MANUAL – INSTALLATION Tracking Controller TC Series v100 – Issue Date: 02/25/16 © 2016 Price Industries Limited. All rights reserved. Firmware: 1.3.0 TRACKING CONTROLLER TABLE OF CONTENTS Product Overview General.......................................................................... 1 Tracking Controller (TC) Features.................................... 1 Operation....................................................................... 2 Expansion Modules........................................................ 2 Input/Output Description ............................................... 3 Flow Response Chart .................................................... 4 Sample Wiring Diagram.................................................. 5 Thermostat Options ..................................................... 6 Thermostat Installation................................................... 7 Thermostat Functions.................................................... 8 Display Navigation Initial Setup.................................................................... 9 Information Menu......................................................... 10 Service Menu............................................................... 11 Application Menu......................................................... 12 Balancing Menu........................................................... 12 VAV with Track Menu.................................................... 13 Setpoint Menu.............................................................. 14 Discharge Air Temperature Menu.................................. 15 Input Menu................................................................... 16 Output Menu................................................................ 19 BACnet Menu.............................................................. 24 Stat Setup Menu.......................................................... 25 Diagnostics Menu........................................................ 26 Networking and Setup Setting the MAC Address............................................. 27 Setting the Device Instance.......................................... 28 Linker2 – USB Service Tool.......................................... 29 Troubleshooting............................................................ 30 Hardware Specifications............................................... 33 TRACKING CONTROLLER PRODUCT OVERVIEW General Tracking Controller (TC) Features The Tracking Controller (TC) is a direct digital controller for venturi valves or VAV terminals that offers cutting edge zone control and airflow control. The TC combines the accuracy of direct digital control with the flexibility of an individual room control system, providing maximum control and efficiency. An advanced and configurable proportional integral controller allows for exceptional user comfort and energy efficiency. Installation of the controller and thermostat is simple and error proof with RJ-45 (network type) connections to the thermostat and BACnet network. • 24 VAC power terminal or RJ-12 power connection • 4 VAC Binary Outputs (7) – A variety of binary outputs for heating, cooling 2 or fan operation which are rated for maximum 0.5 amps each. Max: 1.85 amps total. Field switchable from HOT to COM. • nalog Outputs (4) – Fully configurable (2 to 10 VDC, 0 to 10 VDC, 10 to 2 A VDC etc.) outputs for heating, cooling, and auxiliary, rated at maximum 10 mA each. • .A.T Sensor Input (1) 10K type J thermistor - discharge temperature control D is required and a temperature probe must be connected. • Contact Closure Input (1) – night setback. • BACnet Expansion Module (optional) – providing a native BACnet MS/TP interface. • VAV Expansion Module – provides air flow input from the exhaust valve. • Integrated Damper Actuator – default stroke time of 95 seconds. • T-stat port - for RJ-45 connection to thermostat from the TC controller. • ervice Port – RJ-12 port used to connect Price Linker for system balancing S and setup, or to connect an PIC LCD Thermostat for system balancing and setup. – installation and service manual – V1.08 0624L The LINKER is a USB 2.0 interface to Price controls and is used in conjunction with FREE setup and balancing software available from Price. The TC typically comes factory mounted to the Price VAV terminals, but may also be ordered stand-alone for retrofit jobs. TC FEATURES The Price Intelligent Controller (PIC) is a direct digital controller for VAV terminals or fan coils that offers cutting edge zone control. The PIC combines the accuracy of direct digital control with the flexibility of an • LED Indication – for ease of troubleshooting. individual room control system, providing maximum control and efficiency. An advanced and configurable proportional integral controller allows for exceptional user comfort and energy efficiency. Installation of the controller and thermostat is simple and error proofwith RJ-45 (network type) connections to the thermostat and BACnet network. The PIC typically comes factory mounted to Price VAV boxes, but may also be ordered stand-alone for retrofit jobs. T-Stat Port for Thermostat Connection D.A.T. Sensor Input Contact Closure Input 4 Analog Outputs Optional BACnet Expansion Module Service Port for Price Linker Switchable 24 VAC Hot/Com Output Selection Hot or COM Pluggable 24 VAC Power Terminal or RJ-12 Power Connection LED Indication for Troubleshooting Expansion Module Binary Cooling Output 3 Binary Staged Heating Outputs priceindustries.com | TRACKING CONTROLLER - Manual 1 TRACKING CONTROLLER PRODUCT OVERVIEW Operation The TC is an advanced and fully configurable VAV terminal controller that can be used as a pressure independent zone control system. TC - SUPPLY EXPANSION BOARD WITH FLOW TRANSDUCER The TC offers five thermostat options that provide a range of control from room temperature sensing, all the way to motion sensing. With a variety of output configurations, the TC can control analog heating and cooling valves, fan motors, and other types of analog devices. As well as On/Off heating and cooling stages, on/ off fan operation, fan coils etc. With the use of the LCD Thermostat, balancing and system setup can be performed. Further, with the use of the LCD Thermostat with Motion Sensing, the TC can be used as a motion sensor and lighting controller with different levels of sensitivity, as well as a system balancing tool. Expansion Modules The TC is also expandable for BACnet networking capabilities using the BACnet expansion module, which allows for MS/TP connectivity to building management systems. LED indicators show current status of communication and any electrical fault conditions. For Airflow measurement, two options are available. The first option uses a flow transducer combined with the SP300 sensor to measure and control to the targeted airflow. This is typically used with VAV terminal units. The second option uses an analog input that reads the signal from a Linear Module on a Venturi Valve. This system uses position feedback from the Venturi Valve. The expansion modules come equipped with a ribbon cable that is easy to plug in from the TC to the selected module. (TC-BAC) - BACNET MODULE TC - SUPPLY EXPANSION BOARD WITH LM(X) 2 TRACKING CONTROLLER - Manual | priceindustries.com TRACKING CONTROLLER PRODUCT OVERVIEW Input/Output Description 24VAC Binary Outputs: Stg1/Open Binary (electric, or binary hot water) Tristate (floating) open signal of hot water valve Stg2/Closed Binary (electric, or binary hot water) Tristate (floating) open signal of hot water valve Stg3 Cool/Aux Binary (electric, or binary hot water) 24VAC PWM to SSR (10 second period) Binary Output for one stage of cooling if required. Can be used as an auxiliary binary output if required. Analog Outputs: AO1 - Spare Spare analog output AO2 - Heat Analog Output for modulating heating valve (0 to 10 VDC, 2 to 10 VDC, 10 to 2 VDC etc.) AO3 - Cool Analog Output for modulating cooling valve (0 to 10 VDC, 2 to 10 VDC, 10 to 2 VDC etc.) AO4 - Spare Spare analog output – normally indicates damper position (0 to 10 VDC = 0-100%) Inputs: Contact Closure D.A.T. Sensor Configurable Binary Input can be used for night setback, damper force open/close etc. Analog Input for temperature probe hookup for discharge temperature if required. 10k Type J Thermistor. Switched HOT/COM Jumper: TC offers a jumper selectable HOT/COM switch that allows the binary outputs to be switched HOT or switched COMMON. COM Terminals: All COM terminals on the TC are internally connected, which allows for a common reference point throughout the board. Damper Actuator: Factory installed and wired, the TC offers LED indication of the damper direction, (either OPN or CLO). Default drive time of the actuator is 90 seconds, but is configurable through software, or by using the LCD Thermostat. T-Stat RJ-45 Port: The TC comes equipped with an RJ-45 port to provide ease of plugging in a thermostat cable from the TC to any of the selected thermostats. The thermostat cable is supplied by Price. Service Port: The TC comes equipped with an RJ-12 port to provide ease of plugging in an RJ-12 cable to the Price LINKER 2 for system balancing and setup, or to connect an LCD Thermostat for system balancing and setup. The LINKER 2 is a USB 2.0 interface to Price controls, and is used in conjunction with FREE setup and balancing software available from Price. priceindustries.com | TRACKING CONTROLLER - Manual 3 TRACKING CONTROLLER PRODUCT OVERVIEW Flow Response Chart Output HCCO box Cooling Min Cooling Flows Heating Min Heating Flows Neutral Supply Air Flow PI = Cooling Duct air = Cold PI = Heating Duct air = Cold PI = Neutral Duct air = Cold PI = Cooling Duct air = Hot PI = Heating Duct air = Hot PI = Neutral Duct air = Hot PI = Cooling Duct air = Neutral PI = Heating Duct air = Neutral PI = Neutral Duct air = Neutral Above is a Flow Response chart for the TC, showing the demand, Duct Air condition, and the controller’s output. E.g.: PI = Cooling, Duct Air = Cold, Output = Cooling Flows. This indicates that the Room Demand is in Cooling, the Duct Air is Cold, and the controller would modulate between the Cool Min and Cool Max values. NOTE: If no Temperature Probe is present, the TC assumes cold duct air. PI = Proportional Integral = room load (either cooling/neutral/heating) TECH TIP Use the above table to determine what airflows are being targeted in certain modes. Example: If TC is trying to heat the room (PI=heating) and cool air is being supplied (Duct air=Cold) it will chase its heating min flow. 4 TRACKING CONTROLLER - Manual | priceindustries.com TRACKING CONTROLLER PRODUCT OVERVIEW COM BO2 COM COM CW T-STAT AO4 ROOM THERMOSTAT AO3 HOT VALVE POWER 24V COM COMMON A02 AO2 AO1 CCW EXPANSION MODULES 3 2 1 VALVE SIGNAL (0-10V) TO SUPPLY REHEAT VALVE DPR * 24VAC POWER HOT COM DISCONNECT CONTROLLER FUNCTION TERMINALS IN COM 24/120/208/ 240/277 TO 24 VAC 50VA TRANS. CAT5E CABLE SAT SENSOR 24VAC BINARY OUTPUTS STG1 /OPN STG2 /CLO STG3 CONTACT CLOSURE C BO1 COM ANALOG OUTS L1 TRACKING CONTROLLER H N/L2 OUTPUTS SWITCHED POWER SOURCE SERVICE Sample Wiring Diagram BACNet EXHAUST TRACKING VALVE ACTUATOR IOLM-S SUPPLY TRACKING VALVE NET COM NET IN NET OUT AI7 SIG LEGEND COM FROM BACnet MSTP DEVICE 24VAC CAT5E CABLE BA+ CAT5E CABLE TO BACnet MSTP DEVICE ACTUATOR 1 FACTORY ELECTRICAL WIRING FIELD ELECTRICAL WIRING 2 3 EXHAUST TRACKING VALVE CAT5E CABLE priceindustries.com | TRACKING CONTROLLER - Manual 5 TRACKING CONTROLLER PRODUCT OVERVIEW Thermostat Options All thermostats are connected with a CAT-5 cable (RJ-45) connection from the TC to the back of the selected thermostat. Each thermostat has an RJ-12 Service Port on the bottom, providing a computer interface using the USB LINKER2 service tool for setup and balancing, and without having to access the plenum. DIAL THERMOSTAT (TC-TS-DIAL) ROOM SENSOR THERMOSTAT TC-TS-SENS) 1. Setpoint Adjust – from hidden dial on the back 2. Service Port - Linker2 Connection 1. 2. 3. 4. Dial Adjustment for Temperature Occupancy Override Button LED – 1 blink cooling mode, 2 – heating, 3 - neutral Service Port - Linker2 Connection 1 1 2 2 3 4 LCD THERMOSTAT (TC-TS-LCD) 1. LCD screen for menu display 2. Menu Button 3. Increase and decrease push buttons for day temperature setpoint adjustment 4. Service Port - Linker2 Connection 1 LCD THERMOSTAT W/MOTION SENSOR: (PIC-TS-MOTION) 1. LCD screen for menu display 2. Menu Button 3. Increase and decrease push buttons for day temperature setpoint adjustment, as well as manual light on/off buttons 4. Motion sensor allows for automatic detection of occupancy 5. Service Port – Linker2 connection 2 3 1 4 2 3 4 5 6 TRACKING CONTROLLER - Manual | priceindustries.com TRACKING CONTROLLER PRODUCT OVERVIEW Thermostat Installation Thermostat Installation General Description SURFACE MOUNT DETAIL The TC thermostats are all physically the same size and mounting instructions will be typical. General Description The PIC thermostats are all physically the same size and mounting instructions will be typical. 1.25” Location (32) 1.The TC Thermostats must be mounted to a wall and Location The Price Intelligent Controller wired to the TC via the1.supplied plenum rated 35ft CAT- (PIC) Thermostats must be mounted to a wall and wired to the PIC controller via the supplied 5 cable. This cable plugs into the thermostat and the plenum rated 35ft CAT-5 cable. This cable plugs into the thermostat and the PIC controller with the ease of RJ-45 connections. Note: the cable run can be extended TC with the ease of RJ-45 connections. to 70 ft using a Price cable coupler and additional 35ft cable. NOTE: The cable run can be extended to 70 ft. using a Price cable coupler and 35required ft. cable. thermostat in a place that is convenient for the end user, but the following 2. additional Mount the should taken into 2.Mount the required thermostat in be a place that is consideration: Dobut notthe mount a thermostat convenient for the end•user, following should be in direct sunlight i.e. across from a window where heat can alter 4.875” Wall Fasteners taken into consideration: thetemperature reading. • Should not be installed on an outside wall. (125) by others Do not mount a thermostat in direct sunlight • Keep away from hot equipment like computers, monitors and heaters etc. i.e. across from a window where heat can alter the • Ensure nothing will restrict vertical air circulation to the thermostat. (Do Not Cover) temperature reading. • ***Ensure wall is NOT pressurized! Hot/cold air from a pressurized wall will direct blow Should not be installed onto on anthe outside wall. thermostat’s temperature sensor causing ‘bad’ readings. *** Keep away fromInstallation hot equipment like computers, 1. The back plate on each thermostat is removable and can be mounted to a standard electrical box monitors and heaters etc. or directly to air drywall using anchors supplied by others. Ensure nothing will restrict vertical circulation the CAT-5 cable through the center hole in the plate. Connect the cable to the thermostat, to the thermostat. (Do2. NotRun Cover) and then secure the thermostat onto the wall plate inserting the top portion of the thermostat first, ***Ensure wall is NOT pressurized! Hot/cold air and then snapping the bottom half in. from a pressurized wall will direct blow onto 3. All thermostats will come equipped with35a FOOT 0.050” Allen key forCABLE the set- INCLUDED screw at the bottom. PLENUM RATED the thermostat’s temperature sensor causing incorrect readings.*** Surface Mount Detail Installation 1.The back plate on each thermostat is 1.25” removable and (32) can be mounted to a standard electrical box or directly to drywall using anchors supplied by others. 2.Run the CAT-5 cable through the center hole in the plate. Connect the cable to the thermostat, then secure Wall Fasteners the thermostat onto the wall plate inserting top portion by others of the thermostat first, then snapping the bottom half in. 3.All thermostats will come equipped with a 0.050 in. Allen key for the set screw at the bottom. TECH TIP 35 foot plenum rated cable included with thermostat (PIC-CABLE) Careful thermostat installation will reduce field issues! Do not twist or kink the blue CAT5 thermostat cable. TECH TIP: Careful thermostat installation will reduce field issues! Do not twist or kink the blue CAT5 thermostat Damaged cables are difficult to troubleshoot! Thermostat cable. Damaged cables are difficult to troubleshoot! cable product code: TC-CABLE. Thermostat cable product code: PIC-CABLE priceindustries.com | TRACKING CONTROLLER - Manual www.priceelectronics.ca/PIC 7 TRACKING CONTROLLER PRODUCT OVERVIEW Thermostat Functions Room Sensor Thermostat • Powered from the TC. • Measures room temperature. • et point can be adjusted from a hidden dial on the back of the T-Stat using a S small flat-head screw driver. • etpoint limits can be adjusted through free setup software using the Price S LINKER2, or through BACnet system. • Eliminates problem of unauthorized tampering to the thermostat. Dial Thermostat • Powered from the TC. • Measures room temperature & features a dial adjustment & an occupancy button. • Temperature Setpoint limits can be adjusted through free setup software using the Price LINKER2, or through a BACnet system. • Simply use the adjustable dial for temperature adjustment. • ccupancy button can be used to override the system during unoccupied times O Default setting is 4 hrs. LCD Thermostat • Powered from the TC and has a variety of features. • easures room temperature and features an LCD screen with push button day M setpoint adjustment. • emperature set point limits are set through free setup software using the Price T LINKER2, or through a BACnet system. • CD Thermostat can also be used as a balancing tool for the TC system by L simply connecting the RJ-45 cable to the back of the thermostat. ROOM SENSOR THERMOSTAT DIAL THERMOSTAT LCD THERMOSTAT LCD Thermostat with Motion Sensor • Powered from the TC and has a variety of features. • his model measures room temperature, features an LCD screen with day T Setpoint adjustment, and motion sensor with lighting control. • emperature set point limits are set through free setup software using the Price T LINKER2, or through a BACnet system. • he LCD Thermostat with Motion Sensor can be used as a balancing tool for the T PIC system by simply connecting the RJ-45 cable to the back of the thermostat. • his thermostat can also be used as a motion sensor for occupied and T unoccupied times in a space. It also has the capability to act as a lighting controller for occupied/unoccupied schedules. 8 TRACKING CONTROLLER - Manual | priceindustries.com LCD THERMOSTAT W/ MOTION SENSOR TRACKING CONTROLLER DISPLAY NAVIGATION Initial Setup (LCD Thermostats (T-STAT) Only) When the Interface is first powered from the TC controller, it will display the following information: (Also press both UP/DOWN at same time to show this screen anytime.) PRICE ELECTRONICS INTERFACE STANDARD MODEL INTERFACE VERSION X.XX.X LOADING *INITIALIZING* Start-up screen. Displays the type of interface being used. Displays firmware version of T-STAT. Loading parameters from the TC. PIC VERSION X.XX SEQUENCE XXX Displays sequence programmed into the TC NOTE: a sequence number of 0 means the TC has NOT been calibrated. DUCT SIZE XX INCHES Displays inlet size. MAC ADDRESS 1 DEVICE INST. 158,001 ROOM TEMP. 75.0°F Displays current MAC Address (local MS/TP segment) - Must be unique to MS/TP segment. Displays current Device Instance (System address) - Must be unique to building. Displays the current temperature that the Thermostat is reading. Controller Down Button Used for day setpoint adjustment. INTERFACE Up Button Used for day setpoint adjustment. Day Setpoint Adjustment Increase and decrease push buttons for Day setpoint adjustment. priceindustries.com | TRACKING CONTROLLER - Manual 9 TRACKING CONTROLLER DISPLAY NAVIGATION Information Menu (LCD Thermostats Only) The info menu shows information about the controller status regarding room load, damper position and BACnet address info. No values can be changed from this menu and it is not locked or protected in any way. APPLICATION SUP/EX TRACK OCCUPANCY ON-CONTACT Displays the current application the Tracking Controller is being utilized for. The menus shown below follow the Supply/ Exhaust tracking application. For other options, please see the Application menu on page 12. Occupancy can be determined by airflow, contact closure, motion or by a user pressing a button. HEATING MODE LOAD 100% Displays the current mode the controller is in. Neutral mode -The Tracking Controller is satisfied. Cooling 1 to 100%. Heating 1 to 100%. SUPPLYAIRTEMP 70.0°F Supply probe not present: LCD will display ‘No Probe’. Supply probe present: LCD will display the Supply Air Temperature. SUPPLYDPR.POS 50% This indicates the current position of the supply damper in percent (%). Range is 0 to 100% (100% = fully open or maximum air). EXHAUST POS. 50% This indicates the current position of the exhaust damper in percent (%). Range is 0 to 100% (100% = fully open or maximum air). ECM OUTPUT 8.0 VDC Current Voltage on output A01. SUPPLY FLOW 500 CFM Current supply airflow. EXHAUST FLOW 700 CFM Current exhaust airflow. SUPLYFLOWTARGT 500 CFM Shows the current supply airflow target cfm. EXHAUST TARGET 700 CFM Shows the current exhaust airflow target cfm. LMX ALARMSTAT NORMAL Indicates if the Linear Module is within the required pressure range. MAC ADDRESS HARDWARE 1 (MAC address must be unique on the network segment). Shows the BACnet MAC address. Range 1 to 99. MAC address can be set via dip switch. If no BACnet module is attached, LCD will display MAC address None. DEVICE INST. 158,001 (Instance must be ‘globally’ unique on your site) Displays controllers BACnet Device Instance (if BACnet is attached). If no BACnet module attached, LCD will display MAC address None. DEVICE INST. 158,001 (Instance must be ‘globally’ unique on your site). Displays controllers BACnet Device Instance (if BACnet is attached). Device Instance can range from 0 to 4,194,303. PRESS MENU TO EXIT 10 TRACKING CONTROLLER - Manual | priceindustries.com TRACKING CONTROLLER DISPLAY NAVIGATION Service Menu (LCD Thermostats Only) The service menu allows the balancer/installer to access the controller setup to change settings (e.g setting flows, heating outputs, etc.). SERVICE MENU: APPLICATION Change the application the unit is operating as. See page 12. SERVICE MENU: BALANCING Allows you to force damper open/close/min/max. See page 12. SERVICE MENU: VVT Allows you to set flows or set limits. See page 13. SERVICE MENU: SETPOINT Setup of Setpoint limits (day minimum/maximum). F/C selection. See Page 14. SERVICE MENU: DISCHARGE AIR TEMPERATURE When DAT control has been enabled, the “Discharge Air Temperature” service menu will be activated. SERVICE MENU: INPUT Shows supply air temperature reading. Shows if VAV and BACnet modules are attached. See page 16. SERVICE MENU: OUTPUT Allows setup of fan, heat, cool outputs. See page 19. SERVICE MENU: BACNET Allows setup of BACnet addresses, MAC Address, Device Instance, Baud Rate. Included on if BACnet module is attached. See page 24. SERVICE MENU: STAT SETUP Allows setup of LCD back lighting, sounds, motion sensor. Adjustment of HVAC and room lighting timeouts. See page 25. SERVICE MENU: DIAGNOSTIC Allows you to reset set the factory defaults and to reset the controller. See page 26. PRESS MENU TO EXIT priceindustries.com | TRACKING CONTROLLER - Manual 11 TRACKING CONTROLLER DISPLAY NAVIGATION Application Menu SERVICE MENU: APPLICATION CONTROL APP. CO2 TRACKING Not applicable. MIXING BOX DAT Not applicable. SUPPLY/EXHAUST TRACKER Volumetric offset application, typically for Venturi valves, but also for single ducts. This manual covers this Supply/Exhaust tracking application. EXHAUST BOX Exhaust box typically with constant flow. Reference PIC Manual for more information. DUAL DUCT Not applicable. FAN COIL 2 PIPE Not applicable. FAN COIL 4 PIPE Not applicable. AIR TERMINAL Supply box typically with constant flow. Reference PIC Manual for more information. PRESS MENU TO EXIT Balancing Menu SERVICE MENU: BALANCING SET SUPPLY FLOW NO OVERRIDE 1 to 9,999 cfm - Set the output flow of the supply duct. No Override - Normal operation default. Go to full open - Fully opens the supply duct. Go to full close - Fully closes the supply duct. SET EXHAUST FLOW NO OVERRIDE 1 to 9,999 cfm - Set the output flow of the exhaust duct. No Override - Normal operation default. Go to full open - Fully opens the supply duct. Go to full close - Fully closes the supply duct. SUPPLY TWEAK % Tweak the supply airflow by +/-100%. NOTE: For single duct terminals, this menu will be the K-Factor for the crossflow sensor. Adjust this value to tweak the airflow reading. EXHAUST TWEAK % Tweak the exhaust airflow by +/-100%. NOTE: For single duct terminals, this menu will be the K-Factor for the crossflow sensor. Adjust this value to tweak the airflow reading. PRESS MENU TO EXIT 12 TRACKING CONTROLLER - Manual | priceindustries.com TRACKING CONTROLLER DISPLAY NAVIGATION VAV with Track Menu Application specific options Scroll through menu with 'Up' and 'Down' keys. Press Enter/Menu button to apply your changes. *---Saving---* will display as your changes are applied. SERVICE MENU: VVT FLOW UNITS CFM Choose between litres per second or cubic feet per minute. COOL MIN FLOW 132 CFM Minimum cooling flow. COOL MAX FLOW 800 CFM Maximum cooling flow. HEAT MIN FLOW 132 CFM Minimum heating flow. HEAT MAX FLOW 800 CFM Maximum heating flow. NEUTRAL FLOW 132 CFM Flow when controller is satisfied. EXHAUST OFFSET 0 CFM Applies an offset to the flow. Example: If the Exhaust offset is 50 cfm and the flow is 500 cfm, exhaust will track to 550 cfm. UNOCCUPIED VAV MODE Damper position only. • When unoccupied the unoccupied damper position is the targeted cfm. • When unoccupied, if there is flow, the unoccupied airflow is targeted. UNOCCUPIED AIRFLOW Only visible if Unoccupied VAV Mode is set to cfm target. When TC is unoccupied damper will ‘rest’ at this airflow. Range: 0 to 9,999 cfm. Default 132 cfm. DAMPER RUNTIME 95 SEC DAMPER DIRECTION NORMAL DAMPER CAL NORMAL FLOW RESPONSE NORMAL Change the total runtime of the damper. Changes the direction that damper open and damper close are set to. Normal - Damper reads after a set number of movements Default. No Cal Mode - The damper remains in direct control of airflow but assumes the damper position. Damper will not recalibrate after a set number of movements to ensure continuous flow control. Normal - Typical response, airflow target based on room condition (PI) and duct temperature. PRESS MENU TO EXIT priceindustries.com | TRACKING CONTROLLER - Manual 13 TRACKING CONTROLLER DISPLAY NAVIGATION Setpoint Menu Setpoint limits and temperature units Scroll through menu with 'Up' and 'Down' keys. Press Enter/Menu button to apply your changes. *---Saving---* will display as your changes are applied. SERVICE MENU: SETPOINT SET LO LIMIT 65.0°F This is the lowest Setpoint allowed. Range: 10.0 to 100.0°F Default: 65.0°F. SET HI LIMIT 80.0°F This is the highest Setpoint allowed. Range: 10.0 to 100.0°F Default 80.0°F. TEMP. UNITS FAHRENHEIT Fahrenheit or Celsius. Default: °F. NIGHT HEAT SETPOINT 62.0°F TC will maintain the heating Setpoint when unoccupied. Range: 10.0 to 100.0°F Default: 62.0°F. NIGHT COOL SETPOINT 83.0°F TC will maintain the heating Setpoint when unoccupied Range: 10.0 to 100.0°F Default: 62.0°F. PRO. BAND 2.0°F DAY DIFF. 1.0°F 14 Default 2°F, 1°C. Default 1°F, 0.5°C. PI ANALOGHEAT NORMAL PI PI references the cooling or heating load of the space. Normal PI - A PI of 0 percent is min flow, 100 percent is max flow. Low Range PI - A PI of 0 percent is min flow, 50 to 100 percent is max flow. High Range PI - A PI of 0 to 50 percent is min flow, 100 percent is max flow. PI ANALOGCOOL NORMAL PI Normal PI - A PI of 0 percent is min voltage, 100 percent is max voltage. Low Range PI - A PI of 0 percent is min voltage, 50 to 100 percent is max voltage. High Range PI - A PI of 0 to 50 percent is min voltage, 100 percent is max voltage. PI ECM HEAT NORMAL PI Normal PI - A PI of 0 percent is min voltage, 100 percent is max voltage. Low Range PI - A PI of 0 percent is min voltage, 50 to 100 percent is max voltage. High Range PI - A PI of 0 to 50 percent is min voltage, 100 percent is max voltage. PI ECM COOL NORMAL PI Normal PI - A PI of 0 percent is min voltage, 100 percent is max voltage. Low Range PI - A PI of 0 percent is min voltage, 50 to 100 percent is max voltage. High Range PI - A PI of 0 to 50 percent is min voltage, 100 percent is max voltage. PRESS MENU TO EXIT Normal PI - A PI of 0 percent is min voltage, 100 percent is max voltage. Low Range PI - A PI of 0 percent is min voltage, 50 to 100 percent is max voltage. High Range PI - A PI of 0 to 50 percent is min voltage, 100 percent is max voltage. TRACKING CONTROLLER - Manual | priceindustries.com TRACKING CONTROLLER DISPLAY NAVIGATION Discharge Air Temperature Menu SERVICE MENU: DISCHGAIRTEMP DAT CTRL MODE DAT HEAT ONLY DAT CTRL MODE DAT COOL ONLY Not applicable DAT CTRL MODE DAT HEAT ONLY The Tracking Controller will default to Heat Only. DAT CTRL MODE DAT HEAT/COOL Not applicable PRESS MENU TO EXIT DISCHGAIRTEMP 21.0˚C Discharge Air Temperature - Current temperature reading of the DAT. If display is at 300˚F, thermistor is shorted. If no thermistor is detected -59˚F will be displayed. DAT COOL SET. 13.0˚C Discharge Air Temperature Cooling Setpoint - This is the DAT cooling target while in cooling mode. DAT HEAT SET. 32.0˚C Discharge Air Temperature Heating Setpoint - This is the DAT heating target while in heating mode. DATWHILEPI/DB DISABLED Discharge Air Temperature in Deadband - When the room temperature is satisfied, the DAT will target for this temperature. DAT UNOCC SET DISABLED Discharge Air Temperature Unoccupied Setpoint - Temperature target while room is unoccupied and room temperature is satisfied. Default: Disabled DAT SVC. TIME 60 SEC. Discharge Air Temperature Service Time - Control loop update period. Amount of time that determines how often the control loop for the DAT is updated. Default: 60 sec. (10 to 3,600 sec.). DAT STEP DIV. 10 Discharge Air Temperature Step Division - This controls the rate at which the output will change. Rate range is 1 to 50. 1 -maximum change rate. 50 -minimum change rate. Default: 10. DAT STEP MIX 10% Discharge Air Temperature Step Mix - The maximum amount the output will change at every loop service. Step range is 1% to 50%. The higher the percentage, the larger the change. Default: 10% DATDIFRENTIAL 1.0˚C Discharge Air Temperature Differential - Acceptable difference in temperature before system makes changes. Range is 0.0˚F to 25.0˚F. Default: 3.0˚F PRESS MENU TO EXIT priceindustries.com | TRACKING CONTROLLER - Manual 15 TRACKING CONTROLLER DISPLAY NAVIGATION Input Menu Supply air temp and neutral mode Scroll through menu with 'Up' and 'Down' keys. Press Enter/Menu button to apply your changes. *---Saving---* will display as your changes are applied. SERVICE MENU: INPUT SUPPLYAIRTEMP NO PROBE Shows current SAT reading if probe connected (TC-PRB). Range: -59 to 399°F. "No Probe" indicates there is no sensor connected. NEUTRAL MODE DYNAMIC • W hen supply air temp (DAT) is below room temp it is considered cooling. • When supply air temp (DAT) is above room temp it is considered heating. • This mode is recommended as the TC will always use the supply air if it can help satisfy the room load. NEUTRAL MODE CONVENTIONAL Uses the Hot and Cold Switch temperatures to determine whether it is in heating mode or cooling mode. NEUTRAL MODE FORCE COOL The TC will always assume cold supply air. NEUTRAL MODE FORCE HEAT The TC will always assume warm supply air. NEUTRAL MODE DYNAMIC HOT SWITCH 81.0˚F Only active/visible when Neutral mode is Conventional. TC will consider the supply air warm if at the hot switch temp or above. Default: 0.0˚F - uses dynamic neutral mode. COLD SWITCH 73.0˚F Only active/visible when Neutral mode is conventional. TC will consider the supply air cold if at the cold switch temp or below. Default: 0.0˚F - uses dynamic neutral mode (neutral mode disabled). VAV MODULE OMRON SENSOR 2NDVAV MODULE SAME AS MODULE 1 Displays the VAV sensor. • Not attached. • OMROM sensor. • Kavlico Sensor. • Linear Module. Displays the second VAV sensor. • Same as module 1. • DP Sensor. • OMRON Sensor. • Linear module. INPUT LM SETUP 16 TRACKING CONTROLLER - Manual | priceindustries.com SUPLM MIN VIN 2.0 VDC Supply Linear Module Minimum Voltage - Factory set to the minimum voltage of the flow signal from the supply linearization module. This value should always be changed in conjunction with the flow signal range on the supply linearization module. TRACKING CONTROLLER DISPLAY NAVIGATION Input Menu Continued... Supply air temp and neutral mode SUPLM MAX VIN 10.0 VDC Supply Linear Module Maximum Voltage - Factory set to the maximum voltage of the flow signal from the supply linearization module. This value should always be changed in conjunction with the flow signal range on the supply linearization module. SUPPLY LM MIN 90 CFM Supply Linear Module Minimum Flow - Factory set to the minimum flow rate of the supply linearization module. This value should always be changed in conjunction with the airflow range on the supply linearization module. SUPPLY LM MAX 1500 CFM Supply Linear Module Maximum Flow - Factory set to the maximum flow rate of the supply linearization module. This value should always be changed in conjunction with the airflow range on the supply linearization module. EXLM VIN MIN 2.0 VDC Exhaust Linear Module Minimum Voltage - Factory set to the minimum voltage of the flow signal from the exhaust linearization module. This value should always be changed in conjunction with the flow signal range on the exhaust linearization module. EXLM VIN MAX 10.0 VDC Exhaust Linear Module Maximum Voltage - Factory set to the maximum voltage of the flow signal from the exhaust linearization module. This value should always be changed in conjunction with the flow signal range on the exhaust linearization module. EXHAUST LM MIN 90 CFM Exhaust Linear Module Minimum Flow - Factory set to the minimum flow rate of the exhaust linearization module. This value should always be changed in conjunction with the airflow range on the exhaust linearization module. EXHAUST LM MAX 1500 CFM Exhaust Linear module Maximum Flow - Factory set to the maximum flow rate of the exhaust linearization module. This value should always be changed in conjunction with the airflow range on the exhaust linearization module. PRESS MENU TO EXIT priceindustries.com | TRACKING CONTROLLER - Manual 17 TRACKING CONTROLLER DISPLAY NAVIGATION Input Menu Continued... Supply air temp and neutral mode PRESSURE TYPE VAV-AUTO ROOM TEMPERATURE OFFSET 0.0˚F VAV-auto - VAV module is being used and sensing airflow. VVT-manual - VAV module DISABLED in software (override). VVT-auto - no VAV mode. Apply an offset to the room temperature. SAT OFFSET 0.0˚F Apply an offset to the Supply Air Temperature. CONTACT CLOSER CONFIGURATION DAMPER FULL OPEN All Output Halt - disables all outputs. Disable Binary Cool. Disable Binary Heat. Disable Binary Fan. Disable A04. Idle Analog Cool - default 0 VDC. Idle Analog Heat - default 0 VDC Idle Analog ECM - default 1.5 VDC. Damper Full Close. Damper Full Open. Occupied when Closed - Forces Occupied. Unoccupied on Closed - Forces Unoccupied. Not used -disabled. CO2 SENSOR NOT DETECTED Display whether or not a C02 sensor is detected. CO2 TWEAK 0% Only displayed if C02 sensor is detected. Adjust the C02 reading by +/-100%. C02 OFFSET 0 PPM Only displayed if C02 sensor is detected. Adjust the C02 reading by +/-500 ppm. HUMIDITY SENSOR NOT DETECTED Displays whether or not a humidity sensor was detected. HUMIDITY TWEAK Only displayed if humidity sensor is detected. Adjust humidity by +/-100% RH. HUMIDITY OFFSET Only displayed if humidity sensor is detected. Adjust the humidity with an offset by +/-100% RH. PRESS MENU TO EXIT 18 TRACKING CONTROLLER - Manual | priceindustries.com TRACKING CONTROLLER DISPLAY NAVIGATION Output Menu Scroll through menu with 'Up' and 'Down' keys. Press Enter/Menu button to apply your changes. *---Saving---* will display as your changes are applied. SERVICE MENU: OUTPUT OUTPUT FAN ECM COOL MIN 2.0 VDC Not applicable. ECM COOL MAX 8.0 VDC Not applicable. ECM HEAT MIN 2.0 VDC Not applicable. ECM HEAT MAX 10.0 VDC Not applicable. ECM DEADBAND 1.5 VDC Not applicable. ECMUNOCCUPIED 1.5 VDC Not applicable. BINARYFANTYPE HEATING PRESS MENU TO EXIT FAN TYPE HEAT & COOL Not applicable. FAN TYPE DAY & NIGHT HT/CL Not applicable. FAN TYPE CONTINUOUS Not applicable. FAN TYPE DAY & NIGHT HEAT Not applicable. FAN TYPE HEATING Not applicable. FAN TYPE NO FAN Not applicable. PRESS MENU TO EXIT Not applicable. priceindustries.com | TRACKING CONTROLLER - Manual 19 TRACKING CONTROLLER DISPLAY NAVIGATION Output Menu Continued... Scroll through menu with 'Up' and 'Down' keys. Press Enter/Menu button to apply your changes. *---Saving---* will display as your changes are applied. REHEAT TYPE BINARY Binary - Uses stage 1, 2, 3 - Default. Hot Water - Uses stage 1&2 for open/close floating point valve, stage 3 is binary. Binary/PWN - Stage 1&2 are binary, stage 3 is 24 VAC PWM 10 second cycle. Hot Water/PWM - Uses stage 1&2 for open/close floating point valve, Stage 3 is 24 VAC PWM 10 second cycle. Hot Water, Hot Air Disabled -Same as above except hot air disabled. Binary, Hot Water Disabled - Same as above except hot air disabled. Binary PWM, Hot Air Disabled - Same as above except hot air disabled. Hot Water/PWM, Hot Air Disabled - Same as above except hot air disabled. HEAT STAGE 1 33% Not shown if Hot Water Heat is used. Stage 1 engages at 33% heating. HEAT STAGE 2 66% Not shown if Hot Water Heat is used. Stage 2 engages at 66% heating. HEAT STAGE 3 100% Stage 3 engages at 100% heating. DRIVE TIME 90 SECONDS Hot water only, not shown if Binary Heat is used. Hot water runtime in seconds. OUTPUT HEAT REHEAT FAIL SAFE OFF Off - outputs send 24 VAC on call for heat. On - outputs send 24 VAC when no call for heat (fail open valve in cold climates). ANALOG HEAT MIN 2.0 VDC Outputs this voltage on heat analog pin when there is a minimum call for heating. ANALOG HEAT MAX 10.0 VDC Outputs this voltage on heat analog pin when there is a maximum call for heating. ANALOG HEAT IDLE 0.0 VDC Outputs this voltage on heat analog pin when there is no call for heating. AIRFLOW INTERLOCK DISABLED Disabled - Heat is engaged whenever there is a demand for heat. Enabled - Airflow must be greater than VAV heat min flow before heat is energized. PRESS MENU TO EXIT 20 TRACKING CONTROLLER - Manual | priceindustries.com TRACKING CONTROLLER DISPLAY NAVIGATION Output Menu Continued... Scroll through menu with 'Up' and 'Down' keys. Press Enter/Menu button to apply your changes. *---Saving---* will display as your changes are applied. OUTPUT COOL BINARY COOL 33% Cooling engages at 33% cooling load. ANALOG COOL MIN 0.0 VDC Outputs this voltage on cool analog pin when there is a minimum call for cooling. ANALOG COOL MAX 10.0 VDC Outputs this voltage on cool analog pin when there is a maximum call for cooling. ANALOG COOL IDLE 0.0 VDC Outputs this voltage on cool analog pin when there is no call for cooling. PRESS MENU TO EXIT OUTPUT OUTPUT PINS OUTPUT PINS ANALOG OUTPUTS A01 USAGE ECM Sends a 2 to 10 VDC signal proportional to the airflow demand of the room. A02 USAGE HEAT Sends a 2 to 10 VDC signal proportional to the heating demand of the room. A03 USAGE COOL Send a 2 to 10 VDC signal proportional to the cooling demand of the room. A04 USAGE AUX Sends a 2 to 10 VDC signal. PRESS MENU TO EXIT priceindustries.com | TRACKING CONTROLLER - Manual 21 TRACKING CONTROLLER DISPLAY NAVIGATION Output Menu Continued... OUTPUT PINS BINARY OUTPUTS B01 USAGE FAN Will output a 24 VAC signal when the controller calls for the Fan. B02 USAGE HEAT 1 Heat 1 is used for Stage 1 of the reheat stages. It will output a 24 VAC signal when the controller is in Stage 1 of the reheat stages. B03 USAGE HEAT 2 Heat 2 is used for Stage 2 of the reheat stages. It will output a 24 VAC signal when the controller is in Stage 2 of the reheat stages. B04 USAGE HEAT 3 Heat 3 is used for Stage 3 of the reheat stages. It will output a 24 VAC signal when the controller is in Stage 3 of the reheat stages. B05 USAGE COOL When the controller goes into cooling mode, a 24 VAC signal will be outputted from the selected binary output. B08 USAGE DISABLED Not Applicable. B09 USAGE DISABLED Not Applicable. PRESS MENU TO EXIT 22 TRACKING CONTROLLER - Manual | priceindustries.com TRACKING CONTROLLER DISPLAY NAVIGATION Output Menu Continued... OUTPUT ANALOGDATCTRL USE DAT CTRL YES Enable Discharge Air Temperature Control. When DAT control has been enabled, the "Discharge Air Temperature" service menu will be activated. PRESS MENU TO EXIT OUTPUT ROOM LIGHTS ROOM LIGHTS DISABLED Disabled - No outputs used -Default. Fan - Will trigger room lights. Heat Stage 3 - Will trigger room lights. Binary Cool - Will trigger room lights. B09 - Output will trigger room lights (expansion board). NOTE: the room lights option will override the selected output to control a 24 VAC relay which is intended to control lighting. Use a spare output so there is no conflict with your current sequence of operations. PRESS MENU TO EXIT PRESS MENU TO EXIT priceindustries.com | TRACKING CONTROLLER - Manual 23 TRACKING CONTROLLER DISPLAY NAVIGATION BACnet Menu BACnet Addressing Setup Scroll through menu with 'Up' and 'Down' keys. Press Enter/Menu button to apply your changes. *---Saving---* will display as your changes are applied. SERVICE MENU: BACNET MAC SET IN MAC ADDRESS HARDWARE: 1 DEVICE INSTANCE: 101 BAUD RATE 76800 Hardware - uses DIP switches on BACnet module for MAC address -default -recommended. Software - uses STAT to set MAC address -this OVERRIDES the hardware switches and could be confusing if used improperly. NOTE: The MAC address (range 1 to 99) is added to the device instance. Example: MAC address = 1, Device instance = 100 - total address for this device would be 101. Display current MAC address. NOTE: DIP switches and software MAC address are only read on startup! See device instance below. This is the 'software' BACnet address and MUST be unique on your building site (network). Range: 1 to 4,194,303. NOTE: After changing the device instance the STAT will send a RESET command to the TC to apply the ADDRESS changes. Addresses are only READ on startup, so after any changes you must reset the controller either via STAT (which is automatic) or cycle 24 VAC power. NOTE: Addresses are only read on startup to prevent a controller with faulty/damaged/ improperly set DIP switches from popping up all over a network, which would be extremely difficult to troubleshoot. This sets the BACnet MS/TP baud rate. 9600 baud (all BACnet devices must at least support this speed) - slowest. 19200 baud. 38400 baud. 76800 baud (default baud rate for PRICE products) - fastest. PRESS MENU TO EXIT BACNET For more information on BACnet networking - see page 27. 24 TRACKING CONTROLLER - Manual | priceindustries.com TRACKING CONTROLLER DISPLAY NAVIGATION Stat Setup Menu Stat Options SERVICE MENU: STAT SETUP OCCUPANCY ON-VVT MODE MOTION ENABLE OFF Shows current occupancy source. ON from VVT (always on), ON from Airflow, ON from contact, On from Motion Sensor. Motion Enable (Motion sensor STAT only). OFF- motion sensor disabled - default. ON - motion sensor enabled (only enabled if you have a motion stat). SENSITIVITY 5 Motion Sensitivity (Motion sensor STAT only). Sets the sensitivity of the motion sensor. 1 - Least sensitive. 9 - Most sensitive. 5 - Default. MOTION TEST OFF Motion test (motion sensor STAT only). Motion stat will beep each time motion is sensed. This is useful for adjusting the sensitivity value and testing. TC will go into unoccupied after no motion is detected and this timer expires. OCC TIMEOUT 2 MIN. TC will go into unoccupied after no motion is detected and this timer expires. LCD BACKLIGHT Always On Always Off - push button, lights up on button press.. BACKLIGHT COLOR AQUA Allows user settable backlight (Aqua, While, Green and Blue). SOUND OPTION ON On - Stat will beep when user tries to exceed a limit - default. Off - No sounds, except ping. DISPLAY OPTIONS TEMP AND SETPOINT NAME AND SETPOINT Displays the T-Stats custom name and the current Setpoint. NAME, TEMP./ SETPOINT DISABLE Displays the T-Stats custom name and local temperature, prevents users from changing the local Setpoint. NAME, TEMP./SETPOINT ENABLE Displays the T-Stats custom name and local temperature, allows users to change the local Setpoint. CONTROLLER NAME/ SETPOINT DISABLE Displays the T-Stats custom name and prevents users from changing the local Setpoint. CONTROLLER NAME/ SETPOINT ENABLE Displays the T-Stats custom name and allows users to change the local Setpoint. ROOM TEMP. ONLY Displays only the current temperature, prevents users from changing the local Setpoint. priceindustries.com | TRACKING CONTROLLER - Manual 25 TRACKING CONTROLLER DISPLAY NAVIGATION Stat Setup Menu Continued Stat Options SETPOINT ONLY TEMP. AND SETPOINT Displays only the current Setpoint. Displays only the current temperature, allows users to change the local Setpoint. PRESS MENU TO EXIT CONTROLLER NAME Set a custom name for the stat. PRESS MENU TO EXIT Diagnostics Menu SERVICE MENU: DIAGNOSTICS DIAGNOSTICS LOAD DEFAULTS DIAGNOSTICS RESET CONTROLLER Reload the factory defaults to the controller. Reset the controller. PRESS MENU TO EXIT 26 TRACKING CONTROLLER - Manual | priceindustries.com TRACKING CONTROLLER NETWORKING AND SETUP Setting the MAC Address MAC Address: MAC (media access control) must be UNIQUE on an MS/TP network segment within a building. An installer setting up an MS/TP segment with 30 devices must ensure each device has a UNIQUE MAC address (Range 1-99). The MAC address is set with dip switches on the BACnet Module. This is the hardware setup for the MAC address. The MAC address can also be set in software, through the LCD thermostat. This option of setting the address through software is available when the controller is not accessible to the user (finished drywall ceiling for example). NETWORK SEGEMENT 1 MSTP Network 1 PC OR ROUTER 1 DEVICE INSTANCE 101 2 102 3 103 4 104 MAC ADDRESS OF DEVICES MAXIMUM RECOMMENDED 30 DEVICES ON A SEGMENT MAC RANGE 1-99 NETWORK SEGMENT 2 MSTP NETWORK 2 PC OR ROUTER 1 DEVICE INSTANCE 201 2 202 3 203 4 204 MAC ADDRESS OF DEVICES MAXIMUM RECOMMENDED 30 DEVICES ON A SEGMENT MAC RANGE 1-99 TECH TIP Each device needs a unique MAC and device instance. All devices must be at the same baud rate. 24 VAC hot and common polarities are critical and must not be reversed on ANY devices! Reverse polarity will stop communication on that MS/TP segment. priceindustries.com | TRACKING CONTROLLER - Manual 27 TRACKING CONTROLLER NETWORKING AND SETUP Setting the Device Instance Device Instance: A device instance number identifies a device within an entire building, therefore giving it a unique number or address, much like a telephone ext. number. A building can have one telephone number, but all the extensions have a unique number to identify them. A device instance number would work the same way and must be unique throughout the building. The Device Instance number is user set through the LCD thermostat or the USB LINKER tool. Below is a table defining how a device instance number is obtained. NOTE: Each device on a network segment must be set to run at the same speed or baud rate. Description Default Value (Factory) Notes MAC Address Set by DIP switch Value: limited to 1 to 99 Tier1 (x100) 58 Value: limited to 0 to 99 Tier2 (x10,000) 1 Value: limited to 0 to 99 Tier3 (x1,000,000) 0 Value: limited to 0 to 4 EXAMPLE DEVICE INSTANCE SETUP WITH DEFAULT SETTINGS MAC Address = 4 (4 x 1 = 4) – Set by DIP Switches on BACnet module, or through software. + TIER 1 = 58 (58 x 100 = 5,800) – Set through software + TIER 2 = 1 (1 x 10,000 = 10,000) – Set through software + TIER 3 = 0 (0 x 1,000,000 = 1,000,000) – Set through software = Final Device instance = 0,015,804 Final Device instance = 0 Tier3 Multiplier 28 01 58 Tier1 Tier2 Multiplier Multiplier TRACKING CONTROLLER - Manual | priceindustries.com 04 MAC Address TRACKING CONTROLLER NETWORKING AND SETUP VC/TC v3.10.0 BACnet Points List Object Name Units Range AI1 Room Temperature °F; °C (-59)-300 AI2 Airflow or Supply Airflow – applicable for Supply/ Exhaust Tracking mode CFM; L/s AI3 Supply Air Temperature or Discharge Air Temperature – applicable for Exhaust Box mode AI4 Description R/W Current room temperature R 0-9999 Current duct airflow or Current supply duct airflow – applicable for Supply/Exhaust Tracking mode R °F; °C Dynamic Current supply air temperature or Current discharge air temperature – applicable for Exhaust Box mode R CO2 Reading PPM Dynamic Current CO2 at the T-Stat R AI5 Humidity Reading %RH Dynamic Current relative humidity at the T-Stat R AI6 AI4 (Expan) or Exhaust Airflow – applicable for Supply/Exhaust Tracking mode Volts VDC or CFM; L/s Dynamic Current voltage at AI6 of expansion module or Current exhaust duct airflow – applicable for Supply/Exhaust Tracking mode R AI7 AI5 (Expan) Volts VDC Dynamic Current voltage at AI7 of expansion module R AI8 AI6 (Expan) Volts VDC Dynamic Current voltage at AI8 of expansion module R °F; °C Dynamic Current temperature from expansion module R Contact Open; Contact Closed Binary input that can be tied to several usages R State of valve pressure alarm R AI9 Thermistor (Expan) Note 1: Hidden if T-Stat does not measure CO2 Note 1: Hidden if T-Stat does not measure humidity Note 1: Hidden if VAV module set to Linear Module BI1 Contact Closure Contact Open; Contact Closed BI2 Valve Pressure Normal/ Alarm Normal/ Alarm AO1 Analog Out 1 ([Usage]) Volts VDC 0-10 Analog output that can be tied to several usages R/W AO2 Analog Out 2 ([Usage]) Volts VDC 0-10 Analog output that can be tied to several usages R/W AO3 Analog Out 3 ([Usage]) Volts VDC 0-10 Analog output that can be tied to several usages R/W AO4 Analog Out 4 ([Usage]) Volts VDC 0-10 Analog output that can be tied to several usages R/W AO5 Damper Position % 0-100 BO1 Binary Out 1 ([Usage]) On; Off On; Off Binary output that can be tied to several usages R/W BO2 Binary Out 2 ([Usage]) On; Off On; Off Binary output that can be tied to several usages R/W BO3 Binary Out 3 ([Usage]) On; Off On; Off Binary output that can be tied to several usages R/W BO4 Binary Out 4 ([Usage]) On; Off On; Off Binary output that can be tied to several usages R/W BO5 Binary Out 5 ([Usage]) On; Off On; Off Binary output that can be tied to several usages R/W BO6 Binary Out 8 ([Usage]) On; Off On; Off BO7 Binary Out 9 ([Usage]) On; Off On; Off MO1 Room Lights Text 4 States Note 1: See Input Menu in O&M manual for options Note 1: Only visible if VAV module set to Linear Module Note 1: See Output Menu in O&M manual for options Note 1: See Output Menu in O&M manual for options Note 1: See Output Menu in O&M manual for options Note 1: See Output Menu in O&M manual for options Analog output that can be tied to several signals Note 1: See Output Menu in O&M manual for options Note 2: Hidden if Damper Cal. Mode is set to No Cal. Note 1: See Output Menu in O&M manual for options Note 1: See Output Menu in O&M manual for options Note 1: See Output Menu in O&M manual for options Note 1: See Output Menu in O&M manual for options Note 1: See Output Menu in O&M manual for options Binary output that can be tied to several usages Note 1: See Output Menu in O&M manual for options Note 2: Hidden if in Sup/Ex Tracking Mode Binary output that can be tied to several usages Note 1: See Output Menu in O&M manual for options Note 2: Hidden if in Sup/Ex Tracking Mode State of control for room lights 1 – Off (Auto) 2 – On (Auto) 3 – Off (Manual) 4 – On (Manual) R/W R/W R/W R/W Note 1: Hidden if room lights output is not set priceindustries.com | TRACKING CONTROLLER - Manual 29 TRACKING CONTROLLER NETWORKING AND SETUP VC/TC v3.10.0 BACnet Points List – Continued Object Name Units Range Description CFM; L/s 0–9999 Current airflow target or Current supply airflow target– applicable for Supply/Exhaust Tracking mode R/W AV1 Airflow Target or Supply Airflow Target – applicable for Supply/Exhaust Tracking mode AV2 Room Setpoint – High Limit °F; °C AV3–100 Highest user-adjustable temperature set point on the T-Stat R/W AV3 Room Setpoint – Low Limit °F; °C 32–AV2 Lowest user-adjustable temperature set point on the T-Stat R/W R/W R AV4 Night Heat Setpoint °F; °C 32–AV5 Setpoint at which the room will enter heating mode during unoccupied periods AV5 Night Cool Setpoint °F; °C AV4–100 Setpoint at which the room will enter cooling mode during unoccupied periods R/W AV6 Room Setpoint °F; °C AV3–AV2 Current room setpoint R/W AV7 Unoccupied (Night) Damper Position/ Unoccupied Airflow Target % or CFM; L/s 0–100 or 0–9999 Position (%) or airflow (CFM; L/s) controller will target when in cooling mode during unoccupied periods R/W AV8 Neutral Duct Temp Airflow Target CFM; L/s 0-9999 See TC flow response chart in O&M manual R/W AV9 Cool Min Airflow Setpoint CFM; L/s 0-AV10 See TC flow response chart in O&M manual R/W AV10 Cool Max Airflow Setpoint CFM; L/s AV9-9999 See TC flow response chart in O&M manual R/W AV11 Heat Min Airflow Setpoint CFM; L/s 0-AV12 See TC flow response chart in O&M manual R/W AV12 Heat Max Airflow Setpoint CFM; L/s AV11-9999 See TC flow response chart in O&M manual R/W T-Stat tied to controller will sound number of times that is written R/W AV13 Ping # 0-255 Note 1: Useful for locating a T-Stat that is tied to the controller Current Room Load -100% to -1% = cooling load 0% = deadband/neutral mode 1% to 100% = heating mode AV14 Controller Status % (-100)-100 R AV15 Proportional Band °F; °C 1-20 Temperature band through which the PI controller travels through 1% to 100% load R/W AV16 Day Differential °F; °C 1-20 This is the +/- value around the setpoint that determines the controller is in deadband R/W Text 0-1 Controller commissioning status. Should be changed to commissioned after controller has been set up 0 = Not Commissioned 1 = Commissioned R/W AV17 Commissioned AV18 Exhaust Offset Target CFM; L/s 0-9999 Airflow difference between the supply and exhaust valves R AV19 Exhaust Airflow Target CFM; L/s 0-9999 Current exhaust airflow target R AV20 Current DAT Target °F; °C 32-150 Current discharge air temperature target R 30 TRACKING CONTROLLER - Manual | priceindustries.com Note 1: Visible in Supply/Exhaust Tracking mode Note 1: Visible in Supply/Exhaust Tracking mode Note 1: Hidden if DAT control is not active TRACKING CONTROLLER NETWORKING AND SETUP VC/TC v3.10.0 BACnet Points List – Continued Object Name Units Range Description R/W R/W MV1 Damper Override Text 8 states Damper override value 1 = Disabled (No Override) 2 = Go to Cool Min 3 = Go to Cool Max 4 = Go to Heat Min 5 = Go to Heat Max 6 = Go to Neutral 7 = Go to Full Open 8 = Go to Full Closed MV2 Occupancy Text 2 states State of occupancy 1 = Unoccupied 2 = Occupied R R MV3 Occupancy Source Text 13 states Occupancy Source 1 = Default Mode (Occupied) 2 = Airflow (Occupied) 3 = Contact Closure (Occupied) 4 = T-Stat Button (Occupied) 5 = Motion Sensor (Occupied) 6 = Network Override (Occupied) 7 = Local Override (Occupied) 8 = Airflow (Unoccupied) 9 = Contact Closure (Unoccupied) 10 = T-Stat Button (Unoccupied) 11 = Motion Sensor (Unoccupied) 12 = Network Override (Unoccupied) 13 = Local Override (Unoccupied) MV4 Occupancy Override Text 3 states Occupancy override value 1 = No Override 2 = Force Unoccupied 3 = Force Occupied R/W 6 states Type of binary fan in use 1 = No Fan 2 = Day Heat/Night Heat 3 = Day Constant/Night Heat 4 = Constant 5 = Day Constant/Night Demand 6 = Day Demand/Night Demand (air terminal) R/W 9 states Type of binary reheat in use 1 = Binary 2 = Hot water/Binary 3 = Binary/PWM 4 = Hot water/PWM 5 = Binary (dis. with hot air) 6 = Hot water/Binary (dis. with hot air) 7 = Binary/PWM (dis. with hot air) 8 = Hot water/PWM (dis. with hot air) 9 = Disabled R/W 8 states Application 1 = Air Terminal – Applicable for VC 2 = Fan Coil (4 pipe) – Not applicable for TC/VC 3 = Fan Coil (2 pipe) – Not applicable for TC/VC 4 = Dual Duct – Not applicable for TC/VC 5 = Exhaust box – Applicable for VC 6 = Supply/Exhaust Tracking – Applicable for TC 7 = Mixing Box D.A.T. – Not applicable for TC/VC 8 = CO2 Tracking – Not applicable for TC/VC R/W MV5 MV6 MV7 Binary Fan Type Binary Reheat Type Application Text Text Text priceindustries.com | TRACKING CONTROLLER - Manual 31 TRACKING CONTROLLER NETWORKING AND SETUP Linker 2 - USB Service Tool The Price USB LINKER2 is the interface that can be used with any of the Price thermostats for the TC. The LINKER2 connects to a laptop (not supplied) via a Type A USB A to B cable supplied by Price, and then connects to the service jack of the thermostat via an RJ-12 Cable supplied by Price. The laptop is required as a setup tool to setup up your parameters for your VAV application. If a laptop is not available, an LCD Thermostat can be purchased as an upgrade and used as a setup/ balancing tool. The LCD Thermostat provides full functionality for setting up system parameters. REQUIRED ITEMS LAPTOP SETUP TOOL LINKER 2 INTERFACE USB A-B CABLE DIAL THERMOSTAT RJ-12 CABLE FOR LATEST SOFTWARE SEE: priceindustries.com LCD TERMOSTAT TECH TIP When using a TC with a DIAL thermostat, the USB LINKER2 is one option for setting up the TC. Or you can purchase a single LCD thermostat (TC-TS-LCD) and use that for setup. Remember all settings are stored in the TC, not the STAT! 32 TRACKING CONTROLLER - Manual | priceindustries.com TRACKING CONTROLLER NETWORKING AND SETUP Troubleshooting The following information is provided in the event that the TC does not appear to function properly after installation. Fault Solution TC appears to be not responding or have no power. Green light on the controller is not blinking. Thermostat green indication light not on, or LCD screen is blank. Check thermostat first for either green indication light, or LCD display. If either of these does not appear, then check the TC for power (green blinking light). If no power is present, check 24 VAC power with a Multimeter. Cycle power to the controller. If this doesn’t restore power, check the power that is feeding that controller for your problem. Damper acts erratically Check actuator mounting; ensure that the damper is fully closed when the actuator is in the fully closed position. Pivot the grey release clutch on actuator and move by hand. Ensure that the set screw on the damper shaft is torqued down tight and no slipping is occurring. Also, ensure the 3 wires in the actuator itself are wired correctly. Green to COM, red to CW and yellow to CCW. Airflow readings not as specified RED (HI) GREEN (LO) On TC's ordered with the VAV module option, ensure that the tubing is correct. Red tube from Price SP300 sensor to the positive terminal on the air flow sensor, green tube from SP300 to the negative terminal on the air flow sensor. Also, ensure that the tubes are fully over the barbed fitting on the sensor, and that the tubes are not pinched in any way. PRICE SP3000 Flow Sensor Check inlet size of duct and ensure that size is correctly set in the controller. Note: the STAT does not store the duct size, it is stored in the TC. 24 VAC Binary Outputs not functioning Ensure that the TC has 24 VAC power. Ensure that there is a call for heating or for cooling. If so, check to see that the indication light is on for the output. The next step would be to check the output with a relay. Ensure that the relay has engaged (pulled in) for either heating or cooling application. The next item to check for would be the Hot/COM jumper on the TC. Make sure that if you're switching the Hot side, that the jumper is on the Hot, likewise for switching a common, ensure the jumper is on the COM. priceindustries.com | TRACKING CONTROLLER - Manual 33 TRACKING CONTROLLER NETWORKING AND SETUP Troubleshooting - Continued The following information is provided in the event that the TC does not appear to function properly after installation. Fault Solution Analog Outputs not functioning Ensure that the TC has 24 VAC power. Troubleshooting - continued Check the analog output for voltage with a Multimeter. You should see a voltage in the range of 0-10VDC. Direct Acting Output – 0 VDC indicates that the field device is closed or at a minimum position. 10 Solution VDC indicates thepower. field is open or at a full open position. Ensure that the PICthat has 24 VAC Checkdevice the analog output for voltage with a Multimeter. You should a voltage inis the typical range of 0-10vdc. Direct see acting with cooling applications. Direct Acting Output – 0 Vdc indicates that the field The following information is provided in the eventthat the Price Intelligent controller (PIC) does not appear to function properly after installation. Fault Analog Outputs not functioning device is closed or at a minimum position. 10 Vdc indicates that the field device is open or at a full open position. Direct acting is typical with – cooling Reverse Acting Output 0VDC indicates that the field device is full applications. Reverse Acting Output – 0 Vdc indicates that the field open or maximum position, and 10VDC indicates fully closed or device is full open or maximum position, and 10 Vdc indicates fully closed or minimum position. Reverse minimum acting is typical with heating applications. acting isposition. typical with heatingReverse applications. SAT Sensor Analog input not functioning SAT Sensor Analog input not functioning Ensure that there is a sensor wired to the input on the TC. Check the type of sensor, it should be a 10k Ohm type J thermistor. BACnet Communication Errors BACnet Communication Errors Ensure that there is a sensor wired to the input on the PIC controller. Check the type of sensor, it should be a 10k Ohm type thermistor. tm BACnet MS/TP is based on a RS-485 network. It must be wired in a daily chain configuration. A daisy chain means that BACnet MS/TP is based on a RS-485 network. It must be wired in a there is only one main cable, and every network device is connected directly along its path. daily chain configuration. A daisy chain means that there is only one main cable, and every network device is connected directly along its path. DO NOT use Star, Bus, “T”, or any other type of network configuration. Any of these other network configurations will result in an unreliable network, and make troubleshooting almost impossible. Correct polarity is imperative on MSTP wiring. Always ensure that the positive terminal on a device has the same color wire connected to it throughout the network, same for the negative terminal. Eg. 2 wire conductor with black and white wires – black to the positive terminal, and white to the negative terminal. Keep this consistency throughout the network. DO NOT use Star, Bus, “T”, or any other type of network configuration. Any of these other network configurations will result in an unreliable network, and make troubleshooting almost impossible. www.priceelectronics.ca/PIC Page 37 of 44 Correct polarity is imperative on MSTP wiring. Always ensure that the positive terminal on a device has the same color wire connected to it throughout the network, same for the negative terminal. Eg. Two wire conductor with black and white wires – black to the positive terminal, and white to the negative terminal. Keep this consistency throughout the network. 34 TRACKING CONTROLLER - Manual | priceindustries.com g - continued mation is provided in the eventthat the Price Intelligent controller (PIC) does not appear after installation. TRACKING CONTROLLER Solution NETWORKING AND cation Errors TheSETUP network should be terminated twice, once at the beginning, and again at the end of each run. This is strongly tm Troubleshooting - recommended Continued The following information is provided in the event that the TC does not appear to function properly after installation. Fault BACnet Communication Errors cation Errors tm BACnet Communication Errors cation Errors cation BACnet Communication Errors BACnet Communication Errors Errors TC The network speed or baud rate must be the same throughout the network. Note:Solution the default speed for Price BACnet MS/TP controls is 76800. BACnet MS/TP currently supports 4 standard speeds network be terminated twice,76800. once at the beginning, and again at the end of each run. This is whichThe are: 9600,should 19200, 38400 and strongly recommended. BinaryThe address mustorbe unique for be each device on thethe network. network speed baud rate must the same throughout network. No two devices can have the same address. This includes if you NOTE: the default speed for Price BACnet MS/TP controls is 76800. BACnet MS/TP currently supports 4 are incorporating a Price product into an existing network. standard speeds which are: 9600, 19200, 38400 and 76800. Determine the existing addressing scheme for the existing network. The address is set on the addressable dip switches on the BACnet module is expanded offonofthethe PIC controller. Binary address mustwhich be unique for each device network. No two devices can have the same address. This includes if you are incorporating a Price product into an existing network. Determine the existing addressing scheme for the existing network. The address is set on the addressable dip switches Grounding and 24 VAC polarity: on the BACnet module which is expanded off of when the TC. wiring the MS/TP Proper grounding is absolutely essential BACnet Network. Proper grounding will prevent manypotential problems thatand can24occur in a network of devices. Common Grounding VAC polarity: Proper grounding is absolutely essential when wiring the MS/TP symptoms of a poorly grounded network can include inconsistent BACnet Network. Proper grounding will prevent many potential problems that can occur in a network of devices. Common symptoms of a and poorlydamage grounded network can include inconsistent BACnet MS/TP BACnet MS/TP communications from voltage communications and damage from voltage spikes. The most method of grounding is to ground spikes. The most practical method of grounding is topractical ground every 24 VAC transformer common/neutral used to power the controls. every 24 VAC transformer common/neutral used to power the Connect the “common/neutral” wire of the SECONDARY side of the transformer to earth ground – such controls. as the ground screw on in the electrical Connect the “common/neutral” wirebox. of the SECONDARYside of the transformer to earth ground – such as the ground screw on in the electrical box. Note: Flipping 24 VAC HOT and COMMON will cause the BACnet MS/TP network to stop Ensure HOT and and COMMON are not ANY controllers. (Warning: Controllers Note:communicating!!! Flipping 24 VAC HOT COMMON willreversed causeonthe will still power up and run even if HOT and COMMON are reversed. HOT output signals to other BACnet MS/TP network to stop communicating!!! EnsureHowever devices such as heaters, relays, etc will not work as intended!) and COMMON are not reversed on ANY controllers. (Warning: Controllers will still power up and run even if HOT and COMMON are reversed. However output signals to other devices such as heaters, relays, etc will not work as intended!) 24 VAC Hot High Voltage Primary Side 24 VAC Common priceindustries.com | TRACKING CONTROLLER - Manual www.priceelectronics.ca/PIC Page 38 of 44 35 TRACKING CONTROLLER NETWORKING AND SETUP Hardware Specifications Power Requirements 24 VAC, 47-63 Hz 6 VA (not including output loading) NEC Class II. Ambient Ratings 32º to 131º F (0º to 55º C) 10 to 90% RH (non-condensing) Outputs 24 VAC Binary (x7). Max 0.5Amps each, MAX 1.85A total Switched HOT or Switched COMMON Stages of heat or heat open/close (x3) Fan Cooling Damper CW Damper CCW Analog 0-10 VDC (x4). Max: 10mA each. Fan (ECM) Heat Cool Aux Inputs Changeover sensor (10k Type J thermistor) Contact closure (night setback) Airflow sensor (optional) Thermostat inputs Room setpoint dial Temperature sensor (10K Type J thermistor) Accuracy of +/- 0.5°F from 55°F to 85°F (+/ 0.25°C from 13°C to 25°C) Communication ports BACnet MS/TP Connection (optional) Communication speeds: 9,600, 19,200, 38,400, 76,800 (default) Maximum recommended devices per MS/TP segment: 30 LINKER2 port For local setup using Price USB LINKER2 service tool Actuator Specifications 40 in-lbs (nominal torque). 90 seconds running time 90º maximum angle of rotation. External slide knob for manual override. Less than 35 db (A) noise level Airflow Sensor Specifications Mems technology Optional 0-1 SLM flow sensor. (0-1” W.C. equivalent) Not position sensitive. Tubing Specifications Flow Sensor tubing must be ¼ inch outside diameter Size 11" x 5.74" x 2.75" Weight 1.8lb. (816g) 36 TRACKING CONTROLLER - Manual | priceindustries.com TRACKING CONTROLLER NOTES priceindustries.com | TRACKING CONTROLLER - User Guide 37 TRACKING CONTROLLER NOTES 38 TRACKING CONTROLLER - User Guide | priceindustries.com TRACKING CONTROLLER NOTES priceindustries.com | TRACKING CONTROLLER - User Guide 39 This document contains the most current product information as of this printing. For the most up-to-date product information, please go to priceindustries.com. © 2014 Price Industries Limited. All rights reserved.