SPRING LOADED
SPRING LOADED DEVICES
DEVICES
Ball Plungers............................ 104-105
Press Fit Ball Plungers.....................106
Standard Spring Plungers...............107
Metric Spring Plungers........... 108-109
Press Fit Spring Plungers................110
Spring & Ball Wrenches..................110
Ball Buttons.....................................110
Posi Hex Plungers............................111
Hex Nose Plungers..........................112
Short Spring Plungers.....................113
Shortie Spring Plungers..................114
Special Plunger Quotation
Request Form..................................115
Hand Retractables................... 116-121
Spring Stops....................................122
Special Hand Retractable
Quotation Request Form........ 123-124
Installation Information.................125
Inch Tap Drill Sizes..........................125
937-836-0961 • 800-543-4071 • Fax: 937-832-1274 • www.te-co.com • E-Mail: info@te-co.com
103
SPRING LOADED DEVICES
Ball Plungers
Nylon THREAD Locking Element is standard on all sizes
To order ball plungers without a locking element, simply
add an “X” to the end of the part number (ex. 52821X).
Pricing is the same with or without locking element.
•Material:
– Steel Body: 12L14 Steel
– Stainless Steel Body: 303 Stainless Steel
– Ball: 440 Stainless Steel or Nylon
•Smallest and lightest spring loaded device
•Side-load tolerant
•Controlled end forces
•Screwdriver installation
•Many sizes conform to TCMAI standards
•Bodies are color coded to indicate end forces:
– Plain or Zinc = Light Force
– Black = Standard Force
– Gold = Heavy Force
STEEL BODY
STAINLESS STEEL BODY
Stainless Nylon
Steel Ball
Ball
Part No. Part No.
Body
Color
Type
Stainless
Steel Ball
Part No.
52821
52822
52823
52824
52825
52801
52802
52803
52804
52805
52806
52807
52808
52809
52810
52811
52812
52813
52814
52815
52816
52817
52818
Black
Black
Black
Black
Black
Zinc
Black
Gold
Zinc
Black
Gold
Zinc
Black
Gold
Zinc
Black
Gold
Zinc
Black
Gold
Zinc
Black
Gold
52901
52902
52903
52904
52923
52905
52906
52907
52908
52909
52910
52911
52912
52913
52914
52915
52916
52917
52918
52919
52920
52921
52922
Stainless Nylon
Steel Ball
Ball
Part No. Part No.
Body
Color
Type
Stainless
Steel Ball
Part No.
63901
63920
63921
63922
63902
63903
63904
63905
63906
63907
63908
63909
63910
63911
63912
63913
Black
Black
Black
Black
Black
Zinc
Gold
Black
Zinc
Gold
Black
Zinc
Gold
Black
Zinc
Gold
64001
–
–
–
64002
64003
64004
64005
64006
64007
64008
64009
64010
64011
64012
64013
53821
53822
53823
53824
53825
53801
53802
53803
53804
53805
53806
53807
53808
53809
53810
53811
53812
53813
53814
53815
53816
53817
53818
Nylon Body
Ball
Color
Part No. Type
53830
53831
53832
53833
53852
53834
53835
53836
53837
53838
53839
53840
53841
53842
53843
53844
53845
53846
53847
53848
53849
53850
53851
Plain
Plain
Plain
Plain
Plain
Plain
Black
Gold
Plain
Black
Gold
Plain
Black
Gold
Plain
Black
Gold
Plain
Black
Gold
Plain
Black
Gold
End Force
(lbs)
Thread
Initial Final
A
.12
.25
.50
.50
.50
.50
1.50
2.00
2.00
3.00
4.00
2.00
4.00
6.00
2.50
5.00
6.00
3.00
6.00
6.00
4.50
9.00
7.00
.50
.75
1.00
1.25
1.25
1.50
3.00
5.00
4.00
7.00
12.00
4.50
9.00
17.00
5.00
10.00
21.00
6.00
12.00
30.00
9.00
18.00
50.00
4-48
5-40
6-40
8-36
8-32
10-32
10-32
10-32
1/4-20
1/4-20
1/4-20
5/16-18
5/16-18
5/16-18
3/8-16
3/8-16
3/8-16
1/2-13
1/2-13
1/2-13
5/8-11
5/8-11
5/8-11
B
C
Ball
Dia.
D
3/16
1/4
5/16
11/32
11/32
33/64
33/64
33/64
17/32
17/32
17/32
37/64
37/64
37/64
5/8
5/8
5/8
3/4
3/4
3/4
63/64
63/64
63/64
.020
.020
.023
.025
.025
.025
.025
.025
.035
.035
.035
.040
.040
.040
.048
.048
.048
.072
.072
.072
.096
.096
.096
.062
.062
.078
.093
.093
.093
.093
.093
.125
.125
.125
.156
.156
.156
.187
.187
.187
.281
.281
.281
.375
.375
.375
Weight
(lbs/100pcs)
.005
.02
.02
.04
.04
.30
.30
.30
.40
.40
.40 .70
.70
.70
1.20
1.20
1.20
2.60
2.60
2.60
5.00
5.00
5.00
Special sizes
quoted upon
request – see
quotation
form on
page 115.
For information
concerning
installation,
see page 125.
Metric
STEEL BODY
104
63961
–
–
–
63962
63963
63964
63965
63966
63967
63968
63969
63970
63971
63972
63973
STAINLESS STEEL BODY
Nylon Body
Ball
Color
Part No. Type
64061
–
–
–
64062
64063
64064
64065
64066
64067
64068
64069
64070
64071
64072
64073
Black
–
–
–
Black
Plain
Gold
Black
Plain
Gold
Black
Plain
Gold
Black
Plain
Gold
End Force
(lbs)
Thread
B
C
Initial Final
A
mm (in.)
mm (in.)
.90
.50
1.50
2.00
2.00
.45
6.25
3.35
1.11
8.95
4.45
1.80
13.40
6.70
2.25
16.75
2.25
1.50
3.00
4.90
2.90
1.35
8.95
6.70
2.25
13.40
7.80
3.35
20.00
12.25
4.50
25.65
M4 x 0.7
M5 x 0.8
M5 x 0.8
M5 x 0.8
M6 x 1.0
M6 x 1.0
M6 x 1.0
M8 x 1.25
M8 x 1.25
M8 x 1.25
M10 x 1.5
M10 x 1.5
M10 x 1.5
M12 x 1.75
M12 x 1.75
M12 x 1.75
9 (.354)
13 (.518)
13 (.518)
13 (.518)
14 (.551)
14 (.551)
14(.551)
16 (.630)
16 (.630)
16 (.630)
19 (.748)
19 (.748)
19 (.748)
22 (.866)
22 (.866)
22 (.866)
Ball Dia.
D
mm (in.)
.8 (.032)
2.5 (.098)
.6 (.023) 2.38 (.093)
.6 (.023) 2.38 (.093)
.6 (.023) 2.38 (.093)
1 (.039)
3.5 (.138)
1 (.039)
3.5 (.138)
1 (.039)
3.5 (.138)
1.5 (.059)
5 (.196)
1.5 (.059)
5 (.196)
1.5 (.059)
5 (.196)
2 (.079)
6 (.236)
2 (.079)
6 (.236)
2 (.079)
6 (.236)
2.5 (.098)
8 (.315)
2.5 (.098)
8 (.315)
2.5 (.098)
8 (.315)
937-836-0961 • 800-543-4071 • Fax: 937-832-1274 • www.te-co.com • E-Mail: info@te-co.com
SPRING LOADED DEVICES
Ball Plungers (continued)
Standard End Pressure – Metric
Steel
Part
No.
Stainless
Steel
Part No.
69001X
63901X
69002X
63902X
63905X
63908X
63911X
69003X
69004X
69101X
64001X
69102X
64002X
64005X
64008X
64011X
69103X
69104X
End Force
(Newtons)
Initial Final
A
1,5
4
6
9
15
20
30
65
80
3
10
11
13
30
35
55
125
160
B
M3x0.5
M4x0.7
M5x0.8
M6x1.0
M8x1.25
M10x1.5
M12x1.75
M16x2.0
M20x2.5
7
9
12
14
16
19
22
24
30
Heavy End Pressure – Metric
C
D
0,5 1,5
0,8 2,5
0,9 3
1 3,5
1,5 5
2
6
2,5 8
3,5 10
4,5 12
Steel
Part
No.
Stainless
Steel
Part No.
End Force
(Newtons)
Initial Final
A
69010X
69011X
69012X
63904X
69013X
69014X
69015X
69016X
69017X
69110X
69111X
69112X
64004X
69113X
69114X
69115X
69116X
69117X
5
12
19
28
47
66
66
90
115
7
22
30
40
73
100
120
180
240
B
M3x0.5
M4x0.7
M5x0.8
M6x1.0
M8x1.25
M10x1.5
M12x1.75
M16x2.0
M20x2.5
Available without locking element only
7
9
12
14
16
19
22
24
30
C
D
0,5 1,5
0,8 2,5
0,9 3
1 3,5
1,5 5
2
6
2,5 8
3,5 10
4,5 12
NEW
Ball Plungers – Hexagon Socket
•Material:
– Steel Body: ball in steel, spring steel D
•Surface finish:
– Steel: black oxide finish
– Stainless Steel Body: 300 series, ball 400 series,
spring 300series
Standard End Pressure – Metric
Standard End Pressure – Inch
Steel
Part
No.
Stainless
Steel
Part No.
End Force
(lbs)
Initial Final
A
55001X
55002X
55003X
55004X
55005X
55006X
55101X
55102X
55103X
55104X
55105X
55106X
2.0
2.0
3.4
4.5
6.7
14.6
2.9
2.9
6.7
7.9
12.4
28.1
1/4-28
1/4-20
5/16-18
3/8-16
1/2-13
5/8-11
B
C
D
E
15
15
18
23
26
33
1
1
1.5
2
2.5
3.5
3.5
3.5
5
6
8
10
1/8
1/8
5/32
3/16
7/32
5/16
Heavy End Pressure – Inch
Steel
Part
No.
Stainless
Steel
Part No.
End Force
(lbs)
Initial Final
A
55010X
55011X
55012X
55013X
55014X
55015X
55110X
55111X
55112X
55113X
55114X
55115X
6.3
6.3
10.6
14.8
14.8
20.2
9.0
9.0
16.4
22.5
27.0
40.5
1/4-28
1/4-20
5/16-18
3/8-16
1/2-13
5/8-11
D
B
C
E
15
15
18
23
26
33
1
1
1.5
2
2.5
3.5
3.5
3.5
5
6
8
10
1/8
1/8
5/32
3/16
7/322
5/16
Steel
Part
No.
Stainless
Steel
Part No.
69201X
69202X
69203X
69204X
69205X
69206X
69207X
69208X
69209X
69210X
69301X
69302X
69303X
69304X
69305X
69306X
69307X
69308X
69309X
69310X
End Force
(Newtons)
Initial Final
A
1,5
4
6
9
15
20
30
65
80
90
3
10
11
13
30
35
55
125
160
180
M3x0.5
M4x0.7
M5x0.8
M6x1.0
M8x1.25
M10x1.5
M12x1.75
M16x2.0
M20x2.5
M24x3.0
D
B
1,5
2,5
3
3,5
5
6
8
10
12
15
9
10
14
15
18
23
26
33
43
48
D
B
1,5
2,5
3
3,5
5
6
8
10
12
15
9
10
14
15
18
23
26
33
43
48
C
E
0,5 1,5
0,8 2
0,9 2,5
1
3
1,5 4
2
5
2,5 6
3,5 8
4,5 10
5,5 12
Heavy End Pressure – Metric
Steel
Part
No.
Stainless
Steel
Part No.
End Force
(Newtons)
Initial Final
A
69221X
69222X
69223X
69224X
69225X
69226X
69227X
69228X
69229X
69230X
69321X
69322X
69323X
69324X
69325X
69326X
69327X
69328X
69329X
69330X
5
12
19
28
47
66
66
90
115
130
7
22
30
40
73
100
120
180
240
270
M3x0.5
M4x0.7
M5x0.8
M6x1.0
M8x1.25
M10x1.5
M12x1.75
M16x2.0
M20x2.5
M24x3.0
C
E
0,5 1,5
0,8 2
0,9 2,5
1
3
1,5 4
2
5
2,5 6
3,5 8
4,5 10
5,5 12
937-836-0961 • 800-543-4071 • Fax: 937-832-1274 • www.te-co.com • E-Mail: info@te-co.com
105
SPRING LOADED DEVICES
Press Fit Ball Plungers
•Material:
– Steel Body: 12L14 Steel
– Stainless Steel Body: 303 Stainless Steel
– Ball: 440 Stainless Steel
•Black Oxide Finish – Steel Only
•Ideal for installation in
STEEL BODY
softer materials, such as
Stainless Nylon
aluminum, wood or plastic
Steel Ball
Ball
Part No. Part No.
•Sturdy shoulder provides
53754
53762
a fixed seating position
53756
53763
and positively resists
53792
53794
53701
53764
detent force (installation
53702
53766
hole can be counterbored
53758
53768
53760
53769
to recess the shoulder)
53703
53770
•Use when a threaded
53704
53772
53793
53795
hole would be impractical
53705
53706
53707
53708
STAINLESS BODY
Stainless
Nylon
Steel Ball
Ball
Part No. Part No.
A
53765
53767
53771
53773
53755
53757
53796
53709
53710
53759
53761
53711
53712
53797
53713
53714
53715
53716
53780
53781
53798
53782
53784
53786
53787
53788
53790
53799
53783
53785
53789
53791
End Force
(lbs)
Dia.
Initial Final
B
C
D
.125
.125
.188
.188
.250
.312
.312
.375
.500
.188
.188
.250
.375
.500
.4
.75
1.0
1.0
1.5
2.0
4.0
2.5
4.0
2.0
2.0
3.0
5.0
8.0
1.3
2.5
2.5
2.5
3.5
5.0
10.0
7.0
9.0
5.0
5.0
7.0
14.0
18.0
.252
.252
.39
.410
.480
.643
.643
.790
1.13
.39
.410
.480
.790
1.13
.035
.035
.058
.058
.070
.090
.090
.110
.161
.058
.058
.070
.110
.161
.094
.094
.156
.156
.188
.250
.250
.312
.438
.156
.156
.188
.312
.438
Dia.
E
F
.187
.187
.250
.250
.312
.375
.375
.500
.688
.250
.250
.312
.500
.688
.032
.032
.040
.035
.044
.045
.045
.078
.088
.040
.035
.044
.078
.088
Press Fit Ball Plungers – No Flange
•For sensitive and light duty applications
•Black thermoplastic or stainless steel body
•Ball available in plastic, steel and stainless steel
Small and
lightweight!
Stainless Steel Body & Ball – Metric
Plastic Body, Stainless Steel Ball – Metric
tainless
S
End Force Ball
Steel
(Newtons) Dia.
Part No. Initial Final
A
B
C
D
E
F
53670
53671
53672
53673
53674
53675
4,6
5,6
6,5
8,5
12
14
1
1
1
1
2,5
2,5
0,8
1
1,5
1,8
2,7
3,5
3
4
6
6
10
15
7
7
12
12
20
25
4
5
6
8
10
12
5
6
7
9
13,5
16
3
4
5
6,5
8
10
Stainless Steel Body, Plastic Ball – Metric
106
tainless
S
End Force Ball
Steel
(Newtons) Dia.
Part No. Initial Final
A
B
C
D
E
F
53610
53611
53612
53613
53614
53615
4,6
5,6
6,5
8,5
12
14
1
1
1
1
2,5
2,5
0,5
0,6
1,1
1,5
2,3
3,1
3
4
6
6
10
15
7
7
12
12
20
25
4
5
6
8
10
12
5
6
7
9
13,5
16
3
4
5
6,5
8
10
Plastic
End Force Ball
Body
(Newtons) Dia.
Part No. Initial Final
A
B
C
D
E
F
53620
53621
53622
53623
53624
53625
4,6
5,6
6,5
8,5
12
14
1
1
1
1
2,5
2,5
0,7
1
1,5
1,8
2,7
3,5
Plastic
End Force Ball
Body
(Newtons) Dia.
Part No. Initial Final
A
B
C
D
E
F
53616
53617
53618
53619
53628
53629
4,6
5,6
6,5
8,5
12
14
1
1
1
1
2,5
2,5
0,9
1,2
1,5
2
2,7
3,5
3
4
6
6
10
15
7
7
12
12
20
25
4
5
6
8
10
12
5
6
7
9
13,5
16
3
4
5
6,5
8
10
Plastic Body & Ball – Metric
3
4
6
6
10
15
7
7
12
12
20
25
4
5
6
8
10
12
5
6
7
9
13,5
16
3
4
5
6,5
8
10
937-836-0961 • 800-543-4071 • Fax: 937-832-1274 • www.te-co.com • E-Mail: info@te-co.com
SPRING LOADED DEVICES
Standard Spring Plungers
• Steel Body Plungers:
– 12L14 Steel Body, Black
• Light End Force: Zinc Plated
• Heavy End Force: Black Oxide Finish
• Stainless Steel Body Plungers:
– 303 Stainless Steel Body
• Excellent wear resistance
Carbon & Stainless Steel Nose
Steel
Part
No.
–
52201
52202
52203
52217
52204
52205
52206
52207
52208
52209
52210
52211
LIGHT END FORCE
Stainless
End Force
Steel
(lbs)
Part No. Initial Final
Steel
Part
No.
–
53301
.50
1.50
53302
.70
2.30
53303
1.30
2.70
53308
.25
2.00
53305
1.00
4.00
53306
1.00
4.00
53304
1.50
4.50
53307
2.80
7.20
53309
2.70
9.30
53310
3.50
10.50
53311
4.00
16.00
53312
4.00
31.00
52002
52001
52003
52004
52007
52005
52006
52008
52009
52010
52011
52012
52013
HEAVY END FORCE
Stainless
End Force
Steel
(lbs)
Part No. Initial Final
53202
53201
53203
53204
53207
53205
53206
53208
53209
53210
53211
53212
53213
1.00
1.50
1.00
2.70
2.90
3.00
3.00
2.00
3.00
5.50
6.60
6.70
16.00
Thread
A
1.60
4.50
1.60
7.30
11.10
13.00
13.00
9.00
15.00
14.50
17.40
37.30
68.00
B
C
6-32
3/8
6-32
17/32
8-32
5/8
10-32
3/4
1/4-20
3/4
1/4-20
1
1/4-28
1
5/16-18
1
3/8-16 1-1/8
1/2-13 1-1/4
5/8-11 1-1/2
3/4-10 1-3/4
1-8
2-13/32
.062
.062
.093
.125
.125
.187
.187
.187
.187
.250
.312
.312
.500
+.000
-.001 Weight
D (lbs/100pcs)
.046
.046
.070
.093
.119
.119
.119
.135
.186
.248
.310
.374
.499
.10
.10
.22
.37
.65
.75
.75
1.40
2.00
4.50
8.00
14.00
32.00
• Nose – Light
End Force:
Case Hardened
12L14 Steel,
Zinc Plated
• Nose – Heavy
End Force:
Case Hardened
12L14 Steel,
Black Oxide Finish
Delrin® Nose
LIGHT END FORCE: WHITE NOSE
Steel
Stainless
End Force
Part
Steel
(lbs)
No.
Part No. Initial Final
52301
52302
52309
52303
52308
52304
52305
52306
52307
53313
53314
53321
53315
53320
53316
53317
53318
53319
.70
1.30
.25
1.00
1.00
1.50
2.80
2.70
3.50
2.30
2.70
2.00
4.00
4.00
4.50
7.20
9.30
10.50
HEAVY END FORCE: BLACK NOSE
Steel
Stainless
End Force
Part
Steel
(lbs)
No.
Part No. Initial Final
52101
52102
52109
52103
52108
52104
52105
52106
52107
53220
53221
53228
53222
53227
53223
53224
53225
53226
2.70
2.90
3.00
3.00
3.00
3.00
5.50
6.60
10.60
7.30
11.10
13.00
13.00
13.00
15.00
14.50
17.40
25.50
Thread
A
B
C
8-32
10-32
1/4-20
1/4-20
1/4-28
5/16-18
3/8-16
1/2-13
5/8-11
5/8
3/4
3/4
1
1
1
1-1/8
1-1/4
1-1/2
.093
.125
.125
.187
.187
.187
.187
.250
.312
+.000
-.002 Weight
D (lbs/100pcs)
.070
.093
.119
.119
.119
.135
.186
.248
.310
.20
.33
.65
.70
.70
1.20
1.80
3.80
7.00
• Nose – Light
End Force:
White Delrin
• Nose – Heavy
End Force:
Black Delrin
Phenolic Nose
LIGHT END FORCE
Steel
End Force
Part
(lbs)
No.
Initial Final
57409
57410
57411
57412
57413
57414
57415
57416
0.70
1.30
1.00
1.00
1.50
2.80
2.70
3.50
2.30
2.70
4.00
4.00
4.50
7.20
9.30
10.50
HEAVY END FORCE
Steel
End Force
Part
(lbs)
No. Initial Final
57401
57402
57403
57404
57405
57406
57407
57408
2.70
2.90
3.00
3.00
3.00
5.50
6.60
10.50
7.30
11.10
13.00
13.00
15.00
14.50
17.40
25.50
Thread
A
8-32
10-32
1/4-20
1/4-28
5/16-18
3/8-16
1/2-13
5/8-11
B
5/8
3/4
1
1
1
1-1/8
1-1/4
1-1/2
C
.093
.125
.187
.187
.187
.187
.250
.312
+.000
-.002 Weight
D
(lbs/100pcs)
.070
.092
.118
.118
.135
.187
.248
.310
.20
.33
.70
.70
1.20
1.80
3.80
7.00
• Nose – Brown Phenolic
• Ideal for aluminum, brass, or
any soft easily marred material
• High tensile strength
Special sizes quoted upon request – see quotation form on page 115.
For information concerning installation, see page 125.
Nylon THREAD Locking Element is
standard on all sizes
To order ball plungers without a locking element, simply add
an “X” to the end of the part number (ex. 52821X). Pricing is
the same with or without locking element.
GENERAL INFORMATION
•Metric sizes available, see page 97
•Many sizes conform to TCMAI standards
•Typical uses: positioning, locating, ejecting,
detents, contacts, lifters, insulators, and latches
•Easy installation
937-836-0961 • 800-543-4071 • Fax: 937-832-1274 • www.te-co.com • E-Mail: info@te-co.com
107
SPRING LOADED DEVICES
Spring Plungers – Pin Style Slotted
•Material:
– Steel Body: ball in steel, spring steel D
•Surface finish:
– Steel: black oxide finish
– Stainless Steel Body: 300 series,
ball 400 series, spring 300series
NEW
Available without locking element only
Standard End Pressure – Metric
Steel
Part
No.
Stainless
Steel
Part No.
69401X
69402X
69403X
69404X
69405X
69406X
69407X
69408X
69501X
69502X
69503X
69504X
69505X
69506X
69507X
69508X
End Force
(Newtons)
Initial Final
A
6
6
7
15
20
30
45
60
20
20
20
30
35
55
100
120
M4
M5
M6
M8
M10
M12
M16
M20
Light End Pressure – Metric
B
C
D
Steel
Part
No.
Stainless
Steel
Part No.
9
12
14
16
19
22
24
30
1,5
2
2
2
2,5
3,5
4,5
6,5
1,8
2,4
2,7
4
4,5
6
8,5
10
69420X
69421X
69422X
69423X
69424X
69425X
69426X
69427X
69520X
69521X
69522X
69523X
69524X
69525X
69526X
69527X
End Force
(Newtons)
Initial Final
A
3
3
4
7
9
14
22
30
10
10
10
15
16
26
50
60
M4
M5
M6
M8
M10
M12
M16
M20
Spring Plungers – Hexagon Socket
Steel Body
B
C
D
9
12
14
16
19
22
24
30
1,5
2
2
2
2,5
3,5
4,5
6,5
1,8
2,4
2,7
4
4,5
6
8,5
10
NEW
•Material: Steel Body quality class 5.8, pressure
pin in steel or plastic, spring in spring steel D
•Finish: Steel with black oxide finish,
pressure pin in steel, hardened
Heavy End Pressure – Metric
Steel
End Force
Pin
(Newtons)
Part No. Initial Final A
Available without
locking element only
Standard End Pressure – Metric
108
Steel
Pin
Part No.
Plastic
Pin
Part No.
69601X
69602X
69603X
63705X
63706X
63707X
63708X
69604X
69605X
69606X
69651X
69652X
69653X
69654X
69655X
69656X
69657X
69658X
-
-
End Force
(Newtons)
Initial Final
A
0,5
5
6
7
9
9
10
45
60
80
3
16
20
20
35
35
55
100
120
160
M3
M4
M5
M6
M8
M10
M12
M16
M20
M24
B
C
D
10
15
18
20
22
22
28
32
40
52
1,5
1,5
2,3
2,5
3
3
4
5
7
10
1
1,5
2,4
2,7
3,5
4
6
7,5
10
12
69620X
69621X
69622X
69623X
69624X
69625X
69626X
69627X
11
14
22
19
25
60
75
95
29
37
65
70
85
150
190
240
M5
M6
M8
M10
M12
M16
M20
M24
B
C
D
18
20
22
22
28
32
40
52
2,3
2,5
3
3
4
5
7
10
2,4
2,7
3,5
4
6
7,5
10
12
Light End Pressure – Metric
Steel
Pin
Part No.
Plastic
Pin
Part No.
69610X
69611X
69612X
69613X
69614X
69615X
69616X
69660X
69661X
69662X
69663X
69664X
69665X
69666X
End Force
(Newtons)
Initial Final
A
2
3
3
4
4
5
20
7
10
9
16
16
27
45
M4
M5
M6
M8
M10
M12
M16
B
C
D
15
18
20
22
22
28
32
1,5
2,3
2,5
3
3
4
5
1,5
2,4
2,7
3,5
4
6
7,5
937-836-0961 • 800-543-4071 • Fax: 937-832-1274 • www.te-co.com • E-Mail: info@te-co.com
SPRING LOADED DEVICES
Spring Plungers – Hexagon Socket
Stainless Steel Body
•Material: Body 1.4305, pressure pin 1.4034 or
plastic, spring 1.4310
•Finish: Stainless steel body with natural finish,
pressure pin in stainless steel, hardened
Available without
locking element only
NEW
Standard End Pressure – Metric
Stainless Plastic
Pin
Pin
Part No. Part No.
69701X
69702X
69703X
69704X
69705X
69706X
69707X
69608X
69751X
69752X
69753X
69754X
69755X
69756X
69757X
69758X
End Force
(Newtons)
Initial Final
A
0,5
5
5
6
7
8
10
45
3
16
17
17
29
31
47
100
M3
M4
M5
M6
M8
M10
M12
M16
B
C
D
10
15
18
20
22
22
28
32
1,5
1,5
2,3
2,5
3
3
4
5
1
1,5
2,4
2,7
3,5
4
6
7,5
Heavy End Pressure – Metric
tainless End Force
S
Pin
(Newtons)
Part No. Initial Final A
69801X
69802X
69803X
69804X
69805X
9
11
15
15
19
26
35
48
58
74
M5
M6
M8
M10
M12
B
C
D
18
20
22
22
28
2,3
2,5
3
3
4
2,4
2,7
3,5
4
6
Metric Spring Plungers
•Material:
– Steel Body: 12L14 Steel, Black Oxide Finish
– Stainless Steel Body: 303 Stainless Steel
– Steel Nose: 12L14 Steel, Black Oxide Finish
– Stainless Steel Nose: 303 Stainless Steel
•Many sizes conform to TCMAI standards
•All dimensions in metric format
Steel
Part
No.
Stainless End Force
Steel
(Newtons)
Part No. Initial Final
63701
63702
63703
63704
63705
63706
63707
63708
63720
63721
63722
63723
63724
63725
63726
63727
4.00
5.60
5.60
10.00
1.60
2.00
2.00
2.25
11.15
15.60
15.60
24.50
4.50
7.80
7.80
12.30
B
C
+.000/-.025
Thread
A
mm (in.)
mm (in.)
mm (in.)
D
M6 x 1.0
M8 x 1.25
M10 x 1.50
M12 x 1.75
M6 x 1.0
M8 x 1.25
M10 x 1.50
M12 x 1.75
20 (.787)
22 (.866)
22 (.866)
28 (1.102)
20 (.787)
22 (.866)
22 (.866)
28 (1.102)
2.5 (.098)
3 (.118)
3 (.118)
4 (.157)
2.5 (.098)
3 (.118)
3 (.118)
4 (.157)
2.7 (.106)
3.5 (.138)
4 (.157)
6 (.236)
2.7 (.106)
3.5 (.138)
4 (.157)
6 (.236)
Nylon THREAD Locking Element is standard on all sizes
To order ball plungers without a locking element, simply add an “X” to the end of the
part number (ex. 52821X). Pricing is the same with or without locking element.
937-836-0961 • 800-543-4071 • Fax: 937-832-1274 • www.te-co.com • E-Mail: info@te-co.com
109
SPRING LOADED DEVICES
Press Fit Spring Plungers
•Material:
– Steel Body: 12L14 Steel
– Stainless Steel Body:
303 Stainless Steel
– Steel Plunger: 12L14 Steel
– Stainless Steel Plunger:
303 Stainless Steel
•Ideal for installation in
softer materials such as
aluminum, wood, or plastic
•Withstands high temperatures
•No thread adjustment
•Longer travel
Stainless
Steel
Part No.
53601
53602
53603
53604
53605
53606
53607
53608
53650
53651
53652
53653
53654
53655
53656
53657
End Force
+.002
(lbs)*
-.000
Initial Final
A
.75
1.25
2.50
4.00
1.50
2.50
5.00
5.00
2.00
3.00
7.00
9.00
4.50
6.00
14.00
18.00
.188
.250
.375
.500
.188
.250
.375
.500
B
C
D
E
F
.441
.521
.788
1.100
.441
.521
.788
1.100
.094
.125
.187
.250
.094
.125
.187
.250
.121
.168
.234
.332
.121
.168
.234
.332
.250
.312
.500
.688
.250
.312
.500
.688
.044
.055
.096
.134
.044
.055
.096
.134
Spring and Ball
Plunger Wrenches
Stainless Steel
Ball Buttons
Designed to eliminate
excessive spring compression
during installation and
removal of spring and
ball plungers.
The ideal mating detent for
ball plungers or other similar
applications. Hardened and
ground 440C stainless steel.
Part
No.
53001
53002
53003
53004
53005
53006
53007
53008
53009
53010
110
Steel
Part
No.
Fits Following Spring
and Ball Plunger Sizes
Inches
MM
6-32
8-32
10-32
1/4-20
5/16-18
3/8-16
1/2-13
5/8-11
3/4-10
1-8
–
M4
M5
M6
M8
M10
M12
–
–
–
Weight
(lbs/100pcs)
1
1
1
1.5
3
3
5
9
13
19
Part
No.
57501
57502
57503
57504
57505
57506
57507
57508
For use
with
Ball Dia.
A
.0620
.0780
.0938
.1250
.1560
.1875
.2813
.3750
1/8
1/8
3/16
1/4
5/16
3/8
1/2
5/8
+.0002
-.0000
B
C
.1075
.1175
.1614
.2034
.2559
.3284
.4378
.5472
.056
.051
.069
.111
.139
.164
.241
.330
937-836-0961 • 800-543-4071 • Fax: 937-832-1274 • www.te-co.com • E-Mail: info@te-co.com
SPRING LOADED DEVICES
Posi Hex Plungers
METRIC
•Material:
– Steel Body: 12L14 Steel
– Stainless Steel Body: 303 Stainless Steel
– Steel Plunger: 12L14 Steel, Case Hardened
– Stainless Steel Plunger: 303 Stainless Steel
•Heavy End Force: Black Oxide Finish
•Light End Force: Zinc Plated Nose
•Easy installation and removal
•Withstands high torque
•One-piece body – no set screw in back
Heavy End Force
STEEL BODY
Steel Blue Delrin
Nose
Nose
Part No. Part No.
End Force
(lbs)
Thread
Initial Final
A
B
C
D* E
67001
67002
67003
67004
67005
67006
67007
67008
2.70
2.90
3.00
3.00
5.50
6.60
10.50
6.70
67080
67081
67082
67083
67084
67085
67086
67087
7.30
11.10
13.00
15.00
14.50
17.40
25.50
37.30
M4 x 0.7
M5 x 0.8
M6 x 1.0
M8 x 1.25
M10 x 1.5
M12 x 1.75
M16 x 2.0
M20 x 2.5
16
19
25
25
29
32
38
44
2.5
3.0
5.0
5.0
5.0
6.0
8.0
8.0
1.78 2
2.36 2.5
3.02 3
3.43 4
4.72 5
6.30 6
7.87 8
9.50 10
Light End Force
STEEL BODY
Steel White Delrin
End Force
Nose
Nose
(lbs)
Thread
Part No. Part No.
Initial Final
A
B
C
D* E
67009
67010
67011
67012
67013
67014
67015
67016
67088
67089
67090
67091
67092
67093
67094
67095
.70
1.30
1.00
1.50
2.80
2.70
3.50
4.00
2.30
2.70
4.00
4.50
7.20
9.30
10.50
16.00
M4 x 0.7
M5 x 0.8
M6 x 1.0
M8 x 1.25
M10 x 1.5
M12 x 1.75
M16 x 2.0
M20 x 2.5
16
19
25
25
29
32
38
44
2.5
3.0
5.0
5.0
5.0
6.0
8.0
8.0
1.78 2
2.36 2.5
3.02 3
3.43 4
4.72 5
6.30 6
7.87 8
9.50 10
ENGLISH
Heavy End Force
STEEL BODY
Steel Blue Delrin
Nose
Nose
Part No. Part No.
57001
57002
57003
57004
57005
57006
57007
57008
57080
57081
57082
57083
57085
–
57086
57087
57088
57089
–
57090
57091
57092
57093
–
ONE-PIE
CE
BODY
STAINLESS BODY
Stainless
Nose
Part No.
57015
57016
57017
57018
57019
57020
57021
57022
–
–
–
–
End Force
(lbs)
Thread
Initial Final
A
B
C
D*
1.5
1.0
2.7
2.9
3.0
3.0
2.0
3.0
5.5
6.6
10.5
6.7
4.5
1.6
7.3
11.1
13.0
13.0
9.0
15.0
14.5
17.4
25.5
37.3
6-32
17/32 1/16 .045
6-32
1/2 1/16 .045
8-32
5/8 3/32 .070
10-32
3/4
1/8 .092
1/4-20
1
3/16 .118
1/4-28
1
3/16 .118
1/4-20
3/4
1/8 .118
5/16-18
1
3/16 .135
3/8-16 1-1/8 3/16 .186
1/2-13 1-1/4 1/4 .248
5/8-11 1-1/2 5/16 .310
3/4-10 1-3/4 5/16 .374
E
1/16
1/16
1/16
1/16
5/64
5/64
5/64
3/32
3/16
1/4
5/16
3/8
Light End Force
STEEL BODY
Steel White Delrin
Nose
Nose
Part No. Part No.
57009
57010
57011
57012
57013
57014
57180
57181
57182
57183
57184**
57185
57186
57187
57188
57189
57190
57191
57192
57193
–
–
STAINLESS BODY
Stainless
Nose
Part No.
57023
57024
57025
57026
57027
57028
–
–
–
–
–
End Force
(lbs)
Thread
Initial Final
A
B
C
D*
0.5
0.7
1.3
1.0
1.0
1.5
2.8
2.7
3.5
5.5
10.0
1.5
2.3
2.7
4.0
4.0
4.5
7.2
9.3
10.5
14.5
25.0
6-32
17/32
8-32
5/8
10-32
3/4
1/4-20
1
1/4-28
1
5/16-18
1
3/8-16 1-1/8
1/2-13 1-1/4
5/8-11 1-1/2
3/4-10 1-3/4
1-8 2-13/32
1/16
3/32
1/8
3/16
3/16
3/16
3/16
1/4
5/16
5/16
1/2
.045
.070
.092
.118
.118
.135
.186
.248
.310
.374
.499
E
1/16
1/16
1/16
5/64
5/64
3/32
3/16
1/4
5/16
3/8
3/8
*INCH SIZES
Steel Nose: +.000, -.001
Delrin Nose: +.000, -.002
*METRIC SIZES
Steel Nose: +.000, -.025
Delrin Nose: +.000, -.050
**Not available in
one-piece design
937-836-0961 • 800-543-4071 • Fax: 937-832-1274 • www.te-co.com • E-Mail: info@te-co.com
111
SPRING LOADED DEVICES
Flat Hex Nose Plungers
•Material: Steel, Black Oxide Finish
•Ideal for tough, high-speed, long-life
product applications
•Flat, hexagonal nose design
•Easy access and adjustment
•Long spring life
Part
No.
End Force
(lbs)
Initial Final
Thread
A
B
C
E
57301
57302
57303
57304
0.50
0.50
0.50
0.50
1/4-20
5/16-18
3/8-16
1/2-13
1.343
1.406
1.532
1.718
.078
.088
.097
.105
1/8
1/8
3/16
1/4
6-1/8
8
9-7/8
16
Long Travel Hex Nose Plungers
•Material: Steel
•Ideal for high-speed, long-life applications
•Hexagonal nose design
•Easy insertion, adjustment or removal
Body: Black Oxide Finish/Nose: Zinc Plated
Body & Nose: Black Oxide Finish
Light End Force
Heavy End Force
Part
No.
End Force
(lbs)
Initial Final
57101
57102
57103
57104
4.0
4.0
16
16
20.0
35.0
50-3/4
68
Thread
A
B
C
D
E
F
5/8-11
3/4-10
1-8
1-8
3.12
3.75
5.00
5.00
1.00
1.00
1.00
1.50
1.25
1.50
2.00
2.00
.31
.38
.50
.50
.510
.623
.844
.844
Part
No.
57105
57106
End Force
(lbs)
Initial Final
4.0
4.0
22
31
Thread
A
B
1-8
1-8
5
5
C
D
E
F
1.00 2.00 .50 .844
1.00 2.00 .50 .844
Hex Nose Plungers
•Material: Steel, Black Oxide Finish
•Case hardened plunger
•Heavy End Force: Black Oxide Finish
•Light End Force: Zinc Plated Nose
•Hexagonal nose design allows for easy
installation/removal with socket wrench
Heavy End Force
112
Light End Force
Part
No.
End Force
(lbs)
Initial Final
Thread
A
B
57201
57202
57203
57204
57205
57206
57207
3.0
3.0
5.5
6.6
10.5
6.7
16.0
1/4-20
5/16-18
3/8-16
1/2-13
5/8-11
3/4-10
1-8
1
1
1-1/8
1-1/4
1-1/2
1-3/4
2-13/32
13.0
15.0
14.5
17.4
25.5
37.3
68.0
C
E
R
3/16 1/8 .071
3/16 1/8 .071
3/16 3/16 .108
1/4
1/4 .144
5/16 5/16 .179
5/16 3/8 .215
1/2
1/2 .290
Part
No.
57210
57211
57212
57213
57214
57215
End Force
(lbs)
Initial Final
1.0
1.5
2.8
2.7
3.5
4.0
4.0
4.5
7.2
9.3
10.5
31.0
Thread
A
B
1/4-20
5/16-18
3/8-16
1/2-13
5/8-11
1-8
1
1
1-1/8
1-1/4
1-1/2
2-13/32
C
E
R
3/16 1/8 .071
3/16 1/8 .071
3/16 3/16 .108
1/4
1/4 .144
5/16 5/16 .179
1/2
1/2 .290
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SPRING LOADED DEVICES
Short Spring Plungers –Light and Heavy End Forces
Carbon & Stainless Steel Nose
• Excellent wear resistance
STEEL PLUNGERS:
• Body: 12L14 Steel, Black Oxide Finish
• Nose:
– Light End Force: Case Hardened
12L14 Steel, Zinc Plated
– Heavy End Force: Case Hardened
12L14 Steel, Black Oxide Finish
LIGHT END FORCE
Stainless
End Force
Steel
(lbs)
Part No. Initial Final
Steel
Part
No.
52608
52609
52601
52602
52603
52604
52605
52606
52607
53508
53509
53501
53502
53503
53504
53505
53506
53507
.50
.50
.50
.75
1.00
1.50
1.50
1.75
2.00
1.50
1.50
1.50
2.50
3.50
4.00
5.00
5.50
8.50
Steel
Part
No.
52408
52409
52401
52402
52403
52404
52405
52406
52407
STAINLESS STEEL PLUNGERS:
• 303 Stainless Steel Body
and Nose
HEAVY END FORCE
Stainless
End Force
Steel
(lbs)
Part No. Initial Final
53408
53409
53401
53402
53403
53404
53405
53406
53407
.50
1.50
1.50
1.75
3.00
3.75
4.50
5.00
7.00
3.50
4.75
4.75
6.25
10.50
15.50
18.50
28.00
50.00
Thread
A
B
6-32
3/8
8-32
7/16
8-36
7/16
10-32 15/32
1/4-20 17/32
5/16-18 9/16
3/8-16
5/8
1/2-13
3/4
5/8-11 1-1/16
C
.036
.052
.052
.065
.078
.084
.110
.151
.215
+.000
-.001 Weight
D (lbs/100pcs)
.046
.070
.069
.093
.119
.135
.186
.248
.310
.12
.12
.15
.16
.40
.60
.90
2.50
6.00
Special sizes quoted upon request – see quotation form on page 115.
For information concerning installation, see page 125.
Delrin® Nose
• Insulating Delrin Plungers
• Ideal for aluminum, brass, or any
soft, easily marred mating material
STEEL PLUNGERS:
• Body: 12L14 Steel, Clear Zinc Finish
• Nose:
– Light End Force: White Delrin
– Heavy End Force: Black Delrin
LIGHT END FORCE: WHITE NOSE
Steel
Stainless
End Force
Part
Steel
(lbs)
No.
Part No. Initial Final
52708
52709
52701
52702
52703
52704
52705
52706
52707
53527
53528
53520
53521
53522
53523
53524
53525
53526
0.50
0.50
0.50
0.75
1.00
1.50
1.50
1.75
2.00
1.50
1.50
1.50
2.50
3.50
4.00
5.00
5.50
8.50
STAINLESS STEEL PLUNGERS:
• Body: 303 Stainless Steel
• Nose:
–Light End Force: White Delrin –Heavy End Force: Black Delrin
HEAVY END FORCE: BLACK NOSE
Steel
Stainless
End Force
Part
Steel
(lbs)
No.
Part No. Initial Final
52508
52509
52501
52502
52503
52504
52505
52506
52507
53427
53428
53420
53421
53422
53423
53424
53425
53426
0.50
1.50
1.50
1.75
3.00
3.75
4.50
5.00
7.00
3.50
4.75
4.75
6.25
10.50
15.50
18.50
28.00
50.00
Thread
A
B
C
6-32
8-32
8-36
10-32
1/4-20
5/16-18
3/8-16
1/2-13
5/8-11
3/8
7/16
7/16
15/32
17/32
9/16
5/8
3/4
1-1/16
.036
.052
.052
.065
.078
.084
.110
.151
.215
+.000
-.002 Weight
D (lbs/100pcs)
.046
.070
.070
.093
.119
.135
.186
.248
.310
.12
.12
.12
.16
.40
.60
.90
2.00
4.60
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113
SPRING LOADED DEVICES
Shortie Spring Plungers – Long Travel
– Light and Heavy End Forces
• Shortie spring plungers offer a
longer nose than our standard short
spring plungers
• All Long Travel Shortie Spring Plungers
have a nylon patch
STEEL NOSE/STEEL BODY SHORTIES:
• Steel nose offers excellent wear resistence
• Body: Low Carbon Steel, Black Oxide Finish
• Nose:
– Light End Force: Zinc Plated Clear Chromate
– Heavy End Force: Black Oxide Finish
DELRIN® NOSE/STEEL BODY SHORTIES:
• Delrin nose is ideal for aluminum, brass, or
any soft, easily marred material
• Body: Low Carbon Steel, Black Oxide Finish
• Nose: – Light End Force: White Delrin
– Heavy End Force: Blue Delrin
English
LIGHT END FORCE
Steel
Part
No.
HEAVY END FORCE
White
End Force
Delrin Nose
(lbs)
Part No. Initial Final
52610
52611
52612
52613
52614
52615
52616
52617
52618
52619
52620
52621
52622
52623
52624
52625
.50
.50
.50
.50
.50
1.00
2.50
3.50
1.50
2.00
3.00
3.50
4.50
7.50
8.50
10.50
Steel
Part
No.
52410
52411
52412
52413
52414
52415
52416
52417
Blue
End Force
Delrin Nose
(lbs)
Part No. Initial Final
52418
52419
52420
52421
52422
52423
52424
52425
.50
.50
.50
.50
.50
1.00
2.50
3.50
3.50
4.00
5.00
6.00
10.00
12.00
15.00
26.00
Thread
A
B
C
D
6-32
8-32
10-32
1/4-20
5/16-18
3/8-16
1/2-13
5/8-11
3/8
1/2
9/16
5/8
5/8
11/16
13/16
1-1/8
1/16
3/32
1/8
3/16
3/16
3/16
1/4
5/16
.046
.070
.093
.119
.135
.186
.248
.310
Metric
LIGHT END FORCE
Steel
Part
No.
HEAVY END FORCE
White
End Force
Delrin Nose
(lbs)
Part No. Initial Final
64108
64109
64110
64111
64112
64113
64114
64122
64123
64124
64125
64126
64127
64128
.50
.30
.30
.50
1.50
1.70
2.00
2.00
3.00
3.50
4.50
7.45
8.45
10.40
Steel
Part
No.
64101
64102
64103
64104
64105
64106
64107
Blue
End Force
Delrin Nose
(lbs)
Part No. Initial Final
64115
64116
64117
64118
64119
64120
64121
.50
.50
.50
.50
1.00
2.50
3.50
4.00
5.00
6.00
10.00
12.00
14.90
25.80
Thread
A
B
C
M4 x 0.7
M5 x 0.8
M6 x 1.0
M8 x 1.25
M10 x 1.5
M12 x 1.75
M16 x 2.0
13.0
14.5
16.0
16.0
17.5 20.5
28.5
2.5
3.0
4.0
5.0
5.5
6.5
8.0
+.000 Wt.
-.025 (lbs/
D 100pcs)
1.78
2.36
3.02
3.43
4.72
6.30
7.87
.12
.16
.40
.60
.90
2.50
6.00
Metric Plungers dimensioned in millimeters unless otherwise noted
Special sizes quoted upon request – see quotation form on page 105.
For information concerning installation, see page 115.
114
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SPRING LOADED DEVICES
Special Plunger Quotation Request Form
Ball Plunger
Press Fit Ball Plunger
Spring Plunger
Dimension Information:
Name _______________________________________________________
Thread “A” ________
Company ___________________________________________________
Body Length “B” ________
Phone _______________________________________________________
Nose Length “C” ________
Fax __________________________________________________________
Nose Diameter “D” ________
Collar Diameter “E” ________ (Press Fit Ball Plunger Only)
Collar Height “F” ________ (Press Fit Ball Plunger Only)
Type Plunger: Ball _____________
Press Fit Ball _____________ Spring _____________ Other _____________
Application _____________________________________________________________________________________________
Thread O.D. ____________________ (Class 2A)
Plunger Travel Distance: ______________________________
Initial Force: ______________________________
Final Force: ______________________________
Locking Element: Yes _____ No _____ (Thread sizes 1/4” and smaller receive a nylon patch, all others receive a nylon pellet.)
Nose/Ball Material: __________________________________ Nose/Ball Finish: ___________________________________
Body Material: ______________________________________ Body Finish: ______________________________________
Spring Material: _____________________________________
Applicable Environmental Conditions (Temperature Range, Chemical, Corrosives, Etc.)
_________________________________________________________________________________________________________
Quantity: ____________________
Required Delivery: ______________________________________________________
Please photocopy this page as needed for quotation purposes
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115
SPRING LOADED DEVICES
Hand Retractable Spring Plunger
Quick Release “Pull Ring”
Steel & Stainless Steel: Locking
•Designed for applications where space is limited
•Plunger can be completely withdrawn into the
body and locked into a retracted position
•Chamfered plunger for easy alignment
Steel*
Black
Part No.
54401
54402
54403
Steel** Stainless
End Force
Clear
Steel
(lbs)
Thread
Part No. Part No. Initial Final
A
54414
54415
54416
*Black Oxide Finish
54405
54406
54407
1.00
2.00
2.50
2.50
4.00
5.00
1/4-20
3/8-16
1/2-13
B
1.14
1.68
2.00
C
D
E
F
0.250 0.155 .62
.8
0.375 0.233 .98 1.2
0.500 0.312 1.26 1.4
Weight
(lbs/100pcs)
2
4
9
**Zinc Plated Clear Chromate Finish
Stubby Hand Retractable Spring Plunger
Quick Release “Pull Ring”
Steel & Stainless Steel: Non-Locking
•Designed for applications where space is limited
•Chamfered plunger for easy alignment
•Withstands side loading
Steel**
Part
No.
Stainless
Steel
Part No.
54450
54451
54452
54453
54454
54455
54456
54457
54458
54459
End Force
(lbs)
Thread
Hex
Initial Final
A
B C D E FG
H M
.50
.50
.75
1.0
1.25
.31 .62
.31 .75
.44 .75
.56 1.0
.69 1.0
2.0
2.0
3.0
4.0
5.0
1/4-20
1/4-20
3/8-16
1/2-13
5/8-11
.44
.44
.63
.81
1.0
.19
.19
.28
.38
.44
.16
.16
.25
.31
.38
.25
.25
.38
.50
.62
* .18
* .18
.13 .19
.13 .25
.13 .31
*No thread relief **Zinc Plated Clear Chromate Finish
116
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SPRING LOADED DEVICES
Delrin® Knob Hand Retractable Spring Plungers
Steel & Stainless Steel: Non-Locking
•Contoured knob
•Unified ANSI & metric threads
DELRIN KNOB / STEEL BODY:
•Body: Steel
•Nose: Case Hardened Steel
•Knob: Black Delrin
English
DELRIN KNOB / STAINLESS
STEEL BODY:
•Body: Stainless Steel
•Nose: Stainless Steel
•Knob: White Delrin
•Ideal for food and medical applications
Steel
Part
No.
58350*
58351
58352
Stainless
Steel
Part No.
68350* 68450*
68351 68451
68352 68452
End Force
(lbs)
Initial
Final
.11
.22
.56
58450*
58451
58452
End Force
(lbs)
Thread
Initial Final
A
B C D E
.12
.25
.50
.36
2.0
1.75
FG
Hex
H
1/4-20 .50 .13 .16 .50 .97 .63 1/4
3/8-16 .75 .18 .25 .75 1.4 .94 3/8
1/2-13 1.0 .25 .31 1.0 1.91.25 1/2
*No thread relief in 1/4-20 thread size
Initial End Forces = +/-50% Final End Forces = +/-25%
Metric
Steel
Part
No.
Stainless
Steel
Part No.
.34
2.02
1.80
Thread
Hex
A
B
C
D
E
FG
H
mm (in.)
mm (in.) mm (in.) mm (in.)
mm (in.)
mm (in.)
mm (in.) mm (in.)
M6 x 1.0 13 (.50) 3 (.118) 3 (.117) 12 (.48) 25 (.98) 16 (.63) 6 (.236)
M10 x 1.5 20 (.79) 5 (.196) 6 (.236) 19 (.75) 38 (1.5) 25 (.98) 10 (.39)
M12 x 1.75 25 (.98) 6 (.236) 8 (.314) 25 (.98) 47 (1.85) 31 (1.2) 12(.472)
*No thread relief in M6 thread size
Delrin® Knob Hand Retractable Spring Plungers
Steel & Stainless Steel: Locking
•Contoured knob
•Unified ANSI & metric threads
DELRIN KNOB / STEEL BODY:
•Body: Steel
•Nose: Case Hardened Steel
•Knob: Black Delrin
English
DELRIN KNOB / STAINLESS
STEEL BODY:
•Body: Stainless Steel
•Nose: Stainless Steel
•Knob: White Delrin
•Ideal for food and medical applications
Steel
Part
No.
58301*
58302
58303
Stainless
Steel
Part No.
68301* 68401*
68302 68402
68303 68403
End Force
(lbs)
Initial
Final
.11
.22
.56
58401*
58402
58403
End Force
(lbs)
Thread
Initial Final
A
B C D E
.12
.25
.50
.36
2.0
1.75
FG
Hex
H
1/4-20 .50 .13 .16 .50 .97 .75 1/4
3/8-16 .75 .18 .25 .75 1.4 1.13 3/8
1/2-13 1.0 .25 .31 1.0 1.9 1.50 1/2
*No thread relief in 1/4-20 thread size
Initial End Forces = +/-50% Final End Forces = +/-25%
Metric
Steel
Part
No.
Stainless
Steel
Part No.
.34
2.02
1.80
Thread
Hex
A
B
C
D
E
FG
H
mm (in.)
mm (in.) mm (in.) mm (in.)
mm (in.)
mm (in.)
mm (in.) mm (in.)
M6 x 1.0 13 (.50) 3 (.118) 3 (.117) 12 (.48) 25 (.98)
M10 x 1.5 20 (.79) 5 (.196) 6 (.236) 19 (.75) 38 (1.5)
M12 x 1.75 25 (.98) 6 (.236) 8 (.314) 25 (.98) 47 (1.85)
19
30
37
6 (.236)
10 (.39)
12(.472)
*No thread relief in M6 thread size
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117
SPRING LOADED DEVICES
Knurled Knob Hand Retractable Spring Plungers
Steel & Stainless Steel: Non-Locking
•Material:
– Body: Steel or Stainless Steel
– Plunger: Steel or Stainless Steel
•Unified ANSI and metric threads
•Hand retractable plunger can be easily
engaged and withdrawn
•Chamfered plunger for easy alignment
•Built-in drive wrench for rapid
installation and alignment
Steel*
Black
Part No.
Steel** Stainless
End Force
Yellow
Steel
(lbs)
Thread
Part No. Part No. Initial Final
A
B
C
+.001
-.001
D
E
FG
54654
54650
54651
54652
54653
.104***
.123
.154
.185
.248
–
54601
54602
54603
54604
*Black Oxide Finish
54505
54501
54502
54503
54504
.50
1.00
1.00
1.00
1.00
3.0
10-32 .400
4.00
1/4-20 .500
6.00 5/16-18 .625
8.00
3/8-16 .750
10.00 1/2-13 .875
**Zinc Plated Yellow Chromate Finish
.094
.125
.188
.218
.250
0.38
0.50
0.63
0.75
1.00
.250
.313
.375
.500
.625
Weight
(lbs/100pcs)
.190
.190
.250
.310
.380
2
2
4
6
8
***Radiused Nose
METRIC
Steel**
Part
No.
64601
64602
64603
64604
Stainless
End Force
Steel
(lbs)
Thread
B
C
Part No. Initial Final
A
mm (in.) mm (in.)
64501
64502
64503
64504
0.5
1.0
1.0
1.0
3.0
4.0
8.0
10.0
M5 x 0.8
M6 x 1.0
M10 x 1.5
M12 x 1.75
*Tolerance: +.000; -.0254 (+.000; -.001)
10 (.394)
13 (.512)
19 (.748)
23 (.905)
D*
mm (in.)
2 (.078) 2.5 (.0984)
3 (.118) 3 (.118)
6 (.236) 5 (.1968)
6 (.236) 6 (.236)
E
mm (in.)
FG
mm (in.)
9(.355) 6 (.236)
13 (.512) 8 (.315)
19 (.748) 13 (.512)
25 (.984) 16 (.630)
**Zinc Plated Yellow Chromate Finish
Knurled Knob Hand Retractable Spring Plungers
Steel & Stainless Steel: Locking
mm (in.)
4 (.157)
5 (.197)
8 (.315)
10 (.315)
Nylon THREAD
Locking Element is
standard on all sizes
To order ball plungers
without a locking
element, simply add
an “X” to the end of
the part number (ex.
52821X). Pricing is the
same with or without
locking element.
•Material:
– Body: Steel or Stainless Steel
– Plunger: Steel or Stainless Steel
•Unified ANSI and metric threads
•Hand retractable plunger can be easily engaged and withdrawn
•Chamfered plunger for easy alignment
•Built-in drive wrench for rapid installation and alignment
•Plunger can be completely withdrawn into the body and
locked into a retracted position
Steel
Part
No.*
Stainless
Steel
Part No.
54610
54611
54612
54510
54511
54512
End Force
(lbs)
Thread
Initial Final
A
B C
.50
.50
.50
2.0
3.0
4.0
+.001
-.001
D
Weight
E
F
1/4-20 .400 .125 .123 .50 .805
3/8-16 .750 .22 .185 .75 1.26
1/2-13 .650 .25 .248 1.0 1.38
(lbs/100pcs)
2
6
8
*Zinc Plated Yellow Chromate Finish
118
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SPRING LOADED DEVICES
Lever Type Plunger: Locking
•Plunger can be completely withdrawn into
the body and locked into a retracted position
•Chamfered plunger for easy alignment
•Built in drive wrench for rapid installation
and alignment
Steel*
Part
No.
Stainless End Force
Steel
(lbs)
Thread
Part No. Initial Final
A
B
C
54305
54306
54307
54308
54201
54202
54203
54204
0.50
0.75
1.00
1.00
2.50
3.75
5.00
5.00
1/4-20
3/8-16
1/2--13
5/8-11
*No thread relief in 1/4-20 thread size
1.25
2.00
2.11
3.05
0.38
0.56
0.75
1.00
D
Hex
E
.16
.23
.31
.38
.25
.38
.50
.62
Dia
FG
0.50
0.75
0.93
1.00
.09
.14
.19
.19
H
I
Weight
(lbs/100pcs)
0.80 *
1.31 .13
1.25 .15
2.00 .18
2
5
10
15
**Zinc Plated Clear Chromate Finish
METRIC
Steel**
Part
No.
64301
64302
64303
Stainless
End Force
Steel
(lbs)
Thread
B
C
Part No. Initial Final
A
mm (in.) mm (in.)
64201
64202
64203
.50
.75
1.0
2.5
3.75
5.0
*No thread relief in M6 thread size
M6 x 1.0 32 (1.26) 10 (.39)
M10 x 1.5 51 (2) 14 (.55)
M12 x 1.75 54 (2.1) 19 (.75)
D*
mm (in.)
4 (.157)
6 (.236)
7 (.275)
E
mm (in.)
FG
mm (in.)
mm (in.)
H
mm (in.)
I
mm (in.)
6 (.236) 12.7 (.50) 2.3 (.09) 20 (.788)
*
10 (.39) 19 (.75) 3.5 (.14) 33 (1.3) 3.3 (1.3)
12 (.47) 25.4 (1.0) 4.8 (.19) 32 (1.26) 3.8 (.15)
**Zinc Plated Clear Chromate Finish
Steel Hand Retractable Spring Plunger: Locking
•Fully retractable plunger
•Chamfered plunger for easy alignment
•Easy withdrawing and re-engagement
Steel*
Part
No.
54301
54302
54303
End Force
+.000
(lbs) Thread
Hex Dia -.001
Initial Final
A
B
C
D
E
F
G H
.50
.75
1.0
2.50
3.75
5.0
1.25 .50
2.00 1.00
2.11 1.11
1/4-20 .38 1/4 .101 .155 .50
3/8-16 .56 3/8 .134 .234 .74
1/2-13 .75 1/2 .188 .313 1.00
*Black Oxide Finish
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119
SPRING LOADED DEVICES
Lever Type Steel Plunger: Non-Locking
•Fully retractable plunger
•Chamfered plunger for easy alignment
•Easy withdrawing and re-engagement
•Zinc Plated Clear Chromate finish
Part
No.
End Force
(lbs)
Initial Final
54310
54311
54312
54313
.50
.75
1.0
1.0
2.50
3.75
5.0
5.0
Thread
A
B
C
D
Hex
E
FG
1/4-20
3/8-16
1/2-13
5/8-11
.25
.38
.50
.62
1.25
2.00
2.00
3.05
.38
.56
.75
1.0
.16
.25
.31
.38
.50
.75
1.0
1.0
.09
.14
.19
.19
H
I
.80 *
1.31 .13
1.25 .15
2.0 .18
*No thread relief in 1/4-20 thread size
Lever Type Steel Stubby Plunger: Locking
•Designed for applications where space is limited
•Fully retractable plunger
•Chamfered plunger for easy alignment
•Zinc Plated Clear Chromate finish
Part
No.
End Force
(lbs)
Initial Final
54350
54351
54352
54353
.12
.25
.50
.75
.50
1.25
2.0
2.5
Thread
A
B
C
D
Hex
E
FG
1/4-20 .75 .20
3/8-16 1.13 .30
1/2-13 1.50 .40
5/8-11 1.88 .50
.25
.38
.50
.62
.16
.25
.31
.38
.40
.56
.75
.88
.09
.14
.19
.19
H
I
.50 *
.75 .13
1.0 .15
1.25 .18
*No thread relief in 1/4-20 thread size
Lever Type Steel Stubby Plunger: Non-Locking
•Designed for applications where space is limited
•Fully retractable plunger
•Chamfered plunger for easy alignment
•Zinc Plated Clear Chromate finish
Part
No.
End Force
(lbs)
Initial Final
54360
54361
54362
54363
.12
.25
.50
.75
.50
1.25
2.0
2.5
Thread
A
B
C
D
Hex
E
FG
1/4-20 .75 .20
3/8-16 1.13 .30
1/2-13 1.50 .40
5/8-11 1.88 .50
.25
.38
.50
.62
.16
.25
.31
.38
.40
.56
.75
.88
.09
.14
.19
.19
H
I
.50 *
.75 .13
1.0 .15
1.25 .18
*No thread relief in 1/4-20 thread size
120
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SPRING LOADED DEVICES
Hex Drive Knob Retractable: Locking
•Zinc gold chromate finish
•Hand-retractable locking plunger
•Withstands side loading
•Chamfered for easy alignment
•Built in hex drive wrench
•Plunger can be completely withdrawn
into the body and locked into a
retracted position
Part
No.
End Force
(lbs)
Initial Final
58501
58502
58503
58504
1
1
1
1
4
6
8
10
Thread
B
C
D
E
F
A
Hex
1/4-20
5/16-18
3/8-16
1/2-13
.125
.125
.218
.250
.400
.530
.750
.650
.125
.187
.220
.250
.123
.154
.185
.248
.750
.875
1.000
1.250
.805
1.070
1.260
1.380
T-Handle Retractable Plunger: Locking
•Easy to grasp handle
•Locking plunger
•Withstands side loading
•Chamfered for easy alignment
•Plunger can be completely withdrawn
into the body and locked into a
retracted position
Steel
Part
No.*
Stainless
Steel
Part No.
57701
57702
57703
57704
57750
57751
57752
57753
End Force
(lbs)
Thread
Initial Final
A
B C
1.0
2.0
2.0
2.5
2.5
4.0
5.0
5.0
1/4-20
3/8-16
1/2-13
5/8-11
1.14
1.68
2.00
2.38
.250
.375
.500
.625
D
E
.155
.233
.312
.375
1.13
1.50
2.00
2.50
F
G
.13 .8
.13 1.2
.16 1.4
.19 1.7
*Zinc Plated Clear Chromate Finish
Nylon THREAD Locking Element
is standard on all sizes
SHOWN ON THIS PAGE
To order ball plungers without a locking
element, simply add an “X” to the end
of the part number (ex. 52821X).
Pricing is the same with or
without locking element.
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121
SPRING LOADED DEVICES
Spring Stops
•Material:
– Body: Aluminum
– Nose: Steel
•Part Nos. 53100 and 53103 have triangular bodies
•Part Nos. 53101, 53102, 53104 and 53105 have
squared bodies as denoted by phantom line drawing
•Two nose styles available:
– 53100-53102: Square Nose
– 53103-53105: Round Button Nose
•Ideal for holding and securing parts while clamping
Part
No.
53100
53101
53102
53103
53104
53105
122
End Force
(lbs)
Initial Final Stroke
A
B
C
D
E
FG
5
2
16
5
2
16
15
26
48
15
26
48
1/8
3/16
1/4
1/8
3/16
1/4
21/32
1-1/8
1-1/2
21/32
1-1/8
1-1/2
11/32
1/2
11/16
11/32
1/2
11/16
19/32
15/16
1-1/4
19/32
7/8
1-11/64
7/16 3/16 7/32
3/4
1/4 5/16
1
5/16 17/32
7/16 3/16 7/32
3/4
1/4 5/16
1
1/8 17/32
H
J
L
M
N
P
Nose Style
0.128 –
–
1/8 3/8 3/16 3/8
Square
0.193 –
–
1/4 5/8 5/16 5/8
Square
0.257 –
–
5/16 3/4 3/8 3/4
Square
0.128 3/8
1/8
–
–
–
– Round Button
0.193 9/16 3/16
–
–
–
– Round Button
0.257 13/16 1/4
–
–
–
– Round Button
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SPRING LOADED DEVICES
Special Hand Retractable Plunger Quotation Form
Name _______________________________________________________
Company ___________________________________________________
Phone ________________________ Fax ___________________________
Email _______________________________________________________
PULL RING
DELRIN KNOB
Please photocopy
this page as needed
for quotation
purposes
KNURLED KNOB
Stubby Non-Locking Type
Non-Locking Type
Thread “A” ___________________
Thread “A” ___________________
Non-Locking Type
Body Length “B” ______________
Shank Length “B” _____________
Thread “A” ___________________
Nose Length “C” ______________
Nose Length “C” _____________
Body Length “B” ______________
Nose Diameter “D” ___________
Nose Diameter “D” ___________
Nose Length “C” ______________
Hex Flats “E” _________________
Knob Diameter “E” ___________
Nose Diameter “D” ___________
Relief Length “F” _____________
Handle-to-Body “F” ___________
Knob Diameter “E” ___________
Pin Protrusion “G” ____________
Body Length “G” _____________
Knob Length “F” ______________
Shank Length “H” ____________
Hex Flats “H” _________________
Knob Thickness “G” ___________
Ring Diameter “M” ___________
Locking Type
Standard Locking Type
Thread “A” ___________________
Body Length “B” ______________
Nose Length “C” ______________
Nose Diameter “D” ___________
Ring Diameter “E” ____________
Thread Length “F” ____________
Thread “A” ___________________
Shank Length “B” _____________
Locking Type
Nose Length “C” ______________
Thread “A” ___________________
Nose Diameter “D” ___________
Thread Length “B” ____________
Knob Diameter “E” ___________
Nose Length “C” ______________
Handle-to-Body “F” ___________
Nose Diameter “D” ___________
Shank Length “G” ____________
Knob Diameter “E” ___________
Hex Flats “H” _________________
Handle-to-Body “F” ___________
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123
SPRING LOADED DEVICES
L-HANDLE
STUBBY L-HANDLE
HEX DRIVE KNOB
Standard Non-Locking Type
Stubby Non-Locking Type
Locking Type
Thread “A” ___________________
Thread “A” ___________________
Thread “A” ___________________
Body Length “B” ______________
Body Length “B” _____________
Thread Length “B” ____________
Nose Length “C” ______________
Nose Length “C” _____________
Nose Length “C” ______________
Nose Diameter “D” ___________
Nose Diameter “D” ___________
Nose Diameter “D” ___________
Hex Length “E” _______________
Hex Length “E” _______________
Knob Diameter “E” ___________
Handle Length “F” ____________
Handle Length “F” ____________
Handle-to-Body “F” ___________
Handle Diameter “G” _________
Handle Diameter “G” _________
Hex “G” ______________________
Shank Length “H” ____________
Shank Length “H” ____________
Relief Length “I” ______________
Relief Length “I” ______________
Standard Locking Type
Stubby Locking Type
Locking Type
Thread “A” ___________________
Thread “A” ___________________
Thread “A” __________________
Body Length “B” ______________
Body Length “B” _____________
Body Length “B” _____________
Nose Length “C” ______________
Nose Length “C” _____________
Nose Length “C” ______________
Nose Diameter “D” ___________
Nose Diameter “D” ___________
Nose Diameter “D” ___________
Hex Length “E” ______________
Hex Length “E” _______________
Handle Length “E” ___________
Handle Length “F” ____________
Handle Length “F” ____________
Handle Diameter “F” __________
Handle Diameter “G” _________
Handle Diameter “G” _________
Thread Length “G” ____________
Shank Length “H” ____________
Shank Length “H” ____________
Relief Length “I” ______________
Relief Length “I” ______________
OTHER REQUIRED INFORMATION
End Force: Initial _______ Final _______
Locking Element:
T-HANDLE
p Yes p No
Body Material & Finish: ____________________________________
Nose Material & Finish: __________________ Spring Material: __________________ Quantity: ___________
Required Delivery: ______________ Environmental Conditions: ______________________________________
124
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SPRING LOADED DEVICES
Installation Information for
TE-CO Spring Loaded Devices
Most TE-CO Spring & Ball Plungers can be installed
using a screwdriver, hex key wrench, or spring/ball
plunger wrench (see page 100). Also, many Hand
Retractable Spring Plungers can be installed without
using any tools by simply using its knob to engage
the threads. Because spring loaded devices have
hollow bodies, the maximum installation torques
they can withstand are significantly less than bolts
or screws. The table below should be used as a
guideline for installing spring loaded devices.
Unified
Thread
Size
Metric
Thread
Size
Max Installation
Torque
(inch pounds)
No. 4
No. 5
No. 6
No. 8
No. 10
1/4
5/16
3/8
7/16
1/2
9/10
5/8
3/4
7/8
1
1-1/8
1-1/4
M2.5 x 0.45
M3 x 0.5
M3.5 x 0.6-6g
M4 x 0.7-6g
M5 x 0.8-6g
M6 x 1-6g
M8 x 1.25
M10 x 1.5
M11 x 1.5
M12 x 1.75
M14 x 2.0
M16 x 2.0
M20 x 2.5
M22 x 2.5
M24 x 3.0
M30 x 3.5
M33 x 3.5
.60
1.25
1.65
2.15
3.15
6.0
11.0
16.0
22.0
28.0
36.0
55.0
70.0
95.0
130.0
160.0
190.0
Most TE-CO Spring Loaded Devices can be ordered
with or without a nylon thread locking element (see
each product group for details). The nylon-locking
element forces the threads on the opposite side of a
spring loaded device to compress against the mating
threads of a tapped hole, providing the thread locking property. The nylon-locking element can cause
installation problems when installing into softer
metals or aluminum. This can be prevented by either
using a larger tap drill when tapping, by ordering
a spring plunger without a locking element, or by
requesting a quote for a special plunger that will fit
your needs.
When installing spring loaded devices with a nylon
thread locking element pellet (thread sizes 5/16” and
larger or M8 and larger), TE-CO recommends that the
tapped installation hole be countersunk 90 degrees
by 1/32 larger than major thread diameter to prevent
damage to the locking element.
Inch Tap Drill Sizes Table for
Spring Plungers
Tap
Tap
Drill
Decimal
Equiv. of
Tap Drill
Probable
Hole
Size
Percent
Of
Thread %
4-48
42
3/32
41
0.0935
0.0938
0.0960
0.0955
0.0958
0.0980
61
60
52
5-40
40
39
38
37
37
0.098
0.0995
0.1015
0.1040
0.1040
0.1003
0.1018
0.1038
0.1063
0.1063
76
71
65
58
78
6-32
36
7/64
35
34
33
0.1065
0.1094
0.1100
0.1110
0.1130
0.1091
0.1120
0.1126
0.1136
0.1156
71
64
63
60
55
6-40
34
33
32
0.1110
0.1130
0.1160
0.1136
0.1156
0.1186
75
69
60
8-32
8-36
29
28
0.1360
0.1405
0.1389
0.1434
62
51
29
28
9/64
0.1360
0.1405
0.1406
0.1389
0.1434
0.1435
70
57
57
10-32
5/32
22
21
20
19
0.1563
0.1570
0.1590
0.1610
0.1660
0.1595
0.1602
0.1622
0.1642
0.1692
75
73
68
64
51
1/4-20
9
8
7
13/64
6
5
4
0.1960
0.1990
0.2010
0.2031
0.2040
0.2055
0.2090
0.1998
0.2028
0.2048
0.2069
0.2078
0.2093
0.2128
77
73
70
66
65
63
57
1/4-28
3
7/32
2
0.2130
0.2188
0.2210
0.2168
0.2226
0.2248
72
59
55
F
G
17/64
H
0.257
0.261
0.2656
0.2660
0.2608
0.2651
0.2697
0.2701
72
66
59
59
5/16
O
P
0.3125
0.3160
0.3230
0.3169
0.3204
0.3274
72
68
59
27/64
7/16
0.4219
0.4375
0.4266
0.4422
73
58
17/32
36/64
0.5313
0.5469
0.5362
0.5518
75
62
41/64
21/32
0.6406
0.6563
0.6456
0.6613
80
68
55/64
7/8
57/64
29/32
0.8594
0.8750
0.8906
0.9063
0.8653
0.8809
0.8965
0.9122
83
73
64
54
5/16-18
3/8-16
1/2-13
5/8-11
3/4-10
1-8
For more detailed information you may contact any
of our knowledgeable TE-CO Customer Service
Representatives at 800-543-4071.
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125
SPRING LOADED DEVICES
Visit our
NEW & IMPROVED
Website!
Home Page
Spring & Ball Plunger Product Group Page
Features include:
• Easy pictorial navigation
• Competitor conversion function
• 2D & 3D CAD files for download
• List price under product number
• TE-CO representative locator
• View available literature
www.te-co.com
126
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