solutions in pulp and paper

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SOLUTIONS

IN PULP AND PAPER

Projects

Engineering

Equipment

Services

• OWN TECHNOLOGY

• TEAM FOCUSED ON RESULTS AND EFFICIENCY

• MODERN AND COMPLETE INDUSTRIAL PARK

• MASTERY OF APPLICATIONS

• AGILE, FLEXIBLE AND COMPETITIVE

GRUPOTGM.COM.BR

FULL SCOPE OF

PRODUCTS AND SERVICES FOR

PULP AND PAPER INDUSTRY:

TGM worldwide presence in Pulp and Paper

Generation and Cogeneration Project

Engineering

· Thermal Balance and Application

· Regenerative Cycle in Thermal Plants

· Systems, Automation and Control

TGM Turbine

Turbogenerators Sets

· Application in 2-pole generators

Turbines for Electricity Generators

Turbines for Mechanical Drives

Some applications in pulp and paper factories

Gearboxes for Mechanical Drives

· Special Parallel Shaft Gearboxes

· Planetary Gearboxes

Industrial Gearboxes Units

Turbine Services in any model and manufacturer

· Scope of supply

· Cases of Retrofit

· Maintenance Shutdown

Gear Services in any model and manufacturer

· Scope of supply

24/7 Service

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GRUPOTGM.COM.BR

TGM worldwide presence in Pulp and Paper

NORTH AMERICA

Client Country

Bear Island USA

Biopappel Mexico

MW

5,6

11,8

SOUTH AMERICA

Client

Celulosa

Misionero

Misionero

CPP

CPP

Masisa

Fanapel

Country MW

Argentina 4,9

Argentina 16,7

Argentina 16,7

Chile

Chile

Concepcion Chile

Chile

Uruguay

0,5

15,6

12,0

11,2

10,0

BRAZIL

Client City

Bahia Specialty Cellulose Camaçari

Bahia Specialty Cellulose Camaçari

Bahia Specialty Cellulose Camaçari

Bragagnolo

Bragagnolo

Cambará

Cambará

ST MW

BA 47,5

BA 47,5

BA 1,5

Faxinal dos Guedes SC 1,2

Faxinal dos Guedes SC 1,2

Cambará do Sul

Cambará do Sul

Cenibra

Cenibra

Cenibra

Cenibra

Cocepelco

Cocepelco

Estrela

Iguaçú

International Paper

International Paper

Irani

Irani

Klabin

Klabin

Lwarcel

Paraibuna

Westrock

Westrock

Santa Maria

Senges

Belo Oriente

Belo Oriente

Belo Oriente

Belo Oriente

RS 8,0

RS 0,3

MG 2,1

MG 1,5

MG 1,0

MG 1,0

Pindamonhangaba SP 8,6

Pindamonhangaba SP 0,3

Palmas

Piraí do Sul

Mogi Guacú

Nova Campina

PR 3,0

PR 9,0

SP 14,0

SP 10,0

Vargem Bonita

Vargem Bonita

SC 9,4

SC 0,4

Telemaco Borba PR 1,6

Telemaco Borba PR 1,6

Lençois Paulista

Juiz de Fora

Três Barras

Três Barras

Guarapuava

Senges

SP 16,3

MG 2,0

SC 25,0

SC 0,7

PR 6,3

PR 7,4

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EUROPE

Client Country MW

SCA Packaging Germany 17,0

Spree

Albbruck

Germany 23,7

Germany 32,1

AEE Germany 32,8

Myllykoski Germany 45,6

Mreal

Mreal Hallein Austria

Sappi

Sappi

Mondi

Mreal

Austria 5,4

9,9

Austria 31,1

Austria 31,1

Bulgaria 17,7

Switzerland 10,0

AFRICA

Client

Mondi

Country MW

South Africa 48,0

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TGM Industria e Comércio de Turbinas e Transmissões Ltda.

Rod. Armando de Salles Oliveira, km 4,8 - Dist. Industrial

14175-300 - Sertãozinho - SP - Brazil

Phone : +55 16 2105-2512 - info@tgminternational.com

GRUPOTGM.COM.BR

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POWER GENERATION AND COGENERATION

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48 MW TGM turbine

Mondi - South Africa

TGM has its own technology, expertise and consultancy services to develop power generation and cogeneration on thermal plants, using biomass or other fuel sources.

TGM can operate as an EPC (Engineering

Procurement Construction) leading all the gross procedures to the final ones, providing high efficiency, ensuring safety and a longer operational availability to the customer.

600 turbines generating

10.4 GW

and 500 other machines producing 600 MW for mechanical drives worldwide

ENGINEERING

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Studies on Thermal Balance

Present to customers by TGM, there is a complete mass and energy balance analysis. The thermal balance study is a complete inspection of the thermodynamic efficiency and its energy consumption aiming to maximize the surplus availability for trading. It’s a thorough study about the current plant, with tests to reach the best implementation choices, seeking for future expansions, increasing the efficiency, the safety and the availability with a lower investment.

Application

This engineering integrates several devices into a single customized solution, meeting the most demanding requirements of all industrial processes that require mechanical drives and electric power generators.

Regenerative Cycle on

Thermal Plants

Since it consists on using the surplus steam generated with the same fuel, in order to heat the condensate, feeding back the boiler. This cycle is based on the use of the steam during various stages of the steam turbine, in order to increase the condensate temperature, which raises the cycle efficiency. The regeneration cycle can be applied on both new and existing plants.

Systems and Automation

TGM provides automation and processes control solutions for power generation and cogeneration. These technologies are implemented by specialists, seeking reduction of maintenance cost and a greater equipment efficiency. TGM is always prioritizing the plant, the machinery and the system equipment’ safety.

With flexibility to meet each customer needs, the projects are customized and deployed with all the necessary documents for full integration due to facilitate global commissioning works and reducing the project implementation duration.

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TGM turbine rotor

CT 65 MW

condensation - reaction

TURBO GENERATOR SUPPLY

With vast knowledge acquired through the installation of more than 10.4 GW worldwide, TGM develops, manufactures, installs and put into full operation Turbo Generators sets for power generation. The plants operate in various conditions in steam temperature and pressure.

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APPLICATION IN

GENERATORS OF 2 POLES

45 MW TGM turbines

BSC - Brazil

For large power generation stations, TGM has steam turbines with application in two-pole generators, i.e installed axis to axis. These projects do not require a gearbox.

32 MW TGM turbine

Sappi - Germany

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STEAM TURBINES FOR DRIVING GENERATORS

TGM turbines are applied to Turbo Generators of up to 150 MW, 1004 °F temperature and 2030 psia pressure.

STEAM TURBINES TGM MODELS

Reaction Backpressure/Extraction BT/BTE

MW STEAM

1 2 5 10 15 20 30 40 50 75 100 125 150 psia o F psia

2030 1004 232

Reaction Condensing/Extraction CT/CTE

Impulse Backpressure/Extraction TM-A/TME-A

2030 1004

1015 986 145

Impulse Condensing/Extraction TMC-A/TMCE-A 1015 986

Impulse Backpressure TS-P 1005 896 218

Impulse Backpressure/Extraction TM/TME

Impulse Condensing/Extraction TMC/TMCE

652 842 87

652 842

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65 MW TGM Turbine condensation - reaction

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STEAM TURBINES FOR MECHANICAL DRIVES

TGM turbines, up to 4 MW, are applied in mechanical drives such as pumps, fans, compressors and others.

STEAM TURBINES TGM MODELS

1

Impulse Backpressure G5 FAST

Impulse Backpressure TM Flex

Impulse Backpressure TS

Impulse Backpressure TG

MW STEAM

1 2 4 psia o F psia

652 842 145

652 842 174

652 842 174

943 896 87

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Turbina TGM de 1 MW - Bomba d´agua

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1,6 MW TGM turbine

Westrock - Brazil

2,1 MW TGM turbine

CENIBRA - Brazil

SOME APPLICATIONS IN PULP AND PAPER FACTORIES

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45 MW TGM turbine

BSC - Brazil

45 MW TGM turbine

BSC - Brazil

10 MW TGM turbine

IP ORSA - Brazil

25 MW TGM turbine

WESTROCK - Brazil

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1,6 MW TGM turbine

WESTROCK - Brazil

16,3 MW TGM turbine

LWARCEL - Brazil

9,4 MW TGM turbine

HALLEIN - Brazil

9 MW TGM turbine

IGUAÇÚ - Brazil

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GEARBOXES FOR MECHANICAL DRIVES

With its own technology, TGM meets all customer needs by focusing on the three fundamental pillars of an industry:

- GREATER SAFETY,

- GREATER EFFICIENCY AND

- GREATER OPERATIONAL AVAILABILITY.

Structured and consolidated in the manufacture of planetary gearboxes, turbo gearboxes, industrial and special gearboxes, TGM has modern and cutting edge infrastructure, machining centres, milling and grinding machines, heat treatment, assembly and testing of gearboxes.

Special Parallel Shaft Gearboxes

Power of up to 4,000 kW

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1.800

gearboxes

installed around the world

Industrial Planetary Gearboxes

Nominal Torque of up to 7,000 kN.m

INDUSTRIAL GEARBOXES

The industries need to be more and more efficient and competitive in a globalized world. To attend this demanding market TGM has a team of specialist in mechanical drives to supply gearboxes and motor generators for any process within the Pulp and Paper industry.

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Industrial gearboxes of parallel and orthogonal axis, horizontal and vertical with cemented and grinded gears for general applications.

Power up to 5.500 kW

Reductions up to 650:1

Industrial gearboxes for cooling towers of orthogonal axis with cemented and grinded gears.

Power up to 600 kW

Reductions up to 21:1

Industrial gearboxes with cemented and grinded teeth applied in extruders.

Power up to 1.410 kW

Reductions up to 25:1

Industrial worm gearboxes for general applications.

Power up to 250 kW

Reductions up to 4900:1

Industrial Motor Gearboxes

TGM-PREMIUM STEPHAN of coaxial axis, parallel and orthogonal Power up to 0.12 kW a 90 kW | Reductions up to 325:1

MS and MI Series MP Series MK Series

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TURBINE SERVICES FROM OTHER BRANDS

TGM is specialized in performing services on steam turbines of any model and any manufacturer, leaving them in a way to operate in its original mounting position, and being possible to increase the power and machine efficiency.

MAIN SERVICES

• Repairs

• Overhauling

• Modernization

• Recovery and Refurbishing

• Balancing

• Reverse Engineering

• Installation and Startup

• Inspection and Monitoring

• Spares Parts

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TGM field services

TGM maintenance service Vacuum balancing

Specialized team

Spare parts

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RETROFIT PROJECTS

TGM conducted several retrofit services on many turbines from different manufactures.

Modernization, recovery and revitalization of the equipment is performed with the replacement of parts and sets of assemblies

(kits). See below two cases of the application of TGM technology.

In 2009, TGM has applied its overhauling technology in a turbine from another manufacturer. There was a real increase of

7.5% equipment efficiency on the power of the Turbo Generator, approximately 1,500 kW and a reduction of steam consumption of

0.73 kg / kW-h.

The service carried out by TGM included:

• Modernization of aerothermodynamics channel

• Manufacture and replacement of the rotary and stationary assemblies

• Control System Modernization for reliability and operational safety

• Assembly, supervision of installation, commissioning and startup

• Performance test on the turbine and approved by the effectiveness of the services provided

Another machine model received the services of TGM. The turbine was dismantled and transported from the customer to TGM factory for:

• Overhaul of turbine

• Overhaul of the rotating assembly with replacement of blades

• Rotor balancing

• Substitution steam seal system

• Replacement of blade carrier seal system

• Measurement of clearances and final assembly in TGM

• Turbine assembly on the client

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Installations after TGM retrofit

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TURBINE SERVICES FROM OTHER BRANDS

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550

customers worldwide

Before TGM services

After TGM services

TGM field services

Services at TGM factory

LONG TERM CONTRACTS

This is a key maintenance concept that has been progressing unwaveringly, especially in industries that seek to ensure efficiency, availability and safety in processes. TGM’s long term contracts are in place at many companies, reaching more than 400 machines assisted by this concept.

PLANNED MAINTENANCE

Guarantees increased availability of equipment, providing an efficient shutdown with prevention, upgrading and parts replacement.

SERVICES IN GEARBOXES FROM OTHER BRANDS

TGM specializes in performing services in reducing any model and any manufacturer, leaving them in a position to operate in its original mounting position, which operation increases the power and machine efficiency.

MAIN SERVICES

• Repairs

• Overhauling

• Modernization

• Recovery and Refurbishing

• Balancing

• Reverse Engineering

• Installation and Startup

• Inspection and Monitoring

• Spare Parts

TGM Recovery service

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TGM maintenance service TGM upgrading services TGM Repair service

Mastery of technology

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Besides having a complete factory, TGM also has a very well trained field team for quality, fast and safe services, 24/7 during the whole year.

+55 16 2105 2529 atendimento24h@grupotgm.com.br

24/7 EMERGENCY TEAM

MECHANICAL FIELD

SERVICES IN

STEAM TURBINES

MECHANICAL FIELD

SERVICES IN

GEARBOXES

AUTOMATION AND

ELECTRONIC FIELD

SERVICES IN TURBINES

AND GEARBOXES

PART AND SPARE

PARTS SALE

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TGM Industria e Comércio de Turbinas e Transmissões Ltda.

Rod. Armando de Salles Oliveira, km 4,8 - Dist. Industrial

14175-300 - Sertãozinho - SP - Brazil

Phone : +55 16 2105-2512 - info@tgminternational.com

GRUPOTGM.COM.BR

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