General Information Typical Pressure Sensing Line Connection Fire Pump Controllers & Jockey Pump Controllers If water pulsation causes erratic operation of the pressure switch or the recorder, a supplemental air chamber or pulsation damper might be needed Not less than 1/2-in. brass pipe with brass fittings or equivalent Figure A.10.5.2.1(a) Piping Connection for Each Automatic Pressure Switch (for Electric Fire Pump and Jockey Pumps). Not less than 5 ft. 0 in. Control Panel Indicating control valve Bronze check valves with 3/32-in. orifice in clapper Notes: 1) Solenoid drain valve used for engine-driven fire pumps can be at A, B, or inside controller enclosure. 2) If water is clean, ground-faced unions with noncorrosive diaphragms drilled for 3/32 in. orifices can be used in place of the check valves. Pressure Switch Suction Connected to a tapped boss or other suitable outlet between the indicating control valve and check valve 1/2-in. globe valves A 1/4-in. plug Fire Pump Controller WATER SUPPLY 1/2-in. globe valves B 1/4-in. plug Test connection at A or B See Note Minimum 5 ft. (1.5 m) Fire Pump FIRE PROTECTION SYSTEM Jockey Pump Figure A.10.5.2.1(b) Piping Connection for Pressure-Sensing Line (Electric Fire Pumps). Note: Check valves or ground-face unions complying with 10.5.2.1. Minimum 5 ft. (1.5 m) Jockey Pump Controller See Note NFPA 20 (2007 Edition) 10.5.2.1 Water Pressure Control. 10.5.2.1.1.1 Unless the requirements of 10.5.2.1.1.2 are met, there shall be provided a pressure-actuated switch having adjustable high and low calibrated set points as part of the controller. 10.5.2.1.1.2 The requirements of 10.5.2.1.1.1 shall not apply in a nonpressure-actuated controller, where the pressure-actuated switch shall not be required. 10.5.2.1.2 There shall be no pressure snubber or restrictive orifice employed within the pressure switch. 10.5.2.1.3 This switch shall be responsive to water pressure in the fire protection system. 10.5.2.1.4 The pressure-sensing element of the switch shall be capable of withstanding a momentary surge pressure of 400 psi (27.6 bar) or 133 percent of fire pump controller rated operating pressure, whichever is higher, without losing its accuracy. 10.5.2.1.5 Suitable provision shall be made for relieving pressure to the pressure-actuated switch to allow testing of the operation of the controller and the pumping unit. (See figure A.10.5.2.1(a) and Figure A.10.5.2.1(b)). 10.5.2.1.6 Water pressure control shall be in accordance with 10.5.2.1.6.1 through 10.5.2.1.6.5. 10.5.2.1.6.1 Pressure switch actuation at the low adjustment setting shall initiate pump starting sequence (if pump is not already in operation). 10.5.2.1.6.2 A listed pressure recording device shall be installed to sense and record the pressure in each fire pump controller pressure-sensing line at the input to the controller. 10.5.2.1.6.3 The recorder shall be capable of operating for at least 7 days without being reset or rewound. 10.5.2.1.6.4 The pressure-sensing element of the recorder shall be capable of withstanding a momentary surge pressure of at least 400 psi (27.6 bar) or 133 percent of fire pump controller rated operating pressure, whichever is greater, without losing its accuracy. 10.5.2.1.6.5 For variable speed pressure limiting control, a 1/2 in. (15mm) nominal size inside diameter pressure line shall be connected between the pump discharge flange and the discharge control valve, as appropriate. A.10.5.2.1 Installation of the pressure-sensing line between the discharge check valve and the control valve is necessary to facilitate isolation of the jockey pump controller (and sensing line) for maintenance without having to drain the entire system (See figure A.10.5.2.1(a) and figure A.10.5.2.1(b)). A.10.5.2.1.6.2 The pressure recorder should be able to record a pressure at least 150 percent of the pump discharge pressure under no-flow conditions. In a high-rise building, this requirement can exceed 400 psi (27.6 bar). This pressure recorder should be readable without opening the fire pump controller enclosure. This requirement does not mandate a separate recording device for each controller. A single multi-channel recording device can serve multiple sensors. (919) 460-5200 • www.firetrol.com • Sales Office: Cary, NC 27518 USA GF100-30 (2-07-07) ©ASCO 2007 Product Description Diesel Engine Fire Pump Controller Description – Firetrol® combined automatic and manual Mark II based diesel engine fire pump controllers are intended for starting and monitoring fire pump diesel engines. They are available for use with 12 or 24 volt negative ground systems using lead acid or Nickel-Cadmium batteries. The controller monitors, displays and records fire pump system information. Approvals – Firetrol fire pump controllers are listed by Underwriters’ Laboratories, Inc., in accordance with UL218, Standard for Fire Pump Controllers, CSA, Standard for Industrial Control Equipment (cUL), and approved by Factory Mutual. They are built to meet or exceed the requirements of the approving authorities as well as NEMA and the latest editions of NFPA 20, Installation of Centrifugal Fire Pumps, and NFPA 70, National Electrical Code. Standard Features – The following are included as standard with each controller: Two pole AC line circuit breaker Manual-Off-Auto selector switch Manual test push-button • FTA1100 Two manual crank push-buttons Two 10 Amp battery chargers with 4 stage charging cycle, selectable AC voltage (110 / 220), selectable DC voltage (12 / 24), and selectable battery type (Lead Acid, Ni-Cad 9/18 Cell, NiCad 10/20 Cell) Door mounted display/interface panel featuring a 80 Character Vacuum Fluorescent Display, Membrane Type User Control Push-buttons and easy to read LED Indicators MAIN SWITCH IN AUTO LED ENGINE FAIL TO START LED CHARGER MALFUNCTION LED BATTERY #1 TROUBLE LED BATTERY #2 TROUBLE LED SYSTEM PRESSURE LOW LED ENGINE RUNNING LED ENGINE COOLANT TEMP HIGH LED ENGINE OIL PRESSURE LOW LED ENGINE OVERSPEED LED LOW FUEL LEVEL LED Minimum Run Timer / Off Delay Timer Daylight Savings Time Option Weekly Test Timer Engine Run Time Meter Digital Pressure Display USB Host Controller and Port Solid State Pressure Transducer Data Log Event Log (3000 events) Simultaneous Display of Battery Voltages and Charging Rates Disk Error Message Disk Near Full Message Pressure Error Message Fail to Start Message Low Suction Pressure Message Crank Cycle Status Indication (Displays Cranking Battery, Number of Starting Attempts and Crank/Rest Time Remaining) 300 psi (20.7 bars) wet parts (solid state pressure transducer, solenoid valve, plumbing) for fresh water applications High Speed Open Serial Communications Port NEMA Type 2 enclosure Special Enclosures -T NEMA Type 3R (IEC IP14), Painted Steel -E NEMA Type 4 (IEC IP56), Painted Steel -F NEMA Type 4X (IEC IP56), #304 Stainless Steel, Unfinished** -FXP NEMA Type 4X (IEC IP56), #304 Stainless Steel, Painted Finish -FD NEMA Type 4X (IEC IP56), #316 Stainless Steel, Unfinished** -FDB NEMA Type 4X (IEC IP56), 12 Gauge, Seam Welded, #316 Stainless Steel, Polished and Brushed Finish -FDP NEMA Type 4X (IEC IP56), #316 Stainless Steel Painted Finish -G NEMA Type 12 (IEC IP52), Painted Steel ** Unfinished (Not painted, polished or brushed). -CPL Mounting Legs -N31 Standard 12” Mounting Legs -N32 Base Mounting Legs 6” -JR -JT -CTS -EE -EF -EH -EJ -EK -KH Anti-Condensation Space Heaters -H 120 Volt Space Heater -J 120 Volt Space Heater with Thermostat -K 120 Volt Space Heater with Humidistat -L 240 Volt Space Heater -M 240 Volt Space Heater with Thermostat -N 240 Volt Space Heater with Humidistat -LC -LD -LE -LG Pressure Transducers, Solenoid Valves, Plumbing -B 0-600 psi (0-41.4 bars) wet parts for fresh water applications -C 0-300 psi (0-21.1 bars) wet parts for sea water/ foam or copper corrosive applications -D 0-600 psi (0-41.4 bars) wet parts for sea water/ foam or copper corrosive applications Alarms -AC -AJ -AK -AL -AM -AN -AP -AR -AS -AT -AV -AW -AY -COM Additional contacts for remote indication, engine running - 2 sets provided as standard Contacts for remote indication, engine overspeed Contacts for remote indication, low oil pressure Contacts for remote indication, high water temperature Contacts for remote indication, engine failed to start Contacts for remote indication, battery / charger failure Contacts for remote indication, main switch in manual Contacts for remote indication, main switch in off Contacts for remote indication, main switch in auto Contacts for remote indication, pump room trouble (common alarm)1 Contacts for remote indication, low pump room temperature1 Contacts for remote indication, reservoir low1 Contacts for remote indication, low suction pressure1 Low suction pressure alarm, (Includes selectable auto/manual reset, audible, visible and remote alarms, initiating pressure switch not included) -PE Contacts for remote indication, system 115% over pressure (for use with PLD engines only) Built-in low suction pressure alarm panel (Includes selectable auto/manual reset, audible, visible and remote alarms and mounted and wired pressure switch) Additional contacts for remote indication, engine trouble (common alarm) - 1 set provided as standard Additional contacts for remote indication, main switch mis-set (common alarm) - 1 set provided as standard Contacts for remote indication, relief valve discharge1 Visible flow meter on alarm1 Contacts for remote indication, flow meter on1 Visible jockey pump running indication Audible and Visible jockey pump trouble indication Contacts for remote indication, common output for any alarm Contacts for remote indication, high fuel level1 Visible fuel spill alarm1 Contacts for remote indication, fuel spill1 Contacts for remote indication, reservoir high1 Contacts for remote indication, low system pressure Miscellaneous -AZ Low pump room temperature switch, mounted and wired -BA 220-240 Volt operation -EL Series pumping, high zone controller -EM Series pumping, mid zone controller -EN Series pumping, low zone controller -S Tropicalization -ZPA Customized, annual service display message (factory programmed) -ZPN 5150 Ethernet Connectivity Module (Allows users to monitor limited controller status via a single computer or over a computer network) -ZPM Serial Modbus RTU Communications Protocol (Allows users to monitor all aspects of the controller status via a RS485 communications network (system integration required). (Includes RS485 to twisted pair breakout module, optical isolation module (4000 ft. range) and customer connection terminal blocks). FTA1100-K1 Low fuel level switch, 16” Max. Length2 FTA1100-K1-X High/Low fuel level switch - specify levels/tank dimensions2 FTA1100-K2 Low fuel level switch, 25” Max. Length2 FTA1100-K21 380-480 volt operation (transformer)2 Export packaging (Wooden crating to conform to IPPC standards) 1 2 - Initiating switches by others - Shipped loose for installation by the customer (919) 460-5200 • www.firetrol.com • Sales Office: Cary, NC 27512 USA PD1100-20 (06-11-07)