PDF

advertisement

Heldon

TECHNICAL INFORMATION - FILTER DRIERS/DRIER CORES

Introduction

New refrigerants and synthetic oils (such as POE/PAG) demand a more precise operating environment than ever before. Excessive moisture and contamination levels can quickly lead to a loss of refrigeration capacity, system efficiency or even breakdown.

The Solution?

Trust in time-tested Heldon Filter Driers/Drier Cores to offer reliable, long lasting protection, for both food service and air conditioning applications, whether new installation, field replacement or retrofit.

The First Line of System Protection

The Filter Drier/Drier Core in a refrigeration or air conditioning system is often referred to as the system protector, because it removes harmful elements from the circulating refrigerants and lubricants before serious damage results.

2

The Filter Driers/Drier Cores Function

The primary contaminants which Filter Driers/Drier Cores are expected to remove are:

1. Moisture.

2. Acids.

3. Solid contaminants such as metal filings, flux, dirt,

oxides and wax.

4. Sludges and Varnish.

1. Moisture

Moisture or water can come from many sources:

• Improper dehydration of new equipment.

• Improper field assembly or poor service procedures.

• Refrigerant leaks.

• Wet refrigerant.

• Wet oil, Poly-ol Ester (POE) which is much more “moisture loving”

(hygroscopic) than mineral oils.

*Note that if the moisture content of the POE oil is greater than

75 PPM (parts per million), the POE reverts back to its original chemical – an alcohol and an organic acid. Alcohol reduces the Filter Drier's effectiveness with water and acid attacks the refrigeration system's internals.

A leading international compressor manufacturer’s experience with Poly-ol Ester Oil is presented in Fig. 1.

The seriousness of POE’s hygroscopic nature is depicted as the compressor with its oil, moves its way from manufacture, to rack fabrication, to field installation and finally comissioning.

For the most cost effective method of removing the harmful effects of moisture, simply choose a Heldon Filter Drier/Drier Core.

w w w . h e l d o n . c o m . a u

Heldon

Figure 1.

Compressor/Polyol Ester Oil

Moisture Content Versus Time

Moisture Level In

Oil (PPM)

Sample Size: 13

300

270 PPM

237 PPM

200

100 93 PPM

75 PPM

0

Ex-Compressor

Manufacturer

156 PPM

129 PPM

Ex-Rack

Manufacturer

Filter Change At

60 Days Operating

At Jobsite

75 Days

30 PPM

20 PPM

In Operation

2. Acids

Acids are formed by a combination of refrigerants being heated to elevated temperatures and the presence of high moisture content in the system. This Hydrolysis forms both Hydrochloric and Hydrofluoric (inorganic) acids. Organic acids are also created from the lubricants breakdown in the presence of moisture.

Since acids attack and corrode the metals in a refrigeration system, it is crucial that they be removed as quickly as possible to minimise damage.

It is crucial to beware of the harmful effects of high discharge or condensing temperatures on refrigeration systems, as they act as the major catalyst in the production of acids. It is good trade practice to replace the Filter Drier or Core whenever a system has operated for extended periods under high operating temperatures.

Heldon Filter Driers/Cores have a critical mission to remove this acid, prolonging the life of compressors and refrigerants.

3. Solid Contaminants

These include dirt, copper oxide scale, sludges, flux, metallic particles etc. Such contaminates can be introduced during manufacture, field assembly or service. They can damage compressor cylinder walls, bearings and cause blockages of capillary tubes or TX Valve strainers. These contaminants create the conditions necessary for the decomposition of the refrigerant/ lubricant mixture at high temperatures.

The effective removal of contaminants is difficult due to the wide range of particle sizes that can be encountered in a system.

A refrigeration system demands:

• Thorough low micron filtration to capture these particles.

• Guaranteed uniform porosity through the entire Filter Drier

Core.

• A core shaped to give maximum surface area with negligible pressure drop.

• Improved filtration, long lasting results.

Case Study

A recent Air Conditioning and Refrigeration Institute (ARI) study showed that even weak acid circulating in a refrigeration system could reduce a compressor’s life from one million hours to approximately 1,000 hours.

Heldon Filter Driers/Cores offer thorough filtration with less chance of total core blockage.

w w w . h e l d o n . c o m . a u 3

4

Heldon

4. Sludges and Varnish

Even the cleanest system when subjected to unusually high discharge temperatures will suffer from lubricant breakdown. Sludge, varnish and carbon deposits are some of the by-products of this occurrence.

A refrigeration system can feature certain catalytic metals (iron

& copper) that can further contribute to the refrigerant/lubricant mixture’s breakdown.

What is a Desiccant?

Desiccant is the material used to filter and dry the refrigerant and oil.

The four most commonly used desiccants are:

• 3A Molecular Sieve (MS) - most effective against moisture.

• Activated Alumina (AL) - most effective against acid.

• Activated Carbon (AC) - most affective against sludges and varnish

• Silica Gel

Table 1.

Acid Capacity of Desiccants

Dessiccant

Molecular Sieve

Activated Alumina

Inorganic Acid (% by wt.)

6%

6%

Figure 2.

Organic Acid Capacity (% by wt.)

0.8%

5.5%

Moisture Equilibrium Curves for R-22 and

Three Common Desiccants at 24˚C

200

150

100

50

0 10 20 30 40 50 60

Moisture In R-22, mg/kg

70 80 90 100

*Source: 2002 Ashrae Refrigeration Handbook

Molecular Sieve

Activated Alumina

Silica Gel w w w . h e l d o n . c o m . a u

Heldon

Heldon’s range of system protectors, delivering

Total Filtration Management Solutions

Heldon’s range of Filter Driers /Drier Cores are manufactured from the desiccants 3A Molecular Sieve, Activated Alumina and Activated

Carbon. The most suitable desiccant is chosen for the Filter Drier's intended application and its location within the refrigeration system.

Heldon’s vast experience has resulted in the creation of proprietary mixtures to target the removal of system contaminants before they can do damage and cause breakdowns to the refrigeration system. Designed in conjunction with the Suction Filter Element,

Heldon delivers total filtration management solutions for the benefit of customers.

• Suction Core – 100% Molecular Sieve

Targets moisture & particulate removal from the suction line before these contaminants can reach the compressor. Ideal for commissioning purposes, these replaceable Cores feature a unique design that delivers both low pressure drop, in conjunction with high refrigerant flow rates.

• 3A Molecular Sieve (MS)

Used for maximum moisture removal, the 3A Molecular Sieve traps and removes water molecules from the circulating refrigerant and oil. Tested in accord with ARI 710-86, when installed in the Liquid Line these Filter Driers provide the drying capacity necessary to keep the moisture content of the circulating fluids below 75 parts per million (ppm). This therefore avoids the creation of acids in POE oils.

Heldon’s 3A Molecular Sieve Filter Driers/Drier Cores are suitable for the traditional refrigerants (including R717) as well as the modern refrigerants including high pressure R410A and CO

2

. 3A MS Filter Driers/Drier Cores deliver the most cost effective means of removing the harmful effects of moisture from the refrigeration system.

• 3A MS and Activated Alumina (AL) mixtures

For high performance moisture, acid and contaminant removal, Heldon provides its customers with Filter Drier Cores that contain a mixture of both 3A MS and Activated Alumina.

The Activated Alumina chemically attracts acids that may be present in the refrigeration system, locking them away so as to prolong the life of compressors, refrigerants, and oils.

Note that, high percentage mixes of AL are not recommended for long term use with POE oils, as they can strip the compressor manufacturer's oil additives from the systems lubricant.

• 3A MS, AL and Activated Carbon (AC) mixtures

Best suited for clean up after burnout and for severely contaminated systems plagued with moisture, acids, sludge/ varnish and other contaminant issues. Working in conjunction with the other desiccants present in this type of Filter Drier, the

Activated Carbon cleans the operating system of the deposits that contribute to the breakdown of refrigerant and lubricants.

When fitted, these Filter Driers/Drier Cores provide the best insurance policy available for any compressor replaced in the field.

• Suction Filter Element – Fluted Filter Type

Compressor manufacturers know that motor burnouts can be caused by system contaminants returning down the suction line. Foreign particles including copper oxides, metal and copper pieces enter the compressor and become imbedded in the motor windings themselves. As the compressor starts and stops, these windings flex and move. The particles present scrape the insulation of the motor windings leading to motor burnout, system downtime and possible stock losses.

To extend the life span of the compressor, adequate filtration is required before the suction service valve.

Specially designed for such an application, the Suction Filter

Element removes returning contaminants down to 10 microns

(Filter Beta rating = 10: ISO 4548-12). Its fluted design keeps the collected debris safely imbedded in the filter whilst its large surface area keeps pressure drop to a minimum.

Heldon Suction Filter Element provides the compressor with the particulate protection it needs to prevent breakdowns caused by a contaminated system.

Note that good trade practice dictates that the Maximum recommended pressure drop in the Suction Line Filter for commercial refrigeration (R134a) is 10.3 kPa.

w w w . h e l d o n . c o m . a u 5

Heldon

LIQUID LINE FILTER DRIERS

Introduction

Heldon Liquid Line Filter Driers offer a high level of protection for refrigeration and air-conditioning systems. They are specifically designed to remove moisture and solid particles from the system before acids can be created to damage the compressor. Ideally suited to HFC refrigerants and POE/PAG oils, they do not strip compressor manufacturer's oil additives.

3000 Series 3001 Series

Features

1. Solid core construction with optimised binding agent.

2. 100% 3A Molecular Sieve core.

3. Post Core non-woven fine polyester filter.

4. Solid copper sweat or zinc plated flare connections.

5. Powder coated UL approved shell rated to 4,200 kPa/610 psi.

6. Suitable for high pressure applications (R410A).

Benefi ts

1. Uniform porosity throughout the entire core guarantees

particulate filtration and retention.

2. The most effective desiccant for moisture removal.

3. A secondary line of defence that provides thorough low

micron filtration of particles from the system.

4. Easier to install, provides longer service life.

5. Suitable for harsh environments.

6. Suited for R410A.

Manufacturing Standards

Manufactured in accordance with AS 2971 and UL207

Safe Working Pressure: 4,200 kPa

6 w w w . h e l d o n . c o m . a u

Capacities

7/8

3/8

1/2

5/8

3/8

1/2

5/8

3/4

3/4

7/8

1/4

3/8

1/2

1/4

3/8

1/2

5/8

1/4

3/8

1/4

3/8

Conn.

Size

(Inch)

Flare

Part No.

Solder

Part No.

3000-032 3001-032S

3000-033 3001-033S

3000-052 3001-052S

3000-053 3001-053S

3000-082 3001-082S

3000-083 3001-083S

3000-084 3001-084S

3000-162 3001-162S

3000-163 3001-162S

3000-164 3001-164S

3000-165 3001-165S

3000-303 3001-303S

3000-304 3001-304S

3000-305 3001-305S

3000-306 3001-306S

3001-307S

3000-413 3001-413S

3000-414 3001-414S

3000-415 3001-415S

3000-416 3001-416S

3001-417S

64.3

26.3

41.6

58.3

23.2

35.7

43.5

64.3

67.7

67.7

78

92

92

92

78

78

78

78

92

92

Shell

Dia.

46

46

65

78

78

78

78

65

65

65

65

Liquid Capacity Table (kw)

R22

R407C R410A R134a R404A

6.1

20.8

31.1

8.6

23.0

34.9

34.4

7.7

19.0

7.9

21.7

6.5

22.1

8.2

20.2

8.5

23.1

33.2

9.2

24.5

37.3

36.7

5.8

17.7

6.4

17.2

6.6

18.7

26.7

7.2

20.1

30.3

30.1

R744

3.2

8.9

10.3

27.1

3.5

9.8

10.2

26.3

10

10

3.6

10.1

15.8

10.5

28.7

15.8

15.6

40.8

15.8

3.9

11.0

25

11.1

30.8

16.9

46.4

16.0

46.1

25

25

25

Drying Capacity Tables (kg refrigerant)

R22

R134a

R507 R404A

R407C

R410A

24°C 52°C 24°C 52°C 24°C 52°C 24°C 52°C

4.9

5 5 5.0

8 5 5 5

4.9

5 5 5.0

8 5 5 5

Drops of

Water

@24°C

160

160

9

9

15

15

15

23

23

23

23

10.6

10.6

16.9

16.9

16.9

26

26

26

26

10

10

16

16

16

25.2

25.2

25.2

25.2

16

16

25

25

25

39

39

39

39

9.6

9.6

15.4

15.4

15.4

24

24

24

24

11

11

17

17

17

27

27

27

27

9.1

9.1

14.6

14.6

14.6

23

23

23

23

500

780

780

780

780

310

310

500

500

24.7

38.1

46.4

68.5

68.5

28.0

44.4

62.2

72.2

72.2

20.2

31.1

38.2

56.0

56.0

23.2

36.4

50.9

59.1

59.1

11.0

31.0

16.8

47.6

21.3

58.4

30.9

85.6

30.9

85.6

12.7

35.5

19.9

55.6

27.1

77.9

31.4

31.4

90.4

90.4

51

51

51

51

51

77

77

77

77

77

47.4

47.4

47.4

47.4

47.4

71

71

71

71

71

55

55

55

55

55

82

82

82

82

82

52

52

52

52

52

78

78

78

78

78

81

81

81

81

81

121

121

121

121

121

50

50

50

50

50

75

75

75

75

75

55

55

55

55

55

83

83

83

83

83

47

71

71

71

47

47

47

47

71

71

1620

2430

2430

2430

1620

1620

1620

1620

2430

2430

Given in accordance with ARI 710-86 for:

Evaporator temperature; te = -15

°

C

Condensing temperature; tc = 30 ° C

Pressure drop; P = 7 kPa (1 psi)

Drying Capacity based on moisture content reduction requirements as follows:

R22, R410A; down to 60 ppm

R407C, R404a, R507; down to 30 ppm

R134a; down to 75 ppm w w w . h e l d o n . c o m . a u 7

3001 Series - Solder

Heldon

Dimensions

3000 Series - Flare

1/2

5/8

3/8

1/2

3/8

1/2

1/4

3/8

5/8

3/4

3/8

1/2

5/8

3/4

Conn. Size

(Inch)

1/4

3/8

1/4

3/8

1/4

Flare

Part No.

3000-032

3000-033

3000-052

3000-053

3000-082

3000-083

3000-084

3000-162

3000-163

3000-164

3000-165

3000-303

3000-304

3000-305

3000-306

3000-413

3000-414

3000-415

3000-416

Dimensions (mm)

242

250

258

264

159

169

177

185

249

257

265

271

129

145

155

163

A

110

120

119

78

78

78

78

78

78

78

78

92

92

92

92

65

65

65

65

B

46

46

65

0.550

0.580

0.750

0.790

0.825

0.895

1.235

1.290

1.345

1.370

1.865

1.885

1.935

1.965

Weight

(kg)

0.255

0.310

0.395

0.435

0.515

Solder

Part No.

3001-032S

3001-033S

3001-052S

3001-053S

3001-082S

3001-083S

3001-084S

3001-162S

3001-163S

3001-164S

3001-165S

3001-303S

3001-304S

3001-305S

3001-306S

3001-307S

3001-413S

3001-414S

3001-415S

3001-416S

3001-417S

5/8

3/8

1/2

5/8

1/2

1/4

3/8

1/2

Conn. Size

(Inch)

1/4

3/8

1/4

3/8

1/4

3/8

5/8

3/4

7/8

3/4

7/8

3/8

1/2

209

215

214

216

214

216

222

134

207

209

220

122

130

134

136

90

94

116

120

Dimensions (mm)

A B

81

85

46

46

65

65

65

65

78

78

78

78

65

78

78

78

92

92

92

78

78

92

92

0.495

0.755

0.805

0.820

0.895

1.210

1.250

1.270

Weight

(kg)

0.225

0.260

0.360

0.380

0.480

0.485

1.290

1.310

1.805

1.815

1.825

1.835

1.870

Weight kg refers to packaged weight of drier.

8 w w w . h e l d o n . c o m . a u

BI-FLOW FILTER DRIERS

Introduction

Heldon Bi-Flow Filter Driers offer the highest levels of protection for heat pump air-conditioning systems. They are designed to remove moisture, acids and solid particles that can lead to premature component failure and harmful chemical reactions regardless of whether the air-conditioning demand is for heating or cooling.

The Heldon Bi-Flow Filter Driers employ a new and improved valve plate assembly that ensures all particles remain trapped once they are caught by the filter regardless of the refrigerant flow direction. The new valve plate design directs the refrigerant flow through the desiccant core from the outside, inwards at all times. This provides maximum Drying and Micron Filtration for the refrigerant whilst maintaining acceptable refrigerant flow rates through the filter drier.

3040 Standard Series (Beige) have a solid core consisting of 100%

Molecular Sieve. Designed to handle all conditions, these Filter

Driers offer quick water absorption and are ideally suited to HFC refrigerants, with POE or PAG oils.

3027 Burnout Series (Yellow) have a solid core consisting of 48%

Molecular Sieve, 47% Activated Alumina and 5% Activated Carbon.

They offer quick moisture and acid absorption and are ideally suited when a small motor burnout occurs and space does not permit a full size burnout drier.

3040 Series - Solder

3027 Series

Features

1. Solid drier core construction with an optimised binding agent.

Benefi ts

1. Larger & faster moisture uptake per cubic capacity of

dessicant.

2. Maximum filtration without any nuisance breakdowns.

2. Pre and post core filters provide double the filtration and

less chance of a total core blockage.

3. 3040 Standard Series – 100% Molecular Sieve.

4. 3027 Burnout Series – 48% Molecular Sieve, 47% Activated

Alumina and 5% Activate Carbon.

5. Solid copper sweat or zinc plated flare connections.

6. Powder Coated shell rated at 4,200 kPa/600 psi (R410A

compatible).

7. Val ve plate employs compressor valve plate material for long life.

3. Ideal for POE oil systems, delivering the quickest moisture

removal and the reduced risk of hydrolysis. Importantly, will

not strip manufacturers oil additives.

4. Clean up after small burnout when space restrictions apply.

5. Easier to use and longer life.

6. Suitable for harsh environments and for high pressure

applications.

7. Will provide years of trouble free, system protection.

Manufacturing Standards

Manufactured in accordance with AS 2971, UL207

Safe Working Pressure: 4,200 kPa w w w . h e l d o n . c o m . a u 9

Dimensions and Capacities

3040 Series - Flare 3040 Series - Solder

Heldon

Standard Series - Flare and Solder

1/4

3/8

1/2

3/8

1/2

5/8

Connection

(Inch)

Flare

Part No.

3040-082

3040-083

3040-084

3040-163

3040-164

3040-165

Solder

Part No.

3040-082S

3040-083S

3040-084S

3040-163S

3040-165S

3040-165S

Capacity (kW)

R22

R407C

R410A

4.1

8.0

8.9

18.9

30.0

38.5

R134a

3.7

7.4

8.0

17.0

27.0

34.6

Drying Capacity

(kg refrigerant)

R22

11.5

11.5

11.5

15.5

15.5

15.5

R407C

R410A

11.5

11.5

11.5

15.5

15.5

15.5

R134a

12.5

12.5

12.5

16.3

16.3

16.3

A

145

155

163

169

177

185

Dimensions (mm)

B

116

120

122

134

136

134

C

65

65

65

78

78

78

Flare

Weight

(kg)

Solder

Weight

(kg)

0.515

0.550

0.580

0.790

0.825

0.895

0.480

0.485

0.495

0.805

0.820

0.895

3027 Series

Burnout Series - Flare

Connection

(Inch)

Part No.

1/4

3/8

1/2

3/8

1/2

3027-082

3027-083

3027-084

3027-163

3027-164

Capacity (kW)

R22

R407C

R410A

R134a

4.2

8.3

9.1

19.0

30.0

3.8

7.5

8.2

17.5

27.0

R22

7.0

7.0

7.0

13.0

13.0

Drying Capacity (kg refrigerant*)

R407C

R410A

6.3

6.3

6.3

11.8

11.8

R134a

7.4

7.4

7.4

14.0

14.0

Acid

Capacity

(g)

3.9

3.9

3.9

8.8

8.8

Dimensions (mm)

A

145

155

163

169

177

B

65

65

65

78

78

Weight

(kg)

0.515

0.550

0.580

0.790

0.825

10 w w w . h e l d o n . c o m . a u

SUCTION/BURNOUT FILTER DRIERS

Introduction

Heldon Burnout Filter Driers offer a high level of contaminant removal from refrigeration and air-conditioning systems following a compressor motor burnout. Designed to remove moisture, acids and solid particles that can lead to the premature failure of the replacement compressor.

Employing a solid core design, Heldon Burnout Filter Driers deliver minimal pressure drop via total core utilisation. This results in quicker uptake of inorganic acids and other contaminants. The solid core itself is formed through a binding process that maximizes surface area and protects the core from acid decomposition.

Available in both standard and short lay-in lengths these models feature inlet and outlet access Schrader ports for the monitoring of pressure drop. For smaller suction pressure drop critical systems, the 3026 series is supplied with a replacement jumper tube.

Note that it is good practice to remove suction burnout driers after performing a successful acid test, in order to prevent loss of system performance and the risk of catalytic hydrolysis in POE oil systems.

3021 Series

3022 Series

3025 Series

3026 Series

Features

1. Solid core construction with optimized binding agents

60% Molecular Sieve, 35% Activated Alumina and 5% Activated

Carbon.

2. Stainless steel mesh and a post core filter provide double

the filtration and less chance of a total core blockage.

3. Inlet and Outlet access ports.

4. Short lay in length and multi-orientation design.

5. Solid copper sweat or zinc plated flare connections.

6. Powder coated shell rated to 4,200 kPa /610 psi (R410A

compatible).

Benefi ts

1. Larger and faster moisture and contaminant uptake per cubic inch.

2. Double the filtration and less chance of a total core blockage.

3. The ability to monitor pressure drop across the filter drier.

4. Easy of installation in tight positions.

5. Easier to use and longer life.

6. Suitable for harsh environments and most suction line

applications.

Manufacturing Standards

Manufactured in accordance with AS 2971

Safe Working Pressure: 4,200 kPa w w w . h e l d o n . c o m . a u 11

Dimensions and Capacities

Burnout 3021 Series - Flare Burnout 3022 Series - Solder

Heldon

Burnout Filter Drier

3/8

1/4

3/8

1/2

1/4

5/8

3/4

7/8

1 1/8

3/8

1/2

5/8

1/2

1 3/8

1/2

1/2

3/4

7/8

Connection

(Inch)

Flare

Part No.

Dimensions (mm)

B

-

65.5

65.5

65.5

78

-

-

78

78

78

78

78

78

-

92

92

92

-

Length

(Lay-In)

A

-

146

156

163

160

-

-

259

265

170

177

186

250

-

257

266

272

-

-

3021-082

3021-083

3021-084

3021-162

3021-163

3021-164

3021-165

3021-304

3021-305

3021-306

-

-

-

3021-414

3021-415

3021-416

-

Weight

(kg)

-

0.57

0.60

0.64

0.80

1.46

1.44

-

-

0.86

0.88

0.96

1.40

-

1.94

1.96

2.00

-

R22

R407C

4.0

6.0

6.0

10.0

10.5

18.0

22.0

26.0

31.0

13.0

15.0

20.0

17.0

31.0

25.0

26.5

29.5

30.0

R134a

3.0

3.5

3.5

5.5

5.0

12.5

14 0

16.0

20.0

5.5

6.0

9.5

10.0

20.0

14.5

16.0

17.5

18

Capacity kW

R404A

3.0

4.0

4.5

8.0

7.5

15.0

19.0

22.0

27.0

8.0

8.5

13.0

15.0

27.0

23.0

24.5

25.0

25.0

Dimensions (mm)

Solder

Part No.

134

209

215

215

225

134

134

209

220

216

214

216

222

Length

(Lay-In)

A

85

120

120

122

130

3022-033S

3022-082S

3022-083S

3022-084S

3022-162S

3022-163S

3022-164S

3022-165S

3022-304S

3022-305S

3022-306S

3022-307S

3022-309S

3022-311S

3022-414S

3022-415S

3022-416S

3022-417S

B

46

65

65

65

78

78

78

78

78

78

78

78

78

78

92

92

92

92

Weight

(kg)

0.34

0.57

0.60

0.64

0.80

1.46

1.44

1.50

1.55

0.86

0.88

0.96

1.40

1.55

1.94

1.96

2.00

2.20

• Designed for use after motor burnout or mechanical failure; for clean up of the most contaminated systems.

• Activated Alumina and Carbon removes acids and waxes.

• Stainless steel mesh and a post core non-woven fine Polyester Filter provide additional filtering for the best in system protection.

• Suitable for use in either the liquid or suction lines. Best practice is to install Burnout Filter Driers in the suction line to

protect the replacement compressor.

• With POE and PAG oils, burnout driers should be removed as soon as all contaminants are absorbed from the system. This will

reduce the risk of catalytic hydrolysis and the formation of new acids.

• Safe Working Pressure 4,200 kPa (610 psi).

• Fitted with dual access ports to measure pressure drop.

12 w w w . h e l d o n . c o m . a u

Dimensions and Capacities

3026 Series

Jumper Tube

Burnout Filter Drier with Jumper Tube

Connection

(Inch)

3/8

1/2

Part No.

3026-06

3026-08

Dimensions (mm)

Length

(Lay-In)

A

Dia.

B

171

179

46.5

46.5

R22

R407C

7.0

7.0

Capacity kW

R134a

4.5

4.5

R404A

5.0

5.0

Weight

(kg)

0.57

0.65

• Heldon's 3026 series of Burnout Filter Driers/Jumper Tubes are specially designed for use in systems where pressure drop is critical.

• Core composition is a combination of Molecular Sieve, Activated Alumina and Activated Carbon.

• The matched copper jumper tube replaces the Burnout Filter Drier when removed from the suction line once the system has been cleaned of contaminants.

• It is good practice tp remove the Burnout Filter Drier once clean up is complete, for all system types.

• Safe Working Pressure 3,200 kPa.

3025 Series - Solder

• Designed for a compact fit in the suction line.

• Core composition is a combination of Molecular Sieve,

Activated Alumina and Activated Carbon.

• Features dual access ports.

• Safe Working Pressure 2,500 kPa (350 psi).

Pancake Burnout Filter Drier

Connection

(Inch)

3/8

1/2

5/8

3/4

7/8

1 1/8

Part No.

3025-403S

3025-404S

3025-405S

3025-406S

3025-407S

3025-409S

Dimensions (mm)

Length

(Lay-In)

A

Dia.

B

104

106

117

106

112

112

91

91

91

91

91

91

R22

R407C

17.0ww

17.0

23.0

23.0

25.0

27.0

Capacity kW

R134a

14.0

14.0

17.5

17.5

19.0

21.0

R404A

15.0

15.0

19.5

19.5

21.0

23.0

Weight

(kg)

0.90

0.65

0.65

0.65

0.70

0.70

w w w . h e l d o n . c o m . a u 13

14

Heldon

REPLACEABLE FILTER CORE DRIER SHELLS

Introduction

Our range of Replaceable Core Filter Drier Shells are designed to be used in both the liquid and suction lines of refrigeration and air-conditioning systems using fluorinated refrigerants and CO

2

.

Shells rated for Ammonia with steel connectors are available upon request.

The Replaceable Core Filter Drier Shells are made from a steel tube shell with solid copper connectors. The shells have a corrosion resistant powder coat finish, complete with aluminium, zinc plated steel or stainless steel end plate. The range covers connection sizes from 7/8” to 2-1/8”. Larger sizes for suction line duty can be made to order.

The Replaceable Filter Core Drier Shell comes with a unique filter cup that cleans the internal wall as you remove the assembly during service. The standard end plate is plated steel.

3017 Series

Features

1. Maximum Working Pressure = 42 bar.

Benefi ts

1. Increased operating life in low temperature application due

to corrosion protection.

2. Ideal for HP refrigerants including CO

2

.

2. Designed for use in both the liquid and suction lines of

refrigerated systems employing fluorinated refrigerants

and CO

2

.

3. Solid copper connections (7/8” through to 2-1/8”).

4. Single core through to 4 core models available.

5. Accepts a range of 48 cu. in desiccant filter cores to

specifically target the removal of system contaminants.

6. Designed for the long term usage with Pleated Suction

Filter Elements. Perfect for supermarket installations.

7. Incorporates a 100 mesh stainless steel strainer in the

internal assembly.

11. Capacities from 10 kW through to 509 kW available.

12. End plate options are aluminium, zinc plated steel or stainless steel.

3. Flexibility of application.

4. Full flow connections provide easy brazing for the installer.

5. Large range of both Refrigeration and Drying capacities

available.

6. Heldon provides a total filtration management system via

its comprehensive range of Replaceable Cores & Filters.

7. Suction filter elements capture foreign particles returning

to the compressor before they can destroy motor winding

insulation and cause burnout.

8. Provides secondary particulate filtration & retention. 8. The internal assembly end plate provides a unique filter cup

that cleans the internal wall of the shell during its removal

for service.

9. Standardised to replace other manufacturers units and cores.

10. Powder Coated Shell.

9. Creates the cleanest possible environment in which the

Filter Drier Cores can operate.

10. Drop in replacement for other common makes and will

accept most cores.

11. Suitable for the harshest environments.

12. Large range available to suit most applications.

Manufacturing Standards

Manufactured to AS2971, UL207 + CE

Safe Working Pressure: 4,200 kPa

Note larger connection sizes are available on request, please consult with Heldon sales for further information.

w w w . h e l d o n . c o m . a u

Heldon

Capacities

Liquid Line Capacity (kW)

Conn.

Size

(Inch)

1 3/8

1 5/8

1 5/8

1 5/8

1 1/8

1 3/8

1 3/8

1 3/8

1 5/8

2 1/8

2 1/8

2 1/8

2 1/8

7/8

7/8

7/8

7/8

1 1/8

1 1/8

1 1/8

Part No.

3017-1401

3017-1402

3017-1403

3017-1404

3017-1801

3017-1802

3017-1803

3017-1804

3017-2201

3017-2202

3017-2203

3017-2204

3017-2601

3017-2602

3017-2603

3017-2604

3017-3401

3017-3402

3017-3403

3017-3404

Cores

2

3

4

1

2

3

4

1

4

1

2

3

4

2

3

4

1

1

2

3

R404A

124.7

171.5

174.1

183.1

192.6

199.8

216.7

217.2

225.1

298.2

307.2

268.1

311.1

89.7

83.1

83.1

83.1

128.6

128.2

124.7

R134a

173.3

236.8

241.5

253.4

263.9

273.7

298.7

299.3

309.4

399.6

419.9

367.1

429.8

124.2

116.0

116.0

116.0

178.8

178.1

173.3

R507

120.8

166.1

168.7

177.4

186.6

193.6

210.0

210.4

218.1

289.2

297.7

259.8

301.4

86.9

80.5

80.5

80.5

124.5

124.0

120.8

R410A

184.2

253.5

257.3

270.5

284.9

295.7

320.5

321.1

332.8

442.2

454.6

396.7

459.9

132.7

122.8

122.8

122.8

190.0

189.1

184.2

183.9

179.1

179.1

245.6

249.8

262.4

275.1

285.4

310.2

310.8

321.8

422.6

438.4

382.9

445.7

R22

R407C

128.6

119.5

119.5

119.5

184.7

30.6

19.6

28.8

27.0

21.9

20.7

24.9

28.6

35.3

20.1

28.2

25.5

34.9

12.5

12.5

14.1

16.9

16.7

18.5

18.2

19.0

21.4

23.2

15.1

14.1

14.1

16.9

16.0

21.9

20.2

26.7

15.5

21.4

19.1

26.4

-20°C

R134a

R507

9.6

9.6

10.9

13.0

12.9

Suction Line Refrigeration Capacity (kW)

Evaporating Temperature te °C

-20°C

R404A

4.4°C

R22

73.7

85.7

90.5

57.0

54.8

53.8

64.8

60.1

85.7

81.1

105.0

58.2

83.8

76.5

103.8

4.4°C

R407C

R410A

36.7

37.0

41.6

49.9

49.2

90.5

57.0

85.7

81.1

64.8

60.1

73.7

85.7

105.0

58.2

83.8

76.5

103.8

36.7

37.0

41.6

49.9

49.2

54.8

53.8

Liquid Line Capacity (kW) is based upon:

Evaporating temperature of te = -15.0

o C

Condensing temperature of tc = +30.0

o C

Pressure Drop = 7 kPa

Suction line capacity (kW) is based upon:

Evaporating temperature of te = 4.4

o C

Condensing temperature of tc = +32.2

o C

For other sizes and special pressures please contact

Heldon.

Cover Plate & Gasket

Spring

Retaining Plate & Nut

Inner Rod Assembly

Spacer Plate

Inner Rod Assembly

New Filter Cup

(with sealing assembly) w w w . h e l d o n . c o m . a u 15

Heldon

Dimensions

Part No.

3017-1401

3017-1402

3017-1403

3017-1404

3017-1801

3017-1802

3017-1803

3017-1804

3017-2201

3017-2202

3017-2203

3017-2204

3017-2601

3017-2602

3017-2603

3017-2604

3017-3401

3017-3402

3017-3403

3017-3404

Core

1 Core Shell

2 Core Shell

3 Core Shell

4 Core Shell

1 Core Shell

2 Core Shell

3 Core Shell

4 Core Shell

1 Core Shell

2 Core Shell

3 Core Shell

4 Core Shell

1 Core Shell

2 Core Shell

3 Core Shell

4 Core Shell

1 Core Shell

2 Core Shell

3 Core Shell

4 Core Shell

Conn. Size A

(Inch)

7/8

7/8

7/8

7/8

1 1/8

1 1/8

1 1/8

1 3/8

1 5/8

1 5/8

1 5/8

1 1/8

1 3/8

1 3/8

1 3/8

1 5/8

2 1/8

2 1/8

2 1/8

2 1/8

567

140

280

424

567

140

280

424

567

140

280

424

567

569

140

280

424

B

Dimensions (mm)

C

142

282

426

269

409

553

696

269

409

553

696

269

409

553

696

269

409

553

696

269

409

553

696

8.7

8.7

4.6

6.0

7.4

4.6

6.0

7.4

8.7

4.6

6.0

7.4

8.7

Weight

(kg)

4.6

6.0

7.4

8.7

4.6

6.0

7.4

3017 Series

Accessories

Part No.

720-3017-01

720-3017-02

720-3017-03

720-3017-04

3010-ALUM-ASSY

3053-1C

3060-76C

725-3017-1

Description

ONE CORE - INTERNAL ASSEMBLIES incl gasket and spring

TWO CORE - INTERNAL incl gasket and spring

THREE CORE- INTERNAL incl gasket and spring

FOUR CORE - INTERNAL incl gasket and spring

ALUMINUM END PLATE C/W 1/4" NPT PLUG and 8 bolts to suit

GASKET SET - Suit demountable end plate & internal core seating

DRIER BRACKET - Demountable Shell

Steel End Plate

3010-ALUM - ASSY

16

3053 Series 720 Series w w w . h e l d o n . c o m . a u

3060 Series

Heldon

DRIER CORES

Introduction

Heldon offer a complete range of 48 cu. in Drier Cores to suit many brands of Replaceable Core Drier Shells. Heldon Drier Cores remove system contaminates and maximise the refrigeration systems performance.

Suction Core - 100% Molecular Sieve.

Targets moisture and particulate removal from the suction line before it can reach the compressor. Ideal for commissioning purposes, its unique design delivers low pressure drop with high flow rates. Uniform porosity throughout the entire filter drier core guarantees particulate filtration & retention.

Together with the Suction Filter Element, Heldon delivers a total filtration management system for its customers.

Ultra-Dry ® : 100% Molecular Sieve .

Employing a 3A Molecular Sieve to trap and remove water molecules, these cores deliver maximum moisture removal.

Suitable for traditional and modern refrigerants using mineral or synthetic oils. This includes R717 and the HP refrigerants R410A and CO

2

. Use these cores to safely remove moisture before acids can be formed.

Standard: 80% Molecular Sieve & 20% Activated Alumina.

A blend of Molecular Sieve and Activated Alumina for high performance moisture and contaminant removal. The Activated

Alumina chemically attracts acids that may be present in the system. Thorough low micron filtration effectively captures particles before they can do damage.

Suction Filter Element - Fluted Filter Type.

Foreign particles destroy compressor motor winding insulation and cause burnouts. Employing a fluted design for maximum filter surface area, particulates down to 10 Microns (Filter Beta Rating

= 10: in accordance with ISO 4548-12) are safely removed from the system. The Suction Filter delivers maximum compressor protection with the lowest possible pressure drop. By installing a

Heldon Suction Filter Element you are providing the compressor with the particulate protection it needs to prevent breakdowns caused by a contaminated system.

3050-1

3052-2

Burn-out: 48% Activated Alumina, 45% Molecular Sieves & 5%

Activated Carbon.

For clean up after burn-outs and for highly contaminated systems with moisture, acid, sludge and particulate issues. The Activated

Carbon cleans the system of deposits that contribute to the breakdown of refrigerant and oils, actively prevents contaminants from causing premature failure of the replacement compressor.

3049-1

3051-1

Part No.

3050-1

3049-1

3051-1

3050-32

3050-100

3052-2

Description

ULTRA-DRY

®

CORE

High Moisture Absorption

STANDARD CORE

Moisture & Acid Absorption

BURN-OUT CORE

Complete clean-up

SUCTION LINE CORE

Low pressure drop, high fl ow rate

HIGH CAPACITY CORE

Suit 150mm Shells

FILTER ELEMENT

Low Pressure Drop

Suitability Interchangeable with Material

Ideal for POE Oil

Not recommended for POE Oil

Not recommended for long term use particulary with POE

Oil. Replace after use.

Z-48, VS-48XH, RCW-48 & UK-48

PCK-48, 48DN, VS48H, RC-4864

& D48

PCK-48HH, 48DA, RC-4864-

HH,W-48 & VS-48SC

100% MS

80%/20% MS/AL

48%/AC/47% MS/5%/AL

Ideal for POE Oil RPE48BD 100% MS

Ideal for POE Oil H-100, VS-100H, PCK-100

RPE48BD, F48R, VS48F, PFE-48BF,

48-F

100% MS

Filter Element w w w . h e l d o n . c o m . a u 17

Heldon

Capacity Tables

Liquid Line

Heldon

Part No.

3050-1

3049-1

Cores

1

1

24°C

83.5

73.0

R134a

R507

Drying Capacity (grams/kg of refrigerant), Water drops = grams x 20

Evaporating Temperature te o C

R404A

52°C

79.5

69.5

24°C

123.0

117.0

52°C

76.0

63.0

24°C

84.0

71.5

R407C

R410A

52°C

72.0

61.0

Dring capacity is based on the following moisture contents before and after drying:

R134a: From 1050 ppm W to 75 ppm W. If the refrigerant is to be dried to 50 ppm W, reduce the stated capacities by 15%.

R404A, R407C, R507: From 1020 ppm W to 30 ppm W.

R410A: From 1050 ppm W to 60 ppm W.

Capacities calculated in accordance with ARI 710-86.

Suction Line

Heldon

Part No.

3051-1

Cores

1

-30°C

46.0

R134a

R507

-20°C

39.0

4.4°C

27.0

Drying Capacity (grams/kg of refrigerant), Water drops = grams x 20

Evaporating Temperature te o C

-40°C

47.0

R404A

-20°C

31.0

4.4°C

19.0

-40°C

29.0

R22

-20°C

20.0

4.4°C

13.0

-40°C

43.0.0

R407C

R410A

-20°C

35.0

4.4°C

35.0

Drying Capacity is expressed as follows:

R22: EDP = 10 ppm W, corresponding to a dew point temperature of -50 °C

R134a EDP = 50 ppm W, corresponding to a dew point temperature of -37 °C

R404A EDP = 10 ppm W, corresponding to a dew point temperature of -40

°C

R407C EDP = 10 ppm W, corresponding to a dew point temperature of -40 °C

EDP = Equilibrium Dryness Point.

18 w w w . h e l d o n . c o m . a u

STRAINERS

Introduction

Heldon offers both the "Y" Type and In-line Strainer that allows for cleaning of the strainer element without the need to replace the whole strainer. These are suitable for refrigerants and liquids offering protection to compressors, pumps, meters, valves and similar mechanical equipment.

Installation of a strainer before any mechanical equipment will ensure trouble free service and avoid the costly shutdowns, repairs or replacement often caused by the introduction of foreign particles into the system.

The “Y” Type;

The 80 mesh filter can be removed and cleaned with solvent and compressed air. Y strainers can be installed in the horizontal or vertical position as long as the filter mesh is accessible. The Strainer can be removed for cleaning without the need to cut from the system.

In-line;

Heldon manufacture brass in-line strainers for capillary systems and feature an accessible, cleanable 100 mesh strainer.

Dimensions

Part No.

91-18

91-22

91-26

91-STRAINER

Connection

1 1/8 ID

1 3/8 ID

1 5/8 ID

A

(ID)

B

(mm)

C

(mm)

28.6

35.0

297

298

196

196

41.3

288 196

Filter Elements to suit Y-Strainer

D

(mm)

63.5

63.5

63.5

Mesh Size

80

80

80

91 Series

90 Series

Part No.

90-0496

90-0680

90-0896

90-1096

Connection

1/4 MSAE

3/8 MSAE

1/2 MSAE

5/8 MSAE

B

(mm)

111

126

155

150

C

(mm)

140

164

200

195

Mesh Size

100

100

100

100

Heldon

91 Series

90 Series

Manufacturing Standards

Manufactured in accordance with AS 2971 & AS 1677

Safe Working Pressure: 3,200 kPa (steel) & 4,200 kPa (brass)

91 Series

19 w w w . h e l d o n . c o m . a u

Download