POWER SUPPLY AND OVERHEAD CATENARY SYSTEM (OCS) CHAPTER 8 POWER SUPPLY AND OVERHEAD CATENARY SYSTEM 8.1 Feeding Technology Since the Tokaido Shinkansen started commercial operation in Japan in October 1964, the Sanyo Shinkansen, Tohoku Shinkansen and Joetsu Shinkansen also entered service one after another. In recent years, the Hokuriku Shinkansen (Takasaki-Nagano) was launched in 1997, followed by the Kyushu Shinkansen (Yatushiro-Kagoshima-Chou). The operation of these Shinkansens has been very successful. The system being proposed here is the latest system and is highly reliable. It combines the proven technology of Japanese Shinkansen developed over many years and the cutting – edge technology of power electronics, which has made tremendous advances in recent years. 8.1.1 Voltage of Overhead Contact Lines Table 1.1 shows the voltage of overhead contact line for the TM HSR proposed. Table 1.1 Voltage of Overhead Contact Line Classification Voltage Highest Voltage 27.5 (kV) Standard Voltage 25 (kV) Lowest Voltage 22.5 (kV) Instantaneous lowest voltage 20 (kV) 8.2 Feeding System Electricity is supplied to the electric rolling stock through overhead contact lines and rails for operation. Because the rails, which are in contact with the ground, become the return circuit of the feeding circuit, a portion of the return current flows to the ground through the rails. In the case of an AC electric railway, the outflow current is induced to the nearby communication lines, causing inductive problems to the communication lines. A feeding system shall be adopted as a measure to control the outflow of current. Kerala High Speed Rail between Thiruvananthapuram and Ernakulam - Pre Feasibility Report – Sept 2011 1 of 29 POWER SUPPLY AND OVERHEAD CATENARY SYSTEM (OCS) There are four major types of feeding systems: “simple feeding systems”, “booster transformer feeding system”, “auto transformer feeding system” and “coaxial cable feeding system. “Table 1.2 shows the characteristics of each system. Of the systems, the auto-transformer feeding system has many characteristics that are suitable for the TM HSR. For example, it “can have a longer interval between sub stations,” it is “effective in reducing induction to communication lines,” and it “can control the leakage of current from the rails of the ground.” For this reason, the “auto Transformer (AT) feeding system” is recommended for the TM HSR, which requires high density/high volume power supply. In general, the auto-transformers are installed at a standard interval of 10 to 15 km. For this project, the auto transformer will be installed at substations, sectioning posts, sub sectioning posts and AT-posts. The rated power self capacity of each auto-transformer is “5MVA.” Details of how the capacity was selected are explained in 2.5. Type Simple feeding system Booster Transformer feeding system Auto Transformer feeding system Coaxial cable feeding system Table 1.2 Characteristics of Various Feeding systems Characteristics Conceptual Drawing The simplest feeding system Little induction to communication lines Higher rail potential than other feeding systems A feeding system that uses a booster transformer Effective in reducing induction to communication lines Need a BT section Complicated contact wiring in the BT section Considerable impedance in the feeding system Suitable for supplying high electricity volume because it can carry feeding voltage (power sent out from a substation) higher than that carried by an overhead contact line Can have a longer interval between substations than the other sections Approximately a 10-km interval between two auto-transformers High inverse barometer effect is effective in reducing induction to communication lines Do not need BT or other sections, simple conductor arrangement, suitable for narrow and small sections Expensive cables Reciprocating impedance is about 1/7 of the overhead contact line Need to pay attention to resonance with the harmonic current Kerala High Speed Rail between Thiruvananthapuram and Ernakulam - Pre Feasibility Report – Sept 2011 2 of 29 POWER SUPPLY AND OVERHEAD CATENARY SYSTEM (OCS) 8.2 The 2x25kV Power Supply System for TM HSR The 2x25KV Power Supply system is being recommended for TM HSR. In comparison with an architecture based on 1x25 kV, a system based on 2x25 kV architecture shall provide the following advantages for the HSR: With equal traffic the number of sub-stations, and consequently neutral sections would reduce to half. With the same number of sub stations, it is possible to double the traffic, To locate in better conditions the sub-stations at the proximity of the existing very high voltage lines, To decrease significantly the electromagnetic interferences created by the OCS in face of the signaling and telecommunications installations. 8.3 Configuration of Feeding Circuit 8.3.1 Types and Allocation of Substations With the AC feeding system, the adjacent substations have a different phases of traction power supply. Therefore, a sectioning post (SP) is installed midway between the substations. Although constraints in the installation of substations for this project have not been clarified, the capacity of feeding transformers is examined based on the assumption that the feeding section interval between the substations is approximately 80 km. The tentative study indicates that 08 substations with 07 sectioning posts will be required. Kerala High Speed Rail between Thiruvananthapuram and Ernakulam - Pre Feasibility Report – Sept 2011 3 of 29 POWER SUPPLY AND OVERHEAD CATENARY SYSTEM (OCS) Between a substation and a sectioning post, a few sub-sectioning post (SSP) are to be set up. This makes it possible to minimize the affected section during maintenance or when an accident occurs. AT post (ATP) is required to provide relief when there is a drop in voltage and to mitigate inductive problems triggered by a low-voltage circuit. There will be around 28 sub-sectioning posts and 05 AT posts. The positions of the SSP are determined taking into account the feeding distance, the location of AT posts, station positions, and cost-effectiveness, etc. Once the commercial operation ends, feeding from the substations to the main line will also stop so that maintenance can be carried out. The car depots, however, will continue to need power to perform maintenance on the rolling stock and to air-condition the cars to prepare them for early morning operation, even after the commercial operation has finished for the day. For this reason, the car depots need an independent power supply system. There are two ways to supply power to the car depots: by setting up a dedicated substation or by providing an independent dedicated power supply from the nearest substation. The latter is preferred on account of economic considerations. 8.3.2 Operation of the feeding system - Up-and-down paralleling facility: The up-and-down paralleling facility is provided at substations (SS), sectioning posts (SP) and sub-sectioning posts (SSP) in a double-track section. This system is effective in mitigating voltage drop in the feeding circuit and in suppressing arc in the up-and-down transitional section of a train. - Simultaneous up-and-down line feeding: The simultaneous up-and-down line feeding provides power simultaneously to up-line and the down-line. Four feeding circuit breakers are used: one for each of the up and down lines and directions in the substation. The simultaneous up and down feeding is normally performed by using one of two circuit breakers for the respective direction. Using the remaining circuit breaker as a backup enhances the reliability of the feeding system. - Neutral Section: A neutral section is provided for sections that have different phases to prevent the pantograph from causing short circuit to the different-phase power supplies when a train passes. TM HSR can operate at a speed exceeding 200 km/h. in order for train to pass while it is powering (without notch control), a middle section of about 1000-m long is constructed to provide two air sections, as shown in Figure 1.1. A change over circuit breaker (ASNS- Automatic Switching Neutral Section) is used to adjust the power supply required by train. The change over circuit breaker switches upon receipt of a signal indicating the presence or Kerala High Speed Rail between Thiruvananthapuram and Ernakulam - Pre Feasibility Report – Sept 2011 4 of 29 POWER SUPPLY AND OVERHEAD CATENARY SYSTEM (OCS) absence of a train. A vacuum-type change over circuit breaker shall be used. Because it switches every time a train passes, a high frequency specification is required. The vacuum type change over circuit breaker is especially developed for HSR use. Change over circuit breaker for regular and backup uses will be installed on both the up and down lines to enhance the reliability of the feeding system. The instantaneous switching time is approximately “300±50 ms.” Kerala High Speed Rail between Thiruvananthapuram and Ernakulam - Pre Feasibility Report – Sept 2011 5 of 29 POWER SUPPLY AND OVERHEAD CATENARY SYSTEM (OCS) Fig 1.1- Detailed Diagram for Neutral Section - Extended feeding: The substation and sectioning post facilities shall have configuration capable of extended feeding. Extended feeding is resorted to supply the same-phase power supply into a regular feeding section through the sectioning post when power supply of adjacent substation fails . This method ensures the continued supply of power for passenger services, including lighting and air-conditioning, to cars that are still in the section. However, due to the following reasons , extended feeding will not be used for regular operation. + It is unlikely that the power failure at a substation will continue for long time as power supply will be provided through two independent sources, two feeding transformers will be used for regular and backup operation, and other devices will also have backup. If extended feeding is used for the purpose of ensuring normal operation, the interval between substations will be longer and huge facility investment will be needed, making the option very expensive. + Parallel operation of feeding transformers will not be carried out. If a power receiving bus line is installed for parallel operation, then the short circuit current will become very large. It will necessitate raising the current overload capacity of the autotransformer, circuit breaker and so on, making the cost formidable. Thus rating of the feeding transformers, auto transformers, circuit breakers etc. is made on the assumption of regular feeding. 8.3.3 Configuration of the Feeding Circuit Single-line diagrams of the proposed standard substation, sectioning post, sub-sectioning post and AT-post will be shown in the attached drawings for substations. Figure below shows the configuration of a standard feeding circuit. Kerala High Speed Rail between Thiruvananthapuram and Ernakulam - Pre Feasibility Report – Sept 2011 6 of 29 POWER SUPPLY AND OVERHEAD CATENARY SYSTEM (OCS) Fig 1.2- Configuration Diagram of an AC Feeding Circuit Fig 1.3- Detailed Configuration Diagram of an AC Feeding Circuit 8.3.4 Voltage Drop in the Feeding Circuit Voltage drop in the feeding circuit differs substantially depending upon the train positions, train current, numbers of trains in the same power-feeding section, track impedance etc. The detailed review, simulation will be done during the detailed design stage. The minimum pantograph voltage for the train is expected to be 22.5 kV, which is with in the tolerable voltage fluctuation range of overhead contact lines. Kerala High Speed Rail between Thiruvananthapuram and Ernakulam - Pre Feasibility Report – Sept 2011 7 of 29 POWER SUPPLY AND OVERHEAD CATENARY SYSTEM (OCS) 8.3.5 Harmonic from the AC Feeding Circuit After the HSR train uses a PWM converter to convert the AC power to DC power, the VVVF inverter changes the voltage and frequency to drive the three-phase induction motor. Because the primary current waveform is substantially sinusoidal, there is very little loworder harmonic current. For this reason, the substations do not need to take any measures to tackle low-order harmonic current. Furthermore, since the car interior is likely to be designed with features to lower the high-order harmonic current, very little harmonic current can be detected. If, however, there is any concern that the harmonic current generated by the electric trains may interfere with the system, filters and devices can be installed to mitigate the resonance of harmonic current, which will be dealt with during the detailed design stage.. 8.3.6 Coordination of Insulation The insulation strength of devices, ranging from the transformers at substations to circuit breakers used in feeding, is basically insulated at BIL 300 kV. Lightning arresters with rating of 84 kV will be used. Insulation of BIL 200 kV will be used for overhead contact lines with auto transformer feeding facilities and low voltage control circuits. Even though the high voltage devices have earth fault protection, net like earth connection is used to distribute the grounding potential evenly. Optical cables are likely to be used as communication cables for controlling the train’s entry into stations and information display and as cables for circuit breakers. 8.3.7 Inductive Interference and Countermeasures The communication cables near the overhead contact line generate induction voltage and noise, which are caused by electrostatic induction induced by electrostatic proportional to the voltage of the overhead contact line and by electromagnetic induction induced electromagnetically by the electric current leaked from the return wire to the ground. - Electrostatic Induction: The electrostatic induction voltage induced by the communication lines as a result of the electrostatic induction phenomenon is proportional to the overhead contact line’s voltage to the ground. If the overhead contact line contains harmonic voltage, harmonic induction voltage will be generated, which is known as “noise voltage” between railway lines. The following points need to be examined as countermeasures: + Separate the communication lines from the overhead contact line as far as possible Kerala High Speed Rail between Thiruvananthapuram and Ernakulam - Pre Feasibility Report – Sept 2011 8 of 29 POWER SUPPLY AND OVERHEAD CATENARY SYSTEM (OCS) + Enclose the communication lines with cables - Electromagnetic induction: Electromagnetic induction means that when the overhead contact line in the feeding circuit corresponds to the primary winding of the transformer and the communication line corresponds to the secondary winding, a transformer circuit is formed. Induction voltage is generated through electromagnetic induction from the overhead contact line to the communication line. The voltage is proportional to the frequency, leakage current, mutual inductance and length of the parallel sections of the two lines. From the car load, electromagnetic induction voltage will also be generated from the harmonic if the harmonic current flows to the feeding circuit. This is known as “noise voltage” between lines. The following countermeasures to be reviewed provided after detailed deliberations. + Install auto transformers to proactively absorb the current from the rails to harness the current leaked to the ground. + Separate the communication line from the overhead contact line as far as possible or cover the communication line with cables. 8.3.8 Reclosing of Feeding Circuit Breakers During the operation of an electric train, if a power outage triggered by an accident on an outside line is lasting for some time, all power sources, including the one to control the electric train, will fail. Using an auxiliary machine to restart the electric train takes time and will cause delay in operation. The AC feeding circuit has relatively frequent occurrence of tripping. By closing the concerned CB/BM feeding will become normal again. The rate of reclosing is also relatively high. This reclosing system is adopted to secure power supply and to enhance the safety of electric train operation for TM HSR. 8.3.9 Remote Supervision and Control of Substations The supervision and control of feeding substations, sectioning posts, sub-sectioning posts, auto-transformer posts, and so on are normally performed from a control center. For data communications between the control center and the substations, etc., a remote supervisory control device equipped with microcomputers, known as SCADA, is used. Its performance is time-proven. SCADA uses a system that allocates the latest workstations by function, making it possible to provide high-level functions at low cost. It has become the mainstream in today's remote supervision and control. The same system is recommended for TM HSR. Kerala High Speed Rail between Thiruvananthapuram and Ernakulam - Pre Feasibility Report – Sept 2011 9 of 29 POWER SUPPLY AND OVERHEAD CATENARY SYSTEM (OCS) 8.4 Calculating the Capacity of Substations Facilities Train related Data The max operating speed shall be 300 km/h and design speed of 350 km/h. 8.5 Rolling stock’s specification The calculation will be based on full operation in 2026, not partial operation in 2016. Table 1.2 Rolling Stock specifications Number of trains 24 trains per day per direction Maximum Speed 300 km/h Train set configuration 12 cars Weight of train 588 tons Power factor 0.99 Maximum current of train 565A Pantograph voltage 25 kV 50Hz Feeding Voltage 27.5 kV Feeding distance Maximum 40 km, minimum 30 km 8.6 Capacity of Feeding Transformers 8.6.1 Calculating the Maximum Electrical Power per Hour The maximum electrical power per hour can be calculated from train types and the number of trains in each type that operate in the section for which the feeding substation supplies power. The maximum electrical power per hour is calculated as follows: Wa= (PuxWtxLLxNex2)/(1000xPF) Wherein, Wa : Maximum electrical power per hour (KVA) Pu : Average electricity consumption rate (wh/ton.km) Wt : Weight of train LL : Distance between substation and sectioning post (km) TL : No. of trains per hour (No. of trains, one way/h) Ne : Margin for timetable delays (set at 1.30 PF : power factor from the substation’s perspective (set at 0.99) 8.6.2 Capacity of Feeding Transformer The capacity of feeding transformers will be based on the start of full operation in 2026. Based on a train set of 12 cars and two trains per hour between Trivandrum – Mangalore, it is suggested to have transformer capacity of 80 MVA for feeding a distance of 80 km. Thus, the 80MVA value will be used. Kerala High Speed Rail between Thiruvananthapuram and Ernakulam - Pre Feasibility Report – Sept 2011 10 of 29 POWER SUPPLY AND OVERHEAD CATENARY SYSTEM (OCS) Table 1.3 Capacity Required for the Feeding Transformer and Rating Capacity. Section No. of trains Maximum Rating capacity of Electric power Transformer (MW) Remarks Per hour (MW) Trivandrum - 12 cars per train set, with train Mangalore at 30 minutes interval during Using the values rush hour and 60 minutes for calculated at 80 day time km at maximum 80 MVA 80 MVA Feeding distance: However the capacity would be finalized based on the simulation study carried out at the detailed design stage. 8.7 Capacity of Auto transformer Besides the capacity needed for operating electric trains, the auto transformer also needs to have short circuit capacity that corresponds and endures the intensity of the electrical source (electrical source short circuit capacity). Assuming that the capacity needed for the auto transformer is set based on the capacity needed to operate electric trains, when the electrical system is configured with large electrical source short circuit capacity and small ground fault resistance, it is conceivable that electric current above the specified short Circuit current may flow to the winding wire when a train accident occurs. Presently it is taken as 5000 KVA, however it would be finalized based on the simulation study carried out at the detailed design stage. Fig 1.4- Current flow of the AT feeding system 8.8 Two System of OCS are being discussed as below: 8.8.1 The Simple Overhead Catenary System (OCS) The Simple OCS includes trackside equipment, but the power supply system must be Kerala High Speed Rail between Thiruvananthapuram and Ernakulam - Pre Feasibility Report – Sept 2011 11 of 29 POWER SUPPLY AND OVERHEAD CATENARY SYSTEM (OCS) thought about as a global system including the pantographs installed on the rolling stock. The proper working of the whole system includes the interface between the catenary and the pantograph. The electric static clearance between the parts of the OCS electrified under 25 kV and the structures not electrified must be at the minimum of 320 mm as per IEC 270. Fig 1.5- General characteristics of the OCS for an HSR Kerala High Speed Rail between Thiruvananthapuram and Ernakulam - Pre Feasibility Report – Sept 2011 12 of 29 POWER SUPPLY AND OVERHEAD CATENARY SYSTEM (OCS) 8.8.2 Catenary Mast On open line with 2 tracks, independent posts (masts) must be installed. This mechanical independence allows an intervention of the maintenance teams on the catenary of one track without stopping train operation on the other track. In case of use of one common gantry to support the catenary of the 2 tracks, a problem on the gantry may prevent train operation on both tracks. Gantry supports may be required: - In the areas where switches are installed, - In stations at location where the insufficient gauge do not allow to install independent posts for each track. 8.8.3 The overhead contact lines The overhead contact lines distribute the energy to the trains running on the route and transmit it to the trains through the pantographs. The overhead contact line is also equipped with manually or remotely controlled disconnectors which are required to isolate sections or groups of the overhead contact lines depending on the operational necessities. 8.8.4 Characteristics of the contact wire The characteristics of the contact wire (150 mm2) are defined in the norm EN50149; these characteristics may be completed by the followings requirements: - A minimal resistance to traction of 430 N/mm2, - A load break rated at 62.6 kN, - A maximum linear resistance of 0.148 /km Kerala High Speed Rail between Thiruvananthapuram and Ernakulam - Pre Feasibility Report – Sept 2011 13 of 29 POWER SUPPLY AND OVERHEAD CATENARY SYSTEM (OCS) Tensioning of the contact wire The mechanical tensioning of the contact wire is around 25 kN. The design of tensioning devices has been modified and uses only ball bearings. Staggering of the contact wire The maximum staggering of the contact wire is equal to 200 mm if no special equipment are used. Deflection The contact wire has a deflection in the middle of the span of 1/2000 of the length of the span. Fig 1.6- Typical arrangement 8.8.5 Characteristics of the carrying cable The characteristics of the carrying cable shall be as per the following: - copper alloy cable of 116 mm2, or equivalent Al. alloy - including 37 wires of 2 mm2 each, - a load break rated at 66.9 kN, The diameter of the carrying cable is of 14 mm. Tensioning of the carrying cable Kerala High Speed Rail between Thiruvananthapuram and Ernakulam - Pre Feasibility Report – Sept 2011 14 of 29 POWER SUPPLY AND OVERHEAD CATENARY SYSTEM (OCS) The mechanical tensioning of the carrying cable is estimated to be around 20 kN. 8.8.6 The Feeder The feeder is in aluminum with a section of 288 mm2. The characteristics of the feeder are given in the European norm EN 50182.Other characteristics is expected to be as under : - The feeder comprises 37 wires with a diameter of 3.15 mm each, - A load break rated at 98.58 kN, - An external diameter of 22.1 mm. Fig 1.7- Fixing of the feeder on the Pole 8.8.7 Specific characteristics in tunnels and cut and covers One way to fix the Simple OCS equipments in tunnels and cut and covers is to use fixing profiles of the “Halfen" type (or a similar production). Kerala High Speed Rail between Thiruvananthapuram and Ernakulam - Pre Feasibility Report – Sept 2011 15 of 29 POWER SUPPLY AND OVERHEAD CATENARY SYSTEM (OCS) Fig 1.9- Example of "inserts" installed in the vault of the tunnel to support OCS equipments The aerial earthing conductor and the feeder may also be fixed in tunnels with a profile of the Halfen type. Fixing of the OCS equipments with Halfen profile 8.9 The Composite Overhead Catenary System (OCS) 8.9.1 Feeder cable Aluminum alloy stranded wire (300 mm2) and copper stranded wires (200 mm2) are used for feeder cables. Polymer insulator is recommended for use. Insulator characteristics are: - Superior pollution performance - Impact Resistance - Higher mechanical reliability - Better dielectric characteristics - Low leakage current and power loss - Light weight Kerala High Speed Rail between Thiruvananthapuram and Ernakulam - Pre Feasibility Report – Sept 2011 16 of 29 POWER SUPPLY AND OVERHEAD CATENARY SYSTEM (OCS) Polymer Insulator 8.9.2 Current collection The electric car pantograph collects current from the contact wire via the pantograph. It is therefore necessary that the pantograph to make perfect contact with the contact wire. When the electric car runs at high speed, contact loss can occur. The pantograph loses contact force due to the oscillation of the wire because by pantograph push up, fails to follow the vertical oscillation of the pantograph. In order to minimize contact loss, it is necessary to improve the follow-up capability of the pantograph and keep the contact wire height uniform. To this end, the Shinkansen uses a heavy compound catenary system and simple catenary system (high tensile strength) in which the entire system is given higher tension than conventional systems in order to reduce catenary displacement caused by uplift of the pantograph is to be used. The simple catenary system has already been discussed in para 3.1 above. For train operation at 300 km/h (186 mph) a copper clad steel contact wire and a copper alloy contact wire are used. The schematic representation is as below Catenary Equipment Kerala High Speed Rail between Thiruvananthapuram and Ernakulam - Pre Feasibility Report – Sept 2011 17 of 29 POWER SUPPLY AND OVERHEAD CATENARY SYSTEM (OCS) Composite Catenary System in Sinkansen Kerala High Speed Rail between Thiruvananthapuram and Ernakulam - Pre Feasibility Report – Sept 2011 18 of 29 POWER SUPPLY AND OVERHEAD CATENARY SYSTEM (OCS) Catenary wire Auxiliary Catenary wire Cross Section Heavy compound catenary equipment 2 St 180 mm Simple catenary (high-tensile strength) equipment 2 PH 150 mm Standard Tension 24.5 kN 19.6 kN Cross Section PH 150 mm Standard Tension 14.7 kN Standard Tension - 2 Cross Section Contact wire 2 GT 180 mm 14.7 kN (17.64 to 19.6 kN) CS 110 mm 2 19.6 kN Overhead Line Equipment CS contact wire Copper alloy (PHC, SN) contact wire Contact Wire Cross Section CS contact wire is composed of a center made of steel and an exterior covered with copper. For a copper alloy contact wire, we add chromium and zinconium to the copper for Kerala High Speed Rail between Thiruvananthapuram and Ernakulam - Pre Feasibility Report – Sept 2011 19 of 29 POWER SUPPLY AND OVERHEAD CATENARY SYSTEM (OCS) PHC and tin for SN. Copper alloy contract wire gives a higher tensile strength, and is superior to CS contact wire in terms of recycling after use to the allowance wear limit. Contact wire with optical fiber cables Pulley type has been used for automatic tension regulator, but spring type (39.2 kN, tension change ratio: 9%) is recently used. Consequently it is not required to lubricate and replace wire. Spring type automatic tension regulator Support of feeding system at viaduct Kerala High Speed Rail between Thiruvananthapuram and Ernakulam - Pre Feasibility Report – Sept 2011 20 of 29 POWER SUPPLY AND OVERHEAD CATENARY SYSTEM (OCS) T: Trolley (Wire) M: Messenger (Wire) AF: AT Feeder (Cable) PW: Protective Wire for AT feeding circuit GW: Grounded Shield Wire (Lightning Protection Cable) TC: Tunnel Center R.L: Rail Level F.L: Formation Level Support of feeding system at tunnel 8.10 Anchor span with 5 spans Fig 1.8-The tensioning equipment are realized with 4 spans or 5 spans depending on the site conditions It is recommended to go in for composite catenary system keeping in view better current collection and efficiency of the system Kerala High Speed Rail between Thiruvananthapuram and Ernakulam - Pre Feasibility Report – Sept 2011 21 of 29 POWER SUPPLY AND OVERHEAD CATENARY SYSTEM (OCS) 8.11 Earthing and Bonding 8.11.1 Safety of the railway staff against electromagnetic induction The protection of people working on the installations is a priority. That shall be realized by connecting to the earth all the metallic structures and equipment all along the line. In particular, special attention will be paid to the cables. Electromagnetic induction may develop important voltage on the surrounding metallic parts of the cables. The voltage developed on the cables which are parallel on long distances to the electrified lines may be dangerous for the safety of the railway staff. That is the reason why the metallic parts of the cables (screens) are connected to the earth at regularly distances. Safety of staff is obtained by: - connecting all the metallic structures to the earth, - ensuring the equipotent level of the surrounding equipments, - Complying with standards related to impedance between earth and structures. The standard for earthing and bonding as referred in para 5 is to be followed 8.11.2 Protection against corrosion All the equipments of the OCS system must be protected against corrosion in a natural manner or with a specific process which does not generate an electrical coupling. 8.11.3 Return of the traction current The traction current uses mainly the earth, but also the rails and all metallic conductors to return to the substations. The principles to apply are: - The return of the current to the sub-station mainly with the earth for safety purpose, - To minimise the voltages which may developed in the metallic structures particularly in case of short circuits, - To take measures in order to protect passengers and personal staff against the danger of voltages superior to the admissible limit, - To limit the voltages created by electromagnetic induction, in particular with regards to the signaling and telecommunication cables installed in parallel to the tracks, - To e a r t h the maximum of the metallic structures, (rails, catenary support) without disturbing signaling installations in particular the track circuits, Kerala High Speed Rail between Thiruvananthapuram and Ernakulam - Pre Feasibility Report – Sept 2011 22 of 29 POWER SUPPLY AND OVERHEAD CATENARY SYSTEM (OCS) 8.12 Earthing of the installations The principle to apply is to link to the earth all the metallic structures without disturbing Track Circuits. Two earthing cables are installed: - An aerial earthing cable is installed and connected on the catenary masts (as indicated in the drawing below), - An earth cable is buried in the ground. From time to time, on locations defined by the design study for the return of the traction current, this aerial cable is linked to the earth cable and linked to the rails also. The metallic structures of the cables are connected to the earth cable. Fig 1.10 Aerial earthing conductor is installed on the catenary mast Fig 1.11 Earthing details of Structures Kerala High Speed Rail between Thiruvananthapuram and Ernakulam - Pre Feasibility Report – Sept 2011 23 of 29 POWER SUPPLY AND OVERHEAD CATENARY SYSTEM (OCS) 8.13 Main applicable International standards All equipment shall comply with the EMC standards EN 50-121-1 to 5. Concerning the tests, when not defined into the EN 50121, the equipment shall comply with the relevant EMC standard of the series IEC 61000. Standard Number Title IEC 38 IEC standard voltage IEC 44-6 Instructions related to protection current transformer for transient state response IEC 62271-100 High voltage circuit breaker for alternating current IEC 59 IEC standard current IEC 99-4 Metal oxide surge arrester without gaps for a.c. systems IEC 62271-102 Alternating current disconnectors and earthing switches IEC 383-1 & 2 Insulators and fittings for overhead lines. Insulators of ceramic material or glass for overhead line with nominal voltage higher than 1000 V. Requirements IEC 502 Power cables with extruded insulation and their accessories for rated voltage from 1 kV (Um = 1,2 kV) up to 30 kV (Um = 36 kV). Part 2: rated voltages from 6 kV (Um = 7,2 kV) up to 30 kV (Um = 36 kV) IEC 529 Degrees of protection provided by enclosures (IP code) IEC 617-2 Graphical symbols for diagrams. Part 2: symbol elements, qualifying symbols and other symbols having general application. IEC 694 Common specifications for high-voltage switchgear and controlgear standards IEC 721-3-4 Classification of environmental conditions- Classification of groups of environmental parameters and their severities- Stationary use at non weatherprotected locations. IEE 802-3 UIC 812-3 IEC 840 Power cables with extruded insulation and their accessories for rated voltage above 30kV (Um = 36 kV) up to 100 kV. Test methods and requirements. IEC 865 Earth mesh and earth procedure code IEC 889 Hard-drawn aluminium wire for overhead line conductor IEC 60071 Insulation co-ordination IEC 60076 Power transformer IEC 61000 Electromagnetic compatibility IEC 61508-3 Functional safety of electrical/electronic/programmable safety-related systems. Part 3: software requirements EN 10025 Hot Rolled Products of Non-Alloy Structural Steels: Delivery Kerala High Speed Rail between Thiruvananthapuram and Ernakulam - Pre Feasibility Report – Sept 2011 24 of 29 POWER SUPPLY AND OVERHEAD CATENARY SYSTEM (OCS) Standard Number Title Conditions EN 10034 Structural Steel I and H Sections – Tolerances on Shape and Dimensions EN 10055 Hot Rolled Steel Equal Flange Tees with Raduised Root and Toes – Dimensions and Tolerances on Shape and Dimensions EN 10056 Structural Steel Equal and Unequal Leg Angles EN 10083 Quenched and Tempered Steels EN 10088 Stainless Steels EN 1301 Aluminium and Aluminium Alloys EN 50163 Supply Voltage of Traction System EN 60811 Insulating and Sheathing Materials of Electric Cables ENV 50121-5 Railway Application Electromagnetic Compatibility Part 5: Fixed Power Supply Installations EURONORM 19 IPE Beams; I-Beams with Parallel Flange Facings and Steel Products – IPN Beams – Dimensions IEC 60398 General Test for Electro-heating Equipment IEC 1131 Programmable controllers IEC 265.1 High Voltage Switch IEC 502 Insulated and protected cables for power supply network IEC 60 44-1 Current Transformers IEC 60 44-2 Voltage Transformer IEC 60137 Insulated Bushing for rated Voltage above 1 kV IEC 60157 Low Voltage Switchgear Circuit Breakers IEC 60168 Tests on Indoor and Outdoor Post Insulators of Ceramic Material or Glass for Systems with Nominal Voltages greater than 1000 V IEC 60228 Conductor of Insulated Cables IEC 60273 Dimensions of Indoor and Outdoor Post Insulators and Post Insulator Units for Systems with Nominal Voltages greater than 1000 V IEC 60296 Insulating oils for transformers IEC 60297 Dimensions of mechanical structures of the 482.6 mm (19 in) IEC 60372 Locking Devices for Ball and Socket Couplings of String Insulator Units – Dimensions and Tests IEC 60376 Sulphur Hexafluoride IEC 60383 Insulators for Overhead Lines with a nominal Voltage above 1000 V IEC 60502 Power Cables from 1 kV to 30 kV IEC 60591 Test for OHCS Ceramic or Glass Insulators above 1 kV IEC 60591 Sampling Rules and Acceptance Criteria when applying Statistical Kerala High Speed Rail between Thiruvananthapuram and Ernakulam - Pre Feasibility Report – Sept 2011 25 of 29 POWER SUPPLY AND OVERHEAD CATENARY SYSTEM (OCS) Standard Number Title Control Methods for Mechanical and Electromechanical Tests on Insulators of Ceramic Material or Glass for Overhead Lines with a Nominal Voltage greater than 1000 V IEC 60721 Environmental conditions :Specifications for painting IEC 622 Sealed Nickel-Cadmium prismatic rechargeable single cell. IEC 801 Electromagnetic Compatibility for Industrial-process Measurement and Control IEC 870 ISO 1035 Hot Rolled Steel Bars ISO 1190 Copper and Copper Alloys ISO 1234 Split Pins ISO 1337 Wrought Coppers (having Minimum Copper Contents of 99,85%) – Chemical Composition and Forms of Wrought Products ISO 1460 Metallic Coatings – Hot Dip Galvanised Coatings on Ferrous Materials – Gravimetric Determination of the Mass per Unit Area ISO 1461 Metallic Coatings – Hot Dip Galvanised Coatings on Fabricated Ferrous Products – Requirements ISO 2092 Light Metals and their Alloys – Code of Designation based on Chemical Symbols ISO 2340 Clevis Pins without Head ISO 2341 Clevis Pins with Head ISO 261 ISO General Purpose Metric Screw Threads – General Plan ISO 262 ISO General Purpose Metric Screw Threads – Selected Sizes for Screws, Bolts and Nuts ISO 2859/1 Sampling Procedures for Inspection by Attributes – Sampling Plans Indexed by Acceptable Quality Level (AQL) for Lot-by-lot Inspection ISO 3768 Metallic Coatings – Neutral Salt Spray Test (NSS Test) ISO 4014 Hexagon Head Bolts – Product Grades A and B ISO 4017 Hexagon Head Screw Bolts – Product Grades A and B ISO 4032 Hexagon Nuts, Style 1 – Product Grades A and B ISO 404 Steel and Steel Products – General Technical Delivery Requirements ISO 657 Hot Rolled Steel Sections ISO 68 ISO General Purpose Screw Threads – Basic Profile ISO 8402 Quality Management and Quality Assurance – Vocabulary ISO 898 Mechanical Properties of Fasteners ISO 9000 Quality Management and Quality Assurance Standards ISO 9001 Quality Systems – Model for Quality Assurance in Design / Development, Production, Installation and Servicing ISO 9002 Quality Systems – Model for Quality Assurance in Production and Kerala High Speed Rail between Thiruvananthapuram and Ernakulam - Pre Feasibility Report – Sept 2011 26 of 29 POWER SUPPLY AND OVERHEAD CATENARY SYSTEM (OCS) Standard Number Title Installation ISO 9003 Quality Systems – Model for Quality Assurance in Final Inspection and Test ISO 9004 Quality Management and Quality System Elements ISO 965 ISO General Purpose Metric Screw Threads UIC 505-1 Railway Transport Stock – Rolling Stock Construction Gauge UIC 505-4 Effects on the Application of the Kinematic Gauges defined in the 505 Series of Leaflets on the Positioning of Structures in relation to the Tracks and of the Tracks in relation to each other UIC 606-1 OR Consequences of the Application of the Kinematic Gauges defined by UIC Leaflets in the 505 Series on the Design of the Contact Lines UIC 606-2 OR Installation of 25 kV and 50 or 60 Hz Overhead Contact Lines UIC 608 OR Conditions to be complied with for the Pantographs of Tractive Units used on International Services UIC 791 R Quality Assurance of Overhead Line Equipment UIC 811-1 Technical Specifications for the Supply of Axles and Trailing Stock UIC 812-2 Solid Wheels for Tractive and Trailing Stock – Tolerances UIC 870 O Technical Specification for Grooved Contact Wires IEC 28 International specification of soft annealing type copper IEC 99-2 Expulsion type lighting arresters IEC 99-1 Non-linear resistor type gapped surge arresters for A.C. system IEC 62271-200 Alternating current disconnectors and earthing switches IEC 146-1-3 Semiconductor converters, general requirements and line commutated converters. Transformers and reactors IEC 146-1-2 Semiconductor converters, general requirements and line commutated converters. Application guide IEC 146-1-1 Semiconductor converters, general requirements and line commutated converters. Specifications of basic requirements. IEC 196 IEC standard frequencies IEC 228 Conductors of insulated cable IEC 265-1 High voltage switches for rated voltage above 1 kV and less than 52 kV IEC 296 New insulating mineral oil specification for transformers IEC 298 A.C. metal enclosed switchgear and control gear for rated voltages above 1 kV and up to and including 72,5 kV IEC 502-2 Extruded solid dielectric insulated power cables and their accessories for rated voltage from 6 kV (Um = 7,2 kV) up to 30 kV (Um = 36 kV) IEC 551 Determination of transformer and reactor sound level Kerala High Speed Rail between Thiruvananthapuram and Ernakulam - Pre Feasibility Report – Sept 2011 27 of 29 POWER SUPPLY AND OVERHEAD CATENARY SYSTEM (OCS) Standard Number Title IEC 622 Alkaline secondary cells and batteries- Sealed nickel-cadmium parallelepiped rechargeable single cells IEC 721-3-3 Classification of environmental conditions- Classification of groups of environmental parameters and their severity- Stationary use at weather protected locations. IEC 726 Dry type power transformer IEC 1131 Programming languages – Programmable controllers– Part 3 IEC 1131 Programmable Logic Controllers IEC 297-3 Dimensions of mechanical structures of the 482.6 mm (19 in) series IEC 571 Electronic equipment specification IEC 60870 Transmission Protocol IEC 801-1 Electromagnetic compatibility for industrial-process measurement and control equipment – General introduction IEC 801-2 Electromagnetic compatibility for industrial-process measurement and control equipment – Electrostatic discharge requirements IEC 801-3 Electromagnetic compatibility for industrial-process measurement and control equipment – Radiated electromagnetic field requirements IEC 801-4 Electromagnetic compatibility for industrial-process measurement and control equipment - Electrical for transient/burst requirements IEC 801-5 Electromagnetic compatibility for industrial-process measurement and control equipment – Shock wave requirements IEC 801-6 Electromagnetic compatibility for industrial-process measurement and control equipment – Immunities to disturbances conducted and induced by radio fields IEC 848 Preparation of block diagrams for control systems IEC 870-1-1 Control equipment and systems – General principles IEC 870-2-1 Control equipment and systems – Power supply and environment conditions IEC 870-3 Control equipment and systems – Interfaces (electrical characteristics) IEC 870-4 Control equipment and systems – Performance requirements IEC 870-5 Control equipment and systems – Transmission protocol Kerala High Speed Rail between Thiruvananthapuram and Ernakulam - Pre Feasibility Report – Sept 2011 28 of 29 POWER SUPPLY AND OVERHEAD CATENARY SYSTEM (OCS) TRIVANDRUM-MANGALORE HIGH SPPED RAIL LOCATION OF TSS, SWITCHING STATIONS AND ATP Corridor Station SSP20 TSS6 SSP21 SSP22 SP6 SSP23 ThiruvanathapuramSSP24 Ernakulam HIGH TSS7 SPEED RAIL SSP25 SSP26 SP7 SSP27 SSP28 TSS8 ATP2 Trivandrum HSR Station Kerala High Speed Rail between Thiruvananthapuram and Ernakulam - KM 195.00 180.00 165.00 155.00 140.00 125.00 115.00 100.00 85.00 75.00 60.00 45.00 35.00 20.00 8.00 0.00 SUMMARY TSS SP SSP ATP TOTAL Pre Feasibility Report – Sept 2011 3 2 9 1 15 29 of 29