Video Projector Ceiling Mounting Techniques CinemaSource , 18 Denbow Rd., Durham, NH 03824 cinemasource.com 800-483-9778 CinemaSource Technical Bulletins. Copyright 2002 by CinemaSource, Inc. All rights reserved. Printed in the United States of America. No part of this bulletin may be used or reproduced in any manner whatsoever without written permission, except in brief quotations embodied in critical reviews. CinemaSource is a registered federal trademark. For information contact: The CinemaSource Press, 18 Denbow Rd. Durham, NH 03824 Video Projector Ceiling Mounting Techniques Video Projector Ceiling Mounting Techniques n this section we discuss some of the basic principles involved when mounting front video projectors. Most of the advice we give comes from what we learned in the installation of hundreds of home theaters. We hope you find it useful. I Below we illustrate one of the most important principles involved in the installation of a video projector; the physical alignment of the projector and screen. Simply, the screen and projector need to be aligned to each other properly. If they are not aligned so they are “square” to each other, or the dimensions significantly deviate from the manufacturers recommendations, you may have a difficult time adjusting the projector and getting a good picture on the screen. As a rule of thumb, always preplan the location of the screen and projector and double check your numbers before you start up the power tools. As our diagram below illustrates, you can verify proper alignment of the projector/screen system with a tape measure. 3 Checking the X and Y dimensions will tell you if your installation is square. The C dimension is equally important and comes from the projector manufacturer’s installation manual. On the next page we illustrate the installation diagram for the Dwin HDP-700 CRT front projector. Note: If you are installing a ceiling mount projector and are wondering how exact the X1 = X2 and Y1 = Y2 relationships should be, don’t fret. Plus or minus 1” to 2” is fine. This works because the manufacturers generally build in flexibility in the ceiling mount bracket so that the projector can be twisted a few degrees left and right. In the diagram above, we show the ceiling mount bracket supplied by Dwin. Note that the mounting holes are oblong. This allows one to rotate the projector slightly so the image projected is easily centered on the screen. An old installer’ s trick to locate the point on the ceiling where the ceiling mount bracket should be hung is to “layout” the dimensions on the floor and use a plumb bob to find where the bracket should be hung X1 = X2 Y1 = Y2 The Geometry of Front Projector Installation When a projector and screen are installed “square” to each other the system can be aligned for the best video image. In this diagram, when the two are properly installed , X1 = X2 and Y1 = Y2 Video Projector Ceiling Mounting Techniques 4 Converting Factory 4:3 Installation Charts For Use With 16:9 Screens elow is the ceiling mounting dimensional chart from Sony for their VPH-D50Q projector. Unfortunately Sony only supplies the charts for installation on 4:3 aspect ratio screens. If you are installing a 16:9 screen you can not use the 4:3 charts, you need to convert the charts to 16:9 screens. This sounds difficult but is easier than you think. Here is a procedure that we use: B 1) Calculate the “Equivalent 4:3 Height” for the 16:9 screen. For example, if you plan on using a 92” 16:9 screen (H=45”, W=80”), multiply the width by .75 to obtain the “Equivalent 4:3 Height”. In our example, the result is 80 x .75 is 60”. 2) Find on the chart the column for a 4:3 screen with the same height. In our example, this would be a 4:3 screen with a height of 60”. The remainder of the chart will give you the correct installation dimensions for a 92” 16:9 screen. Note: For 16:9 screens that have Equivalent 4:3 heights that are not on the chart you will have to interpolate between numbers that are on the chart. On the next page we have done these calculations for several popular screen sizes. Video Projector Ceiling Mounting Techniques 5 Video Projector Ceiling Mounting Techniques TYPICAL CEILING CONSTRUCTION IN WOOD FRAME HOUSES T his illustration shows the typical ceiling construction of a wood framed house. The 1”x 3” strapping is generally inferior stock and is not capable of load bearing (builders use it so that all four edges of the ceiling sheet rock can be secured). Use the joists themselves as load bearing members. NOTES: • A ceiling mount bracket must be securely attached to the floor joists. We recommend SIX 3/8” lag screws. It is best if you pre-drill the joists so that the beams do not split when you screw the lag screws into them. • The height of your standard ceiling floor is 7’6”. but you may find heights of 7’ 8” and up in some houses. Older Victorian houses can be found with ceiling heights of 9’ and higher. If you are dealing with a ceiling that is higher than standard, you may have to hang the ceiling mount from threaded rod or 2” pipe (See the diagrams that follow). • In the South and Southwest strapping is not always used. The construction technique used in these areas is to lay the ceiling drywall directly on the floor joists and tape all seams. 6 Video Projector Ceiling Mounting Techniques CEILING MOUNTING USING AN EXTERNAL PLYWOOD PANEL This method of installation is one of the easiest in your typical woodframed house. All that is required is to open an exploration hole (see illustration) to find the placement of the ceiling joists. Once you know their exact location you can fasten a 3/4” plywood support panel to the floor joists with 6”-3/8” lag screws and hang the projector from the panel. Notes: • We recommend SIX 6”-3/8” lag screws. It is best if you predrill the joists so that the beams do not split when you screw the lag screws into them • When finished, a plywood sheet can be “rough” looking. It can be made to look more finished via the following methods: a) Rout the edges of the plywood panel with a router and rounding bit. b) Paint the plywood panel with multiple coats of latex ceiling white paint. c) Texture the plywood panel to match the rest of the ceiling (if it has been painted with texture paint). CEILING MOUNTING USING INTERNAL A RECESSED PLYWOOD PANEL This method of installation is one of the best for formal rooms because the projector’s ceiling mount appears directly mounted to the ceiling without bolt heads or plywood visible. No exploration hole is necessary because a large section of drywall must be removed to fit the plywood up against the floor joists. 7 Video Projector Ceiling Mounting Techniques CEILING MOUNTING THROUGH AN UPSTAIRS FLOOR (ATTIC) USING THREADED ROD MOUNTING TO A CONCRETE CEILING Attaching a ceiling mount bracket to a concrete ceiling is easy using sleeve anchor bolts. (We do not recommend using the “lead expansion” type of fasteners). Use SIX 1/2” sleeve anchors and you can rest assured that the bracket will never become loose. 8 Video Projector Ceiling Mounting Techniques CEILING MOUNTING THROUGH A SUSPENDED CEILING USING AN APM-2446 POLE MOUNT MOUNTING T O CATHEDRAL CEILINGS USING 2” PLUMBERS PIPE A pipe drop is one of the best methods to use when a projector must be dropped a distance from the ceiling. The Progressive Marketing APM-2446 is a slotted pipe that easily adjusts from 12” to 46”. Another popular method is to use PP-6 Adapter Plates with a custom cut section of 2” threaded plumbers pipe. 9 Video Projector Ceiling Mounting Techniques CEILING MOUNTING THROUGH A SUSPENDED CEILING USING THREADED ROD Hanging LCD P rojectors From Suspended Ceilings Progressive Marketing’s PP-FCSS manufactures a mounting device designed to fit into the metal T bar grid constructed for standard 24”x24” ceiling tiles. For safety it is recommended that the T bar grid be secured with additional hanging wires around thew PP-FCSS adapter. Two electrical box knockouts (see rear of photo) are provided to provide clean power and signal outlet points near the projector. 10 Video Projector Ceiling Mounting Techniques Lowering Projectors From Ceilings Via Pipe Mounts Peerless: To suspend the Peerless PJR series of projector brackets from a ceiling can be accomplished with the addition of a DCS 400 Ceiling Plate and an Extension Column. The DCS 400 Structural Ceiling Plate is constructed with heavy gauge sheet metal and includes an integral decoupler to dampen building vibrations from seismec activity and other sources. It has a stub fitting for attachment to extension poles. The attachment is secured via a 2.75” long hex head bolt and nylock nut. The DC 400 is painted black and the retail is $73 The Adjustable Extension Columns consist of two pieces that can be adjusted via through bolts. They are supplied painted black. ADD 0203 2’-3’ - Retail: $100 ADD 0305 3’-5’ - Retail: $100 Progressive Marketing: PP-T Angled Ceiling Adapter The PP-T adapter manufactured by Progressive Marketing and is adjustable from 0 degrees to 45 degrees. It mates directly with all the PBM series mounts, PP-5 and PP-6 adapter plates, and APM adjustable suspension mounts. PP-T, Retail: $159.00 11 Video Projector Ceiling Mounting Techniques The ASA-2446 is a suspension adapter manufactured by Progressive Marketing and is adjustable from 24” to 46” in 1.25” intervals. It can be modified via cutting (hacksaw) to lower the drop from 12” to 24”. The top plate of the ASA-2446 is coupled to the Top Pole via 1.5” NTP (National Tapered Pipe) threads. If additional length beyond 46” is needed, you only need add the desired length of 1.5” NTP pipe. The bottom Plate is designed to mate directly with all Progressive Marketing projector ceiling mount brackets. ASA-2446, Retail: $250.00 APM-2446 APM-2446-W T The APM-2446 and APM-2446-WT are suspension adapters manufactured by Progressive Marketing and are adjustable from 24” to 46” in 1.25” intervals. They can both be modified via cutting (hacksaw) to lower the drop from 12” to 24”. Both mounts are designed to mate directly with all Progressive Marketing projector ceiling mount brackets. APM-2446, Retail: $300.00 APM-2446-WT, Retail: $330.00 12 Video Projector Ceiling Mounting Techniques PP Series Adapter Plates The PP series adapter plates allow one to use inexpensive 1.5” or 2” NTP threaded pipe to suspend a video projector. PP-5 and PP-6 adapter plates will mount directly to the PBM series mounts PP-5, Retail: $69.00 PP-6, Retail: $79.00 PP-12, Retail: $107.00 APM-2446/2 Dual Post Adjustable Suspension Adapter The APM-2446/2 adapter is designed for large projectors and mates directly with all the PBM series mounts. APM-2446/2, Retail: $450.00 13 Video Projector Ceiling Mounting Techniques Know Your Electrical Outlets ny power management device that is connected to a wall outlet relies on a solid reliable connection to the house's hot, neutral and ground power circuits in order to work properly. In many houses, particularly older ones, you may find switched hot and neutral lines, switched ground and neutral lines, or the ground connection missing entirely. Obviously any kind miswiring seriously compromises the safety of your entire system and can be a safety hazard. We recommend that all home theater owners test your wall outlets for these anomalies, as matter of fact, test all the outlets in your house. The device to do this is cheap and easy to use. Radio Shack sells a good outlet tester, part number 22-101 for $6.95. It tells you if there any problems with the wiring of your outlets via three diagnostic LEDs (See chart below). If you do find anything odd, call an electrician. Usually problems like this are simple to fix and won't end up costing a ton of money. A Radio Shack 22-101 Outlet Tester 14 Video Projector Ceiling Mounting Techniques About Isolated Ground Receptacles here’s a lot of talk about using Isolated ground receptacles in high-end home theater installations these days.Isolated ground outlets are common in commercial installations where critical measuring or diagnostic equipment are used. The main difference between them and standard receptacles is that their ground connections are not bonded to the metallic conduit that they are installed in. As the diagram below illustrates, a completely separate ground connection travels through the conduit back to the power system ground. The result of this construction is that the power wires, hot, neutral and ground are shielded back all the way to the power company transformer. If one has a lot of noise sources in the building or locally, using isolated receptacles is a good method to keep interference to a minimum. For most home applications, though, isolated ground receptacles are overkill. There simply aren’t the noise sources in a home to warrant their use. This doesn’t stop some installers from putting them in. however. They are becoming more common in full construction highend home theaters. T Isolated ground receptacles have grounds that ar e separated from the body of the receptacles 15 Video Projector Ceiling Mounting Techniques NOTES: 16