5/10/2013 EEE 118: Energy Conversion Dr. Mongkol Konghirun Department of Electrical Engineering King Mongkut’s University of Technology Thonburi Chapter 7 Induction Motors 1 5/10/2013 7.1 Induction Motor Construction Induction Motor Construction As seen in previous Chapter, the amortisseur (damper) windings on a synchronous motor could develop a starting torque without the necessity of supplying an external field current to them. Induction motor is a machine with only amortisseur (damper) windings. It is called induction machines because the rotor voltage (which produces the rotor current and the rotor magnetic field) is induced in the rotor windings rather than being physically connected by wires (no DC field current is required). 4 2 5/10/2013 Induction Motor Construction Stator: same as a synchronous machine. Rotor: there are two types. 1. Cage rotor: consists of a series of conducing bars laid into slots carved in the face of rotor and shorted at either end of large shorting rings. 2. Wound rotor: consists of a complete set of three-phase windings that are mirror images of the windings on the stator. The three-phase rotor windings are usually Y-connected. The rotor windings are shorted through brushes riding on the slip rings. 5 Induction Motor Construction Cage rotor Wound rotor 6 3 5/10/2013 7.2 Basic Induction Motor Concepts The Development of Induced Torque in an Induction Motor A three-phase set of currents is flowing in the stator windings, producing the stator magnetic field, Bs (rotating in a counterclockwise direction). The speed of the magnetic field’s rotation is given by nsync = 120fe/P rpm …(7-1) This BS passes over the rotor bars and induces a voltage in them. The induced voltage at rotor is given by eind = (v × B) • L …(1-45) 8 4 5/10/2013 The Development of Induced Torque in an Induction Motor Since the rotor assembly is inductive, the peak rotor current lags behind the peak rotor voltage. The rotor current flow produces a rotor magnetic field, BR. The interaction between BR and BS causes the induced torque given below, τind = k (BR × BS) …(4-58) The net magnetic field, Bnet, produces the resulting voltage ER. 9 Could the Induction Motor’s Rotor Rotate at Synchronous Speed ? If the induction motor’s rotor is turning at synchronous speed, then the rotor bars would be stationary relative to the magnetic field. As a result, there would be no induced voltage, eind = 0. Then, there is no rotor current, causing no rotor magnetic field, BR = 0. Finally, there is no induced torque, τind = 0. Thus, the induction motor can speed up to near-synchronous speed, but it can never exactly reach synchronous speed. However, both rotor and stator magnetic fields, BR and BS rotate together at synchronous speed, nsync while rotor itself turns at a slower speed. 10 5 5/10/2013 The Concept of Rotor Slip The voltage induced in a rotor bar of an induction motor depends on the speed of rotor relative to the speed of the magnetic field. Such speed is known as slip speed (nslip), defined as the difference between synchronous speed and rotor speed. nslip = nsync – nm …(7-2) Another term used to describe the relative motion is slip (s). s = nslip /nsync = (nsync – nm)/nsync = (ωsync – ωm)/ ωsync …(7-3) …(7-4) …(7-5) When nm = nsync, s = 0 nm = 0, s=1 The mechanical speed in terms of the synchronous speed and slip, nm = (1 – s)nsync …(7-6) ωm = (1 – s)ωsync …(7-7) 11 The Electrical Frequency on the Rotor An induction motor works by inducing voltages and currents in the rotor of the machine, and for that reason it has sometimes been called a rotating transformer. Unlike transformer, the secondary part of induction motor is rotating. Also, there is the air-gap between primary and secondary windings in induction motor. The secondary windings are shorted circuit as well. What is the rotor frequency (fr) ? At nm = nsync rpm, fr = 0, and slip s = 0. At nm = 0 rpm, fr = fe, and slip s = 1. << locked-rotor or blocked rotor In other words, the rotor frequency can be expressed as fr = sfe …(7-8) = [(nsync– nm)/nsync] fe But nsync = 120fe/P, so fr = [(nsync– nm)P/(120fe)] fe = (P/120)(nsync – nm) …(7-9) 12 6 5/10/2013 Example Problem Example 7-1 on page 387 13 7.3 Equivalent Circuit of an Induction Motor 7 5/10/2013 The Transformer Model of an Induction Motor Since the operation of induction motor relies on the induction of voltages and currents in its rotor circuit from the stator circuit, just like transformer, the equivalent circuit of an induction motor turns out to be very similar to one of transformer. R1 = stator resistance X1 = stator leakage reactance RC = core losses resistance Xm = magnetizing reactance RR = rotor resistance XR = rotor leakage reactance aff = effective turns ratio 15 The Rotor Circuit Model The induced voltage at rotor (ER) depends on the relative motion between the stator magnetic field speed and rotor speed. At nm = nsync rpm, fr = 0, slip s = 0, and ER = 0 At nm = 0 rpm, fr = fe, and slip s = 1, and ER = ER0 (max) Thus, ER = sER0 fr = sfe XR0 …(7-10) …(7-8) The rotor resistance, RR, is a constant, independent to the slip. However, the rotor reactance, XR, is dependent to the rotor frequency. XR = ωrLR = 2πfr LR = 2π(sfe) LR = s (2πfeLR) = blocked-rotor rotor reactance = s XR0 …(7-11) 16 8 5/10/2013 The Rotor Circuit Model What is the rotor current ? IR = ER/(RR+jXR) IR = ER/(RR+jsXR0) …(7-12) Since ER = sER0 , IR = ER0/(RR/s +jXR0) …(7-13) where ER0 is constant-voltage source. ZR,eq = RR/s +jXR0 = function of slip …(7-14) At very low slips, the resistive term RR/s >> XR0, so the rotor resistance is predominates and the rotor current varies linearly with slip. At very high slips, the reactive term XR0 >> RR/s, so the rotor current approaches a steady-state value as the slip becomes very large. 17 The Final Equivalent Circuit To produce the final per-phase equivalent circuit for an induction motor, it is necessary to refer the rotor part of the model over to the stator side, using effective turns ratio, aeff. This is similar to the transformer case. Transformer: VP = VS’ = aVS IP = IS’ = IS/a ZS’ = a2ZS …(7-15) …(7-16) …(7-17) Induction motor: E1 = ER’ = aeffER0 I2 = IR/aeff Z2 = aeff2(RR/s +jXR0) Making the following definitions: R2 = aeff2RR X2 = aeff2XR0 …(7-18) …(7-19) …(7-20) …(7-21) …(7-22) 18 9 5/10/2013 The Final Equivalent Circuit Finally, the per-phase equivalent circuit referred to the stator can be constructed. • For cage rotors, the RR, XR0, and aeff are impossible to determine directly. • However, it is possible to make measurements that will directly give the referred rotor resistance and reactance, R2 and X2 even though RR, XR0, and aeff are not known separately. Using the locked-rotor test. 19 7.4 Power and Torque in Induction Motors 10 5/10/2013 Losses and the Power-Flow Diagram PAG = Air gap power, transferring from stator to rotor across the air gap. Pconv = Power converted from electrical to mechanical form. Core losses occurs both stator and rotor circuits. However, the core losses at rotor are very tiny compared to the stator core losses. Because the rotor frequency (fr) is small. 21 Example Problem Example 7-2 on page 395 22 11 5/10/2013 Power and Torque in an Induction Motor I1 = Vφ/Zeq …(7-23) where Zeq = R1+jX1+1/[GC-jBM+1/(R2/s +jX2)] …(7-24) GC = 1/RC (Core losses conductance) BM = 1/XM (Magnetizing susceptance) Stator copper losses: PSCL = 3I12R1 …(7-25) Core losses: Pcore = 3E12GC …(7-26) Air-gap power: PAG = Pin – PSCL – Pcore …(7-27) 23 Power and Torque in an Induction Motor Air-gap power (consumed at R2/s): PAG = 3I22R2/s …(7-28) Rotor copper losses: PRCL = 3I22R2 = s PAG …(7-30) …(7-32) Converted (developed mechanical) power: Pconv = PAG – PRCL = 3I22R2/s – 3I22R2 = 3I22R2(1 – s)/s …(7-31) = PAG – PRCL = PAG – s PAG = (1 – s)PAG …(7-33) 24 12 5/10/2013 Power and Torque in an Induction Motor Output power: Pout = Pconv – PF&W – Pmisc Induced (developed) torque: τind = Pconv/ωm = (1 – s)PAG/[(1 – s)ωsync] = PAG/ωsync …(7-34) …(7-35) …(7-36) 25 Separating the Rotor Copper Losses and the Power Converted in an Induction Motor’s Equivalent Circuit The air-gap power (PAG) consists of two parts of powers: 1. PRCL: Rotor copper losses 2. Pconv : Converted power Rotor resistance associated with Pconv: Rconv = R2/s – R2 = R2(1/s – 1) = R2(1 – s)/s …(7-37) 26 13 5/10/2013 Example Problem Example 7-3 on page 399 27 7.5 Induction Motor TorqueSpeed Characteristics 14 5/10/2013 Induction Motor Torque-Speed Characteristics How does the torque of an induction motor changes as load changes ? How much torque can an induction motor supply at starting conditions ? How much does the speed of an induction motor drop as its shaft load increases ? 29 Induced Torque from a Physical Standpoint The BS is produced by I1. The Bnet is produced by IM and so Bnet ∝ E1. Light load 1. Rotor speed is nearly synchronous speed (i.e., slip and rotor frequency are very small). 2. Then, ER is also very small (since ER = sER0 and fr is small). 3. Then, IR is also small. 4. Since fr is small, the rotor reactance (X2) is also small. Rotor impedance is so resistively dominant. 5. So, the IR lags ER a little bit (nearly in phase). 6. Then the IR produces the small BR. 7. The induced torque, τind = kBRBnet sinδ (at this time, δ ≈ 90o, so τind ≈ kBRBnet). 8. Since BR is small, τind is also small, just large enough to overcome the motor’s rotational 30 losses. 15 5/10/2013 Induced Torque from a Physical Standpoint The BS is produced by I1. The Bnet is produced by IM and so Bnet ∝ E1. Heavy load 1. Rotor speed is slower (i.e., slip and rotor frequency are increased). 2. Then, ER is also stronger (since ER = sER0 and fr is increased). 3. Then, IR is also larger. 4. Since fr is larger, the rotor reactance (X2) is also larger. Rotor impedance is so reactively dominant. 5. So, the IR lags ER more. 6. Then the IR produces the large BR. 7. The induced torque, τind = kBRBnet sinδ (at this time, δ > 90o, reducing the τind) 8. Since the effect of BR is larger, the overall τind is thus increased, large enough to supply the 31 motor’s load torque. Induced Torque from a Physical Standpoint In summary, when the motor takes more load torque, the induced torque depends on three following factors: τind = kBRBnet sinδ • BR ∝ IR. And IR increases with increasing slip (decreasing speed). See Figure 7-16a. • Bnet ∝ E1. However, E1 is considered constant because its decrease as load increases is very small. See Figure 7-16b. • sin δ. δ = θR + 90o …(7-38) sin δ = sin (θR + 90o) = cos θR = power factor of the rotor The rotor power-factor angle can be calculated from the rotor impedance as θR = tan-1(XR/RR) = tan-1(sXR0/RR) …(7-39) PFR = cos θR = cos (tan-1(sXR0/RR)) …(7-40) See Figure 7-17c. As slip increases (load increases), the rotor impedance tends to be the inductive load. 32 16 5/10/2013 Induced Torque from a Physical Standpoint τpullout ≈ (2-3)τrated τind = kBRBnet sinδ τstarting ≈ 1.5τrated τind decreases as τload increases (slip increases) 33 The Derivation of the Induction Motor Induced-Torque Equation Induced (developed) torque: τind = Pconv/ωm = PAG/ωsync …(7-35) …(7-36) Total (three-phase) air-gap power: PAG = 3I22 (R2/s) Finding τind expression as a function of slip (or rotor speed) 34 17 5/10/2013 The Derivation of the Induction Motor Induced-Torque Equation Using Thevenin’s theorem, VTH = open-circuit voltage at terminals ZTH = equivalent impedance seen at terminals while Vφ is shorted 35 The Derivation of the Induction Motor Induced-Torque Equation Since the magnetizing reactance XM >> X1 and XM >> R1, the magnitude of the Thevenin voltage, VTH is approximately as VTH = Vφ [ XM/√ (R12 + (X1+XM)2) ] ≈ Vφ [XM/(X1+XM)] …(7-41a) …(7-41b) The Thevenin impedance ZTH is given by ZTH = Z1ZM/(Z1+ZM) = (jXM)(R1 + jX1)/[(R1 + j(X1+XM))] = RTH + jXTH …(7-42) …(7-43) Since the magnetizing reactance XM >> X1 and XM >> R1, the Thevenin impedance, ZTH is approximately as RTH ≈ R1[XM/(X1+XM)]2 …(7-44) XTH ≈ X1 …(7-45) 36 18 5/10/2013 The Derivation of the Induction Motor Induced-Torque Equation According to the resulting equivalent circuit in Figure 7-18c, the current I2 is given by I2 = VTH / (ZTH+Z2) …(7-46) = VTH / [RTH+R2/s +jXTH+jX2] …(7-47) The magnitude of this current I2 is I2 = VTH/[√((RTH+R2/s)2 + (XTH+X2)2) ] …(7-48) The air-gap power is thus given by PAG = 3I22 (R2/s) = 3VTH2(R2/s) /[(RTH+R2/s)2 + (XTH+X2)2] …(7-49) Finally, the induced torque is given by τind = PAG/ωsync = 3VTH2(R2/s) /[ωsync((RTH+R2/s)2 + (XTH+X2)2)] …(7-50) 37 The Derivation of the Induction Motor Induced-Torque Equation τind = 3VTH2(R2/s) /[ωsync((RTH+R2/s)2 + (XTH+X2)2)] …(7-50) (Breakdown torque) 38 19 5/10/2013 Maximum (Pullout) Torque in an Induction Motor τind = 3VTH2(R2/s) /[ωsync((RTH+R2/s)2 + (XTH+X2)2)] …(7-50) The maximum induced torque will occur when the power consumed by the rotor resistor, RR/s is maximum. The maximum power transfer occurs when the R2/s is the magnitude of source impedance. Zsource = RTH + jXTH + jX2 …(7-51) R2/s =√[RTH2 + (XTH+X2)2] …(7-52) Slip at pullout torque, smax = R2/√[RTH2 + (XTH+X2)2] …(7-53) Pullout torque, τmax = 3VTH2 /[2ωsync(RTH+√(RTH2 + (XTH+X2)2)] …(7-54) 39 Example Problem Example 7-4 on page 413 Example 7-5 on page 414 40 20 5/10/2013 7.6 Variations in Induction Motor Torque-Speed Characteristics Control of Motor Characteristics by Cage Rotor Design The rotor design affects • Starting torque • Slip at normal operation • Starting current • Efficiency The torque-speed characteristic curve could be modified by changing • Rotor resistance R2 • Rotor leakage reactance X2 When the rotor resistance R2 increases, • Starting torque increases • Slip at normal operation increases • Starting current reduces • Efficiency reduces Note: Pconv = (1 - s)PAG (Higher slip, smaller Pconv ⇒ lowering the efficiency) 42 21 5/10/2013 Deep-Bar and Double-Cage Rotor Designs Laminations from typical cage induction motor rotors, showing the cross section of the rotor bars. Class A (deep-bar) Class B (deep-bar) Different laminations provide different designs of rotor resistance (R2) and rotor leakage reactance (X2). Class C (double-cage) Class D (deep-bar) 43 Deep-Bar and Double-Cage Rotor Designs Recall: rotor leakage reactance is the reactance due to the rotor flux lines that do not couple with the stator windings. Deep bar: Classes A, B, D Double-cage: Class C 1. Two sets of bars buried in the laminations. 2. Most expensive among cage rotors, but cheaper than woundrotor. 44 22 5/10/2013 Induction Motor Design Classes The National Electric Manufacturers Association (NEMA) in USA and the International Electrotechnical Commission (IEC) in Europe have defined a series of standard designs Class A: Standard motor design. Normal starting torque. Normal starting current. Low slip (less than 5% at full load). Class B: Normal starting torque. Lower starting current. Low slip (less than 5% at full load). Class C: High starting torque. Low starting current. Low slip (less than 5% at full load). Class D: Very high starting torque. Low starting current. High slip. 45 7.8 Starting Induction Motors 23 5/10/2013 Starting Induction Motors • Induction motors do not present the starting problems that synchronous motors do. • However, the reduction of starting current (causing a dip in power system voltage) by avoiding the simply connecting them to the power line is necessary. • To estimate the starting current, all cage motors have a code letter (not same as design class). To determine the starting current, compute the apparent power Sstart = (rated horsepower)(code letter factor) …(7-55) from the nameplate data. Then, the starting current is computed as Istart = Sstart /(√3 VT) …(7-56) 47 Example Problem Example 7-7 on page 430 48 24 5/10/2013 Induction Motor Starting Circuits Ways to reduce the starting current: 1. Insert extra inductors or resistors into the power line during starting. 2. Use autotransformer (or variac) to reduce the terminal voltage during starting. (a) Close 1 and 3: Vmotor = VT/2 (b) Open 1 and 3: Vmotor = 0 (c) Close 2: Vmotor = VT 49 7.9 Speed Control of Induction Motors 25 5/10/2013 Induction Motor Speed Control by Pole Changing nsync = 120fe/P rpm …(7-1) 51 Speed Control by Changing the Line Frequency nsync = 120fe/P Speeds below the rated speed Speeds above the rated speed rpm …(7-1) The motor speed can be increased by increasing the line frequency. However, the voltage applied to the motor must be accordingly increased up to the rated voltage at the rated frequency. The applied voltages for the motor speed above the rated speed must be kept constant at rated value. This resign is so called “field weakening”. Flux ∝ Vapplied/fe …(7-57) 52 26 5/10/2013 Speed Control by Changing the Line Voltage τind = 3VTH2(R2/s) /[ωsync(RTH +R2/s)2 + (XTH+X2)2] …(7-50) Reducing the line voltage, • Reducing the rotor speed. • Reducing the torque. • Reducing the efficiency (slip increased). Note: The poor speed regulation respect to change in load. This method is sometimes used on small motors driving fans. 53 Speed Control by Changing the Rotor Resistance τind = 3VTH2(R2/s) /[ωsync(RTH +R2/s)2 + (XTH+X2)2] …(7-50) Increasing the rotor resistance, • Reducing the rotor speed. • Reducing the torque. • Reducing the efficiency (slip increased). Note: The poor speed regulation respect to change in load. 54 27 5/10/2013 7.11 Determining Circuit Model Parameters Determining Circuit Model Parameters IEEE Standard 112: Describe the detailed methods of determining circuit model parameters. The tests are analogous to the short-circuit and opencircuit tests in a transformer. R1 = Stator resistance (Ohm) R2 = Rotor resistance referred to stator (Ohm) X1 = Stator leakage reactance (Ohm) X2 = Rotor leakage reactance referred to stator (Ohm) XM = Magnetization reactance (Ohm) RC = Core losses resistance (Ohm) 56 28 5/10/2013 The No-Load Test Applying the rated voltage at rated frequency without load torque. During testing, 1. Speed is nearly synchronous speed. 2. Slip is about zero. 3. R2(1-s)/s approaches infinity. 4. I2 is about zero. No-load test provide the following information 1. Rotational losses (Prot = Pcore+ PF&W + Pmisc) 2. X1 + XM 57 The No-Load Test 58 29 5/10/2013 The No-Load Test Neglect Neglect Stator copper losses: PSCL = 3I12 R1 …(7-25) Input power: Pin = PSCL + Pcore+ PF&W + Pmisc = 3I12R1 + Prot …(7-58) Due to air-gap in the machine, the current established the magnetic field is quite large, comparing with the transformer. So, XM << [RC // R2(1-s)/s] Neglecting R1, then |Zeq| = Vφ/I1,nl ≈ X1 + XM Pin ≈ Prot …(7-60) 59 The DC Test for Stator Resistance Applying a DC voltage to the stator windings until the rated current is reached. No induced voltage in the rotor circuit. 2R1 = VDC/IDC R1 = VDC/2IDC …(7-61) Note: IEEE Standard 112 provides details when the skin effect (due to AC current) takes into consideration. The RAC is higher than RDC. 60 30 5/10/2013 The Locked-Rotor (Blocked-Rotor) Test Applying the voltage at 25% of rated frequency until the rated current is reached with rotor is locked or blocked (cannot move). During testing, 1. Speed is zero. 2. Slip is one. 3. R2/s = R2. Locked-rotor test provide the following information 1. Copper losses (PSCL and PRCL) 2. R2 61 3. XLR = X1 + X2 Neglect The Locked-Rotor (Blocked-Rotor) Test Neglect Input power: Pin = √3 VTIL cos θ Power factor: PF = cos θ = Pin/(√3 VTIL) where θ is impedance angle. …(7-62) Total impedance: |ZLR| = Vφ/I1 = VT/(√3 IL) ZLR = RLR + jXLR’ = |ZLR|cos θ + j|ZLR|sin θ …(7-63) …(7-64) 62 31 5/10/2013 The Locked-Rotor (Blocked-Rotor) Test Neglect Locked-rotor resistance: RLR = R1 + R2 …(7-65) Locked-rotor reactance: XLR’ = X1’ + X2’ …(7-66) where X1’ and X2’ are stator and rotor leakage reactances at the test frequency, respectively. Rotor resistance: R2 = RLR - R1 where R1 was found in the DC test. …(7-67) 63 The Locked-Rotor (Blocked-Rotor) Test Neglect Locked-rotor reactance: XLR’ = X1’ + X2’ …(7-66) where X1’ and X2’ are stator and rotor leakage reactances at the test frequency (ftest), respectively. Total leakage reactance at rated frequency: XLR = (frated/ftest)XLR’ = X1 + X2 …(7-68) 64 32 5/10/2013 Separating the Stator and Rotor Leakage Reactances From the locked-rotor test, the XLR = X1 + X2 can be broken down into the stator and rotor leakage reactances by using the following rule of thumb. 65 Example Problem Example 7-8 on page 458 66 33 5/10/2013 7.13 Induction Motor Ratings Induction Motor Ratings Important ratings presented on the nameplate: 1. 2. 3. 4. 5. 6. 7. 8. 9. Output power (40 HP) Voltage (230/460 V) Current (97/48.5 A) Frequency (60 Hz) Power factor (0.827) Speed (3565 rpm) Nominal efficiency (93.6 %) NEMA design class (class B) Starting code (code G) How many poles for this particular induction motor ? 68 34 5/10/2013 EEE 118: Energy Conversion Dr. Mongkol Konghirun Department of Electrical Engineering King Mongkut’s University of Technology Thonburi 35