Section SECTION 7 7 Relays - Energy Conser ving www.magnecraft.com 847-441-2540 Latching, Sequence and Impulse Relays – Application Data Energy Conservation Relays In many applications it is important for the customer to conserve electrical energy. One approach to energy conservation in an electrical system is to use relays that do not require constant power to maintain contact closure. “Latching relay” is a generic term that is used to describe a relay that maintains its contact position after the control power has been removed. Latching relays allow a customer to control a circuit by simply providing a single pulse to the relay control circuit. Latching relays are also desirable when the customer needs to have a relay that maintains its position during an interruption of power. There are three main types of Latching relays. Magnetic latching, Mechanical Latching and Impulse Sequencing. Magnetic Latching Relays Magnetic Latching relays require one pulse of coil power to move their contacts in one direction, and another, redirected pulse to move them back. Repeated pulses from the same input have no effect. Magnetic Latching relays are useful in applications where interrupted power should not be able to transition the contacts. Magnetic Latching relays can have either single or dual coils. On a single coil device, the relay will operate in one direction when power is applied with one polarity, and will reset when the polarity is reversed. On a dual coil device, when polarized voltage is applied to the reset coil the contacts will transition. AC controlled magnetic latch relays have single coils that employ steering diodes to differentiate between operate and reset commands. 785 755 303 Series Mechanical Latching Relays Mechanical latching relays use a locking mechanism to hold their contacts in their last set position until commanded to change state, usually by means of energizing a second coil. Since the relay does not rely on a magnet, the locking strength will not degrade over time or weaken during thermal cycling. The contacts will remain locked in the directed position until the opposing coil has been energized. Packaging machinery that places several units into a single container would be a good example. SECTION 7 385 Impulse Relays Impulse relays are a form of latching relay that transfers the contacts with each pulse. Many impulse relays are made up of a magnetic latch relay and a solid state steering circuit that, upon application of power, determines which position the relay is in and energizes the opposite coil. The contacts transfer and hold that position when power is removed. When reenergized, the contacts transfer again and hold that position, and so on. In order to transfer the contacts, one simply provides a single unidirectional pulse. There is no need to redirect the control pulse or reverse the polarity. Impulse relays can be used as wear equalizers. They are well suited for applications such as turning a single device on or off from one or more locations with a single momentary switch or push button at each station. For example, a conveyor could be started and/or stopped from multiple locations by means of a single button at each position. 711 7/2 Magnecraft Solution Guide 105A Alternating Relay – Application Data 712 Alternating Relay In many industrial pumping applications, two identical pumps are used for the same job. A standby unit is available in case the first pump fails. However, a completely idle pump might deteriorate and provide no safety margin. Alternating relays prevent this by assuring that both pumps get equal run time. The Model 712 Series Alternating Relay is designed for duplex pumping systems where it is desirable to equalize pump run time. The solid state alternating circuit drives an internal electromechanical relay. A continuous power source and control switch is required. The control switch (float, pressure or other isolated contact) is connected as shown in the respective wiring diagrams. Each time the control switch is opened the output contacts will change status. Indicator lights on the case show the internal relay status. Setting the top toggle switch to the “center position” alternates the load; while setting the switch to “Load 1” or “Load 2” will lock the relay in the respected position, preventing alternation. The alternating relay approach isn’t limited to pumping applications. The control switches could be thermostats or pressure switches, and the loads could be fans or compressors. Applications: INDUSTRIAL APPLIANCES PACKING MACHINES PUMPING MACHINES COMPRESSORS INDUSTRIAL FANS SECTION 7 INDUSTRIAL AUTOMATION www.magnecraft.com Magnecraft Solution Guide 105A 847-441-2540 7/3 711 Impulse Sequencing Relay/DPDT 12 Amp Rating LED Indicates Closed Contact The 711 Impulse Sequencing relay is an alternating relay used for load sharing or toggling ON/OFF of the load. Unidirectional momentary pulses cause the contacts to transfer from one side to the other. There is no need to redirect the polarity of the input in order to change and maintain states. Optional Flange and DIN Adapter Mounting UL Recognized File No. E43641 Standard Blade Style Socket Mounting Configuration General Specifications (UL 508) Contact Characteristics Number and type of Contacts Contact materials Thermal (Carrying) Current Maximum Switching Voltage Switching Current @ Voltage Units ~ Minimum Switching Requirement Coil Characteristics Voltage Range ~ Operating Range Average consumption ~ Drop-out voltage threshold ~ Performance Characteristics Electrical Life (UL508) Mechanical Life Operating time (response time) Dielectric strength Operations @ Rated Current Unpowered Between coil and contact Between poles Between contacts SECTION 7 Environment Product certifications Ambient air temperature around the device Vibration resistance Shock resistance Degree of protection Weight Standard version Storage Operation Operational 1 3 12 22 4 6 14 24 7 9 11 21 A B A1 A2 NEMA IEC V V VA W (Resistive) ~ ~ ~ ms V(rms) V(rms) V(rms) °C °C g-n g-n grams WIRING DIAGRAM + 7/4 ~ % of Nominal A V Resistive Resistive HP HP mA 711XBX DPDT Silver Alloy 12 300 12A @ 240V 50/60Hz 12A @ 28V 1/3 @ 120 VAC 1/2 @ 240 VAC 100 @ 5VDC (.5W) 12….120, 50/60 Hz 12….110 85% to 110% 80% to 110% 1.8 1.8 15% 10% 100,000 10,000,000 35 1500 500 1500 UL -40…+85 -40…+55 3, 10 - 55 Hz 10 IP 40 110 .187 QUICK CONNECTS INDICATING LEDS – 2.63 (66.8) 7&1 9&3 CONTACTS 7&4 CLOSED 9&6 1.40 (35.6) 1.54 (39.1) Magnecraft Solution Guide 105A www.magnecraft.com 847-441-2540 711 Relay with the 70-463-1 Socket Standard Part Numbers BOLD-FACED PART NUMBERS ARE NORMALLY STOCKED Part Number Part Number (Without LEDs) (With LEDs) Nominal Voltage Coil Resistance AC Operated 12 VAC 50/60 HZ 24 VAC 50/60 HZ 120 VAC 50/60 HZ 70 Ohms 220 Ohms 5700 Ohms 711XBXC-12A 711XBXC-24A 711XBXC-120A 711XBXCL-12A 711XBXCL-24A 711XBXCL-120A DC Operated 12 VDC 24 VDC 48 VDC 110 VDC 70 Ohms 220 Ohms 880 Ohms 5700 Ohms 711XBXC-12D 711XBXC-24D 711XBXC-48D 711XBXC-110D 711XBXCL-12D 711XBXCL-24D 711XBXCL-48D 711XBXCL-110D Other mating sockets see Section 2: 70-788EL11-1, 70-124-1, 70-124-2, 70-178-1, 70-178-2 Relay Adapters 3.6 (91) 70-463-1 SOCKET 1.03 (26) 0.40 (10) 16-1351 Metal Hold-Down Clip 16-711C4 See Section 3 p.8-11 3.14 (80) SECTION 7 Section 3, p.14-16 16-711C1 Section 3, p.14-16 2.63 (66.8) 3.18 (81) Magnecraft Solution Guide 105A 7/5 Advantages of the 712 Alternating Relay The Complete System Solution! Highest Grade Electronic Components RoHS Compliant. The Model 712 series Alternating Relay is designed for duplex pumping systems where it is desirable to equalize pump run time. The solid state alternating circuit drives an internal electromechanical relay. A continuous power source and control switch are required. The control switch (float, pressure or other isolated contact) is connected between the L1 terminal and the control terminal. Each time the control switch is opened the output contacts will change status. Indicator lights on the case show the internal relay status. UL Listed when 712 Relay and Octal Socket are Combined UL Approved for Field Replacement. Setting the top toggle switch to Load 1 or Load 2 will lock the relay in position, preventing alternation. • Offers a “one stop solution” for your pump management system. • Several configurations available to meet your individual needs. • Switching capabilities up to 12 amps. SECTION 7 • Two LED status indicators; indicate status of the separate loads independently. • Dual Voltage Coils eliminate the need to specify AC or DC (AC only for 240 volts). See Section 3 p.14-16 • Only 36 mm’s wide; does not take up any additional room on the DIN rail. • Color and appearance designed for high visibility in all environments. • Engineering availability allows for customized control system solutions. 7/6 16-711C1 FLANGE ADAPTER 16-711C4 DIN RAIL ADAPTER Magnecraft Solution Guide 105A Load 1 Indicator Indicates when Load 1 is Active. Load 2 Indicator Indicates when Load 2 is Active. Top Toggle Switch To Lock Load in Position. Industry Proven Power Relay Technology 12 Amp Relay with Dual Voltage Capability. SECTION 7 Industry Standard 8 or 11 Pin Octal Socket Compatible Easy Installation and Replacement. Magnecraft Solution Guide 105A 7/7 712 Alternating Relay/DPDT, 12 Amp Rating C UL US UL Listed When Used With Magnecraft Sockets. Toggle Switch Load 1 Indicator Load 2 Indicator Proven Relay Technology UL Recognized File No. E43641 Optional Flange Mounting 712 Relay with the 70-750DL8-1 Socket WHITE General Specifications (UL 508) Contact Characteristics Number and type of Contacts Units Contact materials Thermal (Carrying) Current Maximum Switching Voltage Current rating Switching voltage ~ ~ ~ Minimum Switching Requirement Coil Characteristics Voltage Range Operating Range % of Nominal 0.5 100 Release of Control Switch (Resistive) 100,000 ~ V(rms) 10,000,000 1500 ~ ~ V(rms) V(rms) 500 1500 ~ Mechanical Life Rated insulation voltage Dielectric strength rms voltage Environment Product certifications Ambient air temperature around the device Degree of protection Weight Maximum Standard version Storage Operation A V Resistive Resistive HP HP Pilot Duty mA s ms Drop-out voltage threshold Operations @ Rated Current Unpowered Between coil and contact Between poles Between contacts 712XBXCK DPDT, PIN 9 - NO PIN 11 - NC Silver Alloy 12 300 12A @ 240V 50/60Hz 12A @ 30V 1/3 @ 120 VAC 1/2 @ 240 VAC B300 100 @ 5 VDC (.5W) 12, 24, 120 240 80% to 110% 80% to 110% 1.8 1.8 15% 10% ~ Performance Characteristics Electrical Life (UL 508) 712XBXC DPDT CROSS WIRED V V V V V W V VDC ~ ~ Average consumption Timing Characteristics Time Delay - Fixed Reset Time Alternating Action SECTION 7 ~ 712XAXC SPDT UR, CSA, CE -30…+70 -20…+60 IP 40 120 °C °C grams 1.4 (36) 0.08 (2) 712XBXCK1 DPDT, PIN 9 - NC PIN 11 - NO 2.6 (65) 1.73 (44) 7/8 0.4 (10.2) 3.3 (83.5) Magnecraft Solution Guide 105A www.magnecraft.com Standard Part Numbers 847-441-2540 BOLD-FACED PART NUMBERS ARE NORMALLY STOCKED Timing Range Contact Configuration Rated Load Current Part Numbers Input Voltage 8 Pin Octal Base, SPDT 712XAXC-12V 712XAXC-24V 712XAXC-120V 712XAXC-240A 12 VAC/VDC 24 VAC/VDC 120 VAC/VDC 240 VAC 0.5s 0.5s 0.5s 0.5s Fixed Fixed Fixed Fixed SPDT SPDT SPDT SPDT 12 12 12 12 Amps Amps Amps Amps 8 Pin Octal Base, DPDT (CROSS WIRED) 712XBXC-12V 712XBXC-24V 712XBXC-120V 712XBXC-240A 12 VAC/VDC 24 VAC/VDC 120 VAC/VDC 240 VAC 0.5s 0.5s 0.5s 0.5s Fixed Fixed Fixed Fixed DPDT DPDT DPDT DPDT 12 12 12 12 Amps Amps Amps Amps 11 Pin Octal Base, DPDT (PIN 11 NC) 712XBXCK-12V 712XBXCK-24V 712XBXCK-120V 712XBXCK-240A 12 VAC/VDC 24 VAC/VDC 120 VAC/VDC 240 VAC 0.5s 0.5s 0.5s 0.5s Fixed Fixed Fixed Fixed DPDT DPDT DPDT DPDT 12 12 12 12 Amps Amps Amps Amps 11 Pin Octal Base, DPDT (PIN 11 NO) 712XBXCK1-12V 712XBXCK1-24V 712XBXCK1-120V 712XBXCK1-240A 12 VAC/VDC 24 VAC/VDC 120 VAC/VDC 240 VAC 0.5s 0.5s 0.5s 0.5s Fixed Fixed Fixed Fixed DPDT DPDT DPDT DPDT 12 12 12 12 Amps Amps Amps Amps Part Number Builder Series 712 Contact Configuration XAX = SPDT XBX = DPDT Pin Orientation C = 8 OCTAL CK = 11 PIN OCTAL (PIN 11 NC) CK1 = 11 PIN OCTAL (PIN 11 NO) – – Input Voltage 12V = 12 VAC/VDC 24V = 24 VAC/VDC 120V = 120 VAC/VDC 240A = 240 VAC Other mating sockets see Section 2: 70-750DL11-1, 70-750E8-1, 70-750E11-1, 70-464-1, 70-465-1, 70-169-1, 70-170-1 Relay Adapters 70-750DL8-1 SOCKET 1.45 (37) 1.1 (28) 16-1344 Metal Hold-Down Clip See Section 3 p.8-11 0.08 (2) 2.6 (65) 16-711C4 SECTION 7 Section 3, p.14-16 0.4 (10.2) 16-711C1 Section 3, p.14-16 2.95 (75) 3.77 (96) Magnecraft Solution Guide 105A 7/9 Theory of Operation 712XAXC + S1 Wiring Diagram: 712XAXC 5 4 8 Pin Octal, with an SPDT Contact Configuration. V 712XBXC – + 1 5 LB LA – V 6 A.DIAGRAMS WIRING 2 + S1 7 8 S1 1 LB 4 LA V 6 10 2 1) 8V PIN OCTAL SPDT is Input Voltage 3 S2 3 8 2 712XBX 2) 8 PIN OCTAL DPDT CROSSWIRED •3-5 INTERNALLY JUMPERED LA is Load #1 LB is Load #2 S1 is Control Switch #1 If the Top Toggle Switch is in “Alternate” position closing Switch S1 will alternate the loads between LA and LB. If the Top Toggle Switch is in “Lock 1” position Load LA is ON and Load LB is OFF. Switch S1 is not used in this mode. 3) 11 PIN OCTA •PIN 9 NORM •PIN 10 COM •PIN 11 NOR If the Top Toggle Switch is in “Lock 2” position Load LA is OFF and Load LB is ON. Switch S1 is not used in this mode. 712XAXC + S1 5 4 1 V 712XBXC – Wiring Diagram: 712XBXC (DUPLEX) 3 8 Pin Octal, a DPDT 8 with LB Contact 2 Configuration. LA Duplex Capabilities. + S2 S1 3 2 1 5 V 712XBXCK – 6 + S1 7 8 LB LA SECTION 7 ) 8 PIN OCTAL SPDT V is Input Voltage 2) 8 PINLAOCTAL is LoadDPDT #1 CROSSWIRED •3-5 INTERNALLY LB is Load #2 JUMPERED S1 is Control Switch #1 S2 is Control Switch #2 B. 4 10 2 6 V 712XBX + – S1 8 9 LB 11 1 3 LA 4 6 10 2 3) 11 PIN OCTAL DPDT (K) •PIN 9 NORMALLY OPEN •PIN 10 COMMON •PIN 11 NORMALLY CLOSED If the Top Toggle Switch is in “Alternate” position closing Switch S1 will alternate the loads between LA and LB while switch S2 will only control LA. 4) 11 PIN OCTA •PIN 9 NORMA •PIN 10 COMM •PIN 11 NORM If the Top Toggle Switch is in “Lock 1” position Switch S1 will control LA while switch S2 will control LB. If the Top Toggle Switch is in “Lock 2” position Switch S1 will control LB while switch S2 will control LA. Duplex (Cross Wired) Functionality: This model operates the same as alternating relays except when both the control Switches S1 and S2 are closed, Load A and Load B energize simultaneously. The DPDT 8-pin, cross wired option, allows extra system load capacity through simultaneous operation of both motors when needed. Relay contacts are not isolated. 7/10 V Magnecraft Solution Guide 105A 712XBXC + S2 D – + 5 Wiring 6 Diagram: 7 712XBXCK LB 2 8 with a DPDT 11 Pin Octal LA Contact Configuration. 1 DIAGRAMS Pin 9 is Normally Open and Pin 11 is Normally Closed. S1 2) 8 PIN OCTAL DPDT CROSSWIRED •3-5 INTERNALLY JUMPERED S1 6 4 2 + – V S1 8 9 LB 11 1 3 LA 10 712XBXCK1 C. 4 10 2 3) 11V PIN OCTAL DPDT (K) is Input Voltage LA is Load #1 •PIN 9 NORMALLY OPEN LB is10 Load #2 •PIN COMMON S1 is Control Switch #1 •PIN 11 NORMALLY CLOSED 6 V – 8 11 LB 9 1 3 LA 4) 11 PIN OCTAL DPDT (K1) •PIN 9 NORMALLY CLOSED •PIN 10 COMMON •PIN 11 NORMALLY OPEN If the Top Toggle Switch is in “Alternate” position closing Switch S1 will alternate the loads between LA and LB. If the Top Toggle Switch is in “Lock 1” position Load LA is ON and Load LB is OFF. Switch S1 is not used in this mode. If the Top Toggle Switch is in “Lock 2” position Load LA is OFF and Load LB is ON. Switch S1 is not used in this mode. 712XBXCK + Wiring – Diagram: S1 V 712XBXCK1 6 11 Pin8 Octal with a DPDT Contact 9 Configuration. LB Pin 9 is Normally Closed 10 11 and Pin 11 is Normally Open.1 2 3 LA 4 3) 11 PIN OCTAL DPDT (K) •PIN 9 NORMALLY OPEN •PIN 10 COMMON •PIN 11 NORMALLY CLOSED 712XBXCK1 + S1 4 10 2 6 V – 8 11 LB 9 1 D. 3 LA is Input Voltage 4) 11V PIN OCTAL DPDT (K1) LA is Load #1 •PIN 9 NORMALLY CLOSED LB is Load #2 •PIN COMMON S1 10 is Control Switch #1 •PIN 11 NORMALLY OPEN SECTION 7 ING 3 V 712XBXCK If the Top Toggle Switch is in “Alternate” position closing Switch S1 will alternate the loads between LA and LB. If the Top Toggle Switch is in “Lock 1” position Load LA is ON and Load LB is OFF. Switch S1 is not used in this mode. If the Top Toggle Switch is in “Lock 2” position Load LA is OFF and Load LB is ON. Switch S1 is not used in this mode. Note: Input voltage must be applied at all times for proper alternation. The use of a solid state control switch for S1 or S2 may not initiate alternation correctly. S1 or S2 voltage must be from the same supply as the unit’s input voltage (see wiring diagrams). Loss of input voltage resets the unit; Load A becomes the lead load for the next operation. Magnecraft Solution Guide 105A 7/11 755 Magnetic Latching Octal Relay/DPDT, 16 Amp Rating C UL US UL Listed When Used With Magnecraft Sockets. High strength magnetic latch helps contacts hold during vibration. Single and Dual (DC only) coil available. UL Recognized File No. E43641 16 Amp switching capabilities Standard 11 pin octal socket mounting. General Specifications (UL 508) Contact Characteristics Number and type of Contacts Contact materials Thermal (Carrying) Current Maximum Switching Voltage Switching Current @ Voltage Units ~ Minimum Switching Requirement Coil Characteristics Voltage Range ~ Operating Range ~ % of Nominal Average consumption ~ Drop-out voltage threshold ~ Performance Characteristics Electrical Life (UL508) Mechanical Life Operating time (response time) Dielectric strength SECTION 7 Environment Product certifications Ambient air temperature around the device Vibration resistance Shock resistance Degree of protection Weight Operations @ Rated Current Unpowered Between coil and contact Between poles Between contacts Standard version Storage Operation Operational A V Resistive Resistive HP HP Pilot Duty mA V V 12….240, 50/60 Hz 12….125 85% to 110% 80% to 110% 2 1.64 15% 10% VA W (Resistive) ~ ~ ~ 755XBX DPDT Silver Alloy 16 300 16A @ 277V 50/60Hz 16A @ 28V 1/3 @ 120 VAC 1/2 @ 240 VAC B300 100 @ 5 VDC (.5W) ms V(rms) V(rms) V(rms) 100,000 10,000,000 30 2500 1500 2500 UL -40…+85 -40…+55 3, 10 - 55 Hz 10 IP 40 170 °C °C g-n g-n grams OCTAL BASE LATCHING RELAY RESET RESET 22 5 12 4 14 21 COIL 2 24 7 9 10 2 11 1 34 SET 7/12 14 A2 11 31 Single Coil (AC) 22 5 12 4 32 8 3 A1 COMMON 6 6 21 32 8 3 9 A1 2 NEMA IEC 24 7 10 11 1 11 COIL 1.4 (35.4) 34 A2 31 1 SET Dual Coil (DC) 2.4 (61) 1.4 (34.9) Magnecraft Solution Guide 105A www.magnecraft.com 847-441-2540 The 755 Magnetic Latching relay, with an 11 pin octal base, operates by using a pulsed input. A permanent magnet maintains the last position until a redirected second pulse moves the contacts back to the original state. 755 Relay with the 70-750EL11-1 Socket Standard Part Numbers BOLD-FACED PART NUMBERS ARE NORMALLY STOCKED Coil Resistance Part Number Nominal Voltage AC Operated (Single Coil) 6 VAC 50/60 HZ 12 VAC 50/60 HZ 24 VAC 50/60 HZ 120 VAC 50/60 HZ 240 VAC 50/60 HZ 32 Ohms 120 Ohms 470 Ohms 10,000 Ohms 40,000 Ohms 755XBXC-6A 755XBXC-12A 755XBXC-24A 755XBXC-120A 755XBXC-240A DC Operated (Dual Coil) 6 VDC 12 VDC 24 VDC 48 VDC 110/125 VDC 22/22 Ohms 90/90 Ohms 350/350 Ohms 1,400/1,400 Ohms 9,000/9,000 Ohms 755XBXCD-6D 755XBXCD-12D 755XBXCD-24D 755XBXCD-48D 755XBXCD-110D Part Number Builder 755 XBX Series Contact Configuration 755 DPDT = XBX C Coil Options Single Coil = C Double Coil = CD – 240A Coil Voltage VAC = 6 - 240A VDC = 6 - 125D Other mating sockets see Section 2: 70-750E11-1, 70-750DL11-1, 70-465-1, 70-170-1 2.48 (63) 0.74 (19) 3.62 (92) 16-1351 Metal Hold-Down Clip See Section 3 p.8-11 3.77 (96) SECTION 7 70-750EL11-1 SOCKET OTHER MATTING SOCKETS; 70-750E11-1, 70-750DL11 70-464-1, 70-170-5 3.77 (96) Magnecraft Solution Guide 105A 2.95 (75) 7/13 785 Magnetic Latching Square Base Relay/DPDT, 16 Amp Rating C UL US High strength magnetic latch helps contacts hold during vibration. UL Listed When Used With Magnecraft Sockets. Single and Dual (DC only) coil available. UL Recognized File No. E43641 16 Amp switching capabilities Standard .1875 blade style socket mounting. WHITE General Specifications Units ~ ~ Minimum Switching Requirement Coil Characteristics Voltage Range ~ Operating Range ~ Average consumption ~ % of Nominal ~ Drop-out voltage threshold SECTION 7 Performance Characteristics Electrical Life (UL508) Mechanical Life Operating time (response time) Dielectric strength 3 12 4 22 6 14 24 Standard version Storage Operation Operational 1 12 4 14 7 9 7 21 11 B A A2 A1 A1 OPERATE Single Coil (DC) V V 6....240, 50/60 Hz 6....125 85% to 110% 80% to 110% 3 1.4 15% 10% VA W 100,000 5,000,000 20 1500 1500 1500 ms V(rms) V(rms) V(rms) UL, CSA, CE -40...+85 -40...+55 3, 10 - 55 Hz 10 IP 40 87 °C °C g-n g-n grams 11 RESET A V Resistive Resistive Resistive HP HP Pilot Duty mA (Resistive) ~ ~ ~ Between coil and contact Between poles Between contacts WIRING DIAGRAMS A 7/14 Operations @ Rated Current Unpowered Environment Product certifications Ambient air temperature around the device Vibration resistance Shock resistance Degree of protection Weight 1 785XBX Standard DPDT Silver Alloy 16 300 16A @ 277V 50/60Hz 16A @ 120V 50/60Hz 16A @ 28V 1/3 @ 120 VAC 1/2 @ 240 VAC B300 100 @ 5 VDC (.5W) (UL 508) Contact Characteristics Number and type of Contacts Contact materials Thermal (Carrying) Current Maximum Switching Voltage Switching Current @ Voltage NEMA IEC 22 6 24 1 12 3 22 4 14 6 24 9 21 11 3 RESET 5 B1 COIL 2 8 B2 OPERATE COIL 1 B A2 Dual Coil (DC) 7 COMMON A A1 RESET 8 B2 0.1875 QUICK CONNECTS 1.4 (35.5) 9 21 OPERATE B A2 Single Coil (AC) 1.9 (48.4) 0.032 (0.812) 1.53 (38.8) Magnecraft Solution Guide 105A www.magnecraft.com 847-441-2540 The 785 Magnetic Latching relay, with an Industry Standard square base, operates by using a pulsed input. A permanent magnet maintains the last position until a redirected second pulse moves the contacts back to the original state. Standard Part Numbers BOLD-FACED PART NUMBERS ARE NORMALLY STOCKED Coil Resistance Part Number Nominal Voltage AC Operated (Single Coil) 6 VAC 50/60 HZ 12 VAC 50/60 HZ 24 VAC 50/60 HZ 120 VAC 50/60 HZ 240 VAC 50/60 HZ 32 Ohms 120 Ohms 470 Ohms 10,000 Ohms 40,000 Ohms 785XBXC-6A 785XBXC-12A 785XBXC-24A 785XBXC-120A 785XBXC-240A DC Operated (Dual Coil) 6 VDC 12 VDC 24 VDC 48 VDC 110/125 VDC 22/22 Ohms 88/88 Ohms 350/350 Ohms 1,400/1,400 Ohms 9,000/9,000 Ohms 785XBXCD-6D 785XBXCD-12D 785XBXCD-24D 785XBXCD-48D 785XBXCD-110D DC Operated (Single Coil) 12 VDC 24 VDC 110/125 VDC 120 Ohms 470 Ohms 10,000 Ohms 785XBXC-12D 785XBXC-24D 785XBXC-125D Part Number Builder 785 XBX Series Contact Configuration 785 DPDT = XBX C Coil Options Single Coil = C Double Coil = CD – 240A Coil Voltage VAC = 6 - 240A VDC = 6 - 125D Other mating sockets see Section 2: 70-788EL11-1, 70-124-1, 70-124-2, 70-178-1, 70-178-2 2.93 (74) 2.48 (63) 3.7 (96) 3.62 (92) Magnecraft Solution Guide 105A SECTION 7 70-788EL11-1 SOCKET 7/15 303 Magnetic Latching Power Relay/DPDT, DPST & SPDT, 30 Amp Rating Several Mounting Conditions Blow-out Magnets Available for DC Switching. 30 Amp Switching Capacity 0.250” Quick Connect Terminals General Specifications (UL 508) Contact Characteristics Number and type of Contacts Contact materials Thermal (Carrying) Current Maximum Switching Voltage Switching Current @ Voltage Units ~ ~ Current rating with magnetic blowout - Code 69 Minimum Switching Requirement SECTION 7 7/16 ~ % of Nominal ~ Average consumption ~ Drop-out voltage threshold ~ Performance Characteristics Electrical Life (UL508) Mechanical Life Operating time (response time) Rated insulation voltage Dielectric strength rms voltage Environment Product certifications Ambient air temperature around the device Vibration resistance Shock resistance Degree of protection Weight A V General Purpose Resistive HP HP A mA Coil Characteristics Voltage Range Operating Range The Class 303 relay has been designed for 30 Amp loads by using 0.250” quick connect terminals and other proven materials used by Magnecraft power relays. Contact gaps are 2 millimeters wide to meet most standards for creepage and clearance. Its magnetic latching mechanism keeps the contact in the last set position until commanded to change by means of a separate redirected signal. The optional magnetic blowout allows for high voltage DC switching applications. Operations @ Rated Current Unpowered Between coil and contact Between poles Between contacts Standard version Storage Operation Operational V V VA W (Resistive) ~ ~ ~ ms V(rms) V(rms) V(rms) °C °C g-n g-n grams 303 DPDT, DPST (NO), SPDT (DM-DB) Silver Alloy 30 600 30A @ 300V 50/60Hz 30A @ 28V 1 @ 120 VAC 2 @ 208 VAC to 600 VAC 10 @ 150 VDC (SPDT) 5 @ 150 VDC (DPDT, DPST) 100 @ 5 VDC (.5W) 12....240 12….125 85% to 110% 80% to 110% 2 1.64 15% 10% 6,000 100,000 30 4000 1000 2200 UL -40…+85 -40…+55 3, 10 - 55 Hz 10 IP 40 170 Magnecraft Solution Guide 105A www.magnecraft.com SIDE FLANGE - CODE C1 TOP FLANGE - CODE C3 Standard Part Numbers 847-441-2540 DIN MOUNT - CODE C4 BOLD-FACED PART NUMBERS ARE NORMALLY STOCKED Nominal Voltage Coil Resistance Coil A/B Part Number Contact Configuration 12 VAC 50/60 HZ 24 VAC 50/60 HZ 120 VAC 50/60 HZ 240 VAC 50/60 HZ 12 VDC 24 VDC 24 VDC 48 VDC 110-125 VDC 12 VDC 12 VDC 30/30 Ohms 180/180 Ohms 3,800/3,800 Ohms 16,000/16,000 Ohms 85/85 Ohms 340/340 Ohms 340/340 Ohms 1,360/1,360 Ohms 9,000/9,000 Ohms 85/85 Ohms 85/85 Ohms 303XBXC1-12A 303XBXC1-24A 303XBXC1-120A 303XBXC1-240A 303XBXC1-12D 303XBXC1-24D 303XBXC4-24D 303XBXC1-48D 303XBXC1-110/125D 303BXXC1-12D 303XHXC1D-12D DPDT DPDT DPDT DPDT DPDT DPDT DPDT DPDT DPDT DPST (NO) SPDT (DM-DB) Option DC Switching Option, Magnetic Blowout = 69 C1 Cover Options Side Flange = C1 Top Flange = C3 DIN Mount = C4 Coil Options Single Coil = No Code Dual Coil = D – 240A Coil Voltage VAC = 12 - 240A VDC = 12 - 125D SECTION 7 Part Number Builder 303 XBX Series Contact Configuration 303 DPDT = XBX DPST (NO) = BXX SPDT (NC - NO, DB - DM) = XHX Magnecraft Solution Guide 105A 7/17 303 Magnetic Latching Power Relay/DPDT, DPST & SPDT, 30 Amp Rating continued Several Mounting Conditions1.9 PLUG-IN - CODE C 0.25" QUICK CONNECTS (49.6) 1.4 MAX (35.8) 1 2 3 4 5 Amp Switching 6 30 Capacity A 0.250” Quick Connect Terminals B 1.53 MAX (38.9) SIDE FLANGE - CODE C1 SIDE FLANGE - CODE C1 1.9 (49.6) 2.75 (70) 0.38 (9.53) 0.25" QUICK CONNECTS 0.187 MAX (4.75) 2.5 (63.5) 0.16 (4) 0.062 MAX (1.57) 0.625 (15.9) TOP FLANGE - CODE C3 TOP FLANGE - CODE C3 0.06 (1.57) SECTION 7 0.25" QUICK CONNECTS 1.71 (43.5) 1.53 (38.9) 2.53 (64.3) 0.5 (12.7) 1.9 (49.6) 7/18 35 mm DIN Mount 0.14 (3.6) 0.25" QUICK CONNECTS 1.88 (47.75) 1.49 (37.9) Magnecraft Solution Guide 105A www.magnecraft.com 847-441-2540 TOP FLANGE - CODE C3 0.06 (1.57) 0.25" QUICK CONNECTS 1.71 (43.5) SIDE FLANGE - CODE C1 2.53 1.53 (64.3) (38.9) DIN MOUNT - CODE C4 TOP FLANGE - CODE C3 0.5 (12.7) 1.9 (49.6) 0.14 (3.6) DIN MOUNT - CODE C4 0.25" QUICK CONNECTS 35 mm DIN Mount 1.49 (37.9) 1.88 (47.75) 1.87 (47.5) 1.38 (35.1) 0.27 (6.9) 1.18 (29.97) WIRING DIAGRAMS 2 3 4 5 6 A RESET 1 3 5 B A 2 4 1 2 3 4 5 6 6 RESET B OPERATE A B Magnecraft Solution Guide 105A Single Coil (AC) DPST (N.O.) Single Coil (AC) DPDT 2 3 5 RESET OPERATE OPERATE Single Coil (DC) DPDT 1 4 RESET 6 COIL 2 A OPERATE B SECTION 7 1 COIL 1 Dual Coil (DC) SPDT (N.C.-N.O) DB-DM 7/19 385 Mechanical Latching Relay/DPDT to 6PDT, 15 Amp Rating 0.187” Quick Connect Terminals Switch Up to 6 Poles The 385 relay is a mechanically latched, electrically reset relay. It can be furnished with two, four or six sets of double throw contacts. The molded, plastic dust cover snaps onto a standard DIN rail as well as incorporating mounting slots for panel mounting. The 385 does not have a dominant coil. If both coils are energized at the same time, all of the normally open contacts close and all normally closed contacts open. If one coil, (Coil A) is de-energized, then the contacts on the opposite side (Coil B) will not transition until coil power is restored to the first coil (A). Easy DIN Rail or Flange Mounting General Specifications (UL 508) Contact Characteristics Number and type of Contacts Contact materials Thermal (Carrying) Current Maximum Switching Voltage Switching Current @ Voltage Units ~ ~ ~ Minimum Switching Requirement Coil Characteristics Voltage Range ~ Drop-out voltage threshold ~ Performance Characteristics Electrical Life (UL508) Mechanical Life Operating time (response time) Dielectric strength Operations @ Rated Current Unpowered Between coil and contact Between poles Between contacts SECTION 7 Environment Product certifications Ambient air temperature around the device Vibration resistance Shock resistance Degree of protection Weight A B 7 ms V(rms) V(rms) V(rms) COIL B 6PDT DC COIL UL -40…+85 -40…+55 3, 10 - 55 Hz 10 IP 40 85 COIL B DPDT AC COIL 9 7 9 8 7 5 6 4 6 5 4 2 3 1 3 2 1 2 1 3 1 2 3 5 4 6 4 5 6 7 9 7 8 9 A B A B 100,000 10,000,000 25 2000 1500 1500 °C °C g-n g-n B COIL A 7/20 ~ ~ ~ A A (Resistive) grams 4PDT DC COIL 7 12….240, 50/60 Hz 12….125 85% to 110% 80% to 110% 2 1.64 15% 10% VA W Standard version Storage Operation Operational DPDT DC COIL COIL B V V ~ % of Nominal Average consumption B A V Resistive Resistive HP HP mA ~ Operating Range 385 DPDT, 4PDT, 6PDT Silver Alloy 15 600 15A @ 240V 50/60Hz 10A @ 28V 1/3 @ 120 VAC 1/2 @ 208 VAC to 600 VAC 100 @ 5 VDC (.5W) COIL A A B COIL A B COIL B 4PDT AC COIL COIL B 6PDT AC COIL A B COIL B A 9 7 9 8 7 5 6 4 6 5 4 2 3 1 3 2 1 2 1 3 1 2 3 5 4 6 4 5 6 7 9 7 8 9 A B A A B 7 7 A B COIL A COIL A B COIL A Magnecraft Solution Guide 105A www.magnecraft.com 847-441-2540 BOLD-FACED PART NUMBERS ARE NORMALLY STOCKED Standard Part Numbers Nominal Voltage Coil Resistance AC Operated (Single Coil) 12 VAC 50/60 HZ 24 VAC 50/60 HZ 120 VAC 50/60 HZ 240 VAC 50/60 HZ Part Number DPDT Part Number 4PDT Part Number 6PDT 30/30 Ohms 180/180 Ohms 3,800/3,800 Ohms 16,000/16,000 Ohms 385XBX-12A 385XBX-24A 385XBX-120A 385XBX-240A 385XDX-12A 385XDX-24A 385XDX-120A 385XDX-240A 385XFX-12A 385XFX-24A 385XFX-120A 385XFX-240A DC Operated 12 VDC 24 VDC 48 VDC 110-125 VDC 85/85 Ohms 340/340 Ohms 1,360/1,360 Ohms 9,000/9,000 Ohms 385XBX-12D 385XBX-24D 385XBX-48D 385XBX-110/125D 385XDX-12D 385XDX-24D 385XDX-48D 385XDX-110/125D 385XFX-12D 385XFX-24D 385XFX-48D 385XFX-110/125D Part Number Builder F Temperature Class 130° C = None 155° C = F 385 Series 385 XBX Contact Configuration DPDT = XBX 4PDT = XDX 6PDT = XFX 240A Coil Voltage VAC = 6 - 240A VDC = 6 - 125D – 0.187 QUICK CONNECTS 4 9 8 6 5 3 2 2 7 1 1.67 (42.42) 1 3 4 5 6 7 8 9 B SECTION 7 B Magnecraft Solution Guide 105A 3.04 (77.22) A A 2.7 (69.01) 1.49 (37.85) A 2.39 (60.8) 1.36 (33.02) B 1.38 (34.9) 7/21 Section 7 Cross Reference Guide Magnecraft Midtex Potter & Brumfield 711XBXC-12D 711XBXC-24D 711XBXC-48D 711XBXC-110D 619-11B200 619-11C200 619-11D200 619-11F200 KUR-11D15-12 KUR-11D15-24 KUR-11D15-48 KUR-11D15-110 Magnecraft ATC Diversified Time Mark SSAC 712XAXC 712XBXC 712XBXCK 712XBXCK1 ARA120ABA 261ST-120 261DXT-120 ARP41S ARP43S ARP42S Magnecraft Supercedes Magnecraft Idec Releco 755XBXC-24A 755XBXC-120A 755XBXC-240A 755XBXCD-12D 755XBXCD-24D 755XBXCD-110D W250AML2CPX-8 W250AML2CPX-9 W250AML2CPX-10 W250ML2CPX-6 W250ML2CPX-7 W250ML2CPX-8 RR2KP-U-AC24 RR2KP-U-AC120 RR2KP-U-AC240 RR2KP-U-DC12 RR2KP-U-DC24 RR2KP-U-DC110 C3-R20/AC24V C3-R20/AC120V C3-R20/AC240V Magnecraft Supercedes Magnecraft Potter & Brumfield Releco 785XBXC-120A 785XBXC-240A 785XBXC-12D 785XBXC-24D 785XBXCD-12D 785XBXCD-24D 785XBXCD-110D 285XBXC-120A / 388AMLCPX-9 285XBXC-240A / 388AMLCPX-10 285XBXC-12D / 388MLCPX-6 285XBXC-24D / 388MLCPX-7 285XBXCD-12D / 388ML2CPX-6 285XBXCD-24D / 388ML2CPX-7 285XBXCD-110D / 388ML2CPX-8 KUL11A15S-120 KUL11A15S-240 KUL11D15S-12 KUL11D15S-24 KUL11D15D-12 KUL11D15D-24 KUL11D15D-110 C5-R20/AC120V C5-R20/AC240V C5-R20/DC12V C5-R20/DC24V Magnecraft Potter & Brumfield 385XDX-120A 385XDX-12D 385XDX-24D KB-17AG-120 or KUB-17A15-120 KB-17DG-12 or KUB-17D15-12 KB-17DG-24 or KUB-17D15-24 261DT-120 SECTION 7 ARA120ADA 7/22 www.magnecraft.com 847-441-2540 Magnecraft Solution Guide 105A Deltrol R50-11A10-120 R50-11A10-240 R50-11D10-12 R50-11D10-24 R50-11D10-12C R50-11D10-24C R50-11D10-110C 20525-84 20525-85 20531-81 20531-82 20537-81 20537-82 20537-84 SECTION 7 NTE www.magnecraft.com Magnecraft Solution Guide 105A 847-441-2540 7/23 www.magnecraft.com 847-441-2540 SECTION 7 NOTES: 7/24 Magnecraft Solution Guide 105A