ALTRONCOMMUNICATIONSEQUIPMENTLTD AW1934WALLMOUNTED,CORNERMOUNTED,RIGHTANDLEFTHANDTILTDOWN CAMERAPOLEOPERATINGINSTRUCTIONS ALTRONpolesaremanufacturedtoahighstandardanddesignedtobeassimpleandassafeas possibletooperate.However,aswithallmechanicalequipmenttheyrequirecorrectoperationto ensuresafetyandperformance. SAFETYFIRSTͲaswithallmechanicaldevices,correctoperationisfundamentalforsafeandongoing reliableuse,sothefollowinginstructionsshouldbereadandunderstoodbeforeattemptingto operatethepole. Refertothefollowingdrawingnumbersforbracketlayoutandcabling. Drawing4113Ͳ1ͲStandardWallMountedPole. Drawing4816Ͳ3–CornerWallMountedPole. Drawing4816Ͳ1–RightͲHandTiltWallMountedPole. Drawing4816Ͳ2–LeftͲHandTiltWallMountedPole. 1. Observethestatedloadingvalues–donotoverloadthepole. 2. Beforetilting,ensurethattheareainlinewiththefallofthepoleisclearofpersonsand obstructions,createsafeareabymeansofabarrier.Donotstandbelowthepolewhilst tiltingitover. 3. Beforeanytiltingoperationcheckthatthecablesarecorrectlyseatedintheirpulleys.Check forsignsoffrayingorwearonthecableandthatthesplicingsaresecure. 4. Hookthewinchontothewinchwallbracketwithwinchdrumfacingupwardsandpushfixing boltthroughlugs,lockingitintoposition.Attachnut. 5. Pulleyeendofcable,unwindingoffthewinchdrum–routeoverthetoppulleyonthetop wallbracketandanchorontothepoletiltsectionbetweenthetwolugsonthecableanchor bracket,usingthenutandboltprovided. 6. Thepoleisnowreadytobelowered. 7. Ensurethatthereisnoslackonthewinchcableandthatwinchcableislayeredevenlyonto thewinchdrum. Thewinchcableshouldbewoundtightholdingthepolefirmlyinthetopwallbracket. 8. Removeretainingboltfromtopwallbracket. 9. WindthewinchhandleantiͲclockwisehalfaturnonly.Youmayneedtopushthepoleaway fromthemountingposttostarttilting–whilstdoingthiskeepafirmgriponthewinch handle.Starttolowerthepole. 10. Whenloweringthepole,youwillfeelthebrakingmechanismworkingandwillhavetowind againstit. 11. Tochecktheratchetandbreakingmechanismisworking–onceyouhavewoundthewinch handleacoupleofturnswhenloweringthepolewindthewinchhandleclockwise.Thiswill raisethepoleandyouwillheartheratchetengageandstartclicking. 12. Lowerthepoleuntilitisthecorrectheightfromthegroundtoworkontheequipmentatthe top. 13. Toraisethepoleturnthewinchhandleclockwise.Theratchetwillengageandyouwillfeel theweightofthepoleasyouturnthehandle. 14. Whenthepoleisfullyraised,ensurethewinchhasfullypulledthepoleintothetopwall bracket.Retainthepoleintheverticalpositioninthetopwallbracket,withthenutandbolt provided.Donotremovethewinchcableuntilthisoperationhasbeencompletedand checked. 15. Removeeyeendofwinchcablefromcableanchorbracketandwindexcesscablebackonto winchensuringitislayeredevenly. 16. Removewinchfromwallbracket,andensurethepoleissecuredagainstunauthoriseduse. WINCHINSTRUCTIONS: 1. Readandfollowwinchinstructionsheet. 2. NeverexceedMAXRATEDLINEPULL(Seesideofwinch). 3. Toraiseload,turnhandleclockwise,ratchetwillclick–WARNINGIFCLICKINGSTOPS,KEEP FIRMGRIPONHANDLE,LOWERLOADTOGROUND. 4. Tolowerload,turnhandlecounterͲclockwise(noclicking),afterlowering,turnhandle clockwisetwoclicks. 5. Maintainminimumofthreewrapsofcableondrum. 6. WARNING–NOTAHUMANHOIST. LUBRICATION WARNING–DONOTLUBRICATETHEFRICTIONPADONTHEAUTOBRAKEWINCH–asthiswillreduce theeffectivenessofthebrakingsystem. GENERAL IMPORTANTNOTICE: Ensuretheretainingboltissecuredbeforethewinchandcableareremoved.Failuretodothiscould resultinthepoletiltingovercausingdamagetoequipmentorpersonalinjury. LOCKING Ensurethatpoleissecuredagainstunauthoriseduse. Thecompanyacceptsnoliabilitiesfortheinstallationoruseorconsequentialclaimsthereof.The useristoensurecompliancewithsafetyactsandanyrelevantstatutes. RISKS&AVOIDANCEONAW1934POLES POSSIBLERISKS AVOIDANCEOFRISKS Winch&cablenotfittedcorrectlywhen Ensurethatwinch&cableinstallationis settinguptooperate. Checkedbeforeremovingretainingbolt. Possibleinjurythroughtowerfalling. Ensurenopersonstandsunderthefallof Thepolewhenoperating. Ifoperatingpolewhereunauthorisedpeople Mayhaveaccess–cone/ropeoffarea. Polerunawaythroughslackcableon Ensurethatwinchcableiswoundontowinch Winchdrum drumtightlybeforetryingtotiltdownpole. Letonlyasmallamountofslack(180°turnof Winchhandleatatime)outtoenablethe poletostarttilting. AltronAW1934Wallmountedpole ErectionandInstallationInstructions ALTRONpolesaremanufacturedtoahighstandardanddesignedtobeassimpleandassafeas possibletooperate.However,aswithallmechanicalequipmenttheyrequirecorrectinstallation toensuresafetyandperformance. Ensurethepoleisinstalledinatrueverticalplane.Failuretodosowillresultinunnecessary stressesontheMountingbrackets,Polepivot,WinchcableandPulleysleadingtoanunsafe operatingenvironment. PartA–Erectingofwallbrackets 1. Identifycamera/columnlocationonsite. 2. Ensure the correct Altron general arrangement drawing is being used for the camera locationbeinginstalled. 3. From the dimensions on the general arrangement drawing, mark onto the wall the bolt centrepointsoftheTOPwallbracket–checkingthereisenoughroomonthebuildingor walltoacceptthebackplateandthatthebrick/blockworkisinasatisfactorycondition. If possible, ensure that the bolt positions are located into full bricks and not into the mortarcoursesbetweenthebricksorblockwork 4. Please note that Altron do not supply the wall fixings due to the differing types of structure. However we would normally recommend an M10 diameter RAWL bolt (expandablebolts)forastablebrickstructure. 5. Drill at marked points, holes to a diameter and depth recommended by the fixing manufacturer–Pleaseensuretherewillbeenoughboltprotrusiontoallowforthe10mm thickmountingplate,anM10securingnut,1Nospringwasherand1Noflatwasher+2full turnsofboltthread(Minimum). 6. Offerupthetopwallbracketandsecureintopositionusingthenutsandwasherssupplied bythefixingmanufacturer. 7. Ensurethetopbrackethasbeeninstalledsquarelyandislevel,oncesatisfiedtightenfixing nutstothecorrecttorquesettingsͲAltronrecommendsatighteningforceof22Nm,this shouldbecheckedagainsttheboltmanufacturersguidelinesforthestructuretowhichthe bracketisinstalled. 8. Refer to the Altron general arrangement to determine the correct centres between top bracketandbottomhingebracket. 9. Usingaspiritlevelandaplumblinepositionthebottomhingebrackettrueandsquareto thetopwallbracket.Bolttothewallaspertheabovedetails. 10. RefertotheAltrongeneralarrangementtodeterminethecorrectpositionforthewinch wall bracket. Note! – with the exception of the corner mounted option, this winch wall bracket is offset from the line between the top and bottom bracket. This dimension is importantandistoallowforthecorrectalignmentofthewinchcable. 11. Using a spirit level ensure the winch wall bracket is square. Bolt to the wall as per the abovedetails. ————————————————————— PartB–ErectingandinstallationofPoleAW1934 1. The Wall Mounted Pole AW1934 is a site assembled, tilt down product and will be suppliedwithallnecessaryboltingandaremovableWinchandCablemechanism. 2. Ensure wall and winch brackets are in place, correctly located and securely fixed before mountingthepole. 3. It is the main/civil contractor’s responsibility to erect temporary barriers and cordon off areasthatthepublicmayhaveaccessto.Thepubliccannothaveaccesstotheareawhen thispoleisbeingerected. 4. It is the installers (main contractors) responsibility to ensure that the correct equipment andpersonnelarepresenttoensuresafeinstallationofthepole 5. RefertotheAltrongeneralarrangement.Laythepoleonthegroundwiththecutoutat the hinge position facing upwards and pivot end positioned below the bottom hinge bracket. 6. LiftorpackͲupthepivotendofthepoleapproximately400mmuntilthepivottubealigns withtheholesinthehingebracket.FittheM12pivotboltprovided. 7. Oncethepoleiscorrectlyboltedtothelowerwallbracket,thedistancebetweenthetop wall bracket and lower wall bracket needs to be measured. This will allow the cable anchor bracket to be positioned correctly onto the pole as shown in the general arrangementdrawing. 8. Fitthewinchontothewinchwallbracketandfeedthecableout,runitoverthepulleyon thetopwallbracketandbackdowntoattachtothecableanchorbracket. 9. Windthecableinusingthewinchandraisethepolesectionintotheverticalposition. 10. Check that the cable anchor bracket is positioned correctly in relation to the top wall bracket – If adjustment is required, lower the pole and reposition the cable anchor bracket. 11. Whenthebracketinstallationhasbeensuccessfullycompleted,lowerthepoleandattach theCameraequipment. 12. Refertotheoperatinginstructions. ATNOTIMESHOULDANYONESTANDBENEATHTHEPOLEASITISBEING RAISEDORLOWERED. Altron Communications Equipment Ltd. accepts no liabilities for the installation or use or consequentialclaimsthereof.Theuseristoensurecompliancewiththerelevantsafetyactsand statutes. Altron Communications Equipment LTD Issue Date: 04/02/13 AW1934 3-8M Parts List Refer to drawing number 4113-1 for bracket information. Parts List 1 No. Column section 3-8m Long With: 1 No. 130² Bobbin 4 No. M8 x 25 S/Steel Sets 4 No. M8 S/Steel Nylocs` Bobbin & Fixings 1 No. Cable Anchor Bracket With: 1 No. M10 x 130 Galvanised Bolt (Grade 8.8) 1 No. M10 Galvanised Nyloc (Grade 8.8) Retaining Fixings 1 No. M10 x 45 S/Steel Bolt 1 No. M10 S/Steel Wing Nut Cable Fixings 1 No. Top Wall Bracket With: 1 No. M10 x 130 Galvanised Bolt (Grade 8.8) 1 No. M10 Galvanised Nyloc (Grade 8.8) 1 No. Ø60 x 11 Aluminium Pulley Ø10.5 on centre 1 No. M10 x 45 S/Steel Bolt 1 No. M10 S/Steel Nyloc Retaining Fixings Pulley & Fixings 1 No. Lower Wall Hinge Bracket With: 1 No. M12 x 160 Galvanised Bolt 2 No. M12 Galvanised Flat Washers 2 No. M12 Galvanised Spring Washers 1 No. M12 Galvanised Full Nut 1 No. Wall Mounted Winch Bracket With: 1 No. M16 x 180 Galvanised Bolt 2 No M16 Galvanised Flat Washers 2 No. M16 Galvanised Spring Washers 1 No. M16 Galvanised Full Nut Pivot Bolt Fixings Winch Bracket Fixings (May be supplied with winch) «««««««««««««««««««««««««««««« 3DFNHG%\««««««««««««««« 6LJQDWXUH««««««««««««««« 'DWH««««««««««««««««« ANY SHORTAGES MUST BE REPORTED WITHIN 3 DAYS OF DELIVERY