RFP # 5231 EXHIBIT 2 Technical Specifications for Supply of DISTRIBUTION GANG-OPERATED AIR-BREAK SWITCHES A. PURPOSE The City of Denton is providing information that will allow prospective suppliers to prepare proposals to supply of Distribution Gang-Operated Air-Break Switches. The products will be received and distributed through a centralized distribution center located at 901B Texas Street, Denton, TX 76209. Orders will be placed as needed over the contract term. B. PROPOSALS Proposals shall be provided using Exhibit 1, with supporting documentation as required. Additional information clarifying the supplier’s product may be attached to the proposal. Pricing shall include all costs to deliver Distribution Gang-Operated Air-Break Switches as specified in this specification. Any special fees or commissions, and all freight for delivery to the City of Denton Warehouse and unloading costs must be included in the quoted price. Item pricing shall be mutually exclusive, thus the City of Denton reserves the right to choose the best valued item from different vendors. C. DEVIATIONS TO SPECIFICATION Offeror’s quoting to this specification will indicate any areas where deviations are required by their design and will provide sufficient information to permit full evaluation of their product prior to submission deadlines. This data will reference the appropriate section number and be sent in letter format with their proposal. Any alternate proposal should be approved by the City of Denton prior to the opening date. Alternates may not be considered less than 10 days prior to opening date. Approved alternates will then be sent back out in an Addendum, for all vendors to know that the alternate is acceptable. Unless specifically noted by offeror as indicated above, all quotations shall meet and include all items as detailed in this specification. D. QUALITY CONTROL The manufacturer shall be responsible for the quality control of the manufacturing processes to assure that all requirements of these specifications are met. However, the purchaser reserves the right to observe, to inspect and to require additional quality control investigations, either by its personnel or an independently employed quality control investigator, at any or all stages of fabrication at the manufacturer’s facilities. Failure to adequately maintain fabrication and quality of fabrication until completion shall be grounds for cancellation of the order or any part thereof. Field failure or field repairs required due to quality control failures or manufacturing procedures shall be the responsibility of the manufacturer. E. WRITTEN WARRANTY and GUARANTEES Written guarantees shall include any limitations as to the nature of failure or time limitations. The guarantee shall begin upon receipt of the accepted units, not on the date of manufacture. Guarantees shall indicate whether or not it is made on a full replacement basis or a prorated basis and if prorated then what are the terms. Manufacturer/supplier guarantees that the Distribution Gang Operated Air Break Switches furnished under this specification are of high quality and agrees to replace any Distribution Gang Operated Air Break Switches found to be defective during inspection, installation, or service for a minimum period of 12 months after unit is delivered to Denton. All replacements by the manufacturer/supplier shall be free of charge F.O.B. at the same delivery point called for in the original order. Replacements must be handled in a professional and timely manner and in no case shall a replacement unit take longer than 60 days to arrive in Denton after first being submitted for replacement. Offeror guarantees that all products quoted and furnished under this agreement will be accepted at any normally used United States approved repair and warranty shop should one be available for the manufacturer’s product quoted. The City of Denton will not accept a manufacturer’s product that was rejected or substandard and then sold to a broker for either resale or scrap that would not be fully warranted by the original manufacturer. The offeror must be an approved distributor by the manufacturer of these products, and is authorized to sell the products to the City of Denton. The offeror also guarantees that the City will be represented by the Manufacturer, should an issue arise, and that all manufacturer’s warranties will be in effect for the life of the contract. F. SAFETY STOCK Vendors shall hold twenty percent of the estimated quantities in stock or made available for delivery to the City within two days. The City agrees to purchase this twenty percent safety stock if required by the vendor upon completion of the contracted term. G. SPECIAL DELIVERY REQUIREMENTS Delivery of good shall be made within eight (8) weeks of receipt of order. H. ACCEPTABLE MANUFACTURERS DME will only accept proposals from specific manufacturers listed in the approved manufacturers list below. 1. Siemens – Formerly Bridges Electric Inc. 2. S&C Electric Company Only bids from the two above switch manufacturers will be accepted for this bid since specific catalog numbers of both switch manufacturers were listed as individual line items. Denton Municipal Electric has used both of these specific switch manufacturers in the past with successful results. GOAB switches are typically used to transfer and switch high ampacity substation distribution circuit feeders during routine times, frequent operational switching occasions and during electrical outage conditions. Since the GOAB switches and interrupters are of utmost importance for customer reliability and crew safety, Denton Municipal Electric will only accept bids from the specific manufacturers for the catalog numbers listed on the bid proposal sheet. The City has implemented a pre-approval process for substitution commodities and services. The commodity approval form can be obtained via email (karen.smith@cityofdenton.com). Supporting documentation or samples must be submitted for review by Purchasing, Engineering, field crews, QAG (Quality Assurance Group), and the manager of Denton Municipal Electric. Testing may be required and may take substantial time to review. Vendors are encouraged to submit forms and samples for consideration on the next solicitation for similar items. I. TECHNICAL SPECIFICATIONS FOR DISTRIBUTION GOAB SWITCHES: The Cross-Arm Distribution GOAB switches shall meet or exceed the latest applicable ANSI and IEEE standards. American National Standards Institute (ANSI). Specifically ANSI standards C37.30 International Electrotechnical Commission (IEC). Specifically IEC standards 694-1996, and 60265-1-1998. DESIGN PARAMETERS FOR CROSS-ARM SERIES: The minimum rating for the group operated switches are as listed below: • Voltage 25kV • BIL 150kV • Amperes Continuous 900A • Amperes (1 second) 25kA • Amperes (3 seconds) 16kA • Amperes (2 times fault close) 20kA (Sym) CONSTRUCTION: The new three-phase overhead distribution gang operated air break (GOAB) switches shall have the following features: ENERGIZED PARTS: The stationary jaw contacts shall be small area (point) silver-coated copper rivets press fitted, staked, and solder sealed into the bus bar copper finger contacts. The silver-to-silver jaw contacts shall be high pressure, and self-cleaning when operated. The switch hinges shall be of the swivel type and shall incorporate four silver washers, two on each side of the movable terminal for current transfer as well good mechanical bearing characteristics. Coil spring shall be stainless steel and the backup spring shall be phosphorus. Current carrying parts (switch closed) shall be three-eighths inches thick, two inches wide, round edges, bus bar copper. Terminal pads shall conform to ANSI dimensions. That are to be two 9/16: holes spaced 1.75” apart. These terminal pads shall be hot tin dipped. Adjustment points shall be provided to facilitate easy replacement of parts, and readjustment of the switch. Auxiliary contacts shall be provided to act as fault close or load pickup points to protect the main contacts. INSULATORS: Switch insulators shall be porcelain or a cycloaliphatic type. THREE-PHASE SWITCH UNIT CROSS-ARM: The three-phase switch base shall be approximately 3” x 5” x 8’ with a galvanized steel or a 4” x 6” x 8’ fiberglass arm and shall incorporate an integral operating mechanism. Extended length GOAB’s (12 ft) are also included for use on steel transmission poles. The base is completely enclosed with fiberglass or galvanized steel ends and “O” rings at all journal bearings, so the three-phase operating mechanism of the switch is completely protected from exposure to the weather on internal operating mechanism units. The switch shall have the capability of being mounted either in line with the conductor phases or installed beneath another cross arm. It shall be unitized and factory adjusted requiring no field assembly or adjustment; however, the unit shall be field adjustable. The three-phase switch unit shall have provisions for dead-ending on the center phase of the switch at a maximum rating of 10,000lbs per conductor (balanced). A drill and tapped ½”- 13 hole shall be provided for the switch base for grounding. The pole-mounted bracket is a vertical 6” hot dip galvanized steel channel with an 11/16” diameter holes for mounting directly to a distribution pole. The connection point for the operator shall be located no more than 3” from the centerline of the pole in order to incorporate a “pole hugger” design. The switch shall have easily removable single point lift bracket for easy installation. The switch shall be field retrofit-able so a motor operator can be bonded directly to the switch base to form a unitized motor operated switch. OPERATING SHAFT: The operating shaft shall consist of up to a minimum of four 2” diameter, 7ft long pipe sections, universal joint section, adjustable pipe guides, an insulator assembly, coupling assembly, adjustable lock segment assembly, adjustable handle assembly with ground strap attached, and all necessary attachment and cotter pins. The handle/lock segment assembly shall have provisions for the pad locking in both the open and closed positions. Should additional lengths of operating shaft or rod guide brackets be needed for special applications, they will be quoted independently as a separate adder at the time of order. INTERRUPTER: The interrupter shall be of the expulsion type and shall operate at a speed independent of the switch handle. The interrupter body shall be designed to limit exposure to air and shall incorporate arc-quenching material internally. Bolt on Saf-T-Gap interrupters and OmniRupters are suitable. A physical means to reset the interrupter shall also be provided to insulate the interrupter from load or fault pickup. OTHER OPERATING CHARACTERISTICS CROSS-ARM GOAB: The internal mechanism of the switch base shall utilize two inter-phase rods that act together in a “balance force” concept as the switch unit is operated to simultaneously operate all three phases on the steel arm. The switch shall require torsional operation and shall be of the horizontal side break type. Lighting arrester brackets on both sides of the switch, for mounting six lighting arresters shall be provided. NAMEPLATE: A nameplate shall be attached to the switch with the following information: • Manufacturer’s Name and Location • Manufacturer’s Catalog or Model number • Date of Manufacture • Rated Voltage • Rated BIL • Rated Continuous Current • Rated Interrupting APPENDIX A Siemens – Bridges Electric Inc Vector – Horizontal Crossarm Style Catalog # DE973X-31A Catalog Numbers MAX kV Net kV BIL Weight Dimensions-Inches A B C D E F G H I J 963X 25 150 243 10 27.5 14.8 24.4 33 24 32 96 11/16 14 973X 25 150 283 10 27.5 14.8 24.4 33 24 32 96 11/16 14 973X-AE 25 150 10 27.5 14.8 24.4 53 24 48 132 11/16 14 973X-E1 25 150 10 27.5 14.8 24.4 53 40 32 132 11/16 14 984X 38 200 348 18 33.2 22.8 32.4 53 24 48 132 11/16 14 994X 38 200 398 18 33.2 22.8 32.4 53 24 48 132 11/16 14 APPENDIX A Siemens – Bridges Electric Inc Vector – Vertical Style Catalog # DE973V APPENDIX A Siemens – Bridges Electric Inc Vector Numbering System APPENDIX A S&C Electric Company Omni-Rupter – Upright Catalog #147423R4-A2-ED-701R4-S2 APPENDIX A Siemens – Bridges Electric Inc Vector 25kV Steel Crossarm Mounted GOAB Catalog # DE973X-31A APPENDIX A S & C Electric Company Omni-Rupter 25kV Fiberglass Cross-Arm Mounted GOAB Catalog #147423R4-A2-ED-701R4-S2