ATtkT 462-250-110 issue 2, July 1988 AT&T PRACTICE Standard CONNECTORS AND 76-TYPE BINDING POSTS WIRING CROSS-CONNECT METHODS 80-TYPE CABINETS PAGE CONTENTS 1. GENERAL . . 2. PRECAUTIONS . . . . . . . . . . . . . . 3. METHOD OF PAIR IDENTIFICATION . . . . 3. Verifying tors . 1 . . . . 2 . . . . 2 4. TERMINATING CROSS-CONNECTING WIRE IN 80-TYPE CABINETS EQUIPPED WITH 108-TYPE CONNECTORS . . . . . . . . . . . Feeder-In Pair—108-Type . . . . . . . . . Connec. . . 5 4. Terminating Cross-Connecting Wire on Distribution Field—1 08-Type Connectors . . 6 5. Seating and Cutting . . . . . . . 7 the Wire . 24-Gauge . . . . . F . 5. TERMINATING CROSS-CONNECTING WIRE IN 80-TYPE CABINETS EQUIPPED WITH 76-TYPE BINDING POSTS. . . . . . . . . . . A. Terminating Cross-Connecting the Wire 22-Gauge . . . . 6. REMOVING AND REGERMINATING CONNECTING WIRES . . . . . A. 108-Type B. 76-Type 7. IDENTIFYING A. 108-Type B. 76-Type . G . . . . Finger Loop Feeder-In . . . Cross-Connecting . . . . . . 14 12. Cutting SPECIAL CIRCUITS . . . . . 15 Connecting . . . . . 15 . . 15 . . 15 Posts 8. ISSUING ORGANIZATION . . t,.. . . . . . . . 7 Wire to Assigned . . . . . . . 8 Wire. . . . . . 11 Loop and Placing Wire in . . . . . . . . . . 12 14 14 Binding . Pair—76-Type . . . . . . 10 . Blocks . 9 . . . Wire on Dis9. Terminating Cross-Connecting tribution Field—76-Type Binding Post . . . Posts . 9 . Binding . Binding . . . . . Blocks Wire . . 8. Verifying Post . 11. Forming Finger Wiring Trough. Connecting . 9 10. Routing . Cross-Connecting . . . . . . 7. Routing Cross-Connecting Feeder Pair . . . . . 4 CROSS- . . 4 6. Forming A. Terminating Cross-Connecting PAGE CONTENTS Cross-Connecting 13. Removing Cross-Connecting . . . . 13 Wire . . . . 14 Wire . 14. Placing Clip Terminal Insulator for Special Circuit- Identification —108-Type Connectors . . . . . . . . . . . ...15 15. Placing Clip Terminal Insulator for Special —76-Type Binding Circuit Identification Posts . . . . . . . . . . . . ..15 Figures Cabinets Equipped With Three Panels of 108Type Connectors. . . . . . . . . . 1. 1. Method of Pair identification-80-Type 2. Method of Pair identification-80-Type inets Equipped With Three Panels Type Binding Posts . . . . . . Cabof 76. . . 3 4 GENERAL This practice covers the method for running cross-connecting wire between the feeder and distribution cable terminations in 80-type cabinets equipped with 108-type connectors and 76-type binding posts. 1.01 Copyright @ 1988 AT&T — AH Rights Reserved Printed in U.S.A. Page 1 AT&T 402-250-110 This practice is reissued to update text and illustrations. Since this is a general revision, change arrows are omitted. 1.02 2. PRECAUTIONS To avoid excessive buildup of wire inside the cabinet, remove any cross-connecting wire that is not to be reterrninated. 3. METHOD OF PAIR IDENTIFICATION Before proceeding, the craft personnel must become familiar with the pair identification method for an 80-type cabinet. The SAI (serving area interface) or FDI (feeder distribution interface) arrangements can be equipped with either 108-type connectors (Fig. 1) or 76-type binding posts (Fig. 2). 3.01 2.01 To avoid a tracing problem, leave a sufficient amount of slack for movement of the crossconnecting wires. 2.02 To avoid damaging the cross-connecting wires, always use an orange stick or equivalent to dress the wires. Also, use only approved tools for terminating the wires. Do not use a screwdriver or scissors. 2.03 To avoid cross-connecting wire breaks, use only G cross-connecting wire with the 76-type binding post. (a) The binding post count is left to right and top to bottom of each panel. (b) The feeder cables are terminated in the green field, and the distribution cables are terminated in the blue field. 3.02 The 80B cabinet houses FDIs of 1800 pairs using 76-type binding posts or 2700 pairs using 108type connectors. 3.03 The 80C and 80D cabinets have three standard SAI or FDI arrangements. ● A small two panel FDI arrangement pairs, 76-type binding posts or 1200 108-type connectors). ● A three panel SAI arrangement [1800 pairs, 76-type binding posts (Fig. 2) or 2700 pairs, 108-type connectors (Fig. l).] ● A four panel FDI arrangement (2400 pairs, 76-type binding posts or 3600 pairs, 108-type connectors). 2.04 To avoid damaging the slotted beams of the 108-type connectors, use only F cross-connecting wire that is the correct diameter for insertion between the slotted beams of the connector. (1000 pairs, 2.05 Page 2 I 1SS 2, AT&T 462-250-110 . FEEDER FIELD (PAIRS 1–600) DISTRIBUTION (PAIRS 1–600) FIELD (G REENI DISTRIBUTION FIELD (PAIRS 601–1200) (BLUE) \ (BLUE) l“”’ I I k—--------t- F t-- I ,. DOTTEO LINES INDICATE PROPER PATH FOR RUNNING CROSS CONNECTING WIRE BETWEEN FEEDER AND DISTRIBUTION Fig. l—Method of Pair identification—80-Type 108-Type Connectors Cabinets Equipped With Three Panels of Page 3 AT&T 462-250-110 DISTRIBUTION (BLUE) (PAIRS FIELD 1–600) FEEDER (G REENI FIELD (PAIRS 1–600) DISTRIBUTION FIELD (BLUE) (PA IRS601–1200J DOTTED LINES INDICATE PROPER PATH FOR RUNNING CROSS CONNECTING WIRE BETWEEN FEEDER AND DISTRIBUTION BINDING POST Fig. 2—Method of Pair Identification 76-Type Binding Posts —80-Type 4. TERMINATING CROSS-CONNECTING WIRE IN 80TYPE CABINETS EQUIPPED WITH 108-TYPE CONNECTORS A. Terminating 4.01 Page 4 the 24-Gauge F Cross-Connecting Wire Locate the feeder-in pair specified on the service order. Remove the test cord from the door, raise Cabinets Equipped With Three Panels of the environmental shield, and place the spring clips of the test cord on the specified feeder-in pair. Attach the clips from the handset cord to the binding posts on the door and verify the feeder-in pair (Fig. 3). It is recommended that the distribution Note: pair be terminated first. Leave the test cord on the feeder pair to provide easier feeder-pair identification. 1ss 2, AT&T 4s2-250-110 TEST CORD ATTACHED TO SPECIFIED FE EDER-l N PAIR Fig. 3—Verifying Feeder-In Pair—1 08-Type Connectors Page 5 AT&T 462-250-110 Locate the assigned distribution pair. Pull enough cross-connecting wire from the spool to reach the assigned distribution pair. Then, raise the environmental shield and insert the F cross-connect wire into the block, splitting the tip and ring conductors over the black high tooth (Fig. 4). The tip conductor is on the left, and the ring conductor is on the right. 4.02 Caution: Use only F cross-connecting wire when placing cross connections on 108- type connectors. G cross-connecting wire may damage slotted beams due to its larger diameter. ENVIRONMENTAL SHIELD 4.03 Using the insertion cutoff tool, seat and cut the cross-connecting wire (Fig. 5). Use only approved tools for Caution: terminating cross-connecting wire. Do not use a screwdriver. To cut the cross-connecting wire, always Note: place the cutting bIades of the 788NI insertion cutoff tool (supplied with the cabinet) on the same side as the designation strip. TERMINATING CROSS-CONNECTING WIRE TO DISTRIBUTION FIELD 108 Fig. 4—Terminating Page 6 Cross-Connecting Wire on Distribution CONNECTORS Field—108-Type Connectors ATaT 462-250-110 FORMING \..: “ ..-: ---— — FINGER LOOP WIRING SLOT - —-. ~,; ‘-!9. . INSERT IO NC UTOFF ——————— TOOL 1. Fig. 5—Seating and Cutting Cross-Connecting I ii Wire Push the terminated wires to the rear of the wiring channel between the connecting blocks. Position the wires along the channel, through the wiring slots, and into the wiring trough. Form a finger loop to provide 2 inches of slack (Fig. 6). These finger loops allow a sufficient amount of slack for movement of the cross-connecting wire for tracing. 4.04 Fig. 6—Forming Finger Loop Page 7 AT&T 482-250-110 cross-connecting wire to the rear of channel (Fig. 7). Remove the test cord from the previously tested feeder pair and terminate the cross-connecting wire as outlined in paragraphs 4.02 and 4.03. Route the cross-connecting wire within the wiring trough to the feeder field; form a finger loop of slack and place wire in the fanning strip. Raise the environmental shield and push the 4.o5 WIRING ENVIRONMENTAL SHIELO TEST Fig. 7—Routing Page 8 CORD Cross-Connecting TROUGH I FEEOER Wire to Assigned Feeder Pair FIELO 1SS 2, AT&T 462-250-110 5. TERMINATING CROSS-CONNECTING WIRE IN 80TYPE CABINETS EQUIPPED WITH 76-TYPE BINDING POSTS A. Terminating the 22-Gauge G Cross-Connecting Wire Use only G cross-connecting Caution: wire with the 76-type binding post. The smaller diameter F cross-connecting wire breaks when the binding post screw is tightened. Locate the feeder-in pair specified on the service order. Remove the test cord from the door. Squeeze the spring clip on the test cord, and place the clip on the specified feeder-in pair. Attach the clips from the handset to the binding posts on the door, and verify the feeder-in pair (Fig. 8). 5.o1 It is recommended that the distribution Note: pair be terminated first. Leave the test cord on the feeder pair to provide easier feeder-pair i( tification. TEST CORD ATTACHED TO SPECIFIED FEEDER-IN PAIR .. v. . .“, .,.— ,. . . .. K * s “ ; i “i ..”. . . . .. . . . . . . Fig. 8—Verifying Feeder-In Pair—76-Type Binding .. . . . . .. ‘*. .. . Post Page 9 AT&T 462-250-110 Locate the assigned distribution pair. Puh enough cross-connecting wire from the spool to reach the assigned distribution pair binding post. Strip about 1 inch of insulation from the ends of the cross-connecting wire. Do not nick the conductors. Using a screwdriver, loosen the screw on the binding post. 5.02 Place wires between washers on the binding post. Do not cross-over the wires. Tighten the screw finger tight plus 1/4 turn with the screwdriver. Do not overtighterr. Cut the excess length of wire at the binding post and remove the wire clippings (Fig. 9). 5.03 INSULATION REMOVED FROM ENDS OF CROSS-CONNECTING WIRE ,.. SCREWDRIVER Fig. Page 10 9—Terminating Cross-Connecting SCREW ON BINDING Wire on Distribution POST Field—76-Type Binding Post 1SS 2, AT&T 452-250-110 Using an orange stick, dress the cross-connecting wire horizontally along the binding post row (Fig. 10). 5.04 Caution: scissors Do not use a screwdm”ver to dress the wires. ORANGE or STICK Fig. 10—Routing 5.o5 Place the wire through the wiring trough slot, form a finger loop, and dress wires to the rear of the trough (Fig. 11). These finger loops allow a sufficient amount of slack for movement of the crossconnecting wire for tracing. BINDING POST ROW Cross-Connecting Wire Page 11 AT&T 462-250-110 Fig. Page 12 1—Forming Finger Loop and Placing Wire in Wiring Trough 1SS 2, AT&T 462-2S0-110 Route the cross-connecting wire to the assigned feeder bkding post, and cut to the required length (Fig. 12). Remove the test cord from the previ- 5.06 ously tested feeder pair, and terminate the crossconnecting wire as outlined in paragraphs 5.02 and 5.03. CR OSSCONNECTING Fig. 12—Cutting Cross-Connecting WIRE Wire Paga 13 AT&T 462-250-110 6. REMOVING AND REGERMINATING CROSS-CONNECTING WIRES A. 108-Type Connecting 6.02 After removing the cross-connecting wire, make sure there is no insulation left in the block. In the event that there is insulation left in the block, remove the insulation using an orange stick or other insulated tool. Blocks Using long-nose pliers, remove the crossconnecting wire by pulling it forward in a direction perpendicular to the face of the wiring block (Fig. 13). If the cross-connecting wire is not to be regerminated, remove it from the cabinet. This prewire and vents excessive buildup of cross-connecting helps maintain good housekeeping. 6.01 6.03 To regerminate the cross-connecting wire, cut off the old contact part of the wire and reterrninate as outlined in paragraphs 4.02 and 4.03. If the wire is not long enough to leave the proper amount of slack, replace the wire, Do not piece out. B. 76-Type Binding Posts Loosen the binding post screws, and remove the cross-connecting wire from the feeder side first. If the cross-connecting wire is not to be regerminated, remove the wire from the cabinet. This prevents excessive buildup of wire and helps maintain good housekeeping. 6.04 6.05 To regerminate the cross-connecting wire, cut off the contact portion of the wire and reterrninate as outlined in paragraphs 5,02 and 5,03. If the wire is not long enough to leave the proper amount of slack, replace the wire. Do not piece out. REMOVING CROSS-CONNECTING USING LONG.NOSE PLIERS Fig. 13—Removing Page 14 WIRES Cross-Connecting Wire 1ss 2, AT&T 462-250-110 IDENTIFYING 7. SPECIAL CIRCUITS 76-Type B. 7.02 A. 7.01 108-Type Connecting Blocks Binding Posts When cable pairs are used for special services, it will be necessary to identify the circuits bY placing a binding post insulator (AT-6798) over the pair at the feeder and distribution termination as shown in Fig. 15. When cable pairs are used for special service, it will be necessary to identify the circuits by placing an H clip terminal insulator (AT-8660-H) over the pair at the feeder and distribution terminal as shown in Fig. 14. ., Fig. 15—Placing Circuit 8. Clip Terminal Insulator for Special —76-Type Binding Posts Identification ISSUING ORGANIZATION Published by The AT&T Documentation Fig. 14-PkIcing Circuit Management Organization Ctip Terminal Insulator for Special —108-Type Connectors Identification Page 15 15 Pages