XLPE/PVC/AWA/PVC XLPE/PVC/SWA/PVC 600/1000V BS 5467 XLPE insulated, PVC sheathed, round wire armoured cables CONSTRUCTION Conductors: Insulation: Bedding: Armour: Sheath: annealed copper conductor, circular, circular compacted or shaped stranded class 2 acc. to BS EN 60228 cross-linked polyethylene XLPE type GP8 acc. to BS 7655-1.3 PVC compound for single-core cables - single layer of aluminium wires applied spirally over the bedding (AWA) for two or more cores cables – single layer of galvanized steel wires applied spirally over the bedding (SWA) black PVC compound Type 9 acc. to BS 7655-4.2 CHARACTERISTIC Colour of sheath: Core identification: black 1-core: 2-core: 3-core: 4-core: 5-core: auxiliary cables: Maximum conductor operating temperature: Lowest ambient temperature for fixed installation: Lowest installation temperature: Maximum short-circuit conductor temperature: Minimum bending radius: Test voltage: Flame retardant: brown or blue brown, blue brown, black, grey blue, brown, black, grey green-yellow, blue, brown, black, grey white with black numbering +90oC -30oC 0oC +250oC 6 x D for cables with circular copper conductors and 8 x D for cables with shaped copper conductors; D – overall diameter of the cable 5kV IEC 60332-1-2 TELE-FONIKA Kable Sp. z o.o. S.K.A. www.tfkable.com XLPE/PVC/AWA/PVC XLPE/PVC/SWA/PVC 600/1000V BS 5467 APPLICATIONS For use in fixed installations in industrial areas, buildings and similar applications. Standard length cable packing 500 or 1000m on drums. Other forms of packing and delivery are available on request APPROVALS XLPE/PVC/SWA/PVC: SONCAP XLPE/PVC/AWA/PVC 600/1000V Number and crosssectional area of conductora Approximate overall diameter Approximate net weight of cables Maximum conductor resistance at temperature 20oC Maximum armour resistance at 20oC n x mm2 mm kg/km 1741 2126 2686 3288 4280 5386 6764 /km 0,124 0,0991 0,754 0,601 0,470 0,0366 0,0283 /km 0,42 0,38 0,34 0,31 0,22 0,20 0,18 1x150 25,6 1x185 27,7 1x240 30,4 1x300 32,6 1x400 37,1 1x500 40,9 1x630 45,7 a compacted circular stranded conductor (class 2) XLPE/PVC/SWA/PVC 600/1000V Number and crosssectional area of conductor Approximate overall diameter Approximate net weight of cables Maximum conductor resistance at temperature 20oC Maximum armour resistance at 20oC n x mm2 mm kg/km 11,1 12,6 13,6 14,3 16,4 19,1 22,3 212 267 319 369 497 747 1018 /km 12,1 7,41 4,61 3,08 1,83 1,15 0,727 /km 10,2 8,8 7,9 7,0 6,0 3,7 3,7 a 2x1,5 2x2,5a 2x4a 2x6a 2x10a 2x16a 2x25a TELE-FONIKA Kable Sp. z o.o. S.K.A. www.tfkable.com XLPE/PVC/AWA/PVC XLPE/PVC/SWA/PVC 600/1000V BS 5467 Approximate overall diameter Approximate net weight of cables Maximum conductor resistance at temperature 20oC Maximum armour resistance at 20oC mm kg/km 2x35 25,7 1407 /km 0,524 /km 2,6 3x1,5a 3x2,5a 3x4a 3x6a 3x10a 3x16a 3x25a 3x35a 3x35b 3x50b 3x70b 3x95b 3x120b 3x150b 3x185b 3x240b 11,5 13,1 14,2 15,0 17,8 20,2 24,8 27,2 24,6 27,0 30,7 35,1 38,2 43,6 47,5 52,5 235 302 368 440 690 926 1417 1775 1658 2099 2818 3955 4785 6119 7367 9246 12,1 7,41 4,61 3,08 1,83 1,15 0,727 0,524 0,524 0,387 0,268 0,193 0,153 0,124 0,0991 0,0754 9,5 8,2 7,5 6,7 4,0 3,5 2,5 2,3 2,3 2,0 1,8 1,3 1,2 0,78 0,71 0,63 4x1,5a 12,2 266 4x2,5a 13,9 348 a 4x4 15,2 435 4x6a 17,0 609 a 4x10 19,2 823 4x16a 21,8 1115 4x25a 26,8 1727 4x25b 24,5 1644 4x35a 29,5 2176 b 4x35 27,2 2081 4x50b 30,2 2657 b 4x70 35,7 3907 4x95b 39,3 5015 a circular or compacted circular stranded conductors (class 2) b shaped stranded conductor (class 2) 12,1 7,41 4,61 3,08 1,83 1,15 0,727 0,727 0,524 0,524 0,387 0,268 0,193 8,8 7,7 6,8 4,3 3,7 3,1 2,3 2,3 2,0 2,0 1,8 1,2 1,1 Number and crosssectional area of conductor n x mm 2 a TELE-FONIKA Kable Sp. z o.o. S.K.A. www.tfkable.com XLPE/PVC/AWA/PVC XLPE/PVC/SWA/PVC 600/1000V BS 5467 Number and crosssectional area of conductor 2 Approximate overall diameter Approximate net weight of cables Maximum conductor resistance at temperature 20oC Maximum armour resistance at 20oC /km 0,76 0,68 0,61 0,54 0,49 0,35 mm kg/km b 4x120 4x150b 4x185b 4x240b 4x300b 4x400b 44,6 48,7 53,3 59,2 64,2 74,0 6485 7794 9419 11913 14272 19022 /km 0,153 0,124 0,0991 0,0754 0,0601 0,047 5x1,5a 5x2,5a 5x4a 5x6a 5x10a 5x16a 13,2 14,9 16,5 18,2 20,8 24,9 309 404 515 715 983 1483 12,1 7,41 4,61 3,08 1,83 1,15 8,2 6,8 6,2 3,9 3,4 2,2 7x1,5a 7x2,5a 7x4a 14,1 16,0 18,4 357 471 698 12,1 7,41 4,61 7,5 6,3 4,0 8x1,5a 8x2,5a 8x4a 15,6 17,8 20,6 471 624 890 12,1 7,41 4,61 7,5 6,3 4,0 10x1,5a 17,6 562 12,1 7,5 a 12x1,5 12x2,5a 12x4a 18,0 20,9 24,1 599 807 1167 12,1 7,41 4,61 4,0 3,5 2,3 19x1,5a 19x2,5a 19x4a 20,5 25,0 27,6 800 1219 1586 12,1 7,41 4,61 3,5 2,3 2,0 27x1,5a 27x2,5a 24,9 28,9 1159 1587 12,1 7,41 2,3 1,9 37x1,5a 27,1 1407 37x2,5a 31,7 1959 a circular or compacted circular stranded conductors (class 2) b shaped stranded conductor (class 2) 12,1 7,41 2 1,7 n x mm TELE-FONIKA Kable Sp. z o.o. S.K.A. www.tfkable.com XLPE/PVC/AWA/PVC XLPE/PVC/SWA/PVC 600/1000V BS 5467 Number and crosssectional area of conductor n x mm 2 Approximate overall diameter Approximate net weight of cables Maximum conductor resistance at temperature 20oC Maximum armour resistance at 20oC mm kg/km /km 12,1 7,41 /km 1,8 1,2 a 48x1,5 30,4 1723 48x2,5a 37,1 2738 a circular or compacted circular stranded conductors (class 2) b shaped stranded conductor (class 2) CURRENT RATINGS Cable installed in free air, ambient air temperature 30oC. Nominal area of conductor mm2 1,5 2,5 4 6 10 16 25 35 50 70 95 120 150 185 240 300 400 500 Single core Two cables spaced Two core Three cables trefoil touching Current rating Volt drop per amp per metre Current rating Volt drop per amp per metre A mV A mV 266 337 412 477 539 614 714 805 889 989 1,00 0,75 0,60 0,51 0,45 0,40 0,35 0,32 0,30 0,29 222 285 346 402 463 529 625 720 815 918 0,87 0,62 0,47 0,39 0,33 0,28 0,24 0,21 0,195 0,180 Three and four core Current rating Volt drop per amp per metre Current rating Volt drop per amp per metre A 29 39 52 66 90 115 152 188 228 291 354 410 472 359 636 mV 31 19 12 7,9 4,7 2,9 1,90 1,35 1,00 0,69 0,52 0,42 0,35 0,29 0,24 A 25 33 44 56 78 99 131 162 197 251 304 353 406 463 546 mV 27 16 10 6,8 4,0 2,5 1,65 1,15 0,87 0,60 0,45 0,37 0,30 0,26 0,21 TELE-FONIKA Kable Sp. z o.o. S.K.A. www.tfkable.com XLPE/PVC/AWA/PVC XLPE/PVC/SWA/PVC 600/1000V BS 5467 mm2 1,5 2,5 4 6 10 16 25 35 50 70 95 120 150 185 240 300 400 500 In duct A 274 337 403 458 510 574 661 739 820 910 In ground In duct In ground mV 252 305 360 404 439 486 546 597 638 694 1,00 0,71 0,55 0,45 0,38 0,33 0,28 0,26 0,22 0,21 In duct A 1,10 0,80 0,65 0,55 0,50 0,45 0,40 0,37 0,35 0,33 231 284 340 386 431 485 558 623 691 765 In ground In duct In ground mV 231 278 327 366 396 437 489 534 567 615 0,87 0,62 0,47 0,39 0,33 0,28 0,24 0,21 0,195 0,180 In duct 31 41 53 67 89 115 148 178 211 260 313 357 401 455 527 mV 31 19 12 7,90 4,70 2,90 1,90 1,35 1,00 0,69 0,52 0,42 0,35 0,29 0,24 A 0,93 0,70 0,56 0,48 0,43 0,39 0,35 0,32 0,30 0,28 38 49 65 81 109 141 183 219 259 317 381 433 485 547 632 In ground In duct Volt drop per amp per metre In ground Volt drop per amp per metre Cable laid direct in ground / run in single way ducts. Ground temperature 15oC. Ground thermal resistivity 1,2 K m/W, depth of laying 0,5 m. All circuits thermally independent. Single core cables solidly bonded. Nominal Single core Two core Three and four core area of Two cables spaced Three cables trefoil touching Current Current conductor rating rating Current Volt drop Current Volt drop rating per amp rating per amp per metre per metre 26 34 45 56 75 96 124 149 177 218 263 300 338 382 442 mV 27 17 10 6,80 4,10 2,50 1,65 1,15 0,87 0,60 0,45 0,37 0,30 0,26 0,21 A 32 42 55 69 92 119 152 182 217 266 319 363 406 458 529 Rating factors for air temperature Ambient air temperature, oC 25 Rating factors 1,02 30 1,0 35 0,96 40 0,91 45 0,87 50 0,82 55 0,76 Rating factors for ground temperature Ground temperature, oC 15 Rating factors 1,0 20 0,97 25 0,93 30 0,89 35 0,86 40 0,82 45 0,76 TELE-FONIKA Kable Sp. z o.o. S.K.A. www.tfkable.com XLPE/PVC/AWA/PVC XLPE/PVC/SWA/PVC 600/1000V BS 5467 Rating factors for depth of laying (to centre of cable or trefoil group of cables) Depth of laying [m] 0,50 0,60 0,80 1,00 0,125 Rating factor up to 50 mm2 1,00 0,99 0,97 0,95 0,94 2 2 70 mm – 300 mm 1,00 0,98 0,96 0,93 0,92 above 300 mm2 1,00 0,97 0,94 0,92 0,89 1,50 0,93 0,90 0,87 1,75 0,92 0,89 0,86 2,00 0,91 0,88 0,86 2,50 0,90 0,87 0,84 3,00 0,89 0,85 0,82 Rating factors for variation in thermal resistivity of soil (average values) Size of cable [mm2] Soil thermal resistivity in K m/W 0,8 0,9 1,0 1,5 Single core cables up to 150 1,15 1,11 1,06 0,91 from 185 to 300 1,17 1,12 1,07 0,90 from 400 to 630 1,17 1,12 1,07 0,90 2,0 0,81 0,80 0,79 2,5 0,73 0,72 0,71 Multicores cables up to 16 from 25 to 150 from 185 to 400 0,84 0,82 0,81 0,77 0,75 0,74 1,09 1,12 1,14 1,06 1,09 1,10 Group rating factors for circuits of three single core cables, in trefoil and laid flat touching, horizontal formation (average values) Number of Touching circuits Trefoil Laid flat 1,04 1,05 1,06 0,93 0,92 0,92 Group ratings for multicore cables in horizontal formation (average values) Spacing 0,15* 0,30 Number of 0,45 0,60 Touching cables m in group 2 0,77 0,80 0,82 0,88 0,90 0,93 2 0,81 3 0,65 0,68 0,72 0,79 0,83 0,87 3 0,70 4 0,59 0,63 0,67 0,75 0,81 0,85 4 0,63 5 0,55 0,58 0,63 0,72 0,78 0,83 5 0,59 6 0,52 0,56 0,60 0,70 0,77 0,82 6 0,55 * This spacing will not be possible for some of the larger diameter cables. Spacing 0,15 0,30 m 0,45 0,60 0,87 0,78 0,74 0,70 0,67 0,93 0,87 0,86 0,83 0,82 0,94 0,90 0,89 0,87 0,86 2,50 0,86 0,92 3,00 0,85 0,91 0,91 0,84 0,81 0,78 0,76 CABLES INSTALLED IN DUCTS The term ducts applies to single earthenware, fibre or ferrous pipes. Rating factors for ground temperature. Note: same as for direct in ground. Rating factors for depth of laying (to centre of duct or trefoil group of ducts – average values) Depth of laying [m] 0,50 0,60 0,80 1,00 1,25 1,50 1,75 Rating factor single core 1,00 0,98 0,95 0,93 0,90 0,89 0,88 multicore 1,00 0,99 0,97 0,96 0,95 0,94 0,94 TELE-FONIKA Kable Sp. z o.o. S.K.A. www.tfkable.com 2,00 0,87 0,93 XLPE/PVC/AWA/PVC XLPE/PVC/SWA/PVC 600/1000V BS 5467 Rating factor for variation in thermal resistivity of soil (average values) Size of cable [mm2] Soil thermal resistivity in K m/W 0,8 0,9 1,0 1,5 Single core cables up to 150 1,08 1,06 1,04 0,94 from 185 to 300 1,01 1,07 1,04 0,93 from 380 to 1000 1,11 1,08 1,05 0,93 2,0 0,86 0,85 0,83 2,5 0,80 0,78 0,76 Multicore cables up to 16 from 25 to 150 from 185 to 400 0,91 0,89 0,86 0,87 0,83 0,81 1,03 1,05 1,07 1,02 1,03 1,05 1,02 1,02 1,03 0,97 0,95 0,94 Group rating factors for single core cables in trefoil single way ducts, horizontal formation (average values) Group ratings for multicore cables in single way ducts, horizontal formation (average values) Number of circuits Touching 2 3 4 5 6 0,86 0,77 0,73 0,70 0,68 Number of Touching cables in group 2 0,90 3 0,82 4 0,78 5 0,75 6 0,72 Spacing 0,45 0,60 m 0,90 0,83 0,81 0,78 0,77 0,93 0,87 0,85 0,83 0,82 Spacing 0,30 0,45 m 0,60 0,93 0,87 0,85 0,82 0,81 0,96 0,93 0,91 0,90 0,90 0,95 0,90 0,89 0,87 0,86 All the information contained in this document - including tables and diagrams - is given in good faith and believed to be correct at the time of publication. The information does not constitute a warranty nor representation for which TELE-FONIKA Kable assumes legal responsibility. TELE-FONIKA Kable reserves rights to introduce changes to the document at any time. TELE-FONIKA Kable Sp. z o.o. S.K.A. www.tfkable.com