COMPACT SCALE CONVENIENT ADVANCED HEATING CONTROL

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COMPACT SCALE
With smaller sizing, space constraints are no longer
an issue.
CONVENIENT
Standard components simplify maintenance.
ADVANCED HEATING CONTROL
Active heating system allows flexible and controllable
heating supply while maintaining efficiency.
Clean Energy Compression’s CleanPRS provides reliable and continuous gas supply in a standard, compact design. The CleanPRS
features efficient and reliable outlet pressure and temperature for any application.
Increasing Profit: Economical Design with Quality
Equipment for Safe Reduction of Natural Gas
Pressure
Reduced Footprint & Modular Expandability
Unique Technician-friendly Features
Standard Connections for Set Site Layout
Fits Cube for Global Shipping
Features & Benefits
• Reliable & Continuous Gas Supply. Optimized &
automated trailer switching ensures continuous gas
supply during daughter station decanting process
• Standardized & Field-Tested Products. CEC’s
considerable experience in building PRS units for
various markets has resulted in a quality standard
designed to perform under a variety of conditions
• Experience You Can Trust. From engineering,
commissioning and in the field, you will get the
support you need
• Efficient & Reliable Outlet Pressure & Temperature for
Your Application. Active heating system allows flexible
and controllable heating supply while maintaining
efficiency
• Ultra-Reliable Pressure Regulation. First stage
pneumatic control valves minimize the drop that
occurs in much larger regulators and provides added
protection in case of a regulator failure
• Significantly Reduced Mobile Storage Costs. Increased
per-unit PRS capacity reduces capital cost by reducing
a customer inventor y of mobile storage units
• Simple Operation & Monitoring. Control screen
provides user friendly display where operator can
easily control and view system status and alarms.
Remote monitoring to ensure speedy maintenance
response
• Reduced Operation & Operator Labour Costs.
Intelligent controls leading to improved operational
efficiency and robustness
• Heating system optimized to accommodate optimal
pressure & flow transitions
• User friendly touch-screen HMI for set-point and
alarm control
• Boiler utilizes natural gas from the tube trailer
• Emergency Shutdown System (ESD)
• Uses 2-stage regulation for maximum consistency of
outlet pressure
• Optimized system resistance to maximize usable gas
from tube trailers
• Efficient heat management means less power
consumption per cubic meter/foot
TECHNICAL
MEDIUM TO DECOMPRESS
SWEET, DRY NATURAL GAS
MAXIMUM ALLOWABLE GAS DEWPOINT
-40ºC (-40ºF)
RECOMMENDED GAS DRYNESS
<2 LBS/MMSCF
DESIGN AMBIENT TEMPERATURE
-15–65°C (5–150ºF)
DESIGN INLET PIPING PRESSURE
310 BAR (4500 PSIG)
DESIGN OUTLET PIPING PRESSURE
19.3 BAR (280PSIG)
INLET PRESSURE RANGE
10.3-275 BAR (150-4000 PSIG)
GAS INLET TEMPERATURE RANGE
-40–50ºC (-40–110ºF)
GAS OUTLET PRESSURE RANGE
1.6 - 6.2 BAR (25 - 90 PSIG) OR 6.9 - 15.1 BAR (100 - 220 PSIG)
GAS OUTLET TEMPERATURE RANGE
-10-45ºC (14-110ºF)
DESIGN FLOW RATE OVER FULL TRAILER INLET PRESSURE
RANGE
SCFM
62.5 - 625
NM^3/H
200 - 2,000
50HZ COUNTRIES
50HZ | 380-400 VAC | 120/200V
60HZ COUNTRIES
60HZ | 380-400/460-480/575-600 VAC | 120/200V
HIGH VOLTAGE ELECTRICAL SUPPLY
PHASES
3
TYPICAL OUTLET PRESSURE
4.8 – [+0.6/-0.6] BAR (70 – [+10/-10] PSIG)
TYPICAL OUTLET TEMPERATURE
20 – [+10/-10] ºC (68 – [+18/-18] ºF)
DESIGN ELEVATION
0-1000 MASL (0-3300 FASL) HIGHER ELEVATION DESIGNS AVAILABLE UPON REQUEST
PRESSURE REGULATION
TWO STAGE
ESD PROTECTION
PRM INLET VALVE CLOSES ON ESD
FIRST STAGE REGULATION
FAIL-CLOSED PRESSURE CONTROL VALVE, CONTROLLED BY PLC
SECOND STAGE REGULATION
PILOT-OPERATED SPRING REGULATORS
OVER PRESSURE PROTECTION 1 STAGE
RELIEF VALVES AND HIGH PRESSURE ALARM.
OVER PRESSURE PROTECTION 2 STAGE
MONITOR REGULATOR, BURST DISC AND HIGH PRESSURE ALARM
GAS HEATING
NATURAL GAS FIRED BOILER WITH SHELL & TUBE HEAT EXCHANGERS
FILTRATION
HIGH PRESSURE PARTICULATE FILTER UPSTREAM OF CONTROL VALVE AND REGULATOR
GAS INLET CONNECTION
1.5" FNPT CONNECTION ON PRM
GAS OUTLET CONNECTION
3" 150# RF FLANGE ON PRM
MODULES
INDIVIDUAL PRESSURE REDUCTION MODULE (PRM) AND HEATING & CONTROLS MODULE
(HCM)
DIMENSIONS
PRM: 98” L X 43.5"" W X 129” H (2489MM X 1105MM X 3283MM)
HCM: 93” L X 56” W X 78” H (2362MM X 1965MM X 1422MM)
APPROXIMATE WEIGHT
PRM: 2200 KG (4850 LBS)
HCM: 1000 KG (2200 LBS)
ELECTRICAL CLASSIFICATION
PRM: C1D1 & C1D2
HCM: NON-HAZARDOUS
CODE COMPLIANCE
ANSI, ASME, NFPA, UL, CSA, CE
OPTIONS
- INTEGRAL LINE-PACK SYSTEM FOR UNINTERRUPTED FLOW DURING TRAILER
SWITCHOVER
- ULTRASONIC FLOWMETER ON LOW PRESSURE OUTLET LINE
• Measurements dependent on environmental conditions.
PRS2000 Performance
Full Flow w/ Change Over
FlowRateNM3
InletPressPSI
2500
3000
FLOW [Nm3/h]
2000
1500
1500
1000
1000
500
500
0
0
0
5
10
15
Elapsed Time [minutes]
20
25
INLET PRESSURE [PSIG]
2500
2000
CLEAN ENERGY
COMPRESSION
PRODUCTS
COMPRESSION
CleanCNG™
CleanCNG-C
UnpluggedCNG
CompleteCNG™
PRESSURE
REDUCTION
CleanPRS
CompletePRS
MobilePRS
DISPENSING
TimefillCNG
TrailerfillCNG
TrailerdecantCNG
HIGH EFFICIENCY
VIRTUAL PIPELINE
OffgridCNG
Clean Energy Compression
43676 Progress Way
Chilliwack, BC, Canada, V2R 0C3
Tel +1-604-795-9491
Fax +1-604-792-3806
www.CleanEnergyFuels.com/compression
PROJECT MANAGEMENT
Clean Energy Compression has a dedicated Program Management office that oversees
projects in all phases; including initiation, planning execution, monitoring, control, and
completion. All projects include a project charter, stakeholder register, responsibility
assigned matrices, and project schedule.
MANUFACTURING
A global leader in manufacturing CNG and LNG fueling systems, Clean Energy
Compression meets or exceeds standards for ISO 9001:2008 Quality Management
System as well as extensive safety and environmental protocols. Clean Energy
Compression offers complete CNG fueling systems that are tested in house with
Natural Gas and don’t leave the factory until they are 100% certifi ed field-ready.
SERVICE
All Clean Energy Compression projects are supported by a global service network.
Customer Care representatives closely monitor performance of units in the field in realtime 24/7. A global network of parts and service providers are available for first-class
support on all products.
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