TEF 1058 CAPILLARY TUBE THERMOSTAT WITH OPERATION AND SAFETY THERMOSTAT USER MANUAL IMPORTANT Read this instruction carefully before installing the product TUM 2430 100A104016 Tranberg AS | P.O. Box 8033 | N-4068 Stavanger | Norway | Tel.: (47)51 57 89 00 | Fax.: (47)51 57 89 50 E-mail: info@tranberg.com | www.tranberg.com Tranberg Systems | Hjulmagervej 15C | 7100 Vejle | Denmark | Tel.: (45) 75 85 83 80 E-mail: mail@tranbergsystems.com | www.tranbergsystems.com TEF 1058 CAPILLARY TUBE THERMOSTAT INSTALLATION OF THERMOSTAT FOR PIPE TEMPERATURE UP TO 200°C, FIG. 01 • Mount thermostat junction box either standing or hanging to pipe by pipe straps. • Remove stopping plugs and install gland to be used. Drain plug has to be installed at the lowest point. Do not install gland in top of junction box. Only certified cable glands and blinds may be used. Gland has to be chosen according to cable diameter. • Choose connection kit according to the heating cable. Pull the heating cable trough the connection kit and transition unit. Install the heating cable to the pipe according to fig. 01. Make sure the heating cable goes the opposite direction than the transition unit. Install washers, grommet and pressure nut according to fig. 03 and tighten carefully. Make sure the grommet is tight against the cable. • Install termination kit and terminate the heating cables according to cable specification given by the supplier. • The sensor should be strapped in good thermal contact with the pipe or equipment. In addition to general mechanical protection, the sensor should be protected so that thermal insulation cannot be trapped between the sensor and the heated surface. The sensor is normally fixed to the pipe or object by use of aluminum tape. • The sensor for the safety thermostat should be mounted in good thermal contact with the heating cable, and isolated from the pipe. Isolate 2/3 parts from the pipe according to fig. 01. • Install termination kit and terminate the heating cables according to cable specification given by the supplier. • The sensor should be strapped in good thermal contact with the pipe or equipment. In addition to general mechanical protection, the sensor should be protected so that thermal insulation cannot be trapped between the sensor and the heated surface. The sensor is normally fixed to the pipe or object by use of aluminum tape. • The sensor for the safety thermostat should be mounted in good thermal contact with the heating cable, and isolated from the pipe. Place the sensor and heating cable between the sandwich layers according to fig. 02. TERMINATION REF. FIG. 04 In order to maintain the mode of protection, the conductors will have to be connected with special care. The isolation must reach up to the terminals and the conductor must not be damaged. Termination of heat cables must be according to cable specification given by supplier of these. Tighten all terminals, also those vacant. Reinstall lid and tight bolts firmly with suitable tool by hand force. Over tightening may impair the protection category. CONNECTION L-N: Power supply / Power to next junction box. Up to 2 pc connections 1-N: Heating cables. Up to 2 pc connections 3-4: External alarm signals. INSTALLATION OF THERMOSTAT FOR PIPE TEMPERATURE OVER TO 200°C, FIG. 02 • • • • Install a sandwich insulation to protect the grommets and other equipment from the hot temperature, see fig. 02. OPERATION Mount thermostat junction box either standing or hanging to pipe by pipe straps. Remove stopping plugs and install gland to be used. Drain plug has to be installed at the lowest point. Do not install gland in top of junction box. Only certified cable glands and blinds may be used. Gland has to be chosen according to cable diameter. The thermostat has two controllers inside the junction box. One is the operating thermostat and one is the safety thermostat. The operating thermostat will switch on and off the heating cable, at the temperature set point. If the operating thermostat fails, the safety thermostat will switch off the heating cable at the temperature set point of the limiter. This secures the heating cable to be over heated and reach the hazardous T-class temperature. Choose connection kit according to the heating cable. Pull the heating cable trough the connection kit and transition unit. Install the heating cable to the pipe according to fig. 02. Make sure the heating cable goes the opposite direction than the transition unit. Install washers, grommet and pressure nut according to fig. 03 and tighten carefully. Make sure the grommet is tight against the cable. If the temperature has reached the set point of the limiter, you have to manually reset the thermostat. This is a handle placed on the limiter, inside the junction box. Operate the handle to you hear a “click”. If the reason for the “fail” is that the cable has been over heated, you must replace the operating thermostat. Please call Tranberg A.S for support. Only qualified personal are allowed to perform installation and maintenance tasks to this equipment. TEF 1058 CAPILLARY TUBE THERMOSTAT Fig. 01 Fig. 03 Drainplug to be mounted at the lowest point Fig. 02 TEF 1058 CAPILLARY TUBE THERMOSTAT Fig. 04 100A104014 TECHNICAL DATA Ex-protection: II 2GD EEx ed IIC T6 Protection: IP66 / IP67 - IEC 529 Material: AISI 316L / EN 1.4404 Finish: Bright Chemical Dip Capillary tube length: 1 meter Capillary tube diam.: 1,5 mm El. Contact: 1 change-over switch Switching capacity: 16A / 250V AC Temperature range: 0 - 100°C / 50 - 300°C - 50 - 300°C / 50 - 300°C Weight: 4,5 kg Tranberg AS | P.O. Box 8033 | N-4068 Stavanger | Norway | Tel.: (47)51 57 89 00 | Fax.: (47)51 57 89 50 E-mail: info@tranberg.com | www.tranberg.com Tranberg Systems | Hjulmagervej 15C | 7100 Vejle | Denmark | Tel.: (45) 75 85 83 80 E-mail: mail@tranbergsystems.com | www.tranbergsystems.com