Three Phase Flat Motors Three Phase Saw Arbor Motors for sawing, milling, routing of wood, plastics and metal type of protection IP 54 Three phase flat motors with brake type of protection IP 54 Three phase flat motors type of protection IP 55 (possible on request) CSA version (possible on request) B Three-Phase Flat Motors for sawing, drilling, routing of wood, plastics and machining of metal type of protection IP 54 Mechanical design Three-phase motor with squirrel cage rotor Owing to their low profile the strong and aesthetically designed flat motors greatly reduce the cutting depth loss. The material of the bearing shields and housing in the individual type series are different and are described separately in the following performance tables. The bearings of the shaft consist of sufficient dimensioned deep groove ball bearings. The drive end bearing is a fixed bear-ing, the ventilator end one is an unfixed bearing. The bearings are to be regarded for normal installation conditions as dust-proof. Because of their greasing for lifetime the motor of series KN 50, KN 60 and KN 70 are free of maintenance and greatly easy to operate. On using these motors for cutting of plastics and metal the bearings are especially endangered by dust and chips. For these operating conditions the bearings can be provided additionally, on request, with labyrinth seals on the both end shields. This is already arranged as a regular feature for the sizes KN / KC 70..., K 11..., K 14..., K 16..., and K 20. The connection of terminal box are normally situated on the right on viewing on the shaft end, however, they can also be installed, on special request, on the lefthand side. The entries for cables can be rotated by 90° together with the terminal box, if required. Flat motors for stone working are listed separately in section C. Type of protection IP 55 on request. Electrical design The motors are designed according to DIN EN 60034-1 / VDE 0530 part 1 rules. High quality insulating material are used for insulation. The impregnation is effected according to the latest technology of vacuum processing. The thermal capacity is conform to insulation class "F". On request the motors can also be supplied with insulation for tropical conditions. A power reduction of these motors will result if those are installed at coolant temperatures higher than 40°C (104°F) or at heights exceeding 1,000 m (3,280 ft) above main sea level. All motors can be designed for different voltages and frequencies. For those special applications it is recommended to enquire, especially, if it is necessary to meet connection regulations valid abroad. Most types are available in CSA design (file no. L.R. 16 865). B 26 Depending on type the motors will develop pull-out torques of approximately 250 to 350 % of the nominal torque. Therefore, the motors provide temporary, strong overload capacity and are designed especially for rough sawing works. On short period utilisation of these power peaks it is recommended to dimension the protection fuses and the supply cables according to the higher currents met in these cases. Please inquiry in such cases. Three-Phase Flat Motors saw arbor motors type of protection IP 54 with squirrel cage rotor special flat housing in aluminium-die-cast metal, bearing shields in grey cast iron labyrinth seals on both ends voltages: 400 V special voltage on request frequency: 50 Hz output rating for insulation class "F" high quality vacuum impregnation, high pull-out torque and high overload capacity ambient temperature ≤ 40°C (104°F), installation height ≤ 1,000 m (3,280 ft) over main sea level with integrated electromechanical brake, see page 33. speed 3,000 rpm type continuous rating S1 intermittend rating S6 – 60% intermittend rating S6 – 40% (kW) 400 V ca. A (kW) 400 V ca. A (kW) 400 V ca. A KN KN KN KN KN KN KN KN KC KC KC KC KC 50.11–2 51.14–2 52.16–2 60.09–2 61.11–2 61.13–2 62.15–2 62.18–2 70.12–2 71.16–2 71.20–2 72.24–2 72.28–2 0.8 1.1 1.2 1.8 2.2 2.6 3.0 3.5 3.0 4.4 5.5 7.0 7.5 2.1 2.9 3.2 4.2 5.1 6.0 7.0 8.0 6.5 9.0 11.0 14.0 15.0 0.9 1.3 1.5 2.0 2.5 3.0 3.5 4.0 3.7 5.0 6.5 8.0 9.0 2.3 3.4 3.8 4.7 5.8 6.8 8.0 9.0 8.0 10.5 13.0 16.0 18.0 1.0 1.4 1.7 2.2 2.8 3.5 3.8 4.5 4.2 6.0 7.5 9.0 10.0 2.5 3.6 4.2 5.2 6.5 7.8 8.5 10.0 9.0 12.5 16.0 18.0 20.0 27 full load speed S1 weight saw blade drawing flange rpm ca. kg mm Ø 2,730 2,730 2,730 2,810 2,820 2,820 2,820 2,820 2,860 2,860 2,870 2,870 2,870 11.0 12.5 13.5 14.5 17.0 19.5 20.5 22.0 26.0 33.0 38.0 45.0 51.0 80 80 80 100 100 100 100 100 120 120 120 120 120 MS 3087 MS 3087 MS 3087 MS 640 MS 640 MS 640 MS 640 MS 640 MS 652 MS 652 MS 652 MS 652 MS 652 B Three-Phase Flat Motors saw arbor motors type of protection IP 54 type: KN 50 drawing No. MS 3087 left/right drawing without sawflanges clamping width for saw blade 0..6 mm terminal box right type a e k KN 50 KN 51 KN 52 195 225 245 213 243 263 332 362 382 type: KN 60 drawing without sawflanges and nut drawing No. MS 640 left/right deep terminal box right standard version without machined surface and borings for fastening protection hood type a e k KN 60 KN 61 KN 62 190 220 270 210 240 290 313 343 393 type: KC 70 drawing without sawflanges left/right drawing No. MS 652 inside thread according to order terminal box right with machined surface and borings for fastening protection hood (at additional cost) standard version: left hand thread B type a e k KC 70 KC 71 KC 72 260 340 420 310 390 470 415 495 575 dimensions subject to change 28 Three-Phase Flat Motors type of protection IP 54 with squirrel cage rotor housing and bearing shields in grey cast iron, for higher stresses in steel or steel welded, with lugs for fastening protection hood as models I respectively II, concerning type K 160 and K 200 housing and bearing shields steel welded output rating for insulation class "F", high quality vacuum impregnation, high pull-out torque and high overload capacity. The types below are also available with integrated electromechanical brake, see additional page 35. voltages: 400 V special voltage on request frequency: 50 Hz type drawing continuous rating S1 intermittend rating S6 - 60% full load speed weight saw blade flange (kW) 400 V ca. A (kW) 400 V ca. A rpm ca. kg mm Ø 6.6 9.2 11.0 15.0 17.5 22.0 30.0 37.0 45.0 45.0 54.0 65.0 65.0 80.0 100.0 120.0 13 18 22 30 33 41 55 67 80 80 93 112 108 133 165 196 8.0 11.0 13.0 18.0 20.0 25.0 37.0 45.0 55.0 55.0 65.0 75.0 70.0 90.0 120.0 140.0 16 22 26 35 37 46 67 78 96 94 112 127 116 148 197 228 2,820 2,820 2,820 2,900 2,900 2,925 2,925 2,925 2,940 2,940 2,940 2,950 2,950 2,950 2,950 2,950 56 69 79 91 106 168 177 195 240 335 360 450 610 625 750 840 160 160 160 160 180 200 200 200 200 300 300 300 special special special special full load speed weight saw blade flange rpm ca. kg mm Ø 1,420 1,440 1,440 1,470 1,470 1,470 1,470 1,470 71 105 180 310 335 360 610 625 160 180 200 300 300 300 special special speed 3,000 rpm K K K K K K K K K K K K K K K K 80.19–2 81.26–2 82.31–2 83.37–2 91.31–2 111.31–2 111.31–2 112.38–2 113.50–2 140.32–2 140.38–2 141.50–2 160.50–2 D 160.50–2 D 162.60–2 D 200.50–2 D type MS 630 A MS 630 A MS 630 A MS 630 A MS 630 B MS 630 C MS 630 C MS 630 C MS 630 C MS 630 D MS 630 D MS 630 D MS 3503 MS 3503 MS 3503 MS 3621 drawing continuous rating S1 (kW) 400 V ca. A intermittend rating S6 - 60% (kW) 400 V ca. A speed 1,500 rpm K 81.27–4 K 91.31–4 K 111.32–4 K 140.38–4 K 140.38–4 K 140.38–4 K 160.49–4 D K 160.49–4 D MS 630 A MS 630 B MS 630 C MS 630 D MS 630 D MS 630 D MS 3503 MS 3503 6.2 9.5 20.0 22.0 30.0 40.0 50.0 60.0 13.5 20.0 38.0 43.0 57.0 76.0 88.0 105.0 16.0 22.0 45.0 50.0 63.0 84.0 95.0 114.0 7.5 11.0 24.0 26.0 35.0 45.0 55.0 66.0 29 B Three-Phase Flat Motors type of protection IP 54 type: K 80 drawing without sawflanges clamping width for saw blade 0..6 mm drawing No. MS 630A left/right deep type terminal box right with machined surface and borings for fastening protection hood (at additional cost) standard version: left hand thread K K K K 80 81 82 83 a e k 380 460 510 570 412 492 542 602 530 610 660 720 type: K 91.31– 2 drawing without sawflanges drawing No. MS 630B deep left/right clamping width for saw blade 0..6 mm with machined surface and borings for fastening protection hood (at additional cost) terminal box right type: K 110 drawing No. MS 630C deep left/right clamping width for saw blade 0..6 mm drawing without sawflanges and nut with machined surface and borings for fastening protection hood (at additional cost) standard version: left hand thread B terminal box right type a e k K 111 K 112 K 113 534 614 734 574 654 774 775 855 975 dimensions subject to change 30 Three-Phase Flat Motors type of protection IP 54 type: K 140 drawing without sawflanges clamping width for saw blade 0..6 drawing No. MS 630D left/right deep with machined surface and borings for fastening protection hood (at additional cost) terminal box right type a e k K 140 K 141 670 855 720 905 1003 1188 type: K 160 D drawing No. MS 3503 left/right deep terminal box right type a e k K 160 D K 162 D 815 895 895 975 1266 1346 type: K 200.50–2 D drawing No. MS 3621 deep dimensions subject to change standard version: left hand thread 31 B Three-Phase Flat Motors With Brake Mechanical design Three-phase motor with squirrel cage rotor Integrated electromechanical brake cooled by the mounted ventilator of the motor Switching on the motor the brake is also supplied with current. Its strong electromagnet lifts the brake plates and releases the motor for running. When switching off the motor the strong springs existing in the brake give a high brake pressure on the friction discs and bring the motor to a standstill. This is also valid in case of power failure as a safety brake is used here. Electrical design of the motor As described on page 26 Electrical design of the brake Connecting voltage: 230 V or 400 V onephase AC (alternating current). The electromagnet is designed for DC (direct current) and is fed by a rectifier which is positioned in the terminal box together with the terminals of motor and brake. One-phase alternating current is necessary for the feeding. Normally, this current is to be tapped off parallel from the motor terminal board in order to contain the same circuit of motor and brake and therefore automatic interaction. When starting the motor via Y/∆-connection the current supply of the brake has to be guaranteed also when switching protectively to avoid a particular status without voltage. If this is, however, not possible as the voltage of the motor deviates too much from the rated voltage of the brake or if a variable voltage is used for speed regulation a separate power supply is necessary for the brake. In this case the user has to provide synchronous connection status (motor/brake). Please ask for a connection diagram. Important note When a motor with brake is used as a saw arbor motor, the saw blade together with the outside flange and nut would like to run forward because of the rotative torque, and the nut would be loosened from the thread when braking the motor. In this case the nut has to be secured against unscrewing or a through key has to be fitted which also secures the outside saw blade flange against loosening. The saw blade then has to indicate a bigger boring diameter as the shaft diameter and has to be positioned on a spacer or a corresponding flange surface. Please consider that the brake is not suitable as a locking device for tool change (saw blade change). B 32 Three-Phase Flat Motors With Brake type of protection IP 54 extremely flat housing in aluminium cast iron, bearing shields in grey cast motor version with labyrinth seals on both sides voltage: 400 V, special voltages on request frequency: 50 Hz output rating for insulation class "F" high quality vacuum impregnation, high pull-out torque and high overload capacity type continuous rating S1 (kW) KN KN KN KN KN KN KN KN KC KC KC KC KC 50.11–2 51.14–2 52.16–2 60.09–2 61.11–2 61.13–2 62.15–2 62.18–2 70.12–2 71.16–2 71.20–2 72.24–2 72.28–2 Br Br Br Br Br Br Br Br Br Br Br Br Br 0,80 1,10 1,20 1,50 1,85 2,20 2,50 3,00 3,00 4,40 5,50 7,00 7,50 ambient temperature ≤ 40°C (104°F), installation ≤ 1,000 m (3,280 ft) over main sea level with integrated electromechanical brake, active automatically when switching off current supply, up to 7200 rpm rated speed (depending on type, please ask). brake torque: KN 5: 4 Nm KN 6: 3 Nm KC 7: 16 Nm For the selection of the brake switching frequency, tool, moments of inertia, speed, etc. are to be considered! intermittend rating S6 – 60% 400 V ca. A 2,1 2,9 3,2 3,3 4,0 4,8 5,6 6,7 6,5 9,0 11,0 14,0 15,0 (kW) 0,90 1,30 1,50 1,80 2,20 2,60 3,00 3,50 3,70 5,00 6,50 8,00 9,00 full load speed S1 400 V ca. A 2,3 3,4 3,8 4,0 4,7 5,5 6,5 7,6 8,0 10,5 13,0 16,0 18,0 33 weight saw blade drawing flange rpm ca. kg mm Ø 2.730 2.730 2.730 2.810 2.820 2.820 2.820 2.820 2.860 2.860 2.870 2.870 2.870 12,5 14,0 15,0 15,5 18,0 20,5 21,5 23,0 32,0 39,0 44,0 51,0 57,0 80 80 80 100 100 100 100 100 120 120 120 120 120 MS 645 MS 645 MS 645 MS 646 MS 646 MS 646 MS 646 MS 646 MS 654-2 MS 654-2 MS 654-2 MS 654-2 MS 654-2 B Three-Phase Flat Motors With Brake type of protection IP 54 type: KN 50 Br drawing No. MS 645 left/right drawing without sawflanges clamping width for saw blade 0..6 mm deep tool seat Ø30h6 type a e k KN 50 Br KN 51 Br KN 52 Br 195 225 245 213 243 263 390 420 440 terminal box right type: KN 60 Br drawing without sawflanges and nut drawing No. MS 646 tool seat Ø30h6 left clamping width for saw blade 1..2,5 deep with borings for fastening protection hood (at additional cost) terminal box right type a e k KN 60 Br KN 61 Br KN 62 Br 190 220 270 210 240 290 313 343 393 type: KC 70 Br drawing without sawflanges drawing No. MS 654-2 left/right clamping width for saw blade 1..4 tool seat Ø60h6 deep with machined surface and borings for fastening protection hood (at additional cost) type a e k KC 70 Br KC 71 Br KC 72 Br 260 340 420 290 370 450 469 549 629 terminal box right dimensions subject to change B 34 Three-Phase Flat Motors With Brake type of protection IP 54 with squirrel cage rotor housing and bearing shields in grey cast iron, from type K 140 bearing shields in steel cast iron, with lugs for fastening protection hood according to version I respectively II against additional price, from types K 160 and K 200 housing and bearing shields steel welded type drawing voltage: 400 V special voltage on request output rating for insulation class "F" frequency: 50 Hz integrated electromechanical brake, active automatically when switching off current supply. Brake torque on request. continuous rating S1 intermittend rating S6 - 60% full load speed weight saw blade flange (kW) 400 V ca. A (kW) 400 V ca. A rpm ca. kg mm Ø 6,6 9,2 11,0 15,0 17,5 22,0 30,0 37,0 45,0 45,0 54,0 65,0 65,0 80,0 100,0 13 18 22 30 33 41 55 67 80 80 93 112 108 133 165 8,0 11,0 13,0 18,0 20,0 25,0 37,0 45,0 55,0 55,0 65,0 75,0 70,0 90,0 120,0 16 22 26 35 37 46 67 78 96 94 112 127 116 148 197 2.820 2.820 2.820 2.900 2.900 2.925 2.925 2.925 2.940 2.940 2.940 2.950 2.950 2.950 2.950 64 77 87 99 120 182 191 205 254 375 400 460 655 655 780 160 160 160 160 180 200 200 200 200 300 300 300 special special special full load speed weight saw blade flange rpm ca. kg mm Ø 1.420 1.440 1.440 1.470 1.470 1.470 1.470 1.470 79 118 194 400 400 400 655 655 160 180 200 300 300 300 special special speed 3,000 rpm K 80.19–2 Br K 81.26–2 Br K 82.31–2 Br K 83.37–2 Br K 91.31–2 Br K 111.31–2 Br K 111.31–2 Br K 112.38–2 Br K 113.50–2 Br K 140.32–2 Br K 140.38–2 Br K 141.50–2 Br K 160.50–2 D Br K 160.50–2 D Br K 162.60–2 D Br type MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS 635 635 635 635 636 633 633 633 633 631 631 631 639 639 639 C C C C drawing continuous rating S1 (kW) 400 V ca. A intermittend rating S6 - 60% (kW) 400 V ca. A speed 1.500 rpm K 81.27–4 K 91.31–4 K 111.32–4 K 140.38–4 K 140.38–4 K 140.38–4 K 160.49–4 D K 160.49–4 D Br Br Br Br Br Br Br Br MS MS MS MS MS MS MS MS 635 636 633 C 631 631 631 639 639 6,2 9,5 20,0 22,0 30,0 40,0 50,0 60,0 13,5 20,0 38,0 43,0 57,0 76,0 88,0 105,0 16,0 22,0 45,0 50,0 63,0 84,0 95,0 114,0 7,5 11,0 24,0 26,0 35,0 45,0 55,0 66,0 35 B Three-Phase Flat Motors With Brake type of protection IP 54 type: K 80 Br drawing No. MS 635 on left/right drawing without sawflanges clamping width for saw blade 1- 4 deep tool seat Ø60h6 K K K K with machined surface and borings for fastening protection hood (at additional cost) type a e k 80 81 82 83 340 420 470 530 375 455 505 565 615 695 745 805 Br Br Br Br type: K 91 Br drawing without sawflanges drawing No. MS 636 deep left/right clamping width for saw blade 2...6 tool seat Ø60h6 with machined surface and borings for fastening protection hood (at additional cost) terminal box right type: K 110 Br drawing without sawflanges drawing No. MS 633C clamping width for saw blade 2...6 left/right deep tool seat Ø60h6 with machined surface and borings for fastening protection hood (at additional cost) a e k K 111 Br K 112 Br K 113 Br 490 570 690 530 610 730 863 943 1063 dimensions subject to change standard version: left hand thread B terminal box right type 36 Three-Phase Flat Motors With Brake type of protection IP 54 type: K 140 Br drawing No. MS 631 drawing without sawflanges deep left/right clamping width for saw blade 0...6 type a e k K 140 Br K 141 Br 670 855 720 905 1111 1293 type: K 160 Br drawing No. MS 639 left/right deep terminal box right 1) Saw arbor motor as described on page 33 The integrated brakes in standard design have the following brake torques: series series series series KN KN KC KN 5.. 6.. 7.. 7.. Br Br Br Br brake brake brake brake torque torque torque torque 4 Nm 3 Nm 16 Nm 17 Nm To enable a budgetary check, we ask for information about: type a e k K 160 Br K 162 Br 815 895 895 1025 1366 1446 Note Design of brake ● speed (rpm) at which the brake should become active ● switching frequency (switches per hour) ● moments of external inertia (kgm2) 2) General validity The electromechanical brake is to be checked in each case of application. Its stability, i. e. lifetime of the brake discs, is a function of speed, switching frequency and moments of inertia. dimensions subject to change standard version: left hand thread 37 B B 38