Wiring Diagrams - EMSCO, The Motor Control Shop

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NEMA Freedom Starters
Wiring Diagrams
February 1999
1-77
Non-reversing Starter
Non-reversing Starter — Single-Phase Non-combination
Remote Pilot Devices
Connections for Non-reversing Starter
2-Wire Control
Figure 1
Front View of Panel
1
L1
3/14
1
Not for Use with Auto
Reset OL Relays
”C“
3
L2
1
A1
3-Wire Control
Start
A2
T2
M
3/14
1-Phase Motor
98
When More Than One
Pushbutton Station Is
Used, Omit Connector
”A“ and Connect per
Sketch Below
97
OL
3/14
2/13
1
Stop
2/T1
T1
2
”A“
Separate Control
Remove Wire “C” if Supplied and
Connect Separate Control Lines to
the Number 1 Terminal on the Remote
Pilot Device and to the Number 96
Terminal on the Overload Relay
96
Reset
Start
Stop
T1
2/13
3/14
2/13
1
Stop
Start
AC Lines
6/T3
4/T2
95
T2
4
260803 D1
Non-reversing Starter — Combination
3
4
2
Red
Figure C
3-Position Selector Switch
Yellow
3/14 To Coil
Hand
Terminal
”A1“
Black
3 Auto
3
Remote
4
4
Switch
1
Red
Figure F
START/STOP with Pilot Light
Connect to ”A1“
and ”A2“ Terminals
X1 Black / White
X2 Black / White
2/13
Start (ON)
3/14
3
4
Stop (OFF)
2
1
2-Wire
Control
3/14
1
Not for
Use with
Auto Reset
OL Relays.
PG.3.02.T.E
Primary
Connections
L3
H1 X1 CPT
4 H4
D.S. or C.B.
Disconnecting
Means
Omit This
Connector
3
if Figure 2 1
Is Used L1 L2
1
5
L3
A1 A2
Local
Control
(Flange
Mounting
if Used)
“C”
H2
H3
2/13
XF
1
1
Secondary
Connections
X2
See
Figures
A, B, C, D,
E and F
M
G
1 3 5
L1 L2 L3
M
A1 A2
96
OL Reset
95
Connections for Dual
Voltage Rated Transformer –
See Transformer Nameplate
3/14
98
OL
Remote Control
When More Than One
3-Wire
Pushbutton Station Is Used,
Control
Omit Connector “A” and
Connect
per Sketch Below
Start
3/14
Start
Start
2/13
Stop
3/14
1
2/13
Stop
1
“A”
Remove Wire “C” (Figure 1) if Used
and Connect as Shown Below.
(All Other Starter Wires Remain
as Shown in Figure 1)
Fuse
Fuse
L1 L2
1
Combined Remote and Local for Figures 1 and 2
Local
Remote
Start (ON)
3/14
2/13
Start
4 3
Stop (OFF)
Stop
1
2 1
Omit Connector
Figure 2
Fusible Control Transformer
CPT
Fusible Control Transformer
(If Used)
See Figure 2
X1 Black / White
X2 Black / White
Black
3/14
1 Start (ON)
1
Connections for Starters
Figure 1
Front View Diagram
Fuse
Connections for Control Stations
Local Control
Figure A
Figure D
START/STOP Pushbuttons
2-Position Selector Switch
Yellow
2/13 Yellow
3/14
Start (ON)
Hand
Black
Black
3/14
1
3 4
3 Auto
Stop (OFF) Red
2
4 Red
Red
1
1
1 2
Figure E
Pilot Light (Motor RUN)
Figure B
Connect to Coil Terminals
START/STOP Selector Switch
”A1“ and ”A2“
2/ 4/
T1 T2
6/
T3
T1 T2
4
2
T3
6
T1 T2
T3
97
96
Reset
95
Motor
Separate Control
Remove Wire “C” if Supplied and
Connect Separate Control Lines to
the Number 1 Terminal on the Remote
Pilot Device and to the Number 96
Terminal on the Overload Relay
Field Conversion to 1-Phase
Add Dotted
1
3
5 Connection
L2 L3
L1
A1 A2
M
OL
2/
4/
T1
T2
T1
6/
T3
T2
T1
T2
Motor
260878 D4
NEMA Freedom Starters
Wiring Diagrams
1-78
February 1999
Reversing Starter
Reversing Starter — Non-combination
Figure 1
Front View Diagram
AC Lines
Wire “F” Used
with Local Control
3
1
5
Pushbuttons
L2
L1
L3
Remote Control Stations
Hold Down
Pushbutton
S.P.D.T.
Switch
Forward
Forward
3
1
3
1
Reverse
5
Starter Elementary Diagram
Contactors “F” and “R” are
Mechanically Interlocked
Lines
L1 L2 L3
F
4
1
R
2
F
5
Reverse
Pushbutton
7 3
F
F
AC
Motor
OL
R
98
Pushbutton with FORWARD
and REVERSE Buttons
Electrically Interlocked
T2
4
T1
2
Forward
7 RLS
5
2
3
T1
T2
T3
AC Motor
97
“C”
96
Reset
95
OL
6/
T3
4/
T2
2/
T1
4
5
1
T3
R
6
5
5
Rev.
T1
T2
OL
“B”
1
Stop
4
R
5
Stop
A2
3
3
2
4
Rev.
A1
A2
A1
2
Forward
OL
“A”
Forward
Stop Reverse
1
“C”
6
F
T3
6
When Limit Switches Are
Used, Omit Connectors
3
“A” and “B” and Connect
per Dotted Lines
(If Used)
5
R
FLS
OL
95 96
A2 R A1
F
RLS
4
A1 F A2
R
FLS
3
2
7
6
Separate Control
Remove Wire “C” if Supplied and Connect
Separate Control Lines to the Number 1
Terminal on the Remote Pilot Device and to
the Number 96 Terminal on the Overload Relay
260844 D2
Reversing Starter — Combination
Pushbutton
Forward
3
3
2
4
Rev.
1
5
Reverse
2
3
Stop
1
4
5
3 4
Blue
Reverse
3 4
Hold Down
Pushbutton
Stop
Forward
1 2
1
Reverse
5
Contactors “F” and “R” are
Mechanically Interlocked.
4
Red
95
1
L1
Figure D
Pilot Light
(REVERSE)
Connect to Reverse
Coil Terminals
“A1” and “A2”
X1 Black/
X2 White
Black/
White
A1
R
AC
Motor
T3
R
R
FLS
3
2
(If Used)
F
RLS
R
A1 F A2
6
F
5
4
H4
OL
H2
95 96
H3
1
H1
X1
XF
A2
A2
A1
2
Local
Control
(Flange
Mounting
if Used)
1
4
A1
7 3
F
6
5
R
See
Figures
A, B, C
and D
“B”
3
5
98
2/
T1
Primary
Connections
CPT
T1
2
1
Secondary
Connections
1
L1
A2 R A1
R
3
5
L2 L3
A1 A2
7 RLS
Connections for Dual
Voltage Rated Transformer –
See Transformer Nameplate
96
OL Reset
95
97
96
OL
X2
G
OFF
Reverse
Wire “F” – Use with
Local Control Pushbuttons
3
7
Forward
2
Remove Wire “C” (Figure 1) if Used and
Connect as Shown Below (All Other Starter
Wires Remain as Shown in Figure 1)
Fuse
“C”
Forward
5
L3
4
1
A2
1
OL
F
3
L2
Figure 2
Fusible Control Transformer
T1
T2
OL
F
D.S. or C.B.
Disconnecting
Means
5
R
1
4
A1
OL
F
4
Black/
White
Blue
5
3 Reverse
3
Stop Reverse
Red
Figure B
3-Position
Selector Switch
Figure 1
Elementary Diagram
1
X1 Black/
X2 White
Black
3
Forward
Lines
L1 L2 L3
D.S.
or C.B.
5
Red 1
3
1
L1 L2 L3
CPT
Fusible Control
Transformer
(If Used)
See Figure 2
Connect to “A1” of
Forward Coil and “95”
of Overload Relay
Red
Fuse
Fuse
Stop
Black 3
Forward
Yellow 2
5
Rev.
Figure C
Pilot Light
(FORWARD)
Figure A
Pushbuttons
S.P.D.T.
Switch
Forward
Forward
Figure 1
Front View Diagram
Local Control
Remote Control Stations
Pushbutton with
FORWARD and
REVERSE Buttons
Electrically
Interlocked
T1
T2
4/
T2
T2
4
6/
T3
“A”
“C”
Reset
95
T3
6
When Limit Switches Are
Used, Omit Connectors
5 “A” and “B” and Connect
per Dotted Lines
T3
AC Motor
FLS
3
6
Separate Control
Remove Wire “C” When It Is Supplied. Connect
Separate Control Lines to the Number 1
Terminal on Remote Pilot Device, and to the
Number 95 Terminal on the Overload Relay
260882 D4
PG.3.02.T.E
NEMA Freedom Starters
Wiring Diagrams
February 1999
1-79
Cover Control
Non-reversing Cover Control
NEMA 1 C400GK Control Options
C400T Control Options
Local Control Options (If Used)
Refer to Diagram Inside Enclosure for Connections
Local Control Options (If Used)
Refer to Diagram Inside Enclosure for Connections
Figure A
START/STOP Pushbutton
Figure D
Pilot Light (Motor RUN)
S.P.S.T.
Switch
Start
Black “A1”
Black 3/14
Black
3/14
Black “A2”
Yellow 2/13
Red 1
Figure E
START/STOP
with Pilot Light
98
Black “A1”
Stop
Yellow
2/13
Yellow - to Coil
A1 Terminal
Red 1
Red
1
1
Red
2
Black/
White
Connect to
OL Terminal
No. 96
NC Interlock
(If Used)
Black
3 Auto
3
L1, X1 or 1
1
Stop
NC Interlock
Black / X1
White
To Coil
Red 1
4
Wire “C”
Figure G
Pilot Light (Motor STOP)
Remote
Switch
Yellow - to Coil
A1 Terminal
X1
Black/
White
Figure C
3-Position Selector Switch
Yellow
To Coil
Hand
Stop
OL
96
Reset
95
X2
1
Connect to OL
Terminal No. 96
4
Red
X2
Black /
White
1
260808 D1
260811 D1
Reversing Cover Control
NEMA 1 C400GR Control Options
C400T Control Options
Local Control Options (If Used)
Refer to Diagram Inside Enclosure for Connections
Local Control Options (If Used)
Refer to Diagram Inside Enclosure for Connections
Figure A
Pushbutton
FORWARD/STOP/REVERSE
Figure B
Pilot Light (FORWARD)
Add Connector “F”
Between Aux. Contact
Terminals 2 and 4
Connect to Terminal A1 of the
Left Hand Coil and to Terminal
Number 95 of the Overload Relay
Blue
Figure A
Pushbuttons
Black
3
Reverse
.
Red
1
Stop
3
Yellow
2
Forward
1
3
Yellow
Blue
Black/White
3
2
5
2
Red
1
Black
3
Forward
Black
Blue
5
3 Reverse
4
Figure D
Pilot Light (REVERSE)
Black/White
Connect to Reverse
Coil Terminals
“A1” & “A2”
X1
X2
Black/White
4
Red
PG.3.02.T.E
X2
Black/White
Red
Black
260810 D1
X1
Red
Figure B
3-Position Selector Switch
3
Connect to “A1” of
Forward Coil and “95”
of Overload Relay
4
Stop
Figure C
Pilot Light (REVERSE)
Connect to Terminals A1 & A2
of the Right Hand Contactor
Black
4
Reverse
.
Black
Black
Figure C
Pilot Light (FORWARD)
Connect Wire “F”
per Diagram
Forward
5
1
97
Connect to Coil
Terminals
“A1” & “A2”
Black
3
Start
1
3
L1, X1 or 1
1
OFF
Hand
or
Test
98
Figure G
Pilot Light (Motor STOP)
Black 3/14
4
Black/White
Figure E
Pilot Light (Motor RUN)
Wire “C”
1
Auto
2
Red 1
Figure B
START/STOP
Selector Switch
4
Remove Lead from
Coil to Terminal Number 3
Remote
S.P.S.T.
Switch
Switch
3
2
Red 1
Figure C
3-Position Selector Switch
1
X2
Black
Auto
4
Stop
1
96
Reset
95
Black “A2”
Black 3/14
X1
OL
Black 3/14
Start
Figure F
Overload Tripped
Black/
White
Figure D
2-Position Selector Switch
Yellow
Hand
Red
97
Figure B
2-Position Selector Switch
S.P.S.T.
Switch
Hand
3
Black
Black
Stop
Auto
Figure A
START/STOP
Pushbuttons
Yellow
2/13
Start
Figure F
Overload Tripped
1
260812 D1
NEMA Freedom Starters
Wiring Diagrams
1-80
February 1999
Multispeed
Multispeed — 2-Speed 1-Winding Constant Horsepower
Figure 1
Motor Connections
Remote Control Stations
Figure B
Fast
Figure C
Fast
4
Constant Horsepower Motor
2
3
6
T4
3
2
T3
Slow
Slow
5
Stop
1
Contact
5
B
A
B
1OL
2OL
2S
1OL
F
2OL 1S
T4
1OL 1S
F
2OL
Position
Fast OFF Slow
X
X
F
2
Figure B
Connect Lines
Remove Wire “C” When It Is
Speed
Supplied. Connect Separate
L1
L2
L3 Together
Control Lines to the Number 1
To Motor Terminals
Terminal on the Remote Control
Slow
T1
T2
T3 T4, T5, T6
Station and the Number 96
Fast
T6
T4
T5
Terminal on Overload Relay 2OL.
Front View of Panel
AC Lines
Wire “F” –
Omit This
3
1
5
Used with Local
Connection If
L2 L3 Control Pushbuttons 1
L1
Figure 2 Is Used
Contactors
“F” and “1S”
Are Mechanically
Interlocked.
1
2S
4
A2
2S
4
5
2
3
4
1
2 A1
5
3
A2
L1
F
Figure C
Stop
2
A2
Figure 2
1S
F
1
“C”
98
97
96
1OL
T2
T1
Reset
95
6/
T3
97
96
Reset
95
2OL
2/
T1
4/
T2
6/
T3
4
6
5
TB
T6 T4 T5
6
T3
2S A1 F A2 1OL
3 1S
Fast
Fast
1S A12S A2
1
A1
98
4/
T2
T6
2S
2OL
Fast
95 96 95 96
A1 2S A2 6
1S
A1 1S A2
Slow
L2
2S A1 F A2 1OL 2OL
F
Slow
2/
T1
T2
1S
3
Fast
OFF
Slow
5
4
A1
T5
T2
X = Contact Closed
CPT
Fusible Control
Transformer
(If Used)
See Figure 2
Constant
T1 Horsepower
Motor
T3
2S
T6
T5
2
Separate Control
3
A
1
1
OFF
Slow
3
Starter Elementary Diagram
F
T1
5
4
6
Fast
Lines
L1 L2 L3 2S
F
95 96 95 96
6
A11S A2
5
Slow
Control Circuit Transformer (If Used)
Remove Wire “C” if Supplied
and Connect as Shown Below.
CPT
H3 H2 4
(All Other Wiring Remains
as Shown in Figure 1.)
Fuse
Primary
H4
Connections
Fuse
H1
5
1
3
L1
L2
L3
Fuse
X2
XF X1 Secondary
Connections
1
G
2OL
Connections for Dual Voltage Rated
Transformer – See Transformer Nameplate
A1
F
96
Reset
95
A2
260819 D3
Multispeed — 2-Speed 1-Winding Constant or Variable Torque
Figure 1
Motor Connections
Remote Control Stations
Figure B
Fast
Figure C
Fast
4
2
3
6
3
Slow
5
A
1
B
T4
T1
T5
1
T5
T6
T2
T1
T3
5
Stop
1
T4
T3
4
6
OFF
Slow
3
Variable
Torque
2
Slow
Fast
Constant
Torque
AC Lines
L1 L2 L3 S
T6
T2
Starter Elementary Diagram
Variable
Constant
1OL
Torque
Torque
2F
2OL
S
1OL
1F
2F
2OL
1F T3
S
1OL
2F
2OL
2F
3
T2
T5
T1 Motor
T6 T5
T3
T1
T2
T6
2
Separate Control
3
Contact
5
A
B
Position
Fast OFF Slow
X
X
X = Contact Closed
Connect Lines
Remove Wire “C” When It Is
Speed
Supplied. Connect Separate
L1
L2
L3 Together
Control Lines to the Number 1
To Motor Terminals
Terminal on the Remote Control
Slow
T1
T2
T3
Station and the Number 96
Fast
T6
T4
T5 T1, T2, T3
Terminal on Overload Relay 2OL.
2
S
4
Contactors
“1F” and “S”
Are Mechanically
Interlocked.
Fast
1F
Slow
Figure C
Stop
2
1
4 A1
1F A12FA2 95 96 95 96
Fast
3
5
4
A2
A1
1F
S
2
3
4
5
1
98
2OL
2/
T1
T6
4/
T2
T4
6/
T3
T5
“C”
97
96
Reset
95
98
97
96
Reset
95
1OL
2/
T1
4/
T2
6/
T3
6
S
1F
5
2F
6
A1 S A2
Slow
A2
Figure 2
2F
L2
A21FA1 1OL 2OL
Fast
2
Slow
A2
6
2F A1 S A2
S
2F 3
1
A1
2OL
1F A12FA2 95 96 95 96
Fast
OFF
Slow
5
Figure B
1
1OL
A21F A1
S
L1
Front View of Panel
AC Lines
Wire “F” –
Omit This
1
3
5
Used with Local
Connection If
L1
L2 L3 Control Pushbuttons 1
Figure 2 Is Used
CPT
Fusible Control
Transformer
(If Used)
See Figure 2
T4
T4
1 2
3
T1 T2 T3
TB
Control Circuit Transformer (If Used)
Remove Wire “C” if Supplied
and Connect as Shown Below.
CPT
H3 H2 4
(All Other Wiring Remains
as Shown in Figure 1.)
Fuse
Primary
H4
Connections
Fuse
H1
5
1
3
L1
L2
L3
Fuse
X2
XF X1 Secondary
Connections
1
G
2OL
Connections for Dual Voltage Rated
Transformer – See Transformer Nameplate
A1
S
96
Reset
95
A2
260818 D3
PG.3.02.T.E
NEMA Freedom Starters
Wiring Diagrams
February 1999
1-81
Multispeed
Multispeed — 2-Speed 2-Winding
Remote Control Stations
Figure B
Figure C
Fast
Fast
4
2
3
6
3
Slow
1
5
5
4
H3
H2
Fuse
1
A
1
B
H1
2
1
L1
Fuse
X2
3
1
Primary
Connections
H4
Fuse
OFF
Slow
S
1OL
S
1OL
S
1OL
F
2OL
F
2OL
F
2OL
T1
Slow
Speed
XF
X1
A1
T2
T11
Fast
Speed
T12
T13
A2
“C”
1 Secondary
Connections
G
Position
Contact
Fast OFF Slow
A
X
X
B
5
L3
3
L2
F
3
5
T3
CPT
4
Stop
Fast
AC Lines
L1 L2 L3
2
Slow
6
Starter Elementary Diagram
Figure 2
Control Circuit Transformer (If Used)
Remove Wire “C” if Supplied and
Connect as Shown Below.
(All Other Wiring Remains as Shown in Figure 1)
F
S
2
96
Reset
95
2OL
Figure B
Fast
OFF
Slow
1
S
4
2OL
95 96 95 96
Fast
Connections for Dual
Voltage Rated Transformer –
See Transformer Nameplate
1OL
A1 F A2
3
6
Slow
5
F
A1 S A2
S
A1 F A2
X = Contact Closed
L1
F
Figure C
Stop
2
3
Fast
1OL
1
Slow
4
S
L2
F
A1 S A2
2OL
95 96 95 96
5
Figure 1
Front View of Panel
Contactors “S” and “F” Are
Mechanically Interlocked.
AC Lines
1
3
5
L1
L2
L3
CPT
Fusible Control
Transformer
(If Used)
See Figure 2
1
4
NC
“F”
(Used with
Local Control)
4
A2
A1
2
A2
A1
NC NO
NO
5
5
2
3
F
S
3
“C”
98
98
97
96
Reset
1OL
Separate Control
2/
T1
Remove Wire “C” When It Is Supplied.
Connect Separate Control Lines to the
Number 1 Terminal on the Remote
Control Station and the Number 96
Terminal on Overload Relay 20L.
6/
T3
4/
T2
T1
T2
95
T3
97
96
2OL
6
2/
T1
T11
4/
T2
T12
6/
T3
Reset
95
T13
Motor Connections
T1
T11
Slow
Speed
T3
PG.3.02.T.E
Fast
Speed
Motors
T2
T13
T12
260815 D3
1-82
NEMA Freedom Starters
Wiring Diagrams
February 1999
Cover Control
Multispeed Cover Control
2-Speed 2-Winding C400GK
Control Options
2-Speed 1-Winding CH C400GK
Control Options
Figure A
3-Position Selector Switch
(2-Wire Control)
Fast
OFF
Black
Yellow
Slow
Red
3
1
5
Figure A
3-Position Selector Switch
(2-Wire Control)
Fast
OFF
Black
Yellow
Slow
Red
3
1
5
2-Speed 1-Winding CT, VT C400GK
Control Options
Figure A
3-Position Selector Switch
(2-Wire Control)
Fast
OFF
Black
Yellow
Slow
Red
3
1
5
Figure B
Pilot Light
(FAST)
Figure B
Pilot Light
(FAST)
Figure B
Pilot Light
(FAST)
Connect to Terminal
Numbers A1 and A2 of
Right Hand Contactor
Connect to Terminal
Numbers A1 and A2
of Contactor F
Connect to Terminal
Numbers A1 and A2 of
Contactor 2F
Black
Black
Black
Black
Black
Black
Figure C
Pilot Light
(SLOW)
Connect to Terminal
Number A1 of Left Hand
Contactor and Terminal
Number 95 of Overload
Relay 1OL
Black
Figure C
Pilot Light
(SLOW)
Connect to Terminal
Number A1 of Contactor
2S and Terminal
Number 95 of Overload
Relay 1OL
Black
Black
Black
Black
260817 D1
Figure C
Pilot Light
(SLOW)
Connect to Terminal
Number A1 of Contactor
S and Terminal
Number 95 of Overload
Relay 1OL
Black
260894 D1
260893 D1
PG.3.02.T.E
NEMA Freedom Starters
Wiring Diagrams
February 1999
1-83
Cover Control
Multispeed Cover Control
2-Speed 1-Winding CH C400T Control Options
Figure A
Pushbuttons
Figure C
Pushbuttons
Fast
Black
3
4
Red
Yellow
Slow
3
2
3
Red
5
Slow
4
5
Stop
4
Red
1
Stop
2
Red
1
2
1
Figure B
3-Position Selector Switch
Yellow
3
Fast
3
2
3
2
Blue
4
Fast
4
3
Pilot Light
(FAST)
Black/White
Connect to Terminal
Numbers A1 and A2
of Contactor F
Black
5
Slow
X1
X2
Black/White
Pilot Light
(SLOW)
4
4
Red
Black/White
Connect to Terminal
X1
Number A1 of Contactor 2S
and Terminal Number 95 of
X2
Overload Relay 1OL
Black/White
1
260896 D1
2-Speed 1-Winding CT, VT C400T Control Options
Figure A
Pushbuttons
Fast
Black
3
4
Red
Yellow
Slow
3
Red
3
Red
5
Red
3
4
3
1
Figure B
3-Position Selector Switch
Yellow
3
Fast
Black
5
Slow
Red
4
Red
PG.3.02.T.E
1
Slow
4
5
4
Red
Pilot Light
(FAST)
Black/White
Connect to Terminal
Numbers A1 and A2
of Contactor 2F
Stop
1
Figure B
3-Position Selector Switch
Yellow
3
Fast
X1
X2
Black/White
3
3
Black/White
Connect to Terminal
X1
Number A1 of Contactor S
and Terminal Number 95 of
X2
Overload Relay 1OL
Black/White
260895 D1
2
1
Black
5
Slow
Pilot Light
(SLOW)
4
3
5
2
2
1
2
Red
Stop
2
3
Stop
4
Fast
4
2
Blue
5
1
Yellow
Slow
Slow
4
2
3
Black
4
2
Figure C
Pushbuttons
Fast
2
3
Red
3
Fast
4
Stop
1
Figure A
Pushbuttons
2
Blue
4
2-Speed 2-Winding C400T Control Options
Figure C
Pushbuttons
Pilot Light
(FAST)
Black/White
Connect to Terminal
Numbers A1 and A2 of
Right Hand Contactor
X1
X2
Black/White
Pilot Light
(SLOW)
4
4
Red
1
Black/White
Connect to Terminal
X1
Number A1 of Left Hand
Contactor and Terminal Number
X2
95 of Overload Relay 1OL
Black/White
260816 D1
NEMA Freedom Starters
Wiring Diagrams
1-84
February 1999
Reduced Voltage
Part Winding — Non-combination
Figure 1
Connections for
Dual Voltage
Rated Transformer –
See Transformer
Nameplate
Front View Diagram
1
H3 H2 4
Fuse
H4
Fuse
Remote Control
Stations
H1
1M 1OL
Fuse
XF X1
1
X2
Starter Elementary Diagram
AC Lines
Select Overload Heater
Packs for 50% of Rated
L1 L2 L3
Full Load Motor Current.
2M 2OL
CPT
AC Lines
1
3
5
L1 L2 L3
G
2-Wire Control
2
A1
3
1M
TR
1OL
2/
T1
Start
6 5 4 3
3
2
1
7 8 1 2
2M 2OL
T9
1M 1OL
T3
T3
T8
T1
”A“
4/
T2
97
96
Reset
95
6/
T3
T8
T7
T3
XF
CPT
X2
G
Stop 2 Start 3
T9
3
2
1
1M
Motor Connections
If Terminals T4, T5 & T6 Are
Brought Out, Connect Them
Together at Terminal Box.
T7
T3
T2 T9
T8
Typical 6 Lead Delta Motor
Start
Stop
T2
T1
98
97
96 2OL
Reset 2/
T1
95
6/
T3
A11M A2 1OL
A12M A2
8 TR 6
T.C.
2OL
95 96 95 96
2 TR 7
E
T7 T8 T9
T1 T2 T3
T4
T6
T.C. = Timed Closing
T.O. = Timed Opening
T5
Wires T1, T2, T3, T7, T8 & T9
Must Have Capacity for 50%
of Rated Motor Full Load
Current.
T2 T9 T8
Typical 6 Lead
Delta
Connections
H1 H4
2M
4/
T2
T7
T2
T6
1
When More Than One
Pushbutton Station Is
Used, Omit Connector
”A“ and Connect per
Sketch Below
Stop
T1
T5
1M 1OL
A2
A1
A2
98
3-Wire Control
Start
T7
2M 2OL
3
1
Not for Use with Auto
Reset OL Relays
Stop
T1
T4
Wye Motor
260997 D3
Autotransformer — Combination
Connections for Starters
Connections for Control Stations
2
Red
Shop Note:
Refer to Figure 2.
Connect Green
Ground Wire to
Panel Using Hole
Located Adjacent
to Transformer
Mounting Foot.
2-Wire Control
3-Wire Control
Start
3
1
Not for Use
with Auto Reset
OL Relays.
Stop
Start
Start
Stop
Stop 2
1
3
“A”
1
3
2
1
When More
Than One
Pushbutton
Station Is
Used, Omit
Connector
“A” and
Connect
per Sketch
at Left.
2S
Hand
PS
OFF
T.O.
1S
Stop
Omit Connector
2 1
1
100%
80%
65%
50%
0%
100%
80%
65%
50%
0%
8 TR 6 54 1S 55 A1 R A2
T.C.
2
3
A2
2
1
L3
L1 L2
A1
3 3
4
52 A1
A2
52
R
3C 3E 3D
3
L1 L2
3 54
53 A1
98
97
96 B
Reset
95
4
T1 T2 T3
1S
53 55
1E 1D
1C
A2
T.O. = Timed Opening
T.C. = Timed Closing
2S
5C 5E 5D
L3
2
3
3
53
Local
Control
(Flange
Mounting
if Used)
See
Figures
A, B, C,
D, E and F
OL
OTT “C” OTT “E” OTT “D”
8 C
C D
D X2
5C 100% 100% 5E 100% 5D
80% 80%
80%
3C 65% 65% 3E 65% 3D
50% 50%
50%
1C 0%
0% 1E 0% 1D
80%
65%
50%
0%
100%
53 A1 2S A2
Auto-Transformer
Overtemp SWs
2S
TB3
7 81 2
4
51 55
R
3C
1S
2S
OL T1
1C
5C
R
T2
3E
T3
1S
2S
1E
R 5E 3D
Motor
1S
2S
TBX2
1D
5D
Stopped
R
7 1S
8
9
10
G
Run
G
On Delay
.5-15 Sec.
OTT OTT OTT
TB1 Stop TB2 Start TB3
2 TR 7 TB4 OL “C” “E” “D”
E
TB1
95 96 B C
D
8 TR 5 51 R 52 A1 1S A2
Auto
TB1 TB1
6543
Stop (OFF)
Elementary Diagram
RVNR AUTOXFMR
(3 Coil)
Circuit
L1 L1 Breaker 1
2
L2 L2
or
Switch
L3 L3
3
and Fuse
D.S. or C.B.
Disconnecting
Means
1 2 3
TR
1
4 3
L1 L2 L3
54 51
TB
X2
1
1
2
3
4
3
2
Contactors "1S" and
"R" Are Mechanically
Interlocked.
L1 L2 L3
Combined Remote and Local
for Figures 1 and 2
Remote
Local
Start (ON)
Start
Figure 1
Front View Diagram
CPT
H1 Fusible Control XF
Transformer
(If Used)
H4 See Figure 2 X2
Figure 2
Fusible Control Transformer
Connections for
Dual Voltage Rated
Transformer – See
Transformer Nameplate
H2
H3
1
Primary
Connections
H1 X1 CPT
H4
4
Fuse
Figure F
START/STOP with Pilot Light
Connect to Terminals ”3“
Figure C
and ”4“ on Terminal Board
3-Position Selector Switch
3
X1 Black / White
Yellow
3
Hand
X2 Black / White
4
2
Start (ON)
Black
3
3
3 Auto
3
4
3
Remote
Stop (OFF)
4
4
Switch
1
Red 1
1
2
4
Remote Control
Fuse
Fuse
Local Control
Figure A
Figure D
START/STOP Pushbuttons 2-Position Selector Switch
Yellow
Yellow
2
3
Start (ON)
Hand
Black
Black
3
1
3 Auto 2
3 4
Red
Stop (OFF)
2
4
Red 1
Red
1
1 2
Figure E
Pilot Light (Motor RUN)
Figure B
Connect to Terminals ”3“
START/STOP Selector Switch and ”4“ on Terminal Board
3
X1 Black / White
Black
3
X2 Black / White
3
1 Start (ON)
4
XF
X2
G
1 Secondary
Connections
L1
T1 T2 T3
Motor
L2
2S
X2
260959 D4
PG.3.02.T.E
NEMA Freedom Starters
Wiring Diagrams
February 1999
1-85
Reduced Voltage
Wye Delta — Open Transition Combination
Connections for Control Stations
Local Control
Remote Control
Figure A
Figure D
2-Wire Control
3-Wire Control
START/STOP Pushbuttons 2-Position Selector Switch
Yellow
Yellow
Start
3
2
3
Start (ON)
Hand
3
1
2
Black
Black
Not
for
Use
3
Stop
1
1
3 Auto 3
3 4
with Auto Reset
Red
OL Relays.
2
4 Red
Stop (OFF)
Red
1
When
More
1
Start
Start
Than One
Figure E
1 2
Pushbutton
Pilot Light (Motor RUN)
3 Station Is
Figure B
Connect to Terminals ”3“
Used, Omit
START/STOP Selector Switch and ”4“ on Terminal Board
Stop 2 Connector
3
1 “A” and
X1 Black / White
Black
“A”
Connect
3
X2 Black / White
3
1 Start (ON)
per Sketch
4
at Left.
Figure
F
1
4
2
Red
START/STOP with Pilot Light
Connect to Terminals ”3“
Combined Remote and Local
Figure C
for Figures 1 and 2
3-Position Selector Switch and ”4“ on Terminal Board
3
Remote
Local
Yellow
X1 Black / White
3
Start (ON)
Hand
X2 Black / White
4
3
2
2
Start
Black
Start (ON)
4 3
3
3 Auto
3
3
Stop (OFF)
3
4
Remote
Stop
Stop (OFF)
4
4
Switch
1
1
Red 1
1
2 1
2
Omit Connector
Start
TB3
1S
G
2M
51
T.O.
1S
TB3
8 TR 6
OFF
54
T.C.
Hand
2
3
L3
4
A2
L1 L2
53 A1
1
2
3
2
T4 T5
54 3 52 A1
3
53
3
55 53
Top
T5
T1
52
53
A1 1M A2
55
A1 2M A2
4 L3
51
A2
52
2M
T6 T4 T5
Bottom
T6 T4 T5
TBX2
Figure 2
Run
TR 7
E
1S
A1
A2
1S
T6 T4 T5
See
Figures
A, B, C, D,
E and F
3
L1 L2
55 A1
4 T6
A2
T2 T3
4 95
Select Overload Heater Coils for 58%
of Rated Full Load Motor Current
Motor
2
98
97
96 X2
Reset
OL
4 H4
95 96
Connections for
Dual Voltage Rated
Transformer – See
Transformer
Nameplate
H2
H1
Primary
Connections
H3
X1 CPT
XF
T6
1
1
T1
T5
X2
Wires T1, T2, T3,
T4, T5 and T6 Must
Have Capacity for
58% of Rated Full
Load Motor Current
T4
T3
Secondary
Connections
T.O.= Timed Opening
T.C. = Timed Closing
1S
Motor Connections
Fusible Control Transformer
OL
TB4
1M
PS
Auto
TB1 TB1
1S
Stopped
ON-Delay 1.5-15 Seconds 2
8 TR 5
1M
3 3
Fuse
Fuse
8
R
TB1 TB1
1
Select Overload Heater Coils for 58%
of Rated Full Load Motor Current
7
TB2
L1 L2 L3
D.S. or C.B.
Disconnecting
Means
1 2 3
7 81 2
4
Local
Control
(Flange
Mounting
if Used)
T1
2M
Stop
X2
1
1
2
3
4
1S
T2
T3
1S
L1 L2 L3
51
54
TR
Fuse
6
1S
OL
1M
Contactors "2M" and "1S" Are
Mechanically Interlocked.
6543
TB
T6
2M
L1 Circuit Breaker 1
2
L2 or Switch
L3 and Fuse
3
5
H4
Figure 1
Front View Diagram
XF
CPT
Fusible Control
Transformer
X2
(If Used)
See Figure 2
T4
Wye-Delta Open Transition
L1
L2
L3
H1
1M
Elementary Diagram
Shop Note:
Refer to Figure 2. Connect Green Ground
Wire to Panel Using Hole Located Adjacent
to Transformer’s Mounting Foot.
Connections for Starters
T2
L1 L2
260960 D4
X2
1M
G
Wye Delta — Closed Transition Combination
Elementary Diagram
L1 Circuit Breaker 1
2
L2 or Switch
L3 and Fuse
3
Resistor
1M
7
PS
TB3
OFF
Hand
PG.3.02.T.E
4 4
7 81 2
3
51
4 3
Resistor
Resistor
T6
1
2
ON-Delay 1.5-15 Seconds 2
TB3
R
L1 L2 L3
Contactors "2M"
D.S. or C.B.
and "1S" Are
Disconnecting
Mechanically
Means
Interlocked.
1 2 3
4
A2
T5
Local
Control
(Flange
Mounting
if Used)
51
52
2S
T3B
3
L1 L2
54 A1
1
4 L3
2
A2
1M
T1A T2A T3A
OL
3
3
2
T4 T5
56 54 52 A1
54
3
55 3
Top
T2
T3
4 T6
A2
1S
T6 T4 T5
Bottom
2
3
L1 L2
56 A1
4 L3
A2
2M
T6 T4 T5
See
Figures
A, B, C, D,
E and F
3
51
98
97
96 X2
Reset
A 95
T1
T2
T3
Stopped
T4
53 A1
T1B T2B
T1
G
53
T1B T2B T3B
1S
OL
8
Start
1S
Auto
T3B
T2A
T3A
1M
TB1 TB1
TRP
7 81 2
T5
1S
1S
2S
T1B T2B
2M
TB1 TB1
53
TR
T1A T2A T3A
T6
T1A
1S
Stop
6543
TB
X2
1
1
2
3
4
L1 L2 L3
A
6543
T6 T4 T5
Select Overload Heater Coils for 58%
of Rated Full Load Motor Current
Motor
TBX2
Run
7
Figure 2
TR
1 TRP 4 A OL
51 2S
52
A1
A2
1S
ON-Delay 2 Sec. (Fixed)
TB4
T.O. 95 96
2M
2
1
3
7
53
E
Select Overload Heater
TRP
T.C.
Coils for 58% of Rated
A1
A2
Full Load Motor Current
2S
A1
A2
54
1S
1M
1M
8 TR 6 55
A1
A2
56
T.O.= Timed Opening
2M
T.C. = Timed Closing
1S
T.C.
Motor Connections
Fusible Control Transformer
E
4 H4
Connections for
Dual Voltage Rated
Transformer – See
Transformer
Nameplate
H2
H3
H1
Primary
Connections
X1 CPT
Fuse
Fuse
2M
Shop Note:
Refer to Figure 2. Connect Green
Ground Wire to Panel Using Hole
Located Adjacent to Transformer’s
Mounting Foot.
6
CPT
Fusible Control
Transformer
X2 55
(If Used)
See Figure 2
T4
Wye-Delta Closed Transition
5
H4
Figure 1
Front View Diagram
XF
Fuse
L1
L2
L3
Connections For Starters
H1
Resistor
Connections for Control Stations
Local Control
Remote Control
Figure A
Figure D
2-Wire Control
3-Wire Control
START/STOP Pushbuttons 2-Position Selector Switch
Yellow
Yellow
Start
3
2
3
Start (ON)
Hand
3
1
2
Black
Black
Not
for
Use
3
Stop
1
1
3 Auto 2
3 4
with Auto Reset
Red
OL Relays.
2
4 Red
Stop (OFF)
Red
1
When
More
1
Start
Start
Than One
Figure E
1 2
Pushbutton
Pilot Light (Motor RUN)
3 Station Is
Figure B
Connect to Terminals ”3“
Used, Omit
START/STOP Selector Switch and ”4“ on Terminal Board
Stop 2 Connector
3
1 “A” and
X1 Black / White
Black
“A”
Connect
3
X2 Black / White
3
1 Start (ON)
per Sketch
4
at Left.
Figure
F
1
4
2
Red
START/STOP with Pilot Light
Connect to Terminals ”3“
Combined Remote and Local
Figure C
for Figures 1 and 2
3-Position Selector Switch and ”4“ on Terminal Board
3
Remote
Local
Yellow
Black / White
X1
3
Start (ON)
Hand
X2 Black / White
4
3
2
2
Start
Black
Start (ON)
4 3
3
3 Auto
3
3
Stop
(OFF)
3
4
Remote
Stop
Stop (OFF)
4
4
Switch
1
1
Red 1
1
2 1
2
Omit Connector
1
XF
T6
1
T3
Secondary
Connections
T5
X2
T1
T4
T2
Wires T1, T2, T3,
T4, T5 and T6 Must
Have Capacity for
58% of Rated Full
Load Motor Current
L1 L2
G
1M
X2
260961 D4
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