Couplings • Steel Hub Boring, Keyseating, Setscrews & Puller Bolt Holes All Types Figure 1 (Page 1 of 8) Figure 5 Boring Instructions for Steel Hubs Figure 2 Refer to the appropriate selection guide for coupling hub minimum and maximum bores. IMPORTANT: Maximum bores are LESS for INTERFERENCE FIT bored hubs with a setscrew OVER the keyway. Refer to Engineering 427-105 for allowable bores. Use the following procedure for reboring couplings with STEEL hubs. To avoid damage to hub, use brass sheet between chuck jaws and hub. 1. Chuck hub and indicate on face for runout (Fig. 1); refer to hub types on Page 2. Do not exceed runout shown in Table 1. 2. Indicate on diameter for runout (Fig. 2) as shown in applicable drawing on Page 2. Do not exceed runout shown in Table 1. Tighten jaws and recheck runout on face and diameter. 3. Rexnord recommends the use of a spade drill for quick stock removal from solid hubs. (Figure 3.) 4. For heavy cuts, use a large boring bar (Fig. 4). After taking heavy cuts, recheck the runout on face and diameter per Steps 1 and 2. Finish bore per Table 3 on Page 2 and chamfer per Table 2 below. 5. Machine keyway to recommended size and tolerance listed per Table 4 on Page 3. TABLE 1 — Hub Setup Runout Tolerances — In Bore Diameter Over To and Including Runout Tolerance (TIR) .... 6.0000 12.0000 20.0000 30.0000 6.0000 12.0000 20.0000 30.0000 40.0000 .001 .002 .003 .004 .005 Figure 3 TABLE 2 — Bore Chamfers — Inches Figure 4 Rexnord Industries, LLC, Coupling Group 5555 S. Moorland Rd., New Berlin, WI 53151-7953 USA Telephone: 262-796-4060 Fax: 262-796-4064 e-mail: info@rexnord.com web: www.rexnord.com Bore Diameter Chamfer + .030 - .000 Up to 2.000 Over 2.000 - 3.000 Over 3.000 - 7.500 Over 7.500 .030 x 45° .060 x 45° .090 x 45° .120 x 45° 427-108 August 2003 Supersedes 4-96 Steel Hub Boring, Keyseating, Setscrews, & Puller Bolt Holes • Couplings (Page 2 of 8) All Types Steel Hubs TABLE 3 — Recommended Bores for Steel Hubs — Inches Shaft Dia +.0000 – .0005 .5000 .5625 .6250 .6875 .7500 .8125 .8750 .9375 1.0000 1.0625 1.1250 1.1875 1.2500 1.3125 1.3750 1.4375 1.5000 +.0000 – .0010 1.5625 1.6250 1.6875 1.7500 1.8125 1.8750 1.9375 2.0000 +.0000 – .0010 2.0625 2.1250 2.1875 Clearance Fit Hub Bore +.0010 – .0000 .5000 .5625 .6250 .6875 .7500 .8125 .8750 .9375 1.0000 1.0625 1.1250 1.1875 1.2500 1.3125 1.3750 1.4375 1.5000 +.0010 – .0000 1.5625 1.6250 1.6875 1.7500 1.8125 1.8750 1.9375 2.0000 +.0015 – .0000 2.0625 2.1250 2.1875 Interference Fit Shaft Dia Clear- Hub Interance Bore ference .0000 +.0005 .0000 .0015 – .0000 .0010 .4990 .5615 .6240 .6865 .7490 .8115 .8740 .9365 .9990 1.0615 1.1240 1.1865 1.2490 1.3115 1.3740 1.4365 1.4990 .0000 +.0005 .0000 .0020 – .0000 .0015 1.5610 1.6235 1.6860 1.7485 1.8110 1.8735 1.9360 1.9985 .0000 +.0005 .0000 .0025 – .0000 .0015 2.0610 2.1235 2.1860 +.0000 – .0010 2.2500 3.3125 2.3750 2.4375 2.5000 2.5625 2.6250 2.6875 2.7500 2.8125 2.8750 2.9375 3.0000 +.0000 – .0010 3.0625 3.1250 3.1875 3.2500 3.3125 3.3750 3.4375 3.5000 3.5625 3.6250 3.6875 3.7500 3.8125 3.8750 3.9375 4.0000 Clearance Fit Hub Bore +.0015 – .0000 2.2500 2.3125 2.3750 2.4375 2.5000 2.5625 2.6250 2.6875 2.7500 2.8125 2.8750 2.9375 3.0000 +.0015 – .0000 3.0625 3.1250 3.1875 3.2500 3.3125 3.3750 3.4375 3.5000 3.5625 3.6250 3.6875 3.7500 3.8125 3.8750 3.9375 4.0000 Interference Fit Clear- Hub Interance Bore ference .0000 +.0010 .0000 .0025 – .0000 .0020 2.2480 2.3105 2.3730 2.4355 2.4980 2.5605 2.6230 2.6855 2.7480 2.8105 2.8730 2.9355 2.9980 .0000 +.0010 .0005 .0025 – .0000 .0025 3.0600 3.1225 3.1850 3.2475 3.3100 3.3725 3.4350 3.4975 3.5600 3.6225 3.6850 3.7475 3.8100 3.8725 3.9350 3.9975 H For shaft diameters larger than 17.000", use an average interference fit of.0005" per inch of shaft diameter within the following bore tolerances: +.0025, –.0000 for over 17" to 20" dia. incl. +.003,–.000 for over 20" to 30" dia. incl. +.004,–.000 for over 30" to 40" dia. incl. Tolerances and fits comply with, or are within, AGMA 9002-A86 standard (Class 1 clearance fit.). Shaft Dia +.0000 – .0010 4.0625 4.1250 4.1875 4.2500 4.3125 4.3750 4.4375 4.5000 4.5625 4.6250 4.6875 4.7500 4.8125 4.8750 4.9375 5.0000 5.0625 5.1250 5.1875 5.2500 5.3125 5.3750 5.4375 5.5000 5.5625 5.6250 5.6875 57500 5.8125 5.8750 5.9375 6.0000 6.2500 6.5000 Clearance Fit Interference Fit Hub Bore +.0015 – .0000 4.0625 4.1250 4.1875 4.2500 4.3125 4.3750 4.4375 4.5000 4.5625 4.6250 4.6875 4.7500 4.8125 4.8750 4.9375 5.0000 5.0625 5.1250 5.1875 5.2500 5.3125 5.3750 5.4375 5.5000 5.5625 5.6250 5.6875 5.7500 5.8125 5.8750 5.9375 6.0000 6.2500 6.5000 Clearance .0000 .0025 Hub InterBore ference +.0015 .0010 – .0000 .0035 4.0590 4.1215 4.1840 4.2465 4.3090 4.3715 4.4340 4.4965 4.5590 4.6215 4.6840 4.7465 4.8090 4.8715 4.9340 4.9965 5.0585 .0015 5.1210 .0040 5.1835 5.2460 5.3085 5.3710 5.4335 5.4960 5.5585 5.6210 5.6835 5.7460 5.8085 5.8710 5.9335 5.9960 6.2460 6.4960 Shaft Dia +.0000 – .0010 6.7500 7.0000 +.0000 – .0010 7.250 7.500 7.750 8.000 8.250 8.500 8.750 9.000 9.250 9.500 9.750 10.000 10.250 10.500 10.750 11.000 11.250 11.500 11.750 12.000 12.500 13.000 13.500 14.000 14.500 15.000 +.000 – .001 15.500 16.000 16.500 17.000 Interference Fit Hub InterBore ference +.0015 .0015 – .0000 .0040 6.7460 6.9960 +.0020 .0020 – .0000 .0050 7.2450 7.4950 7.7450 7.9950 8.2445 .0025 8.4945 .0055 8.7445 8.9945 9.2440 .0030 9.4940 .0060 9.7440 9.9940 10.2435 .0035 10.4935 .0065 10.7435 10.9935 11.2430 .0040 11.4930 .0070 11.7430 11.9930 12.4925 .0045 12.9925 .0075 13.4920 .0050 13.9920 .0080 14.4915 .0055 14.9915 .0085 +.0025 .0055 – .0000 .0090 15.4910 15.9910 16.4905 .0060 16.9905 .0095 H DATUM SURFACES & SETSCREW LOCATIONS Dial Indicator ALL SIZES S 1010 thru 1070G S S CHAMFER 1080 thru 1300G CHAMFER GAP END CHAMFER SIZES 1020-1070 TYPE G (RIGID) TYPE G (FLEX) TYPE T & F CHAMFER S S CHAMFER SIZES 1080-1160 TYPE WA21 S S CHAMFER H S CHAMFER CHAMFER TYPE T31 SHAFT HUB 427-108 August 2003 Supersedes 4-96 N - Hub A - Hub TYPE FD CHAMFER S S CHAMFER TYPE FDC 10, 11, & 12 CHAMFER TYPE FDC 20, 21, & 22 TYPE T41 Rexnord Industries, LLC, Coupling Group 5555 S. Moorland Rd., New Berlin, WI 53151-7953 USA Telephone: 262-796-4060 Fax: 262-796-4064 e-mail: info@rexnord.com web: www.rexnord.com Couplings • Steel Hub Boring, Keyseating, Setscrews & Puller Bolt Holes All Types (Page 3 of 8) NOTE: See right hand column for proper keyway location for FD Disc Coupling with type “N” hubs and FDC disc coupling hubs. 6. If a setscrew is required, drill and tap over keyway (Fig. 4) per Tables 5, 6, 7, 8, and 9 on Pages 3, 4, and 5. Do not chamfer setscrew hole, deburr with a file. 7. For optional puller bolt holes, for all types of couplings, see Tables 10 thru 19 on Pages 6 thru 8. TABLE 4 — Recommended Keyways for Hubs with One Keyway — Inches Keyway Size H Nominal Bore Over Thru Width x Depth Width Tolerance † .4375 .5625 .875 1.250 1.375 1.750 2.250 2.750 3.250 3.750 4.500 5.500 6.500 7.500 9.000 11.000 13.000 15.000 .5625 .875 1.250 1.375 1.750 2.250 2.750 3.250 3.750 4.500 5.500 6.500 7.500 9.000 11.000 13.000 15.000 18.000 .125 x .062 .1875 x .094 .250 x .125 .3125 x .156 .375 x .188 .500 x .250 .625 x .312 .750 x .375 .875 x .438 1.000 x .500 1.250 x .625 1.500 x .750 1.750 x .750 2.000 x .750 2.500 x .875 3.000 x 1.000 3.500 x 1.250 4.000 x 1.500 +.0020 -.0000 +.0020 -.0000 +.0020 -.0000 +.0020 -.0000 +.0025 -.0000 +.0025 -.0000 +.0030 -.0000 +.0030 -.0000 +.0030 -.0000 +.0030 -.0000 +.0035 -.0000 +.0035 -.0000 +.0040 -.0000 +.0040 -.0000 +.0045 -.0000 +.0045 -.0000 +.0050 -.0000 +.0050 -.0000 VARIOUS SETSCREW LOCATIONS (VIEWED FROM GAP END OF HUB) ANGLE TOLERANCE ±5° 90° 90° 180 Figure 2 Figure 1 Figure 3 Figure 4 -90° 120° Figure 5 R° Figure 6 Figure 7 L° Figure 8 STANDARD LOCATION OF KEYWAYS, RELATIVE TO THE FLANGE HOLES, FOR TYPE FD DISC COUPLINGS WITH TYPE N HUBS TWO KEYWAYS ONE KEYWAY 90° 180° 120° H One square key for bore diameters thru 6.500"; one rectangular key for bore diameters over 6.500". † Depth tolerance: +.010" to +.020". FD04N FD06N TABLE 5 — Drill & Tap Size Inch Tap Size UNC #6-32 #8-32 #10-24 .250-20 .3125-18 .375-16 .4375-14 .500-13 .625-11 .750-10 .875-9 1.000-8 1.125-7 1.250-7 1.500-6 2.000-4.5 Millimeters Drill Tap Size-6H Drill .1094 #29 #25 #7 F .3125 U .4219 .5312 .6562 .7656 .875 .9844 1.1094 1.3438 1.7812 M5 x 0.8 M6 x 1 M8 x 1.25 M10 x 1.25 M12 x 1.75 4.2 5.0 6.8 8.5 10.2 FD08N LOCATION OF KEYWAYS, RELATIVE TO BOLT AND CLEARANCE HOLES FOR TYPE FDC DISC COUPLING HUBS Size 112FDC Sizes 162 thru 500FDC Note: Setscrews or keyways must not fall under fitted bolt holes or large clearance holes (shaded). No special keyway location required if furnished without setscrew. Rexnord Industries, LLC, Coupling Group 5555 S. Moorland Rd., New Berlin, WI 53151-7953 USA Telephone: 262-796-4060 Fax: 262-796-4064 e-mail: info@rexnord.com web: www.rexnord.com 427-108 August 2003 Supersedes 4-96 Steel Hub Boring, Keyseating, Setscrews, & Puller Bolt Holes • Couplings (Page 4 of 8) All Types S S S S L -L -L L A HUB N HUB 4 BOLT (C HUB) 6 BOLT (C HUB) aaaaaaaaaa aaaaaaaaaa aaaaaaaaaa aaaaaaaaaa aaaaaaaaaa aaaaaaaaaa aaaaaaaaaa aaaaaaaaaa a a a a a aaaaaaaaaaaaaa aaaaaaaaaaaaaa aaaaaaaaaaaaaa a a a a a a a aaaaaaaaaaaaaaaaaaaaa aaaaaaaaaaaaaa aaaaaaaaaaaaaa aaaaaaaaaaaaaa aaaaaaaaaaaaaa aaaaaaaaaaaaaa aaaaaaaaaaaaaa a a a a a a a C HUB STANDARD C HUB REVERSED 8 BOLT (C HUB) aaaaaaaaaaaaaaaaaaaaa aaaaaaaaaaaaaa aaaaaaaaaaaaaa a a a a a a a aaaaaaaaaaaaaaaaaaaaa aaaaaaaaaaaaaa aaaaaaaaaaaaaa aaaaaaaaaaaaaa aaaaaaaaaaaaaa aaaaaaaaaaaaaa aaaaaaaaaaaaaa a a a a a a a “C” HUBS - SETSCREWS OR KEYWAYS WITH SETSCREWS MUST NOT FALL UNDER FITTED BOLT HOLES OR LARGE CLEARANCE HOLES. NO SPECIAL KEYWAY LOCATION REQUIRED IF FURNISHED WITHOUT SETSCREW. 6 BOLT (N HUB) 4 BOLT (N HUB) 8 BOLT (N HUB) “N” HUBS - NO KEYWAYS PERMITTED UNDER LARGE CLEARANCE HOLES (UNDER SCALLOPS). 6 BOLT (A HUB) 4 BOLT (A HUB) 8 BOLT (A HUB) “A” HUBS - NO SPECIAL KEYWAY LOCATION REQUIRED TABLE 6 — Type FDG/FDP Setscrew Location & Size — Millimeter (Inch) (See Figures Above) COUPLING SIZE C Hub A HUB N HUB Standard Metric Setscrew S mm (in) L mm (in) S mm (in) L mm (in) S mm (in) L mm (in) 20FDG 30FDG 40FDG 50FDG 60FDG 70FDG 80FDG 90FDG 100FDG 110FDG 45 (1.77) 46 (1.81) 56 (2.20) 68 (2.68) 85 (3.35) 95 (3.74) 84 (3.31) 93 (3.66) 104 (4.09) 111 (4.37) 5 (0.20) 5 (0.20) 6 (0.24) 6 (0.24) 8 (0.31) 8 (0.31) 8 (0.31) 10 (0.39) 10 (0.39) 12 (0.47) 35 (1.38) 35 (1.38) 38 (1.50) 48 (1.89) 54 (2.13) 79 (3.11) 84 (3.31) 93 (3.66) 104 (4.09) 111 (4.37) 5 (0.20) 5 (0.20) 6 (0.24) 6 (0.24) 8 (0.31) 8 (0.31) 8 (0.31) 10 (0.39) 10 (0.39) 12 (0.47) 35 (1.38) 35 (1.38) 38 (1.50) 48 (1.89) 54 (2.13) 79 (3.11) 84 (3.31) 93 (3.66) 104 (4.09) 111 (4.37) 5 (0.20) 5 (0.20) 6 (0.24) 6 (0.24) 8 (0.31) 8 (0.31) 8 (0.31) 10 (0.39) 10 (0.39) 12 (0.47) M5 x 0,8 M5 x 0,8 M6 x 1,0 M6 x 1,0 M8 x 1,25 M8 x 1,25 M8 x 1,25 M10 x 1,5 M10 x 1,5 M12 x 1,75 M5 x 5mm M5 x 5mm M6 x 6mm M6 x 6mm M8 x 8mm M8 x 8mm M8 x 8mm M10 x 10mm M10 x 10mm M12 x 12mm 20FDP 30FDP 40FDP 50FDP 60FDP 70FDP 85FDP 95FDP 105FDP 115FDP 125FDP 42 (1.65) 44 (1.73) 53 (2.09) 64 (2.52) 81 (3.19) 90 (3.54) 96 (3.78) 110 (4.33) 120 (4.72) 128 (5.04) 132 (5.20) 5 (0.20) 5 (0.20) 6 (0.24) 6 (0.24) 8 (0.31) 8 (0.31) 8 (0.31) 10 (0.39) 10 (0.39) 12 (0.47) 16 (0.63) 35 (1.38) 35 (1.38) 38 (1.50) 48 (1.89) 54 (2.13) 79 (3.11) 79 (3.11) 90 (3.54) 105 (4.13) 116 (4.57) 128 (5.04) 5 (0.20) 5 (0.20) 6 (0.24) 6 (0.24) 8 (0.31) 8 (0.31) 8 (0.31) 10 (.39) 10 (.39) 12 (.47) 16 (.63) 35 (1.38) 35 (1.38) 38 (1.50) 48 (1.89) 54 (2.13) 79 (3.11) 79 (3.11) 90 (3.54) 105 (4.13) 116 (4.57) 128 (5.04) 5 (0.20) 5 (0.20) 6 (0.24) 6 (0.24) 8 (0.31) 8 (0.31) 8 (0.31) 10 (0.39) 10 (0.39) 12 (0.47) 16 (0.63) M5 x 0.8 M5 x 0,8 M6 x 1,0 M6 x 1,0 M8 x 1,25 M8 x 1,25 M8 x 1,25 M10 x 1,5 M10 x 1,5 M12 x 1,75 M16 x 2,0 M5 x 5mm M5 x 5mm M6 x 6mm M6 x 6mm M8 x 8mm M8 x 8mm M8 x 8mm M10 x 10mm M10 x 10mm M12 x 12mm M16 x 16mm 427-108 August 2003 Supersedes 4-96 Tap Size - 6H Setscrew Size mm mm Part Number Optional Inch Setscrew Part Number Tap Size (UNC-2B) Setscrew Size Inch 2915656 2915656 2915657 2915657 2915658 2915658 2915658 2917103 2917103 2917104 #10-24 #10-24 0.250-20 0.250-20 0.3125-18 0.3125-18 0.3125-18 0.375-16 0.375-16 0.500-13 #10-24 x 0.188 #10-24 x 0.188 0.250-20 x 0.25 0.250-20 x 0.25 0.3125-18 x 0.312 0.3125-18 x 0.375 0.3125-18 x 0.375 0.375-16 x 0.4375 0.375-16 x 0.500 0.500-13 x 0.375 908583 908583 908501 908501 908535 908536 908536 908594 908509 908515 2915656 2915656 2915657 2915657 2915658 2915658 2915658 2917103 2917103 2917104 2918694 #10-24 #10-24 0.250-20 0.250-20 0.3125-18 0.3125-18 0.3125-18 0.375-16 0.375-16 0.500-13 0.625-11 #10-24 x 0.188 #10-24 x 0.188 0.250-20 x 0.25 0.250-20 x 0.25 0.3125-18 x 0.312 0.3125-18 x 0.375 0.3125-18 x 0.375 0.375-16 x 0.4375 0.375-16 x 0.4375 0.500-13 x 0.375 0.625-11 x 0.500 908583 908583 908501 908501 908535 908536 908536 908594 908594 908515 908584 Rexnord Industries, LLC, Coupling Group 5555 S. Moorland Rd., New Berlin, WI 53151-7953 USA Telephone: 262-796-4060 Fax: 262-796-4064 e-mail: info@rexnord.com web: www.rexnord.com Couplings • Steel Hub Boring, Keyseating, Setscrews & Puller Bolt Holes All Types (Page 5 of 8) TABLE 7 — Types T, F & WA Setscrew Location & Size — Inches (See Figures on Pages 2 & 3) T31 & T35 Shaft Hubs † T Hubs 1020T 1030T 1040T 1050T 1060T 1070T 1080T 1090T T41 Hubs F Hubs WA21 Hubs S† Setscrew ‡ S† Setscrew ‡ H† Setscrew ‡ Size S† Setscrew ‡ Size S† Setscrew ‡ 1.54 1.54 1.58 1.76 #8-32 x .125 H .250-20 x .188 .250-20 x .188 .250-20 x .188 1.08 1.24 1.08 1.60 .250-20 x .188 .250-20 x .188 .375-16 x .250 .375-16 x .250 .22 .22 .22 .22 .250-20 x .188 .250-20 x .188 .250-20 x .188 .250-20 x .188 1.12 1.38 1.38 1.38 .250-20 x .188 .250-20 x .188 .250-20 x .188 .375-16 x .250 .375-16 x .250 .375-16 x .250 .375-16 x .250 .375-16 x .250 1.70 1.84 1.96 2.24 .375-16 x .250 .375-16 x .250 .375-16 x .250 .375-16 x .250 .32 .32 .32 .32 .375-16 x .250 .375-16 x .250 .375-16 x .250 .375-16 x .250 1.38 1.82 1.82 2.24 2.24 .375-16 x .250 .375-16 x .312 .375-16 x .312 .500-13 x .375 .500-13 x .500 1020WA 1030WA 1040WA 1050WA 1060WA 1070WA 1080WA 1090WA .78 1.00 1.03 1.31 2.06 2.12 2.54 2.82 3F 4F 5F 6F 7F 8F 9F 10F 11F .250-20 x .375 .250-20 x .375 .250-20 x .312 .3125-18 x .438 .375-16 x .375 .375-16 x .500 .500-13 x .625 .625-11 x .500 SIZE 1.48 1.62 1.62 1.62 H Manufacturing Option: Drill .2188 dia. counterbore to depth for a minimum of .25 thread length. † Tolerance ± .030". ‡ For UNC-2B tapped hole. TABLE 8 — Type FD & G Setscrew Location & Size — Inches (See Figures on Pages 2 & 3) FD - A Hubs H G Hubs H FD - N Hubs H SIZE S† Setscrew ‡ Size S† Setscrew ‡ ... ... ... 85FD 190FD 340FD 625FD 1080FD 1700FD 2500FD 3160FD 4630FD 6470FD 8770FD ... ... ... 2.00 2.25 2.75 3.00 3.75 4.25 4.00 4.75 5.50 5.50 6.25 ... ... ... .375-16 x .375 .500-13 x .500 .500-13 x .500 .625-11 x .500 .625-11 x .500 .625-11 x .625 .625-11 x .500 .625-11 x .625 .625-11 x .625 .750-10 x .750 .750-10 x .750 8FD 23FD 43FD 85FD 190FD 340FD 625FD 1080FD 1700FD 2500FD 3160FD 4630FD 6470FD 8770FD 1.12 1.25 1.50 1.62 2.00 2.38 2.62 3.00 3.50 4.00 4.75 5.50 5.75 6.50 .250-20 x .188 .250-20 x .188 .375-16 x .250 .375-16 x .250 .375-16 x .250 .375-16 x .250 .375-16 x .250 .375-16 x .250 .500-13 x .375 .625-11 x .500 .625-11 x .500 .625-11 x .500 .625-11 x .625 .625-11 x .625 Size 1010 1015 1020 1025 1030 1035 1040 1045 1050 1055 1060 1070 Flex Rigid S† S† .26 .38 .50 .50 .50 .62 .76 .76 1.00 1.00 1.26 1.38 1.00 1.50 1.76 2.00 2.00 2.50 2.82 3.00 3.50 3.50 4.00 4.50 Setscrew ‡ .250-20 x .312 .375-16 x .375 .500-13 x .500 .500-13 x .625 .500-13 x .750 .500-13 x .750 .625-11 x 1.000 .625-11 x 1.000 .625-11 x 1.000 .750-10 x 1.250 .875-9 x 1.250 .875-9 x 1.250 H Couplings are normally furnished with an interference fit, unless otherwise specified. Maximum bores are LESS for INTERFERENCE FIT bored hubs with a set screw OVER the keyway. Refer to Engineering 427-105 for allowable bores. † Tolerance ± .030". ‡ For UNC-2B taped hole. TABLE 9 — Type FDC Setscrew Location & Size — Inches (See Figures on Pages 2 & 3) SIZE 112 162 187 225 262 300 350 400 450 500 Dimension S † (Inch) Types 10, 11 & 12 Types 20, 21 & 22 1.20 1.32 1.46 1.65 2.05 2.44 2.76 3.31 3.74 4.25 1.48 1.73 1.87 2.06 2.58 3.03 3.45 4.09 4.61 5.19 Setscrew – Inch H ‡ 10-24 x .188 10-24 x .188 .250-20 x .250 .250-20 x .250 .312-18 x .312 .312-18 x .375 .312-18 x .375 .375-16 x .438 .375-16 x .500 .500-13 x .375 Setscrew — MM H l M5 x 5 M5 x 5 M6 x 6 M6 x 6 M8 x 8 M8 x 8 M8 x 8 M10 x 10 M10 x 10 M12 x 12 H Metric series setscrews are standard. Inch series setscrews are available as an option if specified. † Tolerance ± .030". ‡ For UNC-2B tapped hole. l For 6H tapped hole. Rexnord Industries, LLC, Coupling Group 5555 S. Moorland Rd., New Berlin, WI 53151-7953 USA Telephone: 262-796-4060 Fax: 262-796-4064 e-mail: info@rexnord.com web: www.rexnord.com 427-108 August 2003 Supersedes 4-96 Steel Hub Boring, Keyseating, Setscrews, & Puller Bolt Holes • Couplings (Page 6 of 8) All Types TABLE 10 — Type G Gear Coupling Puller Bolt Holes — Inches SIZE B.C. Tap Size – UNC TABLE 11 — Type T Steelflex Coupling Puller Bolt Holes — Inches T-Hub SIZE B.C. H # 6-32 x .38 # 6-32 x .38 # 10-24 x .38 # 10-24 x .38 2.812 3.125 3.875 4.250 .375-16 x .375-16 x .375-16 x .375-16 x .250-20 x .38 .250-20 x .38 .250-20 x .38 .3125-18 x .44 4.938 5.250 4.062 4.625 .375-16 x † .375-16 x † .375-16 x .50 .375-16 x .50 5.250 5.875 6.625 7.750 .375-16 x .50 .4375-14 x .62 .4375-14 x .62 .625-11 x .82 5.750 6.562 7.500 8.188 .625-11 x .82 .625-11 x .82 .750-10 x .94 .750-10 x .94 1140T 1150T 1160T 1170T 9.125 10.375 11.750 13.250 .625-11 x .82 .750-10 x .94 .875- 9 x 1.06 1.125- 7 x 1.25 9.250 .750-10 x .94 1180T 1190T 1200T 1210T 14.875 16.250 17.937 19.562 1.250- 7 x 1.50 1.500- 6 x 1.75 1.500- 6 x 1.75 1.500- 6 x 1.75 1220T 1230T 1240T 1250T 1260T 21.312 23.062 24.938 27.188 29.500 1.500- 6 x 1.75 1.500- 6 x 1.75 1.500- 6 x 1.75 1.500- 6 x 1.75 1.500- 6 x 1.75 Rigid Hub 1010G † 1015G † 1020G 1025G 2.060 2.750 3.500 4.440 2.625 3.375 4.250 5.240 .375-16 .375-16 .375-16 .375-16 x .50 x .50 x .50 x .50 1020T 1030T 1040T 1050T 1.531 1.875 2.125 2.500 1030G 1035G 1040G 1045G 5.060 6.000 7.125 7.875 6.160 7.180 8.260 9.180 .375-16 .500-13 .625-11 .625-11 x .50 x .62 x .76 x .76 1060T 1070T 1080T 1090T 2.875 3.312 3.937 4.562 1050G 1055G 1060G 1070G 8.500 9.375 10.375 12.250 10.200 11.200 12.460 14.500 .750-10 x .88 .750-10 x .88 .750-10 x .88 1.000- 8 x 1.18 1100T 1110T 1120T 1130T 1080/2080G 1090/2090G 1100/2100G 1110/2110G 12.500 14.000 15.500 17.500 15.438 17.250 18.750 20.500 1.000- 8 1.250- 7 1.500- 6 1.500- 6 x 1.18 x 1.50 x 1.75 x 1.75 1120/2120G 1130/2130G 1140/2140G 1150/2150G 19.500 21.000 23.000 25.000 22.625 24.688 26.188 28.312 1.500- 6 1.500- 6 1.500- 6 1.500- 6 x 1.75 x 1.75 x 1.75 x 1.75 1160/2160G 1180/2180G 1200/2200G 1220/2220G 27.000 30.500 34.000 37.500 29.875 33.875 37.375 41.875 1.500- 6 x 1.75 1.500- 6 x 1.75 2.000-4.5 x 2.38 2.000-4.5 x 2.38 1240/2240G 1260/2260G 1280/2280G 1300/2300G 41.000 45.000 49.000 53.000 44.375 ... ... ... 2.000-4.5 2.000-4.5 2.000-4.5 2.000-4.5 † Size 1010G Max Bore: Flex Hub = 1.500 Rigid Hub = 2.000 Size 1015G Max Bore: Flex Hub = 2.125 Rigid Hub = 2.750 x 2.38 x 2.38 x 2.38 x 2.38 B.C. 427-108 August 2003 Supersedes 4-96 Tap Size – UNC † † † † H Locate puller bolt holes 90° from keyway except as noted by Footnote (†) † Drill and tap thru flange between existing holes. Relation to keyway may vary freely. TABLE 12 — Type WA Torus® Coupling Puller Bolt Holes — Inches SIZE B.C. Shaft Hub Tap Size – UNC Flex Hub No. 1 and No. 6 Hubs B.C. Tap Size – UNC 1020WA 1030WA 1040WA 1050WA 1060WA 2.750 3.000 3.625 4.125 4.875 .3125-18 x .44 .3125-18 x .50 .375-16 x .62 .375-16 x .62 .375-16 x .62 1070WA 1080WA 1090WA 1100WA 1110WA 5.250 6.000 7.250 8.875 8.875 .375-16 x .62 .500-13 x .88 .500-13 x .88 .500-13 x .88 .500-13 x 1.00 1120WA 1130WA 1140WA 1150WA 1160WA 8.750 9.000 8.875 9.375 9.875 .625-11 x 1.12 .750-10 x 1.25 .750-10 x 1.30 .875-9 x 1.50 .875-9 x 1.50 Rexnord Industries, LLC, Coupling Group 5555 S. Moorland Rd., New Berlin, WI 53151-7953 USA Telephone: 262-796-4060 Fax: 262-796-4064 e-mail: info@rexnord.com web: www.rexnord.com Couplings • Steel Hub Boring, Keyseating, Setscrews & Puller Bolt Holes All Types (Page 7 of 8) TABLE 13 — Type A Airflex Coupling Puller Bolt Holes — Inches Standard Hub SIZE B.C. Tap Size – UNC 24A 28A 33A 39A 3.000 3.188 3.625 4.375 5.250 6.500 7.375 9.125 .500-13 x .75 .750-10 x 1.12 .750-10 x 1.12 1.000- 8 x 1.50 46A 53A 62A 72A 85A 10.500 11.750 13.500 15.500 17.000 1.000- 8 x 1.50 1.000- 8 x 1.50 1.000- 8 x 1.50 1.000- 8 x 1.50 1.000- 8 x 1.50 15A 16A 18A 21A TABLE 14 — Type F Steelflex® Coupling Puller Bolt Holes — Inches SIZE F-Hub B.C. B.C. .312-18 x .50 .375-16 x .62 .375-16 x .62 .500-13 x .75 Tap Size – UNC 3F 4F 5F 6F 1.312 1.562 1.812 2.312 .250-20 .250-20 .312-18 .312-18 x .38 x .38 x .50 x .50 7F 8F 9F 10F 11F 2.625 3.250 3.500 4.062 4.437 .375-16 .375-16 .375-16 .500-13 .500-13 x .62 x .62 x .62 x .75 x .75 12F 13F 14F 15F 4.750 5.250 5.750 6.250 .625-11 .625-11 .750-10 .750-10 x 1.00 x 1.00 x 1.12 x 1.12 16F 17F 18F 190F 7.125 8.000 9.000 9.750 .750-10 x 1.12 .875- 9 x 1.38 .875- 9 x 1.38 1.000- 8 x 1.50 TABLE 15 — Type FD Freedom® Disc Coupling Puller Bolt Holes — Inches A-Hub SIZE N-Hub B.C. H Tap Size – UNC 8FD04 23FD04 43FD04 85FD06 190FD06 ... ... ... 3.940 4.500 ... ... ... .375-16 x .75 .375-16 x .75 2.440 3.120 3.750 3.810 4.090 .375-16 x † .375-16 x † .375-16 x † .375-16 x † .375-16 x † 340FD06 625FD06 1080FD06 1700FD06 2500FD08 3160FD08 4630FD08 6470FD08 8770FD08 5.310 6.000 7.000 8.250 7.250 8.600 9.750 10.750 11.750 .375-16 x .75 .500-13 x 1.0 .500-13 x 1.0 .625-11 x 1.2 .500-13 x 1.0 .625-11 x 1.2 .625-11 x 1.2 .750-10 x 1.5 .750-10 x 1.5 4.750 5.000 6.000 5.500 6.600 7.400 8.200 8.800 9.600 .375-16 x † .375-16 x † .375-16 x † .375-16 x .75 .375-16 x .75 .500-13 x 1.0 .625-11 x 1.2 .625-11 x 1.2 .625-11 x 1.2 B.C. H Tap Size – UNC H Locate puller bolt holes 90° from keyway except as noted by a (†.) † Drill and tap thru flange between existing holes. TABLE 16 — Type FDC Freedom Disc Coupling Puller Bolt Holes – Inches Falk Preferred (Std) For API 610 (.375 Dia Min) SIZE Max Bore BC Dia Tap Size — UNC Max Bore BC Dia Tap Size — UNC 112FDC 162FDC 187FDC 225FDC 262FDC 300FDC 350FDC 400FDC 450FDC 500FDC .750 1.375 1.625 2.125 2.500 3.000 3.750 4.250 4.625 5.250 1.160 1.840 2.190 2.690 3.160 3.690 4.380 5.000 5.500 6.090 .250-20 x .50 .250-20 x .50 .312-18 x .62 .312-18 x .62 .375-16 x .75 .375-16 x .75 .375-16 x .75 .437-14 x .88 .500-13 x 1.00 .500-13 x 1.00 ... 1.000 1.375 1.875 2.500 3.000 3.750 4.250 4.625 5.250 ... 1.660 2.060 2.560 3.160 3.690 4.380 5.000 5.500 6.090 ... .375-16 x.75 .375-16 x.75 .375-16 x.75 .375-16 x.75 .375-16 x.75 .375-16 x.75 .437-14 x. 88 .500-13 x 1.00 .500-13 x 1.00 Rexnord Industries, LLC, Coupling Group 5555 S. Moorland Rd., New Berlin, WI 53151-7953 USA Telephone: 262-796-4060 Fax: 262-796-4064 e-mail: info@rexnord.com web: www.rexnord.com 427-108 August 2003 Supersedes 4-96 Steel Hub Boring, Keyseating, Setscrews, & Puller Bolt Holes • Couplings (Page 8 of 8) All Types TABLE 17 — FDG/FDP Puller Bolt Holes — Metric A-Hub ‡ N-Hub SIZE Bolt Circle 74 88 108 130 147 170 191 216 230 267 198 218 244 271 303 20 30 40 50 60 70 80 90 100 110 85 95 105 115 125 Tap Size M6-1.0-6H M10-1.5-6H M10-1.5-6H M10-1.5-6H M10-1.5-6H M10-1.5-6H M12-1.75-6H M14-2.0-6H M16-2.0-6H M16-2.0-6H M12-1.75-6H M12-1.75-6H M14-2.0-6H M16-2.0-6H M16-2.0-6H Max Bolt Bore Circle 45 55 60 75 90 100 95 110 121 137 105 120 135 150 175 74 88 108 130 147 170 191 216 230 267 198 218 244 271 303 Tap Size M5-0.8-6H M5-0.8-6H M6-1.0-6H M8-1.25-6H M10-1.5-6H M10-1.5-6H M12-1.75-6H M14-2.0-6H M16-2.0-6H M16-2.0-6H M12-1.75-6H M12-1.75-6H M14-2.0-6H M16-2.0-6H M16-2.0-6H TABLE 18 — FDG/FDP API 610 Puller Bolt Holes – Inches Max Bolt Bore Circle 45 55 60 75 90 100 95 110 121 137 125 135 155 170 190 28 47 54 66 77 92 191 216 230 267 105 130 144 156 190 A-Hub ‡ N-Hub C-Hub Tap Size Max Bore SIZE Bolt Circle M6-1.0-6H M6-1.0-6H M10-1.5-6H M10-1.5-6H M10-1.5-6H M10-1.5-6H M12-1.75-6H M14-2.0-6H M16-2.0-6H M16-2.0-6H M10-1.5-6H M10-1.5-6H M10-1.5-6H M12-1.75-6H M12-1.75-6H 28 43 50 60 70 82 95 110 121 137 95 110 120 140 165 30 3.47 .375-16 x Q 40 4.26 .375-16 x Q 50 5.12 .375-16 x Q 60 5.79 .375-16 x Q 70 6.70 .375-16 x Q 80 7.52 .375-16 x Q 90 8.50 .375-16 x Q 100 9.05 .375-16 x Q 110 10.51 .375-16 x Q 85 7.80 .375-16 x Q 95 8.59 .375-16 x Q 105 9.61 .375-16 x Q 115 10.67 .375-16 x Q 125 11.93 .375-16 x Q ‡ Standard puller holes are included without extra charge. Tap Size Max Bolt Bore Circle 2.000 2.250 2.750 3.250 3.625 3.500 4.000 4.500 5.000 4.250 4.625 5.250 5.875 6.875 3.47 4.26 5.12 5.79 6.70 7.52 8.50 9.05 10.51 7.80 8.59 9.61 10.67 11.93 Tap Size .375-16 x Q .375-16 x Q .375-16 x Q .375-16 x Q .375-16 x Q .375-16 x Q .375-16 x Q .375-16 x Q .375-16 x Q .375-16 x Q .375-16 x Q .375-16 x Q .375-16 x Q .375-16 x Q C-Hub Max Bolt Bore Circle Tap Size 2.000 1.86 .375-16 x Q 2.250 2.13 .375-16 x Q 2.750 2.60 .375-16 x Q 3.250 3.04 .375-16 x Q 3.625 3.63 .375-16 x Q 3.500 7.52 .375-16 x Q 4.000 8.50 .375-16 x Q 4.500 9.05 .375-16 x Q 5.000 10.51 .375-16 x Q 5.000 4.14 .375-16 x Q 5.250 5.12 .375-16 x Q 6.000 5.67 .375-16 x Q 6.500 6.15 .375-16 x Q 7.500 7.49 .375-16 x Q Max Bore 1.6.25 1.875 2.250 2.652 3.000 3.500 4.000 4.500 5.000 3.500 4.00 4.500 5.000 6.000 Q Drill and tap thru flange between existing holes. † Metric puller holes meeting API 610 are standard and included with A hubs. Shaded sizes do not meet API 610 Standards. TABLE 19 — API Metric Puller Bolt Holes N Hub Size 20 30 40 50 60 70 80 90 100 110 85 95 105 115 125 Bolt Circle 88 108 130 147 170 191 216 230 267 198 218 244 271 303 427-108 August 2003 Supersedes 4-96 Tap Size A Hub C Hub Max Bolt Tap Max Bolt Tap Bore Circle Size Bore Circle Size API 610 10mm minimum puller hole is not practical for the hubs shaded M10-1.5-6H 55 88 M10-1.5-6H 55 M10-1.5-6H 60 108 M10-1.5-6H 60 50 M10-1.5-6H M10-1.5-6H 75 130 M10-1.5-6H 75 62 M10-1.5-6H 77 M10-1.5-6H M10-1.5-6H 90 M10-1.5-6H 100 92 M10-1.5-6H M12-1.75-6H 95 191 M12-1.75-6H M14-2.0-6H 110 216 M14-2.0-6H M16-2.0-6H 121 230 M16-2.0-6H Standard Puller Bolt Holes M16-2.0-6H 137 267 M16-2.0-6H Meet the Requirements M12-1.75-6H 105 105 M10-1.5-6H for API610 M12-1.75-6H 120 130 M10-1.5-6H M14-2.0-6H 135 144 M10-1.5-6H M16-2.0-6H 150 156 M12-1.75-6H M16-2.0-6H 175 190 M12-1.75-6H Max Bore 50 60 70 82 95 110 121 137 95 110 120 140 165 Rexnord Industries, LLC, Coupling Group 5555 S. Moorland Rd., New Berlin, WI 53151-7953 USA Telephone: 262-796-4060 Fax: 262-796-4064 e-mail: info@rexnord.com web: www.rexnord.com