INSTALLATION INSTRUCTION MOTORIZED OUTDOOR AIR DAMPER ACCESSORY (MODEL 2MD04700224) Supersedes: Nothing FOR SINGLE PACKAGE EQUIPMENT AIR CONDITIONERS & HEAT PUMPS 7-1/2 THRU 12-1/2 TONS GENERAL The instruction provides all the necessary information to properly field-install the motorized outdoor air damper accessory on the above indicated equipment. The accessory is motor operated with spring return dampers allowing entry of outdoor air into the conditioned space every time the indoor fan motor is energized in the heating and cooling mode. It also includes a hood and filters (for field assembly) to prevent rain an debris from entering the system. Damper wiring connection may be referenced on the two labels furnished with this accessory and should be applied o the unit wiring label located on the inside of the control box access panel. Both labels should be applied over the respective areas currently shown as “economizer control”. A relief air damper for barometric air balance is provided with each basic unit and is mounted on the return air duct cover or in the return air duck work. Refer to the basic unit installation instruction for additional information. INSTALLATION Install the air damper assembly and hood per the following procedure: General unit orientation and rainhood assembly are shown in Figure 1. 1. Remove the filter section access panel and the outdoor air opening cover from the unit. Discard cover only - keeping the eight sealing screws as extras for possible use later. NOTE: When operating the unit with side air discharge applications, the side duct covers may be discarded bottom supply and return duct covers must remain secured in place. When operating the unit with down air discharge applications, the bottom duct covers may be discarded - side supply and return air duct covers must remain secured in place. 2. Before installing the damper assembly into the unit, the divider partition must first be secured in place. Position the triangular shaped partition in the area between the outdoor and return air duct openings. Place the 3 holed flange facing the duct panel with the insulated side of the partition facing the unit filter access opening. FIG. 1 - ECONOMIZER / MOTORIZED DAMPER RAIN HOOD 530.18-N3.4V (987) 035-07582 Remove the three screws (A) between the outdoor and return air duct openings on the unit back panel, align the holes in the partition flange with the holes in the back panel and secure with the 3 screws that were just removed. See Figures 1 and 2. NOTE: Compress the insulation on the inside of the base for proper positioning of the partition. Exercise care when installing so the the foil face of the insulation will not be damaged. 3. Insert the damper assembly into the unit filter section, sliding along the “Y” type flange of the filter rack at the bottom and the “Y” type flange of the support baffle at the top. See Figure 2. Slide it all the way in until the damper is against the blower partition. Align the 3 holes in the flange on the underside of the damper assembly with the 3 holes in the divider partition and secure with the three screws provided. CAUTION: When sliding the damper assembly into position, check to insure that electrical leads (on some gas units) are repositioned so they will not be compressed between the damper frome and the insulated blower partition. Be careful not to damage the foil face of the insulation. 5. An electrical control harness is secured above the top filter rack for damper operation. Uncoil this harness and plug it into the MATE-N-LOCK connector on the damper assembly. CAUTION: Remove and discard the jumper plug from the harness receptacle before connection is made to the damper assembly. Position the control harness so that it will not interfere with the operation of the damper motor, the damper linkage or the damper blades. 6. Adjust the tamper linkage as shown in Figure 3. The end of one linkage rod (loose for shipping purposes only) must be inserted into its respective bushing. Adjust rod so that it is flush with left surface of the bushing and tighten. ASSEMBLY (OPTION) - To the hood cover flange (only on unit sizes 10 tons and over). No gasketing required on units of ten tons or less. b) Attach two filter guide angles to the inside of each side plate using 3 screws for each angle. Note the hole locations on the angles for proper positioning when attaching them on the side plates. Tighten screws. c) Attach two side plates to the center filter support using 4 screws on each side. Do not tighten screws. d) Attach the bottom filter support between the side plates using 2 screws on each side. Do not tighten screws. e) Attach hood cover to the side plates using 3 screws on each side. Do not tighten screws. f) Set hood assembly on a flat surface to insure all components are plumb, then tighten all screws. 9. Attach the hood assembly over the outside air opening on the unit duct panel as follows: FIG. 2 - DAMPER ASSEMBLY INSTALLATION 7. Adjust the damper opening by manually moving the thumbwheel on the damper motor (See Figure 3) to the desired setting. The outdoor air dampers begin to open as the thumbwheel is moved toward MAX position and begin to close when moved toward the MIN position. For full open outdoor air dampers, disconnect wire 54B at terminal “X” on damper actuator and connect to terminal “D”. Refer to the labels furnished with this accessory. 8. Assemble the rainhood shown in Figure 1 per the following procedures: a) Apply gasketing to all hood components as follows: - To the top outside surface and to the flange (toward unit) of each side plate. Extend gasketing 1/2" beyond the top and bottom of the flange to insure adequate sealing. On unit sizes under 10 tons the flange of the hood cover must be inserted in under the unit to cover flange. One screw in the unit cover flange must be removed and one screw (at the right side corner of the unit cover flange) needs only to be loosened to allow the notched flange of the hood cover to slide into place. Replace and tighten 2 screws. On unit sizes 10 tons and over, secure the hood flange to the duct panel with 3 screws. Use holes in the hood cover flange as a template and drill 3 holes, 9/64" dia. (#26 drill) in the duct panel. On all units, attach the hood side plate flanges to the duct panel by drilling 6 holes, 9/64" dia. (#26 drill) for each side plate at the dimples provided in the duct panel. Secure hood into position using 6 gaskets screws in each side plate. 10. Insert two 1" filters into the center of the hood, coming to rest in the center filter support at the back of the hood. Press the filters against the filter guide angles on the side plates. Use 1 screw (B) on each side of the hood to hold the filter into position. Insert two 1" filters into the bottom filter supporter per the same procedure as the center filters. - To the edge and flange (in one continuous length) on each side of the center filter support. NOTE: Install filters so that “Air Flow” arrows point upward, toward the unit. - To the top flange of the bottom filter support (on the side facing the unit). 11. Replace the filter section access panel. FIG. 3 - LINKAGE ROD ADJUSTMENT Subject to change without notice. Printed in U.S.A Copyright by Unitary Products Group 1996. All rights reserved. Unitary Products Group 745 Industrial Parkway West Elyria Ohio 44035 .11 Codes: SBY, F, L 530.18-N3.4V