SAFETY WORK for RME FRUMENCIO T. TAN Accredited Safety Consultant What Does an Electrician Do? Reading blueprints For safety, electricians follow the Philippine Electrical Code (OSHS) Connecting all types of wires and circuit breakers, outlets, and a host of other components Regular assessments of electrical equipment and electrical systems Work involves adding and replacing wires, fuses, circuit breakers, connections Test electrical devices Electricity - The Dangers Causes 12% of young worker workplace deaths Takes very little electricity to cause harm Significant risk of causing fires Accident Description October 11, 2004 SLAC Supervisor directs subcontractor electrician to install breaker in live 480 volt dist. panel. Supervisor did not obtain required working “EEW” permit. The electrician wore a short sleeved cotton/polyester shirt, leather gloves over Voltage (V) rated gloves, safety glasses, and a hardhat. When the accident occurred, the electrician had connected phases B and C and was in the process of connecting phase A. Identified Key Deficiencies A Pre Work Hazards Analysis form was not completed There was no approved Energized Electrical Work Permit No one in the SLAC management chain had been informed of the decision by the supervisor to install the circuit breaker in an energized panel The workers did not wear the appropriate flame resistant clothing, and all required PPE The SLAC safety officials were not involved The subcontractor laborer was not trained to be a backup for the electrician Full Revolution Press Machine Point of Operation Ram Movement Substandard Condition: • By-passed safety device (2-hand switch) Substandard Act: Foot switch •Failed to LO/TO •Tampering with safety Safety Device: Two-Hand Position Switch device (Switches Connected in Series) Electrical Injuries There are four main types of electrical injuries: Direct: Electrocution or death due to electrical shock Electrical shock Burns Indirect - Falls Burns Most common shockrelated injury Occurs when you touch electrical wiring or equipment that is improperly used or maintained Typically occurs on hands Very serious injury that needs immediate attention Electrical Burns Exit Wound Entrance Wound Arc or Flash Burns Thermal Contact Burns Internal/External Injuries Involuntary Muscle Contraction Current flows through the body from the entrance point, until finally exiting where the body is closest to the ground. Worst case of electrical-related accident! AVOID THE FOLLOWING UNSAFE ACTS: Worker’s attitude such as working without appropriate PPEs. Improper working method Wearing of metal objects as watches, necklaces & rings. Working in wet and/or damp locations AVOID THE FOLLOWING UNSAFE ACTS: AVOID THE FOLLOWING UNSAFE ACTS: AVOID THE FOLLOWING UNSAFE ACTS: Failure to de-energize, lockout and tagout hazards during maintenance, repair or inspections of fuse box. Use of defective and unsafe tools. Use of tools or equipment too close to energized parts. Not draining off stored energy in capacitors. Double Insulated Tool AVOID THE FOLLOWING UNSAFE ACTS: Using 3 wire cord with a 2 wire plug. Remove and replace wrong fuse. Not verifying power is off when making repair. UNSAFE EQUIPMENT What equipment can cause electrical accidents: Faults in facilities such as exposed charged part of electrical machines and equipment Damaged insulation of electrical wirings Short Circuit Overloading Improper grounding ELECTRICAL HAZARDS TO WATCH OUT FOR Loose electrical connections Cord with frayed insulations Plugs that do not match their outlets, e.g., 3-prong male plug to 2-plug female outlet Non-waterproof cords, plugs and outlets used outdoors Equipment running over capacity ELECTRICAL HAZARDS TO WATCH OUT FOR Deteriorated cords, where the exterior insulation has cracked, exposing the wires inside. Cords and/ or plugs produced from substandard materials. Use of cords which have no appropriate current (amp) rating for either the plug or the equipment. Electrical Plugs and Extension Cords Electrical Plugs and Extension Cords MEASURES TO PREVENT ELECTRIC SHOCK Use grounding system Install GFCI Isolation of electrical conductors Vault & boxes Warning signs Safe Clearance Elevation (at least 10ft/ 3m minimum) of electrical cable specifically at construction site Minimum approach distance Contact with Power Lines Overhead power lines are un-insulated and can carry tens of thousands of volts, making them extremely dangerous to employees who work in their vicinity. Overhead and buried power lines at a construction site are especially hazardous because they carry extremely high voltage. Fatal electrocution is the main risk, but burns and falls from elevation are also hazards. Using tools and equipment that can contact power lines increases the risk. Examples of equipment that can contact power lines: Backhoes Concrete pumpers Cranes Long-handled cement finishing floats Metal building materials Metal ladders Raised dump truck beds Scaffolds Contact with Power Lines continued… How Do I Avoid Hazards? Look for overhead power lines and buried power line indicators. Post warning signs. Contact utilities for buried power line locations. Stay at least 10 feet away from overhead power lines. Unless you know otherwise, assume that overhead lines are energized. De-energize and ground lines when working near them. Other protective measures include guarding or insulating the lines. Use non-conductive wood or fiberglass ladders when working near power lines. Deaths Due to Contact With Power Lines Scaffold too close to power line Source: OSHA Eight employees of a masonry company were erecting a brick wall from a tubular, welded-frame scaffold approximately 24 feet high. The scaffold had been constructed only 21 horizontal inches across from a 7,620-volt power line. A laborer carried a piece of wire reinforcement (10 feet long by 8 inches wide) along the top section of the scaffold and contacted the power line with it. The laborer, who was wearing leather gloves, received an electric shock and dropped the wire reinforcement, which fell across the power line and simultaneously contacted the metal rail of the scaffold, energizing the entire scaffold. All the workers standing on the work platform in contact with the main scaffold were electrocuted. Fatality – metal gutter touches power line – from WorkSafe BC PREVENTIVE MEASURE ON ELECTRIC SHOCK Insulation Use double-insulated royal cord for tools Insure insulation between feet and moist ground Use Lock-Out and Tag-Out training and instruction knowledge of the risks involved Ground Fault Circuit Interrupters Portable Ground Fault Circuit Interrupters GFCI Panel Mounts Ground Fault Circuit Interrupters Preventing Electrical Hazards - PPE Electrical Insulating Protective Shielding Electrical insulating rubber shielding is engineered to protect personnel, equipment, and work areas from electrical hazards up to 7,500 volts. The shielding is flame, oil, ozone, and puncture resistant, remains flexible to -60° F, and will not melt. CIP's insulating shielding is available in convenient "safety yellow" rolls, and is 100% tested to meet ASTM standards. Type 2 Insulating - Flame, Oil, and Ozone Resistant ASTM Standard F2320-03 ASTM D178-01 Type I Insulating - NonOil Resistant Switchboard Corrugated Matting Switchboard matting is rubber matting designed for electrical insulation, as a floor covering to prevent shock around high voltage electrical apparatus, fuse boxes, switchgear, control panels, and heavy machinery. It meets and exceeds current ASTM, ANSI, (Plus IEC Division of ANSI, Tech. Committee-78) specifications for this material. In addition, OSHA requirement's intent to eliminate the electrical hazards of high voltage shock in the workplace is abundantly clear. CIP switchboard matting is designed specifically for this purpose. It is not designed to be used as a "Hot" Rail Blanket. Also, matting with punctures or cracks should not be placed in service. Tool Sets and Kits Insulated Hand Tools Composite Tools Gloves and Sleeves Hot Stick Safety Rescue Hook Arc Rated Harness Voltage Detector Kits Grounding Sets Non-contact, wide range of detection, 80 V to 275 kV, audible and visual indication 275 kV automatic selftest beep every two seconds Dielectric Boots Dielectric Deep Heel Overshoes provide extra safety when climbing ladders and poles where the deep heel cavity can lock onto the rungs. These boots and overshoes are made from an ozone resistant yellow rubber that's 100% waterproof. The construction is handlayered in full-cut patterns to fit over work boots. The fabric lining makes them easy to get on and off. The sole is an anti-skid bar tread. All of these overshoes meet ANSI Z41 requirements and have been tested to 20,000 volts. The 17" Super Dielectric Boot offers a high level of protection from electrical shock to utility workers, electric contractors, and others working dangerously close to electrical hazards. These boots meet ASTM F1117 requirements, and have been tested to 15,000 volts AC and 45,000 volts DC. The boots are completely waterproof and resistant to ozone. The tough fabric lining makes the fit comfortable and easy to take on and off. SIMPLE RULES TO FOLLOW DO NOT GUESS FOLLOW PEC USE PROPER INSTRUMENTS ALWAYS USE SAFETY DEVICES LOCKING & TAGGING PROCEDURE EEW PERMIT ARC FLASH ANALYSIS JHA NEVER WORK ALONE USE DANGER SIGNS Final Advice Treat electricity with the respect it demands, and it will serve you efficiently and effectively THANK YOU ALL!