SPRING LOADED SPRING LOADED DEVICES DEVICES Ball Plungers............................ 104-105 Press Fit Ball Plungers.....................106 Standard Spring Plungers...............107 Metric Spring Plungers........... 108-109 Press Fit Spring Plungers................110 Spring & Ball Wrenches..................110 Ball Buttons.....................................110 Posi Hex Plungers............................111 Hex Nose Plungers..........................112 Short Spring Plungers.....................113 Shortie Spring Plungers..................114 Special Plunger Quotation Request Form..................................115 Hand Retractables................... 116-121 Spring Stops....................................122 Special Hand Retractable Quotation Request Form........ 123-124 Installation Information.................125 Inch Tap Drill Sizes..........................125 937-836-0961 • 800-543-4071 • Fax: 937-832-1274 • www.te-co.com • E-Mail: info@te-co.com 103 SPRING LOADED DEVICES Ball Plungers Nylon THREAD Locking Element is standard on all sizes To order ball plungers without a locking element, simply add an “X” to the end of the part number (ex. 52821X). Pricing is the same with or without locking element. •Material: – Steel Body: 12L14 Steel – Stainless Steel Body: 303 Stainless Steel – Ball: 440 Stainless Steel or Nylon •Smallest and lightest spring loaded device •Side-load tolerant •Controlled end forces •Screwdriver installation •Many sizes conform to TCMAI standards •Bodies are color coded to indicate end forces: – Plain or Zinc = Light Force – Black = Standard Force – Gold = Heavy Force STEEL BODY STAINLESS STEEL BODY Stainless Nylon Steel Ball Ball Part No. Part No. Body Color Type Stainless Steel Ball Part No. 52821 52822 52823 52824 52825 52801 52802 52803 52804 52805 52806 52807 52808 52809 52810 52811 52812 52813 52814 52815 52816 52817 52818 Black Black Black Black Black Zinc Black Gold Zinc Black Gold Zinc Black Gold Zinc Black Gold Zinc Black Gold Zinc Black Gold 52901 52902 52903 52904 52923 52905 52906 52907 52908 52909 52910 52911 52912 52913 52914 52915 52916 52917 52918 52919 52920 52921 52922 Stainless Nylon Steel Ball Ball Part No. Part No. Body Color Type Stainless Steel Ball Part No. 63901 63920 63921 63922 63902 63903 63904 63905 63906 63907 63908 63909 63910 63911 63912 63913 Black Black Black Black Black Zinc Gold Black Zinc Gold Black Zinc Gold Black Zinc Gold 64001 – – – 64002 64003 64004 64005 64006 64007 64008 64009 64010 64011 64012 64013 53821 53822 53823 53824 53825 53801 53802 53803 53804 53805 53806 53807 53808 53809 53810 53811 53812 53813 53814 53815 53816 53817 53818 Nylon Body Ball Color Part No. Type 53830 53831 53832 53833 53852 53834 53835 53836 53837 53838 53839 53840 53841 53842 53843 53844 53845 53846 53847 53848 53849 53850 53851 Plain Plain Plain Plain Plain Plain Black Gold Plain Black Gold Plain Black Gold Plain Black Gold Plain Black Gold Plain Black Gold End Force (lbs) Thread Initial Final A .12 .25 .50 .50 .50 .50 1.50 2.00 2.00 3.00 4.00 2.00 4.00 6.00 2.50 5.00 6.00 3.00 6.00 6.00 4.50 9.00 7.00 .50 .75 1.00 1.25 1.25 1.50 3.00 5.00 4.00 7.00 12.00 4.50 9.00 17.00 5.00 10.00 21.00 6.00 12.00 30.00 9.00 18.00 50.00 4-48 5-40 6-40 8-36 8-32 10-32 10-32 10-32 1/4-20 1/4-20 1/4-20 5/16-18 5/16-18 5/16-18 3/8-16 3/8-16 3/8-16 1/2-13 1/2-13 1/2-13 5/8-11 5/8-11 5/8-11 B C Ball Dia. D 3/16 1/4 5/16 11/32 11/32 33/64 33/64 33/64 17/32 17/32 17/32 37/64 37/64 37/64 5/8 5/8 5/8 3/4 3/4 3/4 63/64 63/64 63/64 .020 .020 .023 .025 .025 .025 .025 .025 .035 .035 .035 .040 .040 .040 .048 .048 .048 .072 .072 .072 .096 .096 .096 .062 .062 .078 .093 .093 .093 .093 .093 .125 .125 .125 .156 .156 .156 .187 .187 .187 .281 .281 .281 .375 .375 .375 Weight (lbs/100pcs) .005 .02 .02 .04 .04 .30 .30 .30 .40 .40 .40 .70 .70 .70 1.20 1.20 1.20 2.60 2.60 2.60 5.00 5.00 5.00 Special sizes quoted upon request – see quotation form on page 115. For information concerning installation, see page 125. Metric STEEL BODY 104 63961 – – – 63962 63963 63964 63965 63966 63967 63968 63969 63970 63971 63972 63973 STAINLESS STEEL BODY Nylon Body Ball Color Part No. Type 64061 – – – 64062 64063 64064 64065 64066 64067 64068 64069 64070 64071 64072 64073 Black – – – Black Plain Gold Black Plain Gold Black Plain Gold Black Plain Gold End Force (lbs) Thread B C Initial Final A mm (in.) mm (in.) .90 .50 1.50 2.00 2.00 .45 6.25 3.35 1.11 8.95 4.45 1.80 13.40 6.70 2.25 16.75 2.25 1.50 3.00 4.90 2.90 1.35 8.95 6.70 2.25 13.40 7.80 3.35 20.00 12.25 4.50 25.65 M4 x 0.7 M5 x 0.8 M5 x 0.8 M5 x 0.8 M6 x 1.0 M6 x 1.0 M6 x 1.0 M8 x 1.25 M8 x 1.25 M8 x 1.25 M10 x 1.5 M10 x 1.5 M10 x 1.5 M12 x 1.75 M12 x 1.75 M12 x 1.75 9 (.354) 13 (.518) 13 (.518) 13 (.518) 14 (.551) 14 (.551) 14(.551) 16 (.630) 16 (.630) 16 (.630) 19 (.748) 19 (.748) 19 (.748) 22 (.866) 22 (.866) 22 (.866) Ball Dia. D mm (in.) .8 (.032) 2.5 (.098) .6 (.023) 2.38 (.093) .6 (.023) 2.38 (.093) .6 (.023) 2.38 (.093) 1 (.039) 3.5 (.138) 1 (.039) 3.5 (.138) 1 (.039) 3.5 (.138) 1.5 (.059) 5 (.196) 1.5 (.059) 5 (.196) 1.5 (.059) 5 (.196) 2 (.079) 6 (.236) 2 (.079) 6 (.236) 2 (.079) 6 (.236) 2.5 (.098) 8 (.315) 2.5 (.098) 8 (.315) 2.5 (.098) 8 (.315) 937-836-0961 • 800-543-4071 • Fax: 937-832-1274 • www.te-co.com • E-Mail: info@te-co.com SPRING LOADED DEVICES Ball Plungers (continued) Standard End Pressure – Metric Steel Part No. Stainless Steel Part No. 69001X 63901X 69002X 63902X 63905X 63908X 63911X 69003X 69004X 69101X 64001X 69102X 64002X 64005X 64008X 64011X 69103X 69104X End Force (Newtons) Initial Final A 1,5 4 6 9 15 20 30 65 80 3 10 11 13 30 35 55 125 160 B M3x0.5 M4x0.7 M5x0.8 M6x1.0 M8x1.25 M10x1.5 M12x1.75 M16x2.0 M20x2.5 7 9 12 14 16 19 22 24 30 Heavy End Pressure – Metric C D 0,5 1,5 0,8 2,5 0,9 3 1 3,5 1,5 5 2 6 2,5 8 3,5 10 4,5 12 Steel Part No. Stainless Steel Part No. End Force (Newtons) Initial Final A 69010X 69011X 69012X 63904X 69013X 69014X 69015X 69016X 69017X 69110X 69111X 69112X 64004X 69113X 69114X 69115X 69116X 69117X 5 12 19 28 47 66 66 90 115 7 22 30 40 73 100 120 180 240 B M3x0.5 M4x0.7 M5x0.8 M6x1.0 M8x1.25 M10x1.5 M12x1.75 M16x2.0 M20x2.5 Available without locking element only 7 9 12 14 16 19 22 24 30 C D 0,5 1,5 0,8 2,5 0,9 3 1 3,5 1,5 5 2 6 2,5 8 3,5 10 4,5 12 NEW Ball Plungers – Hexagon Socket •Material: – Steel Body: ball in steel, spring steel D •Surface finish: – Steel: black oxide finish – Stainless Steel Body: 300 series, ball 400 series, spring 300series Standard End Pressure – Metric Standard End Pressure – Inch Steel Part No. Stainless Steel Part No. End Force (lbs) Initial Final A 55001X 55002X 55003X 55004X 55005X 55006X 55101X 55102X 55103X 55104X 55105X 55106X 2.0 2.0 3.4 4.5 6.7 14.6 2.9 2.9 6.7 7.9 12.4 28.1 1/4-28 1/4-20 5/16-18 3/8-16 1/2-13 5/8-11 B C D E 15 15 18 23 26 33 1 1 1.5 2 2.5 3.5 3.5 3.5 5 6 8 10 1/8 1/8 5/32 3/16 7/32 5/16 Heavy End Pressure – Inch Steel Part No. Stainless Steel Part No. End Force (lbs) Initial Final A 55010X 55011X 55012X 55013X 55014X 55015X 55110X 55111X 55112X 55113X 55114X 55115X 6.3 6.3 10.6 14.8 14.8 20.2 9.0 9.0 16.4 22.5 27.0 40.5 1/4-28 1/4-20 5/16-18 3/8-16 1/2-13 5/8-11 D B C E 15 15 18 23 26 33 1 1 1.5 2 2.5 3.5 3.5 3.5 5 6 8 10 1/8 1/8 5/32 3/16 7/322 5/16 Steel Part No. Stainless Steel Part No. 69201X 69202X 69203X 69204X 69205X 69206X 69207X 69208X 69209X 69210X 69301X 69302X 69303X 69304X 69305X 69306X 69307X 69308X 69309X 69310X End Force (Newtons) Initial Final A 1,5 4 6 9 15 20 30 65 80 90 3 10 11 13 30 35 55 125 160 180 M3x0.5 M4x0.7 M5x0.8 M6x1.0 M8x1.25 M10x1.5 M12x1.75 M16x2.0 M20x2.5 M24x3.0 D B 1,5 2,5 3 3,5 5 6 8 10 12 15 9 10 14 15 18 23 26 33 43 48 D B 1,5 2,5 3 3,5 5 6 8 10 12 15 9 10 14 15 18 23 26 33 43 48 C E 0,5 1,5 0,8 2 0,9 2,5 1 3 1,5 4 2 5 2,5 6 3,5 8 4,5 10 5,5 12 Heavy End Pressure – Metric Steel Part No. Stainless Steel Part No. End Force (Newtons) Initial Final A 69221X 69222X 69223X 69224X 69225X 69226X 69227X 69228X 69229X 69230X 69321X 69322X 69323X 69324X 69325X 69326X 69327X 69328X 69329X 69330X 5 12 19 28 47 66 66 90 115 130 7 22 30 40 73 100 120 180 240 270 M3x0.5 M4x0.7 M5x0.8 M6x1.0 M8x1.25 M10x1.5 M12x1.75 M16x2.0 M20x2.5 M24x3.0 C E 0,5 1,5 0,8 2 0,9 2,5 1 3 1,5 4 2 5 2,5 6 3,5 8 4,5 10 5,5 12 937-836-0961 • 800-543-4071 • Fax: 937-832-1274 • www.te-co.com • E-Mail: info@te-co.com 105 SPRING LOADED DEVICES Press Fit Ball Plungers •Material: – Steel Body: 12L14 Steel – Stainless Steel Body: 303 Stainless Steel – Ball: 440 Stainless Steel •Black Oxide Finish – Steel Only •Ideal for installation in STEEL BODY softer materials, such as Stainless Nylon aluminum, wood or plastic Steel Ball Ball Part No. Part No. •Sturdy shoulder provides 53754 53762 a fixed seating position 53756 53763 and positively resists 53792 53794 53701 53764 detent force (installation 53702 53766 hole can be counterbored 53758 53768 53760 53769 to recess the shoulder) 53703 53770 •Use when a threaded 53704 53772 53793 53795 hole would be impractical 53705 53706 53707 53708 STAINLESS BODY Stainless Nylon Steel Ball Ball Part No. Part No. A 53765 53767 53771 53773 53755 53757 53796 53709 53710 53759 53761 53711 53712 53797 53713 53714 53715 53716 53780 53781 53798 53782 53784 53786 53787 53788 53790 53799 53783 53785 53789 53791 End Force (lbs) Dia. Initial Final B C D .125 .125 .188 .188 .250 .312 .312 .375 .500 .188 .188 .250 .375 .500 .4 .75 1.0 1.0 1.5 2.0 4.0 2.5 4.0 2.0 2.0 3.0 5.0 8.0 1.3 2.5 2.5 2.5 3.5 5.0 10.0 7.0 9.0 5.0 5.0 7.0 14.0 18.0 .252 .252 .39 .410 .480 .643 .643 .790 1.13 .39 .410 .480 .790 1.13 .035 .035 .058 .058 .070 .090 .090 .110 .161 .058 .058 .070 .110 .161 .094 .094 .156 .156 .188 .250 .250 .312 .438 .156 .156 .188 .312 .438 Dia. E F .187 .187 .250 .250 .312 .375 .375 .500 .688 .250 .250 .312 .500 .688 .032 .032 .040 .035 .044 .045 .045 .078 .088 .040 .035 .044 .078 .088 Press Fit Ball Plungers – No Flange •For sensitive and light duty applications •Black thermoplastic or stainless steel body •Ball available in plastic, steel and stainless steel Small and lightweight! Stainless Steel Body & Ball – Metric Plastic Body, Stainless Steel Ball – Metric tainless S End Force Ball Steel (Newtons) Dia. Part No. Initial Final A B C D E F 53670 53671 53672 53673 53674 53675 4,6 5,6 6,5 8,5 12 14 1 1 1 1 2,5 2,5 0,8 1 1,5 1,8 2,7 3,5 3 4 6 6 10 15 7 7 12 12 20 25 4 5 6 8 10 12 5 6 7 9 13,5 16 3 4 5 6,5 8 10 Stainless Steel Body, Plastic Ball – Metric 106 tainless S End Force Ball Steel (Newtons) Dia. Part No. Initial Final A B C D E F 53610 53611 53612 53613 53614 53615 4,6 5,6 6,5 8,5 12 14 1 1 1 1 2,5 2,5 0,5 0,6 1,1 1,5 2,3 3,1 3 4 6 6 10 15 7 7 12 12 20 25 4 5 6 8 10 12 5 6 7 9 13,5 16 3 4 5 6,5 8 10 Plastic End Force Ball Body (Newtons) Dia. Part No. Initial Final A B C D E F 53620 53621 53622 53623 53624 53625 4,6 5,6 6,5 8,5 12 14 1 1 1 1 2,5 2,5 0,7 1 1,5 1,8 2,7 3,5 Plastic End Force Ball Body (Newtons) Dia. Part No. Initial Final A B C D E F 53616 53617 53618 53619 53628 53629 4,6 5,6 6,5 8,5 12 14 1 1 1 1 2,5 2,5 0,9 1,2 1,5 2 2,7 3,5 3 4 6 6 10 15 7 7 12 12 20 25 4 5 6 8 10 12 5 6 7 9 13,5 16 3 4 5 6,5 8 10 Plastic Body & Ball – Metric 3 4 6 6 10 15 7 7 12 12 20 25 4 5 6 8 10 12 5 6 7 9 13,5 16 3 4 5 6,5 8 10 937-836-0961 • 800-543-4071 • Fax: 937-832-1274 • www.te-co.com • E-Mail: info@te-co.com SPRING LOADED DEVICES Standard Spring Plungers • Steel Body Plungers: – 12L14 Steel Body, Black • Light End Force: Zinc Plated • Heavy End Force: Black Oxide Finish • Stainless Steel Body Plungers: – 303 Stainless Steel Body • Excellent wear resistance Carbon & Stainless Steel Nose Steel Part No. – 52201 52202 52203 52217 52204 52205 52206 52207 52208 52209 52210 52211 LIGHT END FORCE Stainless End Force Steel (lbs) Part No. Initial Final Steel Part No. – 53301 .50 1.50 53302 .70 2.30 53303 1.30 2.70 53308 .25 2.00 53305 1.00 4.00 53306 1.00 4.00 53304 1.50 4.50 53307 2.80 7.20 53309 2.70 9.30 53310 3.50 10.50 53311 4.00 16.00 53312 4.00 31.00 52002 52001 52003 52004 52007 52005 52006 52008 52009 52010 52011 52012 52013 HEAVY END FORCE Stainless End Force Steel (lbs) Part No. Initial Final 53202 53201 53203 53204 53207 53205 53206 53208 53209 53210 53211 53212 53213 1.00 1.50 1.00 2.70 2.90 3.00 3.00 2.00 3.00 5.50 6.60 6.70 16.00 Thread A 1.60 4.50 1.60 7.30 11.10 13.00 13.00 9.00 15.00 14.50 17.40 37.30 68.00 B C 6-32 3/8 6-32 17/32 8-32 5/8 10-32 3/4 1/4-20 3/4 1/4-20 1 1/4-28 1 5/16-18 1 3/8-16 1-1/8 1/2-13 1-1/4 5/8-11 1-1/2 3/4-10 1-3/4 1-8 2-13/32 .062 .062 .093 .125 .125 .187 .187 .187 .187 .250 .312 .312 .500 +.000 -.001 Weight D (lbs/100pcs) .046 .046 .070 .093 .119 .119 .119 .135 .186 .248 .310 .374 .499 .10 .10 .22 .37 .65 .75 .75 1.40 2.00 4.50 8.00 14.00 32.00 • Nose – Light End Force: Case Hardened 12L14 Steel, Zinc Plated • Nose – Heavy End Force: Case Hardened 12L14 Steel, Black Oxide Finish Delrin® Nose LIGHT END FORCE: WHITE NOSE Steel Stainless End Force Part Steel (lbs) No. Part No. Initial Final 52301 52302 52309 52303 52308 52304 52305 52306 52307 53313 53314 53321 53315 53320 53316 53317 53318 53319 .70 1.30 .25 1.00 1.00 1.50 2.80 2.70 3.50 2.30 2.70 2.00 4.00 4.00 4.50 7.20 9.30 10.50 HEAVY END FORCE: BLACK NOSE Steel Stainless End Force Part Steel (lbs) No. Part No. Initial Final 52101 52102 52109 52103 52108 52104 52105 52106 52107 53220 53221 53228 53222 53227 53223 53224 53225 53226 2.70 2.90 3.00 3.00 3.00 3.00 5.50 6.60 10.60 7.30 11.10 13.00 13.00 13.00 15.00 14.50 17.40 25.50 Thread A B C 8-32 10-32 1/4-20 1/4-20 1/4-28 5/16-18 3/8-16 1/2-13 5/8-11 5/8 3/4 3/4 1 1 1 1-1/8 1-1/4 1-1/2 .093 .125 .125 .187 .187 .187 .187 .250 .312 +.000 -.002 Weight D (lbs/100pcs) .070 .093 .119 .119 .119 .135 .186 .248 .310 .20 .33 .65 .70 .70 1.20 1.80 3.80 7.00 • Nose – Light End Force: White Delrin • Nose – Heavy End Force: Black Delrin Phenolic Nose LIGHT END FORCE Steel End Force Part (lbs) No. Initial Final 57409 57410 57411 57412 57413 57414 57415 57416 0.70 1.30 1.00 1.00 1.50 2.80 2.70 3.50 2.30 2.70 4.00 4.00 4.50 7.20 9.30 10.50 HEAVY END FORCE Steel End Force Part (lbs) No. Initial Final 57401 57402 57403 57404 57405 57406 57407 57408 2.70 2.90 3.00 3.00 3.00 5.50 6.60 10.50 7.30 11.10 13.00 13.00 15.00 14.50 17.40 25.50 Thread A 8-32 10-32 1/4-20 1/4-28 5/16-18 3/8-16 1/2-13 5/8-11 B 5/8 3/4 1 1 1 1-1/8 1-1/4 1-1/2 C .093 .125 .187 .187 .187 .187 .250 .312 +.000 -.002 Weight D (lbs/100pcs) .070 .092 .118 .118 .135 .187 .248 .310 .20 .33 .70 .70 1.20 1.80 3.80 7.00 • Nose – Brown Phenolic • Ideal for aluminum, brass, or any soft easily marred material • High tensile strength Special sizes quoted upon request – see quotation form on page 115. For information concerning installation, see page 125. Nylon THREAD Locking Element is standard on all sizes To order ball plungers without a locking element, simply add an “X” to the end of the part number (ex. 52821X). Pricing is the same with or without locking element. GENERAL INFORMATION •Metric sizes available, see page 97 •Many sizes conform to TCMAI standards •Typical uses: positioning, locating, ejecting, detents, contacts, lifters, insulators, and latches •Easy installation 937-836-0961 • 800-543-4071 • Fax: 937-832-1274 • www.te-co.com • E-Mail: info@te-co.com 107 SPRING LOADED DEVICES Spring Plungers – Pin Style Slotted •Material: – Steel Body: ball in steel, spring steel D •Surface finish: – Steel: black oxide finish – Stainless Steel Body: 300 series, ball 400 series, spring 300series NEW Available without locking element only Standard End Pressure – Metric Steel Part No. Stainless Steel Part No. 69401X 69402X 69403X 69404X 69405X 69406X 69407X 69408X 69501X 69502X 69503X 69504X 69505X 69506X 69507X 69508X End Force (Newtons) Initial Final A 6 6 7 15 20 30 45 60 20 20 20 30 35 55 100 120 M4 M5 M6 M8 M10 M12 M16 M20 Light End Pressure – Metric B C D Steel Part No. Stainless Steel Part No. 9 12 14 16 19 22 24 30 1,5 2 2 2 2,5 3,5 4,5 6,5 1,8 2,4 2,7 4 4,5 6 8,5 10 69420X 69421X 69422X 69423X 69424X 69425X 69426X 69427X 69520X 69521X 69522X 69523X 69524X 69525X 69526X 69527X End Force (Newtons) Initial Final A 3 3 4 7 9 14 22 30 10 10 10 15 16 26 50 60 M4 M5 M6 M8 M10 M12 M16 M20 Spring Plungers – Hexagon Socket Steel Body B C D 9 12 14 16 19 22 24 30 1,5 2 2 2 2,5 3,5 4,5 6,5 1,8 2,4 2,7 4 4,5 6 8,5 10 NEW •Material: Steel Body quality class 5.8, pressure pin in steel or plastic, spring in spring steel D •Finish: Steel with black oxide finish, pressure pin in steel, hardened Heavy End Pressure – Metric Steel End Force Pin (Newtons) Part No. Initial Final A Available without locking element only Standard End Pressure – Metric 108 Steel Pin Part No. Plastic Pin Part No. 69601X 69602X 69603X 63705X 63706X 63707X 63708X 69604X 69605X 69606X 69651X 69652X 69653X 69654X 69655X 69656X 69657X 69658X - - End Force (Newtons) Initial Final A 0,5 5 6 7 9 9 10 45 60 80 3 16 20 20 35 35 55 100 120 160 M3 M4 M5 M6 M8 M10 M12 M16 M20 M24 B C D 10 15 18 20 22 22 28 32 40 52 1,5 1,5 2,3 2,5 3 3 4 5 7 10 1 1,5 2,4 2,7 3,5 4 6 7,5 10 12 69620X 69621X 69622X 69623X 69624X 69625X 69626X 69627X 11 14 22 19 25 60 75 95 29 37 65 70 85 150 190 240 M5 M6 M8 M10 M12 M16 M20 M24 B C D 18 20 22 22 28 32 40 52 2,3 2,5 3 3 4 5 7 10 2,4 2,7 3,5 4 6 7,5 10 12 Light End Pressure – Metric Steel Pin Part No. Plastic Pin Part No. 69610X 69611X 69612X 69613X 69614X 69615X 69616X 69660X 69661X 69662X 69663X 69664X 69665X 69666X End Force (Newtons) Initial Final A 2 3 3 4 4 5 20 7 10 9 16 16 27 45 M4 M5 M6 M8 M10 M12 M16 B C D 15 18 20 22 22 28 32 1,5 2,3 2,5 3 3 4 5 1,5 2,4 2,7 3,5 4 6 7,5 937-836-0961 • 800-543-4071 • Fax: 937-832-1274 • www.te-co.com • E-Mail: info@te-co.com SPRING LOADED DEVICES Spring Plungers – Hexagon Socket Stainless Steel Body •Material: Body 1.4305, pressure pin 1.4034 or plastic, spring 1.4310 •Finish: Stainless steel body with natural finish, pressure pin in stainless steel, hardened Available without locking element only NEW Standard End Pressure – Metric Stainless Plastic Pin Pin Part No. Part No. 69701X 69702X 69703X 69704X 69705X 69706X 69707X 69608X 69751X 69752X 69753X 69754X 69755X 69756X 69757X 69758X End Force (Newtons) Initial Final A 0,5 5 5 6 7 8 10 45 3 16 17 17 29 31 47 100 M3 M4 M5 M6 M8 M10 M12 M16 B C D 10 15 18 20 22 22 28 32 1,5 1,5 2,3 2,5 3 3 4 5 1 1,5 2,4 2,7 3,5 4 6 7,5 Heavy End Pressure – Metric tainless End Force S Pin (Newtons) Part No. Initial Final A 69801X 69802X 69803X 69804X 69805X 9 11 15 15 19 26 35 48 58 74 M5 M6 M8 M10 M12 B C D 18 20 22 22 28 2,3 2,5 3 3 4 2,4 2,7 3,5 4 6 Metric Spring Plungers •Material: – Steel Body: 12L14 Steel, Black Oxide Finish – Stainless Steel Body: 303 Stainless Steel – Steel Nose: 12L14 Steel, Black Oxide Finish – Stainless Steel Nose: 303 Stainless Steel •Many sizes conform to TCMAI standards •All dimensions in metric format Steel Part No. Stainless End Force Steel (Newtons) Part No. Initial Final 63701 63702 63703 63704 63705 63706 63707 63708 63720 63721 63722 63723 63724 63725 63726 63727 4.00 5.60 5.60 10.00 1.60 2.00 2.00 2.25 11.15 15.60 15.60 24.50 4.50 7.80 7.80 12.30 B C +.000/-.025 Thread A mm (in.) mm (in.) mm (in.) D M6 x 1.0 M8 x 1.25 M10 x 1.50 M12 x 1.75 M6 x 1.0 M8 x 1.25 M10 x 1.50 M12 x 1.75 20 (.787) 22 (.866) 22 (.866) 28 (1.102) 20 (.787) 22 (.866) 22 (.866) 28 (1.102) 2.5 (.098) 3 (.118) 3 (.118) 4 (.157) 2.5 (.098) 3 (.118) 3 (.118) 4 (.157) 2.7 (.106) 3.5 (.138) 4 (.157) 6 (.236) 2.7 (.106) 3.5 (.138) 4 (.157) 6 (.236) Nylon THREAD Locking Element is standard on all sizes To order ball plungers without a locking element, simply add an “X” to the end of the part number (ex. 52821X). Pricing is the same with or without locking element. 937-836-0961 • 800-543-4071 • Fax: 937-832-1274 • www.te-co.com • E-Mail: info@te-co.com 109 SPRING LOADED DEVICES Press Fit Spring Plungers •Material: – Steel Body: 12L14 Steel – Stainless Steel Body: 303 Stainless Steel – Steel Plunger: 12L14 Steel – Stainless Steel Plunger: 303 Stainless Steel •Ideal for installation in softer materials such as aluminum, wood, or plastic •Withstands high temperatures •No thread adjustment •Longer travel Stainless Steel Part No. 53601 53602 53603 53604 53605 53606 53607 53608 53650 53651 53652 53653 53654 53655 53656 53657 End Force +.002 (lbs)* -.000 Initial Final A .75 1.25 2.50 4.00 1.50 2.50 5.00 5.00 2.00 3.00 7.00 9.00 4.50 6.00 14.00 18.00 .188 .250 .375 .500 .188 .250 .375 .500 B C D E F .441 .521 .788 1.100 .441 .521 .788 1.100 .094 .125 .187 .250 .094 .125 .187 .250 .121 .168 .234 .332 .121 .168 .234 .332 .250 .312 .500 .688 .250 .312 .500 .688 .044 .055 .096 .134 .044 .055 .096 .134 Spring and Ball Plunger Wrenches Stainless Steel Ball Buttons Designed to eliminate excessive spring compression during installation and removal of spring and ball plungers. The ideal mating detent for ball plungers or other similar applications. Hardened and ground 440C stainless steel. Part No. 53001 53002 53003 53004 53005 53006 53007 53008 53009 53010 110 Steel Part No. Fits Following Spring and Ball Plunger Sizes Inches MM 6-32 8-32 10-32 1/4-20 5/16-18 3/8-16 1/2-13 5/8-11 3/4-10 1-8 – M4 M5 M6 M8 M10 M12 – – – Weight (lbs/100pcs) 1 1 1 1.5 3 3 5 9 13 19 Part No. 57501 57502 57503 57504 57505 57506 57507 57508 For use with Ball Dia. A .0620 .0780 .0938 .1250 .1560 .1875 .2813 .3750 1/8 1/8 3/16 1/4 5/16 3/8 1/2 5/8 +.0002 -.0000 B C .1075 .1175 .1614 .2034 .2559 .3284 .4378 .5472 .056 .051 .069 .111 .139 .164 .241 .330 937-836-0961 • 800-543-4071 • Fax: 937-832-1274 • www.te-co.com • E-Mail: info@te-co.com SPRING LOADED DEVICES Posi Hex Plungers METRIC •Material: – Steel Body: 12L14 Steel – Stainless Steel Body: 303 Stainless Steel – Steel Plunger: 12L14 Steel, Case Hardened – Stainless Steel Plunger: 303 Stainless Steel •Heavy End Force: Black Oxide Finish •Light End Force: Zinc Plated Nose •Easy installation and removal •Withstands high torque •One-piece body – no set screw in back Heavy End Force STEEL BODY Steel Blue Delrin Nose Nose Part No. Part No. End Force (lbs) Thread Initial Final A B C D* E 67001 67002 67003 67004 67005 67006 67007 67008 2.70 2.90 3.00 3.00 5.50 6.60 10.50 6.70 67080 67081 67082 67083 67084 67085 67086 67087 7.30 11.10 13.00 15.00 14.50 17.40 25.50 37.30 M4 x 0.7 M5 x 0.8 M6 x 1.0 M8 x 1.25 M10 x 1.5 M12 x 1.75 M16 x 2.0 M20 x 2.5 16 19 25 25 29 32 38 44 2.5 3.0 5.0 5.0 5.0 6.0 8.0 8.0 1.78 2 2.36 2.5 3.02 3 3.43 4 4.72 5 6.30 6 7.87 8 9.50 10 Light End Force STEEL BODY Steel White Delrin End Force Nose Nose (lbs) Thread Part No. Part No. Initial Final A B C D* E 67009 67010 67011 67012 67013 67014 67015 67016 67088 67089 67090 67091 67092 67093 67094 67095 .70 1.30 1.00 1.50 2.80 2.70 3.50 4.00 2.30 2.70 4.00 4.50 7.20 9.30 10.50 16.00 M4 x 0.7 M5 x 0.8 M6 x 1.0 M8 x 1.25 M10 x 1.5 M12 x 1.75 M16 x 2.0 M20 x 2.5 16 19 25 25 29 32 38 44 2.5 3.0 5.0 5.0 5.0 6.0 8.0 8.0 1.78 2 2.36 2.5 3.02 3 3.43 4 4.72 5 6.30 6 7.87 8 9.50 10 ENGLISH Heavy End Force STEEL BODY Steel Blue Delrin Nose Nose Part No. Part No. 57001 57002 57003 57004 57005 57006 57007 57008 57080 57081 57082 57083 57085 – 57086 57087 57088 57089 – 57090 57091 57092 57093 – ONE-PIE CE BODY STAINLESS BODY Stainless Nose Part No. 57015 57016 57017 57018 57019 57020 57021 57022 – – – – End Force (lbs) Thread Initial Final A B C D* 1.5 1.0 2.7 2.9 3.0 3.0 2.0 3.0 5.5 6.6 10.5 6.7 4.5 1.6 7.3 11.1 13.0 13.0 9.0 15.0 14.5 17.4 25.5 37.3 6-32 17/32 1/16 .045 6-32 1/2 1/16 .045 8-32 5/8 3/32 .070 10-32 3/4 1/8 .092 1/4-20 1 3/16 .118 1/4-28 1 3/16 .118 1/4-20 3/4 1/8 .118 5/16-18 1 3/16 .135 3/8-16 1-1/8 3/16 .186 1/2-13 1-1/4 1/4 .248 5/8-11 1-1/2 5/16 .310 3/4-10 1-3/4 5/16 .374 E 1/16 1/16 1/16 1/16 5/64 5/64 5/64 3/32 3/16 1/4 5/16 3/8 Light End Force STEEL BODY Steel White Delrin Nose Nose Part No. Part No. 57009 57010 57011 57012 57013 57014 57180 57181 57182 57183 57184** 57185 57186 57187 57188 57189 57190 57191 57192 57193 – – STAINLESS BODY Stainless Nose Part No. 57023 57024 57025 57026 57027 57028 – – – – – End Force (lbs) Thread Initial Final A B C D* 0.5 0.7 1.3 1.0 1.0 1.5 2.8 2.7 3.5 5.5 10.0 1.5 2.3 2.7 4.0 4.0 4.5 7.2 9.3 10.5 14.5 25.0 6-32 17/32 8-32 5/8 10-32 3/4 1/4-20 1 1/4-28 1 5/16-18 1 3/8-16 1-1/8 1/2-13 1-1/4 5/8-11 1-1/2 3/4-10 1-3/4 1-8 2-13/32 1/16 3/32 1/8 3/16 3/16 3/16 3/16 1/4 5/16 5/16 1/2 .045 .070 .092 .118 .118 .135 .186 .248 .310 .374 .499 E 1/16 1/16 1/16 5/64 5/64 3/32 3/16 1/4 5/16 3/8 3/8 *INCH SIZES Steel Nose: +.000, -.001 Delrin Nose: +.000, -.002 *METRIC SIZES Steel Nose: +.000, -.025 Delrin Nose: +.000, -.050 **Not available in one-piece design 937-836-0961 • 800-543-4071 • Fax: 937-832-1274 • www.te-co.com • E-Mail: info@te-co.com 111 SPRING LOADED DEVICES Flat Hex Nose Plungers •Material: Steel, Black Oxide Finish •Ideal for tough, high-speed, long-life product applications •Flat, hexagonal nose design •Easy access and adjustment •Long spring life Part No. End Force (lbs) Initial Final Thread A B C E 57301 57302 57303 57304 0.50 0.50 0.50 0.50 1/4-20 5/16-18 3/8-16 1/2-13 1.343 1.406 1.532 1.718 .078 .088 .097 .105 1/8 1/8 3/16 1/4 6-1/8 8 9-7/8 16 Long Travel Hex Nose Plungers •Material: Steel •Ideal for high-speed, long-life applications •Hexagonal nose design •Easy insertion, adjustment or removal Body: Black Oxide Finish/Nose: Zinc Plated Body & Nose: Black Oxide Finish Light End Force Heavy End Force Part No. End Force (lbs) Initial Final 57101 57102 57103 57104 4.0 4.0 16 16 20.0 35.0 50-3/4 68 Thread A B C D E F 5/8-11 3/4-10 1-8 1-8 3.12 3.75 5.00 5.00 1.00 1.00 1.00 1.50 1.25 1.50 2.00 2.00 .31 .38 .50 .50 .510 .623 .844 .844 Part No. 57105 57106 End Force (lbs) Initial Final 4.0 4.0 22 31 Thread A B 1-8 1-8 5 5 C D E F 1.00 2.00 .50 .844 1.00 2.00 .50 .844 Hex Nose Plungers •Material: Steel, Black Oxide Finish •Case hardened plunger •Heavy End Force: Black Oxide Finish •Light End Force: Zinc Plated Nose •Hexagonal nose design allows for easy installation/removal with socket wrench Heavy End Force 112 Light End Force Part No. End Force (lbs) Initial Final Thread A B 57201 57202 57203 57204 57205 57206 57207 3.0 3.0 5.5 6.6 10.5 6.7 16.0 1/4-20 5/16-18 3/8-16 1/2-13 5/8-11 3/4-10 1-8 1 1 1-1/8 1-1/4 1-1/2 1-3/4 2-13/32 13.0 15.0 14.5 17.4 25.5 37.3 68.0 C E R 3/16 1/8 .071 3/16 1/8 .071 3/16 3/16 .108 1/4 1/4 .144 5/16 5/16 .179 5/16 3/8 .215 1/2 1/2 .290 Part No. 57210 57211 57212 57213 57214 57215 End Force (lbs) Initial Final 1.0 1.5 2.8 2.7 3.5 4.0 4.0 4.5 7.2 9.3 10.5 31.0 Thread A B 1/4-20 5/16-18 3/8-16 1/2-13 5/8-11 1-8 1 1 1-1/8 1-1/4 1-1/2 2-13/32 C E R 3/16 1/8 .071 3/16 1/8 .071 3/16 3/16 .108 1/4 1/4 .144 5/16 5/16 .179 1/2 1/2 .290 937-836-0961 • 800-543-4071 • Fax: 937-832-1274 • www.te-co.com • E-Mail: info@te-co.com SPRING LOADED DEVICES Short Spring Plungers –Light and Heavy End Forces Carbon & Stainless Steel Nose • Excellent wear resistance STEEL PLUNGERS: • Body: 12L14 Steel, Black Oxide Finish • Nose: – Light End Force: Case Hardened 12L14 Steel, Zinc Plated – Heavy End Force: Case Hardened 12L14 Steel, Black Oxide Finish LIGHT END FORCE Stainless End Force Steel (lbs) Part No. Initial Final Steel Part No. 52608 52609 52601 52602 52603 52604 52605 52606 52607 53508 53509 53501 53502 53503 53504 53505 53506 53507 .50 .50 .50 .75 1.00 1.50 1.50 1.75 2.00 1.50 1.50 1.50 2.50 3.50 4.00 5.00 5.50 8.50 Steel Part No. 52408 52409 52401 52402 52403 52404 52405 52406 52407 STAINLESS STEEL PLUNGERS: • 303 Stainless Steel Body and Nose HEAVY END FORCE Stainless End Force Steel (lbs) Part No. Initial Final 53408 53409 53401 53402 53403 53404 53405 53406 53407 .50 1.50 1.50 1.75 3.00 3.75 4.50 5.00 7.00 3.50 4.75 4.75 6.25 10.50 15.50 18.50 28.00 50.00 Thread A B 6-32 3/8 8-32 7/16 8-36 7/16 10-32 15/32 1/4-20 17/32 5/16-18 9/16 3/8-16 5/8 1/2-13 3/4 5/8-11 1-1/16 C .036 .052 .052 .065 .078 .084 .110 .151 .215 +.000 -.001 Weight D (lbs/100pcs) .046 .070 .069 .093 .119 .135 .186 .248 .310 .12 .12 .15 .16 .40 .60 .90 2.50 6.00 Special sizes quoted upon request – see quotation form on page 115. For information concerning installation, see page 125. Delrin® Nose • Insulating Delrin Plungers • Ideal for aluminum, brass, or any soft, easily marred mating material STEEL PLUNGERS: • Body: 12L14 Steel, Clear Zinc Finish • Nose: – Light End Force: White Delrin – Heavy End Force: Black Delrin LIGHT END FORCE: WHITE NOSE Steel Stainless End Force Part Steel (lbs) No. Part No. Initial Final 52708 52709 52701 52702 52703 52704 52705 52706 52707 53527 53528 53520 53521 53522 53523 53524 53525 53526 0.50 0.50 0.50 0.75 1.00 1.50 1.50 1.75 2.00 1.50 1.50 1.50 2.50 3.50 4.00 5.00 5.50 8.50 STAINLESS STEEL PLUNGERS: • Body: 303 Stainless Steel • Nose: –Light End Force: White Delrin –Heavy End Force: Black Delrin HEAVY END FORCE: BLACK NOSE Steel Stainless End Force Part Steel (lbs) No. Part No. Initial Final 52508 52509 52501 52502 52503 52504 52505 52506 52507 53427 53428 53420 53421 53422 53423 53424 53425 53426 0.50 1.50 1.50 1.75 3.00 3.75 4.50 5.00 7.00 3.50 4.75 4.75 6.25 10.50 15.50 18.50 28.00 50.00 Thread A B C 6-32 8-32 8-36 10-32 1/4-20 5/16-18 3/8-16 1/2-13 5/8-11 3/8 7/16 7/16 15/32 17/32 9/16 5/8 3/4 1-1/16 .036 .052 .052 .065 .078 .084 .110 .151 .215 +.000 -.002 Weight D (lbs/100pcs) .046 .070 .070 .093 .119 .135 .186 .248 .310 .12 .12 .12 .16 .40 .60 .90 2.00 4.60 937-836-0961 • 800-543-4071 • Fax: 937-832-1274 • www.te-co.com • E-Mail: info@te-co.com 113 SPRING LOADED DEVICES Shortie Spring Plungers – Long Travel – Light and Heavy End Forces • Shortie spring plungers offer a longer nose than our standard short spring plungers • All Long Travel Shortie Spring Plungers have a nylon patch STEEL NOSE/STEEL BODY SHORTIES: • Steel nose offers excellent wear resistence • Body: Low Carbon Steel, Black Oxide Finish • Nose: – Light End Force: Zinc Plated Clear Chromate – Heavy End Force: Black Oxide Finish DELRIN® NOSE/STEEL BODY SHORTIES: • Delrin nose is ideal for aluminum, brass, or any soft, easily marred material • Body: Low Carbon Steel, Black Oxide Finish • Nose: – Light End Force: White Delrin – Heavy End Force: Blue Delrin English LIGHT END FORCE Steel Part No. HEAVY END FORCE White End Force Delrin Nose (lbs) Part No. Initial Final 52610 52611 52612 52613 52614 52615 52616 52617 52618 52619 52620 52621 52622 52623 52624 52625 .50 .50 .50 .50 .50 1.00 2.50 3.50 1.50 2.00 3.00 3.50 4.50 7.50 8.50 10.50 Steel Part No. 52410 52411 52412 52413 52414 52415 52416 52417 Blue End Force Delrin Nose (lbs) Part No. Initial Final 52418 52419 52420 52421 52422 52423 52424 52425 .50 .50 .50 .50 .50 1.00 2.50 3.50 3.50 4.00 5.00 6.00 10.00 12.00 15.00 26.00 Thread A B C D 6-32 8-32 10-32 1/4-20 5/16-18 3/8-16 1/2-13 5/8-11 3/8 1/2 9/16 5/8 5/8 11/16 13/16 1-1/8 1/16 3/32 1/8 3/16 3/16 3/16 1/4 5/16 .046 .070 .093 .119 .135 .186 .248 .310 Metric LIGHT END FORCE Steel Part No. HEAVY END FORCE White End Force Delrin Nose (lbs) Part No. Initial Final 64108 64109 64110 64111 64112 64113 64114 64122 64123 64124 64125 64126 64127 64128 .50 .30 .30 .50 1.50 1.70 2.00 2.00 3.00 3.50 4.50 7.45 8.45 10.40 Steel Part No. 64101 64102 64103 64104 64105 64106 64107 Blue End Force Delrin Nose (lbs) Part No. Initial Final 64115 64116 64117 64118 64119 64120 64121 .50 .50 .50 .50 1.00 2.50 3.50 4.00 5.00 6.00 10.00 12.00 14.90 25.80 Thread A B C M4 x 0.7 M5 x 0.8 M6 x 1.0 M8 x 1.25 M10 x 1.5 M12 x 1.75 M16 x 2.0 13.0 14.5 16.0 16.0 17.5 20.5 28.5 2.5 3.0 4.0 5.0 5.5 6.5 8.0 +.000 Wt. -.025 (lbs/ D 100pcs) 1.78 2.36 3.02 3.43 4.72 6.30 7.87 .12 .16 .40 .60 .90 2.50 6.00 Metric Plungers dimensioned in millimeters unless otherwise noted Special sizes quoted upon request – see quotation form on page 105. For information concerning installation, see page 115. 114 937-836-0961 • 800-543-4071 • Fax: 937-832-1274 • www.te-co.com • E-Mail: info@te-co.com SPRING LOADED DEVICES Special Plunger Quotation Request Form Ball Plunger Press Fit Ball Plunger Spring Plunger Dimension Information: Name _______________________________________________________ Thread “A” ________ Company ___________________________________________________ Body Length “B” ________ Phone _______________________________________________________ Nose Length “C” ________ Fax __________________________________________________________ Nose Diameter “D” ________ Collar Diameter “E” ________ (Press Fit Ball Plunger Only) Collar Height “F” ________ (Press Fit Ball Plunger Only) Type Plunger: Ball _____________ Press Fit Ball _____________ Spring _____________ Other _____________ Application _____________________________________________________________________________________________ Thread O.D. ____________________ (Class 2A) Plunger Travel Distance: ______________________________ Initial Force: ______________________________ Final Force: ______________________________ Locking Element: Yes _____ No _____ (Thread sizes 1/4” and smaller receive a nylon patch, all others receive a nylon pellet.) Nose/Ball Material: __________________________________ Nose/Ball Finish: ___________________________________ Body Material: ______________________________________ Body Finish: ______________________________________ Spring Material: _____________________________________ Applicable Environmental Conditions (Temperature Range, Chemical, Corrosives, Etc.) _________________________________________________________________________________________________________ Quantity: ____________________ Required Delivery: ______________________________________________________ Please photocopy this page as needed for quotation purposes 937-836-0961 • 800-543-4071 • Fax: 937-832-1274 • www.te-co.com • E-Mail: info@te-co.com 115 SPRING LOADED DEVICES Hand Retractable Spring Plunger Quick Release “Pull Ring” Steel & Stainless Steel: Locking •Designed for applications where space is limited •Plunger can be completely withdrawn into the body and locked into a retracted position •Chamfered plunger for easy alignment Steel* Black Part No. 54401 54402 54403 Steel** Stainless End Force Clear Steel (lbs) Thread Part No. Part No. Initial Final A 54414 54415 54416 *Black Oxide Finish 54405 54406 54407 1.00 2.00 2.50 2.50 4.00 5.00 1/4-20 3/8-16 1/2-13 B 1.14 1.68 2.00 C D E F 0.250 0.155 .62 .8 0.375 0.233 .98 1.2 0.500 0.312 1.26 1.4 Weight (lbs/100pcs) 2 4 9 **Zinc Plated Clear Chromate Finish Stubby Hand Retractable Spring Plunger Quick Release “Pull Ring” Steel & Stainless Steel: Non-Locking •Designed for applications where space is limited •Chamfered plunger for easy alignment •Withstands side loading Steel** Part No. Stainless Steel Part No. 54450 54451 54452 54453 54454 54455 54456 54457 54458 54459 End Force (lbs) Thread Hex Initial Final A B C D E FG H M .50 .50 .75 1.0 1.25 .31 .62 .31 .75 .44 .75 .56 1.0 .69 1.0 2.0 2.0 3.0 4.0 5.0 1/4-20 1/4-20 3/8-16 1/2-13 5/8-11 .44 .44 .63 .81 1.0 .19 .19 .28 .38 .44 .16 .16 .25 .31 .38 .25 .25 .38 .50 .62 * .18 * .18 .13 .19 .13 .25 .13 .31 *No thread relief **Zinc Plated Clear Chromate Finish 116 937-836-0961 • 800-543-4071 • Fax: 937-832-1274 • www.te-co.com • E-Mail: info@te-co.com SPRING LOADED DEVICES Delrin® Knob Hand Retractable Spring Plungers Steel & Stainless Steel: Non-Locking •Contoured knob •Unified ANSI & metric threads DELRIN KNOB / STEEL BODY: •Body: Steel •Nose: Case Hardened Steel •Knob: Black Delrin English DELRIN KNOB / STAINLESS STEEL BODY: •Body: Stainless Steel •Nose: Stainless Steel •Knob: White Delrin •Ideal for food and medical applications Steel Part No. 58350* 58351 58352 Stainless Steel Part No. 68350* 68450* 68351 68451 68352 68452 End Force (lbs) Initial Final .11 .22 .56 58450* 58451 58452 End Force (lbs) Thread Initial Final A B C D E .12 .25 .50 .36 2.0 1.75 FG Hex H 1/4-20 .50 .13 .16 .50 .97 .63 1/4 3/8-16 .75 .18 .25 .75 1.4 .94 3/8 1/2-13 1.0 .25 .31 1.0 1.91.25 1/2 *No thread relief in 1/4-20 thread size Initial End Forces = +/-50% Final End Forces = +/-25% Metric Steel Part No. Stainless Steel Part No. .34 2.02 1.80 Thread Hex A B C D E FG H mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) M6 x 1.0 13 (.50) 3 (.118) 3 (.117) 12 (.48) 25 (.98) 16 (.63) 6 (.236) M10 x 1.5 20 (.79) 5 (.196) 6 (.236) 19 (.75) 38 (1.5) 25 (.98) 10 (.39) M12 x 1.75 25 (.98) 6 (.236) 8 (.314) 25 (.98) 47 (1.85) 31 (1.2) 12(.472) *No thread relief in M6 thread size Delrin® Knob Hand Retractable Spring Plungers Steel & Stainless Steel: Locking •Contoured knob •Unified ANSI & metric threads DELRIN KNOB / STEEL BODY: •Body: Steel •Nose: Case Hardened Steel •Knob: Black Delrin English DELRIN KNOB / STAINLESS STEEL BODY: •Body: Stainless Steel •Nose: Stainless Steel •Knob: White Delrin •Ideal for food and medical applications Steel Part No. 58301* 58302 58303 Stainless Steel Part No. 68301* 68401* 68302 68402 68303 68403 End Force (lbs) Initial Final .11 .22 .56 58401* 58402 58403 End Force (lbs) Thread Initial Final A B C D E .12 .25 .50 .36 2.0 1.75 FG Hex H 1/4-20 .50 .13 .16 .50 .97 .75 1/4 3/8-16 .75 .18 .25 .75 1.4 1.13 3/8 1/2-13 1.0 .25 .31 1.0 1.9 1.50 1/2 *No thread relief in 1/4-20 thread size Initial End Forces = +/-50% Final End Forces = +/-25% Metric Steel Part No. Stainless Steel Part No. .34 2.02 1.80 Thread Hex A B C D E FG H mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) M6 x 1.0 13 (.50) 3 (.118) 3 (.117) 12 (.48) 25 (.98) M10 x 1.5 20 (.79) 5 (.196) 6 (.236) 19 (.75) 38 (1.5) M12 x 1.75 25 (.98) 6 (.236) 8 (.314) 25 (.98) 47 (1.85) 19 30 37 6 (.236) 10 (.39) 12(.472) *No thread relief in M6 thread size 937-836-0961 • 800-543-4071 • Fax: 937-832-1274 • www.te-co.com • E-Mail: info@te-co.com 117 SPRING LOADED DEVICES Knurled Knob Hand Retractable Spring Plungers Steel & Stainless Steel: Non-Locking •Material: – Body: Steel or Stainless Steel – Plunger: Steel or Stainless Steel •Unified ANSI and metric threads •Hand retractable plunger can be easily engaged and withdrawn •Chamfered plunger for easy alignment •Built-in drive wrench for rapid installation and alignment Steel* Black Part No. Steel** Stainless End Force Yellow Steel (lbs) Thread Part No. Part No. Initial Final A B C +.001 -.001 D E FG 54654 54650 54651 54652 54653 .104*** .123 .154 .185 .248 – 54601 54602 54603 54604 *Black Oxide Finish 54505 54501 54502 54503 54504 .50 1.00 1.00 1.00 1.00 3.0 10-32 .400 4.00 1/4-20 .500 6.00 5/16-18 .625 8.00 3/8-16 .750 10.00 1/2-13 .875 **Zinc Plated Yellow Chromate Finish .094 .125 .188 .218 .250 0.38 0.50 0.63 0.75 1.00 .250 .313 .375 .500 .625 Weight (lbs/100pcs) .190 .190 .250 .310 .380 2 2 4 6 8 ***Radiused Nose METRIC Steel** Part No. 64601 64602 64603 64604 Stainless End Force Steel (lbs) Thread B C Part No. Initial Final A mm (in.) mm (in.) 64501 64502 64503 64504 0.5 1.0 1.0 1.0 3.0 4.0 8.0 10.0 M5 x 0.8 M6 x 1.0 M10 x 1.5 M12 x 1.75 *Tolerance: +.000; -.0254 (+.000; -.001) 10 (.394) 13 (.512) 19 (.748) 23 (.905) D* mm (in.) 2 (.078) 2.5 (.0984) 3 (.118) 3 (.118) 6 (.236) 5 (.1968) 6 (.236) 6 (.236) E mm (in.) FG mm (in.) 9(.355) 6 (.236) 13 (.512) 8 (.315) 19 (.748) 13 (.512) 25 (.984) 16 (.630) **Zinc Plated Yellow Chromate Finish Knurled Knob Hand Retractable Spring Plungers Steel & Stainless Steel: Locking mm (in.) 4 (.157) 5 (.197) 8 (.315) 10 (.315) Nylon THREAD Locking Element is standard on all sizes To order ball plungers without a locking element, simply add an “X” to the end of the part number (ex. 52821X). Pricing is the same with or without locking element. •Material: – Body: Steel or Stainless Steel – Plunger: Steel or Stainless Steel •Unified ANSI and metric threads •Hand retractable plunger can be easily engaged and withdrawn •Chamfered plunger for easy alignment •Built-in drive wrench for rapid installation and alignment •Plunger can be completely withdrawn into the body and locked into a retracted position Steel Part No.* Stainless Steel Part No. 54610 54611 54612 54510 54511 54512 End Force (lbs) Thread Initial Final A B C .50 .50 .50 2.0 3.0 4.0 +.001 -.001 D Weight E F 1/4-20 .400 .125 .123 .50 .805 3/8-16 .750 .22 .185 .75 1.26 1/2-13 .650 .25 .248 1.0 1.38 (lbs/100pcs) 2 6 8 *Zinc Plated Yellow Chromate Finish 118 937-836-0961 • 800-543-4071 • Fax: 937-832-1274 • www.te-co.com • E-Mail: info@te-co.com SPRING LOADED DEVICES Lever Type Plunger: Locking •Plunger can be completely withdrawn into the body and locked into a retracted position •Chamfered plunger for easy alignment •Built in drive wrench for rapid installation and alignment Steel* Part No. Stainless End Force Steel (lbs) Thread Part No. Initial Final A B C 54305 54306 54307 54308 54201 54202 54203 54204 0.50 0.75 1.00 1.00 2.50 3.75 5.00 5.00 1/4-20 3/8-16 1/2--13 5/8-11 *No thread relief in 1/4-20 thread size 1.25 2.00 2.11 3.05 0.38 0.56 0.75 1.00 D Hex E .16 .23 .31 .38 .25 .38 .50 .62 Dia FG 0.50 0.75 0.93 1.00 .09 .14 .19 .19 H I Weight (lbs/100pcs) 0.80 * 1.31 .13 1.25 .15 2.00 .18 2 5 10 15 **Zinc Plated Clear Chromate Finish METRIC Steel** Part No. 64301 64302 64303 Stainless End Force Steel (lbs) Thread B C Part No. Initial Final A mm (in.) mm (in.) 64201 64202 64203 .50 .75 1.0 2.5 3.75 5.0 *No thread relief in M6 thread size M6 x 1.0 32 (1.26) 10 (.39) M10 x 1.5 51 (2) 14 (.55) M12 x 1.75 54 (2.1) 19 (.75) D* mm (in.) 4 (.157) 6 (.236) 7 (.275) E mm (in.) FG mm (in.) mm (in.) H mm (in.) I mm (in.) 6 (.236) 12.7 (.50) 2.3 (.09) 20 (.788) * 10 (.39) 19 (.75) 3.5 (.14) 33 (1.3) 3.3 (1.3) 12 (.47) 25.4 (1.0) 4.8 (.19) 32 (1.26) 3.8 (.15) **Zinc Plated Clear Chromate Finish Steel Hand Retractable Spring Plunger: Locking •Fully retractable plunger •Chamfered plunger for easy alignment •Easy withdrawing and re-engagement Steel* Part No. 54301 54302 54303 End Force +.000 (lbs) Thread Hex Dia -.001 Initial Final A B C D E F G H .50 .75 1.0 2.50 3.75 5.0 1.25 .50 2.00 1.00 2.11 1.11 1/4-20 .38 1/4 .101 .155 .50 3/8-16 .56 3/8 .134 .234 .74 1/2-13 .75 1/2 .188 .313 1.00 *Black Oxide Finish 937-836-0961 • 800-543-4071 • Fax: 937-832-1274 • www.te-co.com • E-Mail: info@te-co.com 119 SPRING LOADED DEVICES Lever Type Steel Plunger: Non-Locking •Fully retractable plunger •Chamfered plunger for easy alignment •Easy withdrawing and re-engagement •Zinc Plated Clear Chromate finish Part No. End Force (lbs) Initial Final 54310 54311 54312 54313 .50 .75 1.0 1.0 2.50 3.75 5.0 5.0 Thread A B C D Hex E FG 1/4-20 3/8-16 1/2-13 5/8-11 .25 .38 .50 .62 1.25 2.00 2.00 3.05 .38 .56 .75 1.0 .16 .25 .31 .38 .50 .75 1.0 1.0 .09 .14 .19 .19 H I .80 * 1.31 .13 1.25 .15 2.0 .18 *No thread relief in 1/4-20 thread size Lever Type Steel Stubby Plunger: Locking •Designed for applications where space is limited •Fully retractable plunger •Chamfered plunger for easy alignment •Zinc Plated Clear Chromate finish Part No. End Force (lbs) Initial Final 54350 54351 54352 54353 .12 .25 .50 .75 .50 1.25 2.0 2.5 Thread A B C D Hex E FG 1/4-20 .75 .20 3/8-16 1.13 .30 1/2-13 1.50 .40 5/8-11 1.88 .50 .25 .38 .50 .62 .16 .25 .31 .38 .40 .56 .75 .88 .09 .14 .19 .19 H I .50 * .75 .13 1.0 .15 1.25 .18 *No thread relief in 1/4-20 thread size Lever Type Steel Stubby Plunger: Non-Locking •Designed for applications where space is limited •Fully retractable plunger •Chamfered plunger for easy alignment •Zinc Plated Clear Chromate finish Part No. End Force (lbs) Initial Final 54360 54361 54362 54363 .12 .25 .50 .75 .50 1.25 2.0 2.5 Thread A B C D Hex E FG 1/4-20 .75 .20 3/8-16 1.13 .30 1/2-13 1.50 .40 5/8-11 1.88 .50 .25 .38 .50 .62 .16 .25 .31 .38 .40 .56 .75 .88 .09 .14 .19 .19 H I .50 * .75 .13 1.0 .15 1.25 .18 *No thread relief in 1/4-20 thread size 120 937-836-0961 • 800-543-4071 • Fax: 937-832-1274 • www.te-co.com • E-Mail: info@te-co.com SPRING LOADED DEVICES Hex Drive Knob Retractable: Locking •Zinc gold chromate finish •Hand-retractable locking plunger •Withstands side loading •Chamfered for easy alignment •Built in hex drive wrench •Plunger can be completely withdrawn into the body and locked into a retracted position Part No. End Force (lbs) Initial Final 58501 58502 58503 58504 1 1 1 1 4 6 8 10 Thread B C D E F A Hex 1/4-20 5/16-18 3/8-16 1/2-13 .125 .125 .218 .250 .400 .530 .750 .650 .125 .187 .220 .250 .123 .154 .185 .248 .750 .875 1.000 1.250 .805 1.070 1.260 1.380 T-Handle Retractable Plunger: Locking •Easy to grasp handle •Locking plunger •Withstands side loading •Chamfered for easy alignment •Plunger can be completely withdrawn into the body and locked into a retracted position Steel Part No.* Stainless Steel Part No. 57701 57702 57703 57704 57750 57751 57752 57753 End Force (lbs) Thread Initial Final A B C 1.0 2.0 2.0 2.5 2.5 4.0 5.0 5.0 1/4-20 3/8-16 1/2-13 5/8-11 1.14 1.68 2.00 2.38 .250 .375 .500 .625 D E .155 .233 .312 .375 1.13 1.50 2.00 2.50 F G .13 .8 .13 1.2 .16 1.4 .19 1.7 *Zinc Plated Clear Chromate Finish Nylon THREAD Locking Element is standard on all sizes SHOWN ON THIS PAGE To order ball plungers without a locking element, simply add an “X” to the end of the part number (ex. 52821X). Pricing is the same with or without locking element. 937-836-0961 • 800-543-4071 • Fax: 937-832-1274 • www.te-co.com • E-Mail: info@te-co.com 121 SPRING LOADED DEVICES Spring Stops •Material: – Body: Aluminum – Nose: Steel •Part Nos. 53100 and 53103 have triangular bodies •Part Nos. 53101, 53102, 53104 and 53105 have squared bodies as denoted by phantom line drawing •Two nose styles available: – 53100-53102: Square Nose – 53103-53105: Round Button Nose •Ideal for holding and securing parts while clamping Part No. 53100 53101 53102 53103 53104 53105 122 End Force (lbs) Initial Final Stroke A B C D E FG 5 2 16 5 2 16 15 26 48 15 26 48 1/8 3/16 1/4 1/8 3/16 1/4 21/32 1-1/8 1-1/2 21/32 1-1/8 1-1/2 11/32 1/2 11/16 11/32 1/2 11/16 19/32 15/16 1-1/4 19/32 7/8 1-11/64 7/16 3/16 7/32 3/4 1/4 5/16 1 5/16 17/32 7/16 3/16 7/32 3/4 1/4 5/16 1 1/8 17/32 H J L M N P Nose Style 0.128 – – 1/8 3/8 3/16 3/8 Square 0.193 – – 1/4 5/8 5/16 5/8 Square 0.257 – – 5/16 3/4 3/8 3/4 Square 0.128 3/8 1/8 – – – – Round Button 0.193 9/16 3/16 – – – – Round Button 0.257 13/16 1/4 – – – – Round Button 937-836-0961 • 800-543-4071 • Fax: 937-832-1274 • www.te-co.com • E-Mail: info@te-co.com SPRING LOADED DEVICES Special Hand Retractable Plunger Quotation Form Name _______________________________________________________ Company ___________________________________________________ Phone ________________________ Fax ___________________________ Email _______________________________________________________ PULL RING DELRIN KNOB Please photocopy this page as needed for quotation purposes KNURLED KNOB Stubby Non-Locking Type Non-Locking Type Thread “A” ___________________ Thread “A” ___________________ Non-Locking Type Body Length “B” ______________ Shank Length “B” _____________ Thread “A” ___________________ Nose Length “C” ______________ Nose Length “C” _____________ Body Length “B” ______________ Nose Diameter “D” ___________ Nose Diameter “D” ___________ Nose Length “C” ______________ Hex Flats “E” _________________ Knob Diameter “E” ___________ Nose Diameter “D” ___________ Relief Length “F” _____________ Handle-to-Body “F” ___________ Knob Diameter “E” ___________ Pin Protrusion “G” ____________ Body Length “G” _____________ Knob Length “F” ______________ Shank Length “H” ____________ Hex Flats “H” _________________ Knob Thickness “G” ___________ Ring Diameter “M” ___________ Locking Type Standard Locking Type Thread “A” ___________________ Body Length “B” ______________ Nose Length “C” ______________ Nose Diameter “D” ___________ Ring Diameter “E” ____________ Thread Length “F” ____________ Thread “A” ___________________ Shank Length “B” _____________ Locking Type Nose Length “C” ______________ Thread “A” ___________________ Nose Diameter “D” ___________ Thread Length “B” ____________ Knob Diameter “E” ___________ Nose Length “C” ______________ Handle-to-Body “F” ___________ Nose Diameter “D” ___________ Shank Length “G” ____________ Knob Diameter “E” ___________ Hex Flats “H” _________________ Handle-to-Body “F” ___________ 937-836-0961 • 800-543-4071 • Fax: 937-832-1274 • www.te-co.com • E-Mail: info@te-co.com 123 SPRING LOADED DEVICES L-HANDLE STUBBY L-HANDLE HEX DRIVE KNOB Standard Non-Locking Type Stubby Non-Locking Type Locking Type Thread “A” ___________________ Thread “A” ___________________ Thread “A” ___________________ Body Length “B” ______________ Body Length “B” _____________ Thread Length “B” ____________ Nose Length “C” ______________ Nose Length “C” _____________ Nose Length “C” ______________ Nose Diameter “D” ___________ Nose Diameter “D” ___________ Nose Diameter “D” ___________ Hex Length “E” _______________ Hex Length “E” _______________ Knob Diameter “E” ___________ Handle Length “F” ____________ Handle Length “F” ____________ Handle-to-Body “F” ___________ Handle Diameter “G” _________ Handle Diameter “G” _________ Hex “G” ______________________ Shank Length “H” ____________ Shank Length “H” ____________ Relief Length “I” ______________ Relief Length “I” ______________ Standard Locking Type Stubby Locking Type Locking Type Thread “A” ___________________ Thread “A” ___________________ Thread “A” __________________ Body Length “B” ______________ Body Length “B” _____________ Body Length “B” _____________ Nose Length “C” ______________ Nose Length “C” _____________ Nose Length “C” ______________ Nose Diameter “D” ___________ Nose Diameter “D” ___________ Nose Diameter “D” ___________ Hex Length “E” ______________ Hex Length “E” _______________ Handle Length “E” ___________ Handle Length “F” ____________ Handle Length “F” ____________ Handle Diameter “F” __________ Handle Diameter “G” _________ Handle Diameter “G” _________ Thread Length “G” ____________ Shank Length “H” ____________ Shank Length “H” ____________ Relief Length “I” ______________ Relief Length “I” ______________ OTHER REQUIRED INFORMATION End Force: Initial _______ Final _______ Locking Element: T-HANDLE p Yes p No Body Material & Finish: ____________________________________ Nose Material & Finish: __________________ Spring Material: __________________ Quantity: ___________ Required Delivery: ______________ Environmental Conditions: ______________________________________ 124 937-836-0961 • 800-543-4071 • Fax: 937-832-1274 • www.te-co.com • E-Mail: info@te-co.com SPRING LOADED DEVICES Installation Information for TE-CO Spring Loaded Devices Most TE-CO Spring & Ball Plungers can be installed using a screwdriver, hex key wrench, or spring/ball plunger wrench (see page 100). Also, many Hand Retractable Spring Plungers can be installed without using any tools by simply using its knob to engage the threads. Because spring loaded devices have hollow bodies, the maximum installation torques they can withstand are significantly less than bolts or screws. The table below should be used as a guideline for installing spring loaded devices. Unified Thread Size Metric Thread Size Max Installation Torque (inch pounds) No. 4 No. 5 No. 6 No. 8 No. 10 1/4 5/16 3/8 7/16 1/2 9/10 5/8 3/4 7/8 1 1-1/8 1-1/4 M2.5 x 0.45 M3 x 0.5 M3.5 x 0.6-6g M4 x 0.7-6g M5 x 0.8-6g M6 x 1-6g M8 x 1.25 M10 x 1.5 M11 x 1.5 M12 x 1.75 M14 x 2.0 M16 x 2.0 M20 x 2.5 M22 x 2.5 M24 x 3.0 M30 x 3.5 M33 x 3.5 .60 1.25 1.65 2.15 3.15 6.0 11.0 16.0 22.0 28.0 36.0 55.0 70.0 95.0 130.0 160.0 190.0 Most TE-CO Spring Loaded Devices can be ordered with or without a nylon thread locking element (see each product group for details). The nylon-locking element forces the threads on the opposite side of a spring loaded device to compress against the mating threads of a tapped hole, providing the thread locking property. The nylon-locking element can cause installation problems when installing into softer metals or aluminum. This can be prevented by either using a larger tap drill when tapping, by ordering a spring plunger without a locking element, or by requesting a quote for a special plunger that will fit your needs. When installing spring loaded devices with a nylon thread locking element pellet (thread sizes 5/16” and larger or M8 and larger), TE-CO recommends that the tapped installation hole be countersunk 90 degrees by 1/32 larger than major thread diameter to prevent damage to the locking element. Inch Tap Drill Sizes Table for Spring Plungers Tap Tap Drill Decimal Equiv. of Tap Drill Probable Hole Size Percent Of Thread % 4-48 42 3/32 41 0.0935 0.0938 0.0960 0.0955 0.0958 0.0980 61 60 52 5-40 40 39 38 37 37 0.098 0.0995 0.1015 0.1040 0.1040 0.1003 0.1018 0.1038 0.1063 0.1063 76 71 65 58 78 6-32 36 7/64 35 34 33 0.1065 0.1094 0.1100 0.1110 0.1130 0.1091 0.1120 0.1126 0.1136 0.1156 71 64 63 60 55 6-40 34 33 32 0.1110 0.1130 0.1160 0.1136 0.1156 0.1186 75 69 60 8-32 8-36 29 28 0.1360 0.1405 0.1389 0.1434 62 51 29 28 9/64 0.1360 0.1405 0.1406 0.1389 0.1434 0.1435 70 57 57 10-32 5/32 22 21 20 19 0.1563 0.1570 0.1590 0.1610 0.1660 0.1595 0.1602 0.1622 0.1642 0.1692 75 73 68 64 51 1/4-20 9 8 7 13/64 6 5 4 0.1960 0.1990 0.2010 0.2031 0.2040 0.2055 0.2090 0.1998 0.2028 0.2048 0.2069 0.2078 0.2093 0.2128 77 73 70 66 65 63 57 1/4-28 3 7/32 2 0.2130 0.2188 0.2210 0.2168 0.2226 0.2248 72 59 55 F G 17/64 H 0.257 0.261 0.2656 0.2660 0.2608 0.2651 0.2697 0.2701 72 66 59 59 5/16 O P 0.3125 0.3160 0.3230 0.3169 0.3204 0.3274 72 68 59 27/64 7/16 0.4219 0.4375 0.4266 0.4422 73 58 17/32 36/64 0.5313 0.5469 0.5362 0.5518 75 62 41/64 21/32 0.6406 0.6563 0.6456 0.6613 80 68 55/64 7/8 57/64 29/32 0.8594 0.8750 0.8906 0.9063 0.8653 0.8809 0.8965 0.9122 83 73 64 54 5/16-18 3/8-16 1/2-13 5/8-11 3/4-10 1-8 For more detailed information you may contact any of our knowledgeable TE-CO Customer Service Representatives at 800-543-4071. 937-836-0961 • 800-543-4071 • Fax: 937-832-1274 • www.te-co.com • E-Mail: info@te-co.com 125 SPRING LOADED DEVICES Visit our NEW & IMPROVED Website! Home Page Spring & Ball Plunger Product Group Page Features include: • Easy pictorial navigation • Competitor conversion function • 2D & 3D CAD files for download • List price under product number • TE-CO representative locator • View available literature www.te-co.com 126 937-836-0961 • 800-543-4071 • Fax: 937-832-1274 • www.te-co.com • E-Mail: info@te-co.com