2014 Paris Session http : //www.cigre.org A1-112 Increased grid performance using synchronous condensers in multi in-feed multi-terminal HVDC System A. DI GIULIO, G.M. GIANNUZZI, V. IULIANI, F. PALONE, M. REBOLINI, R. ZAOTTINI, S. ZUNINO, Terna Rete Italia Italy massimo.rebolini@terna.it INTRODUCTION The EHV/HV network of Sardinia (Fig.1) is part of the Italian national grid, owned and operated by Terna. In order to increase the transmission network flexibility, Terna has recently awarded a tender for a 500 Mvar synchronous condensers system, to be installed in Codrongianos substation in 2014. Off-the-shelf 2-pole generators, normally used for combined cycle power plants, have been identified as the most proven, cheap and reliable technology for implementing the synchronous condenser solution. The paper deals with the characteristics of the synchronous condensers, their auxiliaries and their control system. 1. DESCRIPTION OF THE SARDINIAN NETWORK The island of Sardinia is connected to mainland EHV grid by the Sa.Co.I. (Sardinia – Corsica – Italy) and by the SaPeI HVDC-LCC links. The HV Corsica network is also synchronously connected to the Sardinia one by the SarCo cable; main data of these links are reported in Table I. Absence of natural gas pipelines makes electrical grid the only energy network in the island; this also limits the development of new, efficient, combined-cycle power plant. Conventional oil and coal fired power plants are now being rapidly replaced by distributed generation by renewable sources, mainly windfarms. As visible in Table II, the installed wind power plants account for 66% of peak (about 1500 MW) load and the PV power plant account for another 45%[1]; the pumped hydro power plant in Taloro allows for a significant daily energy storage (240 MW, i.e. 16 % of the peak load); an innovative 20 MW battery energy storage system will be also put in service in 2014 by Terna Storage. From these points of view (presence of high renewable penetration, multi-terminal [2], multiinfeed HVDC links and significant energy storage) the Sardinian network already shows the characteristics of the network of the future. Due to the huge amount of installed power in some environmental conditions, the renewable power plants could, in principle, supply the entire Sardinian load; however the replacement of conventional generation jeopardizes voltage regulation capability of the Sardinian system, its inertia and short circuit currents. 1 Terna examined the possible solutions to overcome these issues and enhancing renewable power plant development and operation without reducing grid security and flexibility. This analysis has been carried out considering international practice and past experience of synchronous condensers in the Italian grid; Table III summarizes the conclusions of the survey. As evident from table III [2] the synchronous condenser is the only device able to increase both short circuit power and grid inertia and its inherent overload capability is not achievable with static systems; for these reasons it has been chosen for providing dynamic reactive power support to the Sardinian network. TABLE I – LINKS DATA Rated Voltage Commissioning Year Link name Rated Power SaPeI 2 x 500 MW ±500 kV 2011 HVDC-LCC Technology SaCoI 300 MW 200 kV 1965/1992 3-terminal HVDC – LCC SarCo 135 MVA 150 kV 2006 50 Hz 3-core cable TABLE II – POWER PLANTS IN SARDINIA (2013) Power Plants Installed power % of peak load Thermoelectric 2640 MW 176% Pumped Hydro (PH) 240 MW 16% Hydro (no PH) 220 MW 15% Wind 988 MW 66% Photovoltaic 670 MW 45% TABLE III – REACTIVE POWER SUPPORT DEVICES SC SVC STATCOM Dynamic reactive power support Yes Yes Yes Short circuit power Yes No No Inertia Yes No No Overload capability Yes Limited Limited Normalized cost [3] 100% 140% 150% 2. SYNCHRONOUS CONDENSER TECHNOLOGY Synchronous condensers (SCs) have been used in HV network since the beginning of the past century[4], for voltage regulation and reactive power support purposes; their use slowly declined in the last decades due to introduction of static compensation devices such as SVCs and STATCOMs. SCs are still widely used where dynamic reactive power support is needed (e.g. in conjunction with HVDC-LCC converters)[5], also due to their better behavior during nearby short circuits [6][7]. SCs are also often claimed to need more frequent and expensive maintenance with respect to static systems; this can be an issue because, in general, electrical substation are nowadays unmanned. On the basis of its SCs operational experience and after a technological survey, Terna concluded that the present state of art of synchronous machines technology overcome most of their reliability and safety issues; more in detail the following improvements have been introduced, since the last SC had been specified in the Italian grid: • Increase of the maximum size of air-cooled machines up to 400 MVA and 21 kV. • Increase of mean time between maintenances (MTBM) and failures (MTBF). • Static excitation systems. • Static starting systems. It must be also pointed out that, according to Terna experience, most of the outages are related to auxiliaries and cooling systems and not to the machine itself, as visible in Fig. 2. The need 2 for hydrogen cooling in particular had a severe impact, in the past, due to safety regulation and longer maintenance outages. By contrast, off-the-shelf 2-pole generators (normally used for combined cycle power plants) have thus been identified as the most proven, cheap and reliable technology for synchronous condenser solution. The cost of air cooled units is also lower if compared to H2/H2O cooled ones. The state of the art in synchronous machines does not allow for the construction of a single, 2pole, 500 MVA air cooled unit: as a consequence two separate 250 Mvar units (directly derived by 300 MVA generators), will be installed in the SC system. 3. SYNCHRONOUS CONDENSER DATA The main purposes of the SC system purpose are to provide: • Short circuit power • Inertia • Reactive power support With reference to this purposes, the rating data have been chosen in order to maximize costeffectiveness of the system considering the industrial practice and avoiding prototypal machines. As regards machine type, non-salient rotor design has been preferred, because the first presents a better cost/MVA ratio and because under-excitation behavior of a non-salient machine have been considered sufficient. The most significant input data for the specification of SC system has been the target short circuit power contribution (ΔScc), which network studies showed to be 2500 MVA. ΔScc, in turn, depends on the ohmic values of subtransient reactance Xd’’ of the SC and on the short circuit impedance Zcc of the step-up transformer. The use of a standard synchronous machines (turbo-alternators ) results in xd’’ ≈ 10%; furthermore the minimum value of zcc , suggested in [8][8] in order to withstand short circuits, is 12.5%. As a consequence, given the size of the synchronous machines of 250 Mvar, the requested ΔScc has been attained by specifying step-up transformers with a rated power 330 MVA and zcc =12.5%. This leads to the desired value of incremental short circuit power ΔScc = 2550 MVA at Codrongianos node. Synchronous condenser and step up transformer data are summarized in table IV 4. COOLING SYSTEM Several cooling methods have been used for large synchronous condensers: Direct Air Cooling (DAC) Totally Enclosed Air to Water (TEWAC) Hydrogen-Water cooling (H2/H2O) Fully water cooling [9] The older condensers previously installed in the Italian Network used H 2/H2O cooling; this solution, although still diffused, especially for very large generators, has some drawbacks, like increased maintenance outages and fire/explosion risks. Fully Water cooled synchronous condensers have been firstly realized during the 70’s [9], but at present this solution is not used for power plants. 3 TABLE IV – SYNCHRONOUS CONDENSER AND STEP-UP TRANSFORMER DATA Synchronous Condensers Data Reference standard Installation Rated power (Mvar) Rated voltage (kV) Maximum continuous voltage (kV) Rated Frequency (Hz) Cooling method Overload Synchronous reactance (d / q axis) Sub-transient reactance (unsaturated / saturated) Inertia constant (s) Total losses at full power Insulation class (design / rated) IEC 60034 Outdoor +250 / -125 19 kV 20 kV 50 Totally Enclosed Air-to-Water 150 % for 30 s / 200 % for 10 s 180 % / 170 % 14.3 % / 10.1 % ≥1,75 < 3000 kW B/F Step-up Transformer Data Reference standard Rated power (MVA ONAN / ONAF) Rated voltages (kV) Short circuit impedance IEC 60076 230 / 330 400/19 kV 12.5% 400 kV line 230 kV line 150 kV line 132 kV line 500 kV dc line 200 kV dc line Fig. 1. HV/EHV Sardinian network. As in most of the new Combined Cycle Power Plants, TEWAC cooling has been chosen for the new synchronous condensers. The modular design of the cooling system allow for N-1 security and for easy maintenance. 4 3% 41% 38% Oil Circuit Starting System Cooling System Protections 18% Fig. 2. Outage hours causes for the previous Terna’s synchronous condenser (statistics data from 1998 to 2008). Adiabatic coolers (Fig. 3) have been adopted in order to reduce water consumption and maintain full power output also in case of very high ambient temperature, without exceeding the temperature limits of class B insulation. In fact, adiabatic coolers allow for fluid temperatures lower than ambient dry bulb when there is sufficient difference between the dry bulb and wet bulb is temperatures (as in most of the year in Codrongianos Substation) and for a significant reduction in physical size of plant. In case of faults on the cooling systems or reduced water availability it is possible to use the adiabatic coolers as Dry Coolers. In this case the temperature limits of class F insulation are respected, still allowing for a continuous operation at full power of the synchronous condenser even at very high (40 °C) ambient temperatures. 5. STATIC EXCITATION AND STARTING SYSTEM Static excitation system has been adopted in order to allow for faster response time and negative ceiling. The static excitation system allows for a 200 % positive ceiling voltage and for a 150 % negative ceiling voltage. The maximum current overload is 150 % of the rated field current for 10 s; a redundant thyristor bridge design allow for N-1 secure operation. Stating starting system has been adopted because the pony motor, used in the former synchronous condenser, had been found to be a weak point, accounting for 18% of outage hours. The new static starting system allow for a 15 minutes starting time, from zero speed to synchronous operation. Auxiliary power is drawn, in normal operation, from two 10 MVA 19 kV/15 kV auxiliary transformers (one for each synchronous condenser); in case of outage of one auxiliary transformer the remaining one can feed the auxiliary systems of both units. For the commissioning phase and in case of severe faults, the 15 kV network can also be fed from a 150 kV /15 kV transformer, connected to the sub-transmission network, or directly from the 15 kV distribution network of ENEL. Notably, the 15 kV auxiliary system will also be connected to the Codrongianos 20 MW battery energy storage system. 5 Closed circuit cooling water (to synchronous condenser) Closed circuit Air-to-Water heat exchanger Open circuit water nozzles Filler Air filters Water tank Fig. 3. Adiabatic cooler simplified scheme 6. EFFECT OF THE SYNCHRONOUS CONDENSER SYSTEM ON THE SARDINIAN NETWORK As stated in the introduction, the Sardinian network already has some characteristics of the future transmission grid. Furthermore Sardinia is at present time the only non-connected grid in which both multi-terminal and multi-infeed HVDC systems are present. These very particular conditions, in conjunction with the substantial development of renewable energy power plants and load reduction to the financial crisis, prompt the need for innovative solutions for improving the performance of the network. “Smart grid” solution like energy storage systems are of paramount importance and will be implemented in 2014. However presence of bulk HVDC transmission with LCC technology also arise the need for a “Strong” network. Under this regards, the most widely used parameters for assessing the robustness of a multiinfeed network are the Multi – Infeed SCR and the Multi – Infeed ESCR . Those parameters, for some degraded operating conditions (i.e. multiple faults) of the Sardinian network, especially in case of very high energy production with renewable power plants (i.e. with very few thermo electric power plants in service), can reach troublesome values for stable LCC-HVDC operation, as reported in table V. The new SCs allow for a significant increase in MIESCR and SCR for both the HVDC links; this allow for an higher renewable production (or, on the other hand, for a lower number of conventional power plants to be in service), without reducing system security. The effectiveness of non salient 2-pole air-cooled Synchronous Condensers for the dynamic reactive 6 support to HVDC multi in-feed systems, if compared to typical salient pole H2/H2O Condenser is shown in Fig.4. TABLE V – SYNCHRONOUS CONDENSERS EFFECT ON THE SARDINIAN NETWORK degraded network conditions with new SCs 4,04 13,03 2,76 3,22 SCR SaPeI SCR SaCoI MIESCR SaPeI MIESCR SaCoI degraded network conditions and high renewables production without new SCs with new SCs 2,26 7,54 1,31 1,73 3,13 10,08 2,02 2,38 without new SCs 1,32 4,40 0,58 0,92 600% 500% 400% Technical literature Codrongianos SCs Xd Xd' Xd" H (s) Pcc* 300% 200% 100% Technical literature 200% 35% 25% 120% 290% Codrongianos SCs 180% 17% 10% 170% 514% Δ -20.00% -18.30% -15.00% 41.70% 223.50% 0% Xd Xd' Xd" H (s) Pcc* Fig 4. Comparison of typical (H2/H2O cooled, salient pole) synchronous condenser data[12] and Codrongianos SCs 7. CONCLUSIONS The presence of multi in-feed, multi-terminal HVDC systems in a network with a substantial production from renewable power plants prompts the need for innovative solution for strengthening the grid. Under this regard the Sardinian network already exhibits some characteristics of the future EHV network. Air cooled, non salient 2-poles synchronous condensers, can be an effective solution for improving the performance of the grid and are expected to be an useful component in the EHV network of the future. The two 250 Mvars SCs to be installed in Codrongianos in 2014 have some innovative characteristics, which makes them significantly more effective if compared to normal (salient poles) ones. 7 8. 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