• OWN TECHNOLOGY
• TEAM FOCUSED ON RESULTS AND EFFICIENCY
• MODERN AND COMPLETE INDUSTRIAL PARK
• MASTERY OF APPLICATIONS
• AGILE, FLEXIBLE AND COMPETITIVE
GRUPOTGM.COM.BR
TGM worldwide presence in Pulp and Paper
Generation and Cogeneration Project
· Thermal Balance and Application
· Regenerative Cycle in Thermal Plants
· Systems, Automation and Control
· Application in 2-pole generators
Turbines for Electricity Generators
Turbines for Mechanical Drives
Some applications in pulp and paper factories
Gearboxes for Mechanical Drives
· Special Parallel Shaft Gearboxes
Turbine Services in any model and manufacturer
Gear Services in any model and manufacturer
GRUPOTGM.COM.BR
NORTH AMERICA
Client Country
Bear Island USA
Biopappel Mexico
MW
5,6
11,8
SOUTH AMERICA
Client
Celulosa
Misionero
Misionero
CPP
CPP
Masisa
Fanapel
Country MW
Argentina 4,9
Argentina 16,7
Argentina 16,7
Chile
Chile
Concepcion Chile
Chile
Uruguay
0,5
15,6
12,0
11,2
10,0
BRAZIL
Client City
Bahia Specialty Cellulose Camaçari
Bahia Specialty Cellulose Camaçari
Bahia Specialty Cellulose Camaçari
Bragagnolo
Bragagnolo
Cambará
Cambará
ST MW
BA 47,5
BA 47,5
BA 1,5
Faxinal dos Guedes SC 1,2
Faxinal dos Guedes SC 1,2
Cambará do Sul
Cambará do Sul
Cenibra
Cenibra
Cenibra
Cenibra
Cocepelco
Cocepelco
Estrela
Iguaçú
International Paper
International Paper
Irani
Irani
Klabin
Klabin
Lwarcel
Paraibuna
Westrock
Westrock
Santa Maria
Senges
Belo Oriente
Belo Oriente
Belo Oriente
Belo Oriente
RS 8,0
RS 0,3
MG 2,1
MG 1,5
MG 1,0
MG 1,0
Pindamonhangaba SP 8,6
Pindamonhangaba SP 0,3
Palmas
Piraí do Sul
Mogi Guacú
Nova Campina
PR 3,0
PR 9,0
SP 14,0
SP 10,0
Vargem Bonita
Vargem Bonita
SC 9,4
SC 0,4
Telemaco Borba PR 1,6
Telemaco Borba PR 1,6
Lençois Paulista
Juiz de Fora
Três Barras
Três Barras
Guarapuava
Senges
SP 16,3
MG 2,0
SC 25,0
SC 0,7
PR 6,3
PR 7,4
EUROPE
Client Country MW
SCA Packaging Germany 17,0
Spree
Albbruck
Germany 23,7
Germany 32,1
AEE Germany 32,8
Myllykoski Germany 45,6
Mreal
Mreal Hallein Austria
Sappi
Sappi
Mondi
Mreal
Austria 5,4
9,9
Austria 31,1
Austria 31,1
Bulgaria 17,7
Switzerland 10,0
AFRICA
Client
Mondi
Country MW
South Africa 48,0
3
TGM Industria e Comércio de Turbinas e Transmissões Ltda.
Rod. Armando de Salles Oliveira, km 4,8 - Dist. Industrial
14175-300 - Sertãozinho - SP - Brazil
Phone : +55 16 2105-2512 - info@tgminternational.com
GRUPOTGM.COM.BR
4
48 MW TGM turbine
Mondi - South Africa
TGM has its own technology, expertise and consultancy services to develop power generation and cogeneration on thermal plants, using biomass or other fuel sources.
TGM can operate as an EPC (Engineering
Procurement Construction) leading all the gross procedures to the final ones, providing high efficiency, ensuring safety and a longer operational availability to the customer.
10.4 GW
Studies on Thermal Balance
Present to customers by TGM, there is a complete mass and energy balance analysis. The thermal balance study is a complete inspection of the thermodynamic efficiency and its energy consumption aiming to maximize the surplus availability for trading. It’s a thorough study about the current plant, with tests to reach the best implementation choices, seeking for future expansions, increasing the efficiency, the safety and the availability with a lower investment.
Application
This engineering integrates several devices into a single customized solution, meeting the most demanding requirements of all industrial processes that require mechanical drives and electric power generators.
Regenerative Cycle on
Thermal Plants
Since it consists on using the surplus steam generated with the same fuel, in order to heat the condensate, feeding back the boiler. This cycle is based on the use of the steam during various stages of the steam turbine, in order to increase the condensate temperature, which raises the cycle efficiency. The regeneration cycle can be applied on both new and existing plants.
Systems and Automation
TGM provides automation and processes control solutions for power generation and cogeneration. These technologies are implemented by specialists, seeking reduction of maintenance cost and a greater equipment efficiency. TGM is always prioritizing the plant, the machinery and the system equipment’ safety.
With flexibility to meet each customer needs, the projects are customized and deployed with all the necessary documents for full integration due to facilitate global commissioning works and reducing the project implementation duration.
5
6
condensation - reaction
With vast knowledge acquired through the installation of more than 10.4 GW worldwide, TGM develops, manufactures, installs and put into full operation Turbo Generators sets for power generation. The plants operate in various conditions in steam temperature and pressure.
45 MW TGM turbines
BSC - Brazil
For large power generation stations, TGM has steam turbines with application in two-pole generators, i.e installed axis to axis. These projects do not require a gearbox.
32 MW TGM turbine
Sappi - Germany
7
TGM turbines are applied to Turbo Generators of up to 150 MW, 1004 °F temperature and 2030 psia pressure.
STEAM TURBINES TGM MODELS
Reaction Backpressure/Extraction BT/BTE
MW STEAM
1 2 5 10 15 20 30 40 50 75 100 125 150 psia o F psia
2030 1004 232
Reaction Condensing/Extraction CT/CTE
Impulse Backpressure/Extraction TM-A/TME-A
2030 1004
1015 986 145
Impulse Condensing/Extraction TMC-A/TMCE-A 1015 986
Impulse Backpressure TS-P 1005 896 218
Impulse Backpressure/Extraction TM/TME
Impulse Condensing/Extraction TMC/TMCE
652 842 87
652 842
65 MW TGM Turbine condensation - reaction
8
TGM turbines, up to 4 MW, are applied in mechanical drives such as pumps, fans, compressors and others.
STEAM TURBINES TGM MODELS
1
Impulse Backpressure G5 FAST
Impulse Backpressure TM Flex
Impulse Backpressure TS
Impulse Backpressure TG
MW STEAM
1 2 4 psia o F psia
652 842 145
652 842 174
652 842 174
943 896 87
Turbina TGM de 1 MW - Bomba d´agua
9
1,6 MW TGM turbine
Westrock - Brazil
2,1 MW TGM turbine
CENIBRA - Brazil
45 MW TGM turbine
BSC - Brazil
45 MW TGM turbine
BSC - Brazil
10 MW TGM turbine
IP ORSA - Brazil
25 MW TGM turbine
WESTROCK - Brazil
10
1,6 MW TGM turbine
WESTROCK - Brazil
16,3 MW TGM turbine
LWARCEL - Brazil
9,4 MW TGM turbine
HALLEIN - Brazil
9 MW TGM turbine
IGUAÇÚ - Brazil
11
With its own technology, TGM meets all customer needs by focusing on the three fundamental pillars of an industry:
- GREATER SAFETY,
- GREATER EFFICIENCY AND
- GREATER OPERATIONAL AVAILABILITY.
Structured and consolidated in the manufacture of planetary gearboxes, turbo gearboxes, industrial and special gearboxes, TGM has modern and cutting edge infrastructure, machining centres, milling and grinding machines, heat treatment, assembly and testing of gearboxes.
Special Parallel Shaft Gearboxes
Power of up to 4,000 kW
1.800
gearboxes
Industrial Planetary Gearboxes
Nominal Torque of up to 7,000 kN.m
The industries need to be more and more efficient and competitive in a globalized world. To attend this demanding market TGM has a team of specialist in mechanical drives to supply gearboxes and motor generators for any process within the Pulp and Paper industry.
Industrial gearboxes of parallel and orthogonal axis, horizontal and vertical with cemented and grinded gears for general applications.
Power up to 5.500 kW
Reductions up to 650:1
Industrial gearboxes for cooling towers of orthogonal axis with cemented and grinded gears.
Power up to 600 kW
Reductions up to 21:1
Industrial gearboxes with cemented and grinded teeth applied in extruders.
Power up to 1.410 kW
Reductions up to 25:1
Industrial worm gearboxes for general applications.
Power up to 250 kW
Reductions up to 4900:1
Industrial Motor Gearboxes
TGM-PREMIUM STEPHAN of coaxial axis, parallel and orthogonal Power up to 0.12 kW a 90 kW | Reductions up to 325:1
MS and MI Series MP Series MK Series
12
TGM is specialized in performing services on steam turbines of any model and any manufacturer, leaving them in a way to operate in its original mounting position, and being possible to increase the power and machine efficiency.
• Repairs
• Overhauling
• Modernization
• Recovery and Refurbishing
• Balancing
• Reverse Engineering
• Installation and Startup
• Inspection and Monitoring
• Spares Parts
TGM field services
TGM maintenance service Vacuum balancing
Specialized team
Spare parts
13
TGM conducted several retrofit services on many turbines from different manufactures.
Modernization, recovery and revitalization of the equipment is performed with the replacement of parts and sets of assemblies
(kits). See below two cases of the application of TGM technology.
In 2009, TGM has applied its overhauling technology in a turbine from another manufacturer. There was a real increase of
7.5% equipment efficiency on the power of the Turbo Generator, approximately 1,500 kW and a reduction of steam consumption of
0.73 kg / kW-h.
The service carried out by TGM included:
• Modernization of aerothermodynamics channel
• Manufacture and replacement of the rotary and stationary assemblies
• Control System Modernization for reliability and operational safety
• Assembly, supervision of installation, commissioning and startup
• Performance test on the turbine and approved by the effectiveness of the services provided
Another machine model received the services of TGM. The turbine was dismantled and transported from the customer to TGM factory for:
• Overhaul of turbine
• Overhaul of the rotating assembly with replacement of blades
• Rotor balancing
• Substitution steam seal system
• Replacement of blade carrier seal system
• Measurement of clearances and final assembly in TGM
• Turbine assembly on the client
14
Installations after TGM retrofit
15
550
Before TGM services
After TGM services
TGM field services
Services at TGM factory
LONG TERM CONTRACTS
This is a key maintenance concept that has been progressing unwaveringly, especially in industries that seek to ensure efficiency, availability and safety in processes. TGM’s long term contracts are in place at many companies, reaching more than 400 machines assisted by this concept.
PLANNED MAINTENANCE
Guarantees increased availability of equipment, providing an efficient shutdown with prevention, upgrading and parts replacement.
TGM specializes in performing services in reducing any model and any manufacturer, leaving them in a position to operate in its original mounting position, which operation increases the power and machine efficiency.
• Repairs
• Overhauling
• Modernization
• Recovery and Refurbishing
• Balancing
• Reverse Engineering
• Installation and Startup
• Inspection and Monitoring
• Spare Parts
TGM Recovery service
TGM maintenance service TGM upgrading services TGM Repair service
Mastery of technology
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Besides having a complete factory, TGM also has a very well trained field team for quality, fast and safe services, 24/7 during the whole year.
+55 16 2105 2529 atendimento24h@grupotgm.com.br
MECHANICAL FIELD
SERVICES IN
STEAM TURBINES
MECHANICAL FIELD
SERVICES IN
GEARBOXES
AUTOMATION AND
ELECTRONIC FIELD
SERVICES IN TURBINES
AND GEARBOXES
PART AND SPARE
PARTS SALE
17
TGM Industria e Comércio de Turbinas e Transmissões Ltda.
Rod. Armando de Salles Oliveira, km 4,8 - Dist. Industrial
14175-300 - Sertãozinho - SP - Brazil
Phone : +55 16 2105-2512 - info@tgminternational.com
GRUPOTGM.COM.BR