lugs SPDT (ON-ON) Miniature Switch Resistor (1/4 W) 5 6 E-SWITCH 100SP1T1B1M1Q E Digi-Key Digi-Key EG2350-ND 3.26 3) 0.25" mounting hole Current limiting resistor for the front panel LEDs. The LED leads and the resistor are to be shrink wrapped. Resistor (1/4 W) 2 Printed circuit board for the load resistors 2 Printed Circuit Board for MOSFET 5 Digi-Key Load Resistor mounted on standard twoterminal element printed circuit board with banana plugs. Two-terminals elements printed circuit board These banana plugs are mounted on the load resistor printed circuit boards and the transistor printed circuit boards. Banana Plug – Uninsulated Panel Mount Screw Type Panel Fuse Holder Final Price 2x2 + 3x5 = 19 19 Johnson Components Inc. 108-0753-001 Digi-Key J149-ND 1 Radio-Shack 27-364 Radio-Shack 27-364 1.03 0.45 89.2424 The AUTO CAD files for the above boards are in the Boxes/AUTOCAD folder. PCBs All the printed circuit boards were generated using ExpressPCB, the free software package of Express PCB, which is a web based company specializing in manufacturing of printed circuit boards. You can download ExpressPCB from their site at http://www.expresspcb.com. The software has both capabilities of receiving a quote from the company and placing the order online. Once you have ExpressPCB installed on your computer, you can download our ExpressPCB designs by following the instructions below. The designs include top and bottom copper layers (red and green) and a top silk-screening layer (yellow) for the letters. The PCB files can be downloaded from “PCBs/PCB Files” folder. The Parts list to construct all the PCB files are in the spread sheet “Parts List for PCBs.xls” in the “PCBs/Parts” folder. Amplitude Modulation Receiver: This is a simple envelope detector with an LC resonant circuit and a 741 op-amp amplification stage. The circuit diagram and the PCB are shown below. The operation of the circuit can be analyzed in three stages: n The inductor L and the capacitor C1 form a resonant circuit necessary to tune the radio to a particular station. In the experiment, we leave the values of L and C fixed and change the frequency of the broadcast. n The diode D1 forms the half-wave rectifier necessary for the envelope detection scheme. n The Op-Amp provides on-site amplification of the envelope. It is an inverting amplifier with a gain of ~ 1500. Circuit Diagram Printed Circuit Board AM Receiver -Parts List Part Metallized Polyester Capacitor Film Capacitor 0.25 Watt, 5% Resistor,Car bon Film 0.25 Watt, 5% Resistor,Car bon Film General Purpose Operational Amplifier Picture Nu mb er Manufacturer Manufacture Unit r Part # Supplier Supplier Part # Price 1 Panasonic - ECG ECQE2104KF Digi-Key EF2104-ND 2 Panasonic - ECG ECHS1H102GZ Digi-Key PS1H102G-ND Notes 0.45 0.1uF 0.8 1nF 3 Yageo 1.0KQBK-ND Digi-Key CFR-25JB-1K0 1K Ohm 0.011 resistors 1 Yageo 1.5MQBK-ND Digi-Key CFR-25JB-1M5 1.5 M Ohm 0.011 Resistor 1 Texas Instruments UA741CP 8 Pin Socket A08-LCG 1 Assmann Electronics, Inc 22 pF Capacitor 1 Kemet Digi-Key 296-11107-5-ND Digi-Key AE9808-ND C317C220J2 G5CA Digi-Key 399-1908-ND General Purpose 0.42 OPAMP Socket to mount the 8 pin 0.36 IC Resonance 0.28 Capacitor Analog Switch: This circuit is an analog switch built around the IC, MAX301CPE. The switch is used to sample the analog signal at the desired sampling rate. The circuit diagram and the PCB are shown below. Circuit Diagram Printed Circuit Board Analog Switch -Parts List Part Picture Num Manufact ber urer Manufacturer Part # Supp lier Supplier Part # Unit Price Notes Metallized Polyester Capacitor Panasonic ECQ-E2104KF 3 - ECG DigiKey EF2104-ND 0.25 Watt, 5% Resistor,Carbon Film 1 Yageo CFR-25JB-1K0 DigiKey 1.0KQBK-ND MAX301CPE DigiKey MAX301CPE-ND Analog SPST 4.58 Switch A14-LCG Inc 1 Assmann Electronics, DigiKey AE9814-ND Sockets to mount the 0.57 14 To pin IC's Diode 2 Diodes Inc 1N4002-T DigiKey 1N4002DICT-ND Prevent Power 0.26 Supply Metallized Polyester Box Capacitor FINAL PRICE BC Compone 1 nts 2222 370 52222 DigiKey 3003PH-ND Precision Analog Switch 14 Pin Socket 1 Maxim 0.45 0.1uF 0.056 1 Kohm 0.122 2.2nF 1.406 Anti-Aliasing Filter: This is a 4th order active low-pass filter with a cut-off frequency of ~ 4670 Hz. The purpose of the filter is to limit the maximum frequency of the original signal sent to the sampling circuit. The reason behind this very low cut-off frequency is educational. We realized that if the sampling frequency was switched back and forth between 20 kHz and 40 kHz, our students had a difficulty in hearing the difference between the two signals. This was the case even without an anti-aliasing filter. Therefore in spite of the fact that the sampling theorem was obviously violated with a sampling rate of 20 kHz, it was not feasible to use it for demonstration purposes. This prompted us to choose the two sampling rates as 10 and 20 kHz, which required an anti-aliasing filter. The circuit diagram and the PCB are shown below. Circuit Diagram Printed Circuit Board AntiAliasing Filter-PARTS LIST Part Picture Number Manufactur Manufactur er er Part # Supplier Supplier Part # Unit Price Notes Metallized Polyester Capacitor Panasonic - ECQ2 ECG E2104KF Digi-Key EF2104-ND 0.45 0.1uF Film Capacitor Panasonic - ECH1 ECG S1H122GZ Digi-Key PS1H122GND 0.8 1.2nF Film Capacitor Panasonic - ECH2 ECG S1151JZ Digi-Key PS1151J-ND 0.6 0.15nF Film Capacitor Panasonic - ECH1 ECG S1H102GZ Digi-Key PS1H102GND 0.8 1nF Film Capacitor Panasonic - ECH1 ECG S1H332GZ Digi-Key PS1H332GND 0.8 3.3nF Film Capacitor 0.25 Watt, 5% Resistor,Car bon Film Panasonic - ECH1 ECG S1471JZ Digi-Key PS1471J-ND 0.6 0.47nF 0.25 Watt, 5% Resistor,Car bon Film 0.25 Watt, 5% 3 Yageo CFR-25JB120K Digi-Key 120KQBKND 0.056 120 Kohm 4 Yageo CFR-25JB27K Digi-Key 27KQBK-ND 0.056 27 Kohm Bessel Filter: This is an eighth-order low-pass Bessel filter that has a linear phase response and a tunable cut-off frequency between 1kHz and 20 kHz. It has regulated voltage supplies of +5 and –5 volts. The filter used is a switched capacitor filter whose cut-off frequency is decided by the clock fed into the filter. This clock frequency is generated by a TLC552 timer and the frequency generated is varied using a potentiometer. Hence, the cut-off frequency can be varied using the potentiometer on the board. The circuit diagram and the PCB are shown below. Circuit Diagram Printed Circuit Board BESSEL FILTER- PARTS LIST Part Radial Electrolytic Capacitor Negative Voltage Regulator Positive Voltage Regulator Schottky Diode Picture Numb Manufacture Manufacture er r r Part # Supplier Part Unit # Price Notes Panasonic2 ECG ECA-1VM221 Digi-Key P5166-ND Texas Instruments UA79M05CK CS Digi-Key 296-14001-5ND General Purpose 0.41 Capacitor Reduce power 0.56 supply Reducefrom - Texas Instruments UA78M05CK CS Digi-Key 296-14000-5ND power supply from 0.56 +15V to +5 1N5817-T 1N5817DICTND To Avoid 0.39 Latch Up EF2104-ND 0.1uF,Powe r Supply By Pass 0.45 Capacitors P4781-ND 470pF, To set clock 0.18 frequency 2 Diodes Inc Metallized Polyester Capacitor Panasonic 3 ECG ECQE2104KF Polyester Capacitor Panasonic 1 ECG ECQB1471JF Ceramic Capacitor 0.25 Watt, 5% 0.25 Watt, 5% Resistor,Carb on Film Supplier Digi-Key Digi-Key Digi-Key 1 Yageo C315C100J2 G5CA Digi-Key CFR-25JB470R Digi-Key 1 Yageo CFR-25JB1K0 1 Kemet Texas Digi-Key 399-1888-ND 470QBK-ND 1.0KQBK-ND 296-10335-5- 10pF,To set clock 0.26 frequency 470 0.056 Ohm,To set 1K Ohm,To set clock 0.056 frequency Generate Variable Frequency MOSFET Amplifier: This is a common source MOSFET amplifier built using the 2N7000. This amplifier has a gain of around 20. The circuit diagram and the PCB are shown below. The gain of this amplifier is quite sensitive to the output load. Circuit Diagram Printed Circuit Board MOSFET Amplifier Parts List Part Metallized Polyester Capacitor 0.25 Watt, 5% Resistor,Car bon Film 0.25 Watt, 5% Resistor,Car bon Film Picture Manufactur Manufactur er er Part # Number Panasonic - ECQ2 ECG E2104KF Supplier Supplier Part # Digi-Key EF2104-ND Unit Price Notes 0.45 0.1uF 1 Yageo CFR-25JB470K Digi-Key 470KQBKND 0.056 470 Kohm 1 Yageo CFR-25JB220K Digi-Key 220KQBKND 0.056 220 KOhm 0.25 Watt, 5% Resistor,Car bon Film 1 Yageo CFR-25JB51K Digi-Key 51KQBK-ND 0.056 51K Ohm N-Channel MOSFET Fairchild Semiconduc 1 tor 2N7000 Jumper Wire FINAL 1 Digi-Key 2N7000FSND N-Channel MOSFET, 60V 5 OHM 0.29 TO-92 PCB could be made to avoid wire. 1.068 Motor – IR Sensor: This board is mounted with a DC motor and an IR sensor. The IR sensor detects the rotation of the motor blade and can be used to generate pulses which are amplified by an Operational Amplifier. The speed of the DC Motor can be varied by varying the resistance of the potentiometer provided on the board. The BJT 2N3904 serves the purpose of translating the small resistance of the motor to a large value at the output of the OP-Amp. It also serves the purpose of translating the output voltage of the OP-Amp to the DC motor with a threshold voltage drop across the base –emitter terminals of the transistor. The circuit diagram and the PCB are shown below. Circuit Diagram Printed Circuit Board IR Circuit-PARTS LIST Part Picture Number Manufact urer Manufacturer Part # Supplier Supplier Part # Unit Price Notes 0.25 Watt, 5% Resistor,Carbon Film 1Yageo CFR-25JB-470K Digi-Key 470KQBKND 0.056470 Kohm 0.25 Watt, 5% Resistor,Carbon Film 1Yageo CFR-25JB-180K Digi-Key 180KQBKND 0.056180 Kohm 0.25 Watt, 5% Resistor,Carbon Film 1Yageo CFR-25JB-390K Digi-Key 390KQBKND 0.056390 Kohm 0.25 Watt, 5% Resistor,Carbon Film 1Yageo CFR-25JB-510R Digi-Key 510QBK-ND 0.056510 ohm Op-Amp IC Texas Instrument 1s LM741CN Digi-Key LM741CNNS -ND 0.47OP AMP IC 8 Pin Socket Assmann Electronic 1s, Inc A08-LCG Digi-Key AE9808-ND Socket to mount the 8 0.36pin IC Positive Voltage Regulator Texas Instrumen UA78M05CKCS 1 ts Digi-Key 296-140005-ND Reduce power supply from 0.56 +15V to +5 V NPN Transistor Fairchild Semicond 1uctor 2N3904 Digi-Key 2N3904FSND NPN 0.39Transistor Carbon Potentiometers CTS Corporatio n Resistor/E lectrocom 296XD504B1N 1ponents DC Motor 1Star Motor IR Transmitter and receiver 1Vishay Digi-Key CT2259-ND 500K Pot to change the 1.51motor speed Jameco 154915 1.29Dc Motor ST130-12240-38 Gasket Rubber FINAL PRICE QUOTE TCRT1000 1Unknown PP25547 New Ark In One 95B4819 Lowes 31448 IR Sensor and 0.89transmitter Rubber to make propeller 1.23for motor 7.864 OP-AMP Amplifier: This is a variable gain operational amplifier whose gain can be varied from –1 to –6 when the switch is set to inverting operation and +2 to +7 when the switch is set to non-inverting operation. The gain can be varied using the potentiometer. The gain of this amplifier is independent of the load connected. The circuit diagram and the PCB are shown below. Circuit Diagram Printed Circuit Board OP-AMP Amplifier Parts List Part Radial Electrolytic Capacitor Picture Supp lier Part Unit Num Manufact Manufactur urer er Part # Supplier # Price ber Panasoni ECA2c-ECG 1VM471 P516 Digi-Key 8-ND Notes General Purpose 0.68Capacitor (C3,C4) Metallized Polyester Capacitor 0.25 Watt, 5% Resistor,Ca rbon Film 0.25 Watt, 5% Resistor,Ca rbon Film Panasoni ECQ3c - ECG E2104KF 1Yageo EF21 04Digi-Key ND 0.1uF,Power Supply By Pass and DC Removal 0.45Capacitors,(C1,C2,C5) 150K 150 KOhm,Connected to QBKCFR-25JBNon-Inverting Input of 0.056Op Amp(R4) 150K Digi-Key ND 200K 200K Ohm,Connected to QBKCFR-25JBInverting Input of Op 0.056Amp(R2,R1) 200K Digi-Key ND Carbon Potentiomet ers 2 Yageo CTS Corporati on Resistor/ CT22 Electroco 296XD105B 601mponents 1N Digi-Key ND Op-Amp IC Texas Instrumen 1ts NE5532P DPDT Switch 200AWMD EG2 E-Switch P1T1A1M2 4651Inc RE Digi-Key ND Switch Between Inverting and NonInverting Configurations 6.64of Op-Amp Assmann Electronic 1s, Inc A08-LCG Socket to mount the 8 0.36pin IC 8 Pin Socket FINAL PRICE 2961410 -5Digi-Key ND AE98 08Digi-Key ND 1 Meg Pot to tune the 1.51clock frequency(R3) High Speed ,Low 0.75NoiseOP AMP IC 10.78 OP-AMP PCB: This is a plain independent TL082ACP OPAMP wired onto a printed circuit board. The circuit diagram and the PCB are shown below. Printed Circuit Board OP-AMP Parts List Part Picture Number Manufact Manufactur Supp Supplier urer er Part # lier Part # Unit Price Notes Op-Amp IC 8 Pin Socket FINAL PRICE Texas Instrumen Digi- 296-1778TL082ACP Key 5-ND 1 ts High Speed ,Low 0.48 NoiseOP AMP IC Assmann Electronic A08-LCG 1 s, Inc Socket to mount 0.36 the 8 pin IC Digi- AE9808Key ND 0.84 Unity Gain Power Amplifier: This amplifier is built around the LM1877 audio amplifier. The gain is set to unity. The circuit diagram and the PCB are shown below. Circuit Diagram Printed Circuit Board AUDIO POWER AMPLIFIERGAIN 1-PARTS LIST Part Picture Suppli Manufact urer Part Supplie er Part Unit # r # Price Number Manufacturer Notes Radial Electrolytic Capacitor Panasonic1ECG P5185ECA1HM471 Digi-Key ND 0.41 (470uF) Radial Electrolytic Capacitor 1PanasonicECG ECAP51821HM101 Digi-Key ND 0.41 (100uF) Radial Electrolytic Capacitor Metallized Polyester Capacitor 0.25 Watt, 5% Resistor,Carb on Film 0.25 Watt, 5% Resistor,Carb on Film 0.25 Watt, 5% Resistor,Carb on Film 1PanasonicECG ECAP51741HM010 Digi-Key ND Panasonic 3ECG 2Yageo ECQEF2104 E2104KF Digi-Key -ND CFR25JB470KQ 470K Digi-Key BK-ND 0.056470 Kohm 1 Yageo CFR2.7QBK 25JB-2R7 Digi-Key -ND 0.0562.7 Ohm 1Yageo CFR16KQB 25JB-16K Digi-Key K-ND 0.05616K Ohm 0.21 (1uF) 0.450.1uF Audio power amplifier IC Audio Power Amplifier IC 14 Pin Socket FINAL PRICE QUOTE LM187 National LM1877N 7N-9Digi-Key ND 1 Semiconductor -9 1.67 Assmann AE9814 1Electronics, Inc A14-LCG Digi-Key -ND Sockets to mount the 0.5714 pin IC's 4.594 High Gain Power Amplifier: This audio power amplifier is a mono amplifier based on the popular LM1877N integrated circuit. It has a voltage gain of ~ 20. This is the same printed circuit board used above except for a difference in one resistor value (R1 = 22 kOhm). AUDIO POWER AMPLIFIERGAIN 20-PARTS LIST Part Picture Manufact Suppli Manufactur urer Part er Part Unit Number er # Supplier # Price Notes Radial Electrolytic Capacitor Panasonic- ECAP51851ECG 1HM471 Digi-Key ND 0.41 (470uF) Radial Electrolytic Capacitor P51821Panasonic- ECAECG 1HM101 Digi-Key ND 0.41 (100uF) Radial Electrolytic Capacitor 1Panasonic- ECAP5174ECG 1HM010 Digi-Key ND 0.21 (1uF) Metallized Polyester Capacitor Panasonic - ECQEF2104 3ECG E2104KF Digi-Key -ND 0.450.1uF Metallized Polyester Capacitor 0.25 Watt, 5% Resistor,Carb on Film 0.25 Watt, 5% Resistor,Carb on Film 0.25 Watt, 5% Resistor,Carb on Film 0.25 Watt, 5% Resistor,Carb on Film ECQPanasonic - U2A472M F Digi-Key 1ECG CFR25JB470K Digi-Key 1Yageo P4608ND 470KQ BK-ND 0.94.7nF 0.056470 Kohm 1 Yageo CFR2.7QBK 25JB-2R7 Digi-Key -ND 0.0562.7 Ohm 1Yageo CFR16KQB 25JB-16K Digi-Key K-ND 0.05616K Ohm 1Yageo CFR22KQB 25JB-22K Digi-Key K-ND 0.05622K Ohm Audio power amplifier IC Audio Power Amplifier IC 14 Pin Socket FINAL PRICE QUOTE National LM187 Semiconduc LM1877N 7N-91 tor Digi-Key ND -9 1.67 Assmann AE9814 Electronics, 1Inc A14-LCG Digi-Key -ND Sockets to mount 0.57the 14 pin IC's 5.662 Reconstruction Filter: This is a 2nd order active low-pass filter with a variable cut-off frequency to demonstrate its impact on the sound quality. The cut-off frequency is variable from 3736 to 11208 Hz. As such, it spans a wide range from excellent reconstruction to quite poor to make sure that the difference in quality is audible by all students. The circuit diagram and the PCB are shown below. Circuit Diagram Printed Circuit Board Sampling Clock: This circuit is built around the popular 555 timer IC and it generates the clock signals used for sampling the analog signal at two different frequencies, which are selectable by a toggle switch mounted on the PC board. The circuit diagram and the PCB are shown below. Circuit Diagram Printed Circuit Board Sampling Clock -Parts List Part Picture Manufact urer Part Unit Number Manufacturer # Supplier Supplier Part # Price Notes Metallized Polyester Capacitor ECQ1Panasonic - ECG E2104KF Digi-Key EF2104-ND Film Capacitor ECHS1H102G 2Panasonic - ECG Z Digi-Key PS1H102G-ND Capacitor 0.25 Watt, 1% Resistor,Meta l Film ECQB1H473J 1Panasonic - ECG F Digi-Key P4589-ND MFR25FBF1Yageo 54K9 Digi-Key 54.9KXBK-ND 0.25 Watt, 1% Resistor,Meta l Film 1 Yageo MFR25FBF2K87 Digi-Key 2.87KXBK-ND 0.450.1uF 0.81nF 0.10847nF 0.10854.9K 0.1082.87K Texas 1Instruments NE555P Digi-Key SPDT Switch 1E-Switch Inc 200MSP1 T1B1M2Q Digi-Key EG2447-ND E 8 Pin Socket Assmann 1Electronics, Inc A08-LCG Digi-Key AE9808-ND Hex Inverter IC Texas 1Instruments SN74LS0 4N Digi-Key 296-1629-5-ND Assmann 1Electronics, Inc A14-LCG Digi-Key AE9814-ND Timer IC 14 Pin Socket FINAL PRICE 296-1411-5-ND 555 0.75Timer IC Switch To toggle between 2 samplin g frequen 3.31cies Socket to mount the 8 pin 0.36IC Hex Inverter 0.4IC Sockets to mount the 14 0.57pin IC's 6.794 Ultrasound Transceiver: This is an ultrasound transmitter receiver pair that operates at 40 kHz. The circuit diagram and the PCB are shown below. Printed Circuit Board Ultrasonic Circuit-Parts List Part Ultrasoinic Transmitter receiver pair Final Price Picture Supp lier Manufacturer Supplie Part Unit # Number Manufacturer Part # r Price 1Unknown 40TR16F 1366 53 Jameco Notes Ultrasonic transmitter 6.95receiver pair 6.95 Transistor : This is a NMOS that could be used to build logic gates . The PCB is shown below. Printed Circuit Board NMOS -PARTS LIST Part N-Channel MOSFET (BS170) Final Price Picture Suppli Manufa Manufact cturer Suppli er Part Unit Part # er urer # Price Number 5 Fairchild Semicon Digiductor 2N7000 Key 2N7000 FS-ND Notes 2N7000 can be used in place of this 0.29 transistor 1.45 Two Terminal Element : This PCB could be used to put a Resistor, Led, Diode or a Potentiometers on a PCB . The PCB is shown below. Printed Circuit Board Two Terminal Components List Part LED Picture Suppl Manufactur Manufactur ier Unit Number er er Part # Supplier Part # Price Panasonic - LN261CA LUR 1SSG Digi-Key P408ND Notes RED CLEAR HIGH BRIGHTNES 0.96S CDS/CDSE PHOTOCON DUCTIVE CELLS, HERMETICA LLY SEALED 2.61PKG 1Silonex Allied 699NSL-6510 Electronics 0190 1Yageo CFR-25JB3K9 Digi-Key 1Yageo CFR-25JB1K0 Digi-Key 3.9 K Ohm, 3.9KQ 1/4 W BKND 0.011Resistor 1.0KQ BK1 K Ohm, 1/4 ND 0.011W Resistor 1 Yageo CFR-25JB6K8 Digi-Key 6.8 K Ohm, 6.8KQ 1/4 W BKND 0.011Resistor 0.25 Watt, 5% Resistor,Carb on Film 1Yageo CFR-25JB10K Digi-Key 10KQ 10 K Ohm, BK1/4 W ND 0.011Resistor Electrolytic Capacitor Vishay BC Component 2222 138 1s 36221 Electrolytic Capacitor Vishay BC Component 2222 138 1s 16102 Electrolytic Capacitor Vishay BC Component 2222 138 16222 1s Photocell 0.25 Watt, 5% Resistor,Carb on Film 0.25 Watt, 5% Resistor,Carb on Film 0.25 Watt, 5% Resistor,Carb on Film Digi-Key 4216P CAP 25V HCT220UF ND 1.25ELECT AXIAL Digi-Key 4219P CAP 25V HBK1000UF ND 1.38ELECT AXIAL Digi-Key 4221P CAP 25V HBK2200UF ND 1.83ELECT AXIAL Electrolytic Capacitor Diode Transformer Final Price Vishay BC Component 2222 138 16472 1s General Semiconduc 1N4004 1tor Input: 120 Banana V AC plugs are to be soldered Output: 12 in house to V AC replace the standard connector output the leads have transformer banana comes with. plugs Digi-Key CAP 25V 4223P 4700UF HBKND 2.47ELECT AXIAL Digi-Key 1N400 4GICT -ND 0.04 10.58