Copyright 2010 AIA MasterSpec Short Form 02/10 SECTION 081113 - HOLLOW METAL DOORS AND FRAMES PART 1 - GENERAL 1.1 SUMMARY A. 1.2 Section includes hollow-metal work. DEFINITIONS A. Minimum Thickness: Minimum thickness of base metal without coatings according to NAAMM-HMMA 803 or SDI A250.8. PART 2 - PRODUCTS 2.1 MANUFACTURERS A. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following: 1. 2. 3. 4. 2.2 Ceco Door. Cunies. Republic Doors. Steelcraft; an Ingersoll-Rand company. Or equal. REGULATORY REQUIREMENTS A. Fire-Rated Assemblies: Complying with NFPA 80 and listed and labeled by a qualified testing agency acceptable to authorities having jurisdiction for fire-protection ratings indicated, based on testing at positive pressure according to NFPA 252 or UL 1OC. 1. 2.3 Smoke- and Draft-Control Assemblies: Provide an assembly with gaskets listed and labeled for smoke and draft control by a qualified testing agency acceptable to authorities having jurisdiction, based on testing according to UL 1784 and installed in compliance with NFPA 105. INTERIOR DOORS AND FRAMES A. Heavy-Duty Doors and Frames: SDI A250.8, Level 2. 1. 2. Physical Performance: Level B according to SDI A250.4. Doors: a. Type: As indicated in the Door and Frame Schedule. HOLLOW METAL DOORS AND FRAMES 081113 - 1 Copyright 2010 AIA b. c. d. e. 3. 2.4 02/10 Thickness: 1-3/4 inches (44.5 mm). Face: Cold-rolled steel sheet, minimum thickness of 18 gage. Edge Construction: Model 1, Full Flush, Square. Core: Manufacturer's standard. Frames: a. b. 4. MasterSpec Shott Form Materials: Steel sheet, minimum thickness of 16 gage. Construction: Full profile welded. Exposed Finish: Factory prime. EXTERIOR HOLLOW-METAL DOORS AND FRAMES A. Heavy-Duty Doors and Frames: SDI A250.8, Level 2. 1. 2. Physical Performance: Level B according to SDI A250.4. Doors: a. b. c. d. e. 3. Frames: a. b. 4. 2.5 Type: As indicated in the Door and Frame Schedule. Thickness: 1-3/4 inches (44.5 mm). Face: Metallic-coated steel sheet, minimum thickness of 16 gage, with minimum A40 (ZF120) coating. Edge Construction: Model 1, Full Flush. Core: Polyisocyanurate. Materials: Metallic-coated steel sheet, minimum thickness of 14 gage with minimum A40 (ZF120) coating. Construction: Full profile welded. Exposed Finish: Prime Factory. FRAME ANCHORS A. Jamb Anchors: 1. B. Floor Anchors: Formed from same material as frames, minimum thickness of 0.042 inch (1.0 mm), and as follows: 1. 2.6 Stud-Wall Type: Designed to engage stud, welded to back of frames; not less than 0.042 inch (1.0 mm) thick. Monolithic Concrete Slabs: Clip-type anchors, with two holes to receive fasteners. MATERIALS A. Recycled Content of Steel Products: Postconsumer recycled content plus one-half of preconsumer recycled content not less than 25 percent. HOLLOW METAL DOORS AND FRAMES 081113 - 2 Copyright 2010 AIA MasterSpec Short Form 02/10 B. Cold-Rolled Steel Sheet: ASTM A 1008/A 1008M, Commercial Steel (CS), Type B; suitable for exposed applications. C. Frame Anchors: ASTM A 879/A 879M, Commercial Steel (CS), 04Z (12G) coating designation; mill phosphatized. D. Inserts, Bolts, and Fasteners: Hot-dip galvanized according to ASTM A 153/A 153M. E. Power-Actuated Fasteners in Concrete: From corrosion-resistant materials. F. GroutMineral-Fiber Insulation: ASTM C 665, Type I (blankets without membrane facing). 2.7 FABRICATION A. Fabricate hollow-metal work to be rigid and free of defects, warp, or buckle. Accurately form metal to required sizes and profiles, with minimum radius for metal thickness. Where practical, fit and assemble units in manufacturer's plant. To ensure proper assembly at Project site, clearly identify work that cannot be permanently factory assembled before shipment. B. Hollow-Metal Frames: Where frames are fabricated in sections due to shipping or handling limitations, provide alignment plates or angles at each joint, fabricated of same thickness metal as frames. 1. 2. 3. 4. Provide countersunk, flat- or oval-head exposed screws and bolts for exposed fasteners unless otherwise indicated. Grout Guards: Weld guards to frame at back of hardware mortises in frames to be grouted. Floor Anchors: Weld anchors to bottoms of jambs with at least four spot welds per anchor; however, for slip-on drywall frames, provide anchor clips or countersunk holes at bottoms of jambs. Jamb Anchors: Provide number and spacing of anchors as follows: a. Stud-Wall Type: Locate anchors not more than 18 inches (457 mm) from top and bottom of frame. Space anchors not more than 32 inches (813 mm) o.c. and as follows: 1) 5. Door Silencers: Except on weather-stripped frames, drill stops to receive door silencers. a. C. Four anchors per jamb from 60 to 90 inches (1524 to 2286 mm) high. Single-Door Frames: Drill stop in strike jamb to receive three door silencers. Hardware Preparation: Factory prepare hollow-metal work to receive templated mortised hardware; include cutouts, reinforcement, mortising, drilling, and tapping according to SDI A250.6, the Door Hardware Schedule, and templates. 1. 2. Reinforce doors and frames to receive nontemplated, mortised, and surface-mounted door hardware. Comply with applicable requirements in SDI A250.6 and BHMA A 156.115 for preparation of hollow-metal work for hardware. HOLLOW METAL DOORS AND FRAMES 081113 - 3 Copyright 2010 AJA D. 02/10 Stops and Moldings: Provide stops and moldings around glazed lites and louvers where indicated. Form comers of stops and moldings with mitered hairline joints. 1. 2. 3. 2.8 MasterSpec Short Form Single Glazed Lites: Provide fixed stops and moldings welded on secure side ofhollowmetal work. Provide loose stops and moldings on inside of hollow-metal work. Coordinate rabbet width between fixed and removable stops with glazing and installation types indicated. STEEL FINISHES A. Prime Finish: Clean, pretreat, and apply manufacturer's standard primer. 1. Shop Primer: SDI A250.l 0. PART 3 -EXECUTION 3.1 INSTALLATION A. Hollow-Metal Frames: Install hollow-metal frames of size and profile indicated. Comply with SDI A250. l 1 or NAAMM-HMMA 840 as required by standards specified. 1. Set frames accurately in position; plumbed, aligned, and braced securely until permanent anchors are set. After wall construction is complete, remove temporary braces, leaving surfaces smooth and undamaged. a. b. c. d. e. f. 2. Floor Anchors: Provide floor anchors for each jamb and mullion that extends to floor, and secure with postinstalled expansion anchors. a. 3. Where frames are fabricated in sections because of shipping or handling limitations, field splice at approved locations by welding face joint continuously; grind, fill, dress, and make splice smooth, flush, and invisible on exposed faces. Install frames with removable stops located on secure side of opening. Install door silencers in frames before grouting. Remove temporary braces necessary for installation only after frames have been properly set and secured. Check plumb, square, and twist of frames as walls are constructed. Shim as necessary to comply with installation tolerances. Field apply bituminous coating to backs of frames that will be filled with grout containing antifreezing agents. Floor anchors may be set with power-actuated fasteners instead of postinstalled expansion anchors if so indicated and approved on Shop Drawings. Installation Tolerances: Adjust hollow-metal door frames for squareness, alignment, twist, and plumb to the following tolerances: a. b. Squareness: Plus or minus 1/16 inch (1.6 mm), measured at door rabbet on a line 90 degrees from jamb perpendicular to frame head. Alignment: Plus or minus 1/16 inch (1.6 mm), measured at jambs on a horizontal line parallel to plane of wall. HOLLOW METAL DOORS AND FRAMES 081113 -4 Copyright 2010 AIA c. d. B. 02/10 Twist: Plus or minus 1/16 inch (1.6 mm), measured at opposite face comers of jambs on parallel lines, and perpendicular to plane of wall. Plumbness: Plus or minus 1/16 inch (1.6 mm), measured at jambs at floor. Hollow-Metal Doors: Fit hollow-metal doors accurately in frames, within clearances specified below. Shim as necessary. 1. Non-Fire-Rated Steel Doors: a. b. c. d. 3.2 MasterSpec Short Form Between Door and Frame Jambs and Head: 1/8 inch (3.2 mm) plus or minus 1/32 inch (0.8 mm). Between Edges of Pairs of Doors: 1/8 inch (3.2 mm) to 1/4 inch (6.3 mm) plus or minus 1/32 inch (0.8 mm). At Bottom of Door: 5/8 inch (15.8 mm plus or minus 1/32 inch (0.8 mm). Between Door Face and Stop: 1/16 inch (1.6 mm) to 1/8 inch (3.2 mm) plus or minus 1/32 inch (0.8 mm). ADJUSTING AND CLEANING A. Final Adjustments: Check and readjust operating hardware items immediately before final inspection. Leave work in complete and proper operating condition. Remove and replace defective work, including hollow-metal work that is warped, bowed, or otherwise unacceptable. B. Remove grout and other bonding material from hollow-metal work immediately after installation. C. Prime-Coat Touchup: Immediately after erection, sand smooth rusted or damaged areas of prime coat and apply touchup of compatible air-drying, rust-inhibitive primer. D. Touchup Painting: Cleaning and touchup painting of abraded areas of paint are specified in painting Sections. END OF SECTION 081113 HOLLOW METAL DOORS AND FRAMES 081113 - 5 THIS PAGE INTENTIONALLY LEFT BLANK Copyright 2010 AIA MasterSpec Full Length 02/10 SECTION 081416 - FLUSH WOOD DOORS PART 1 - GENERAL 1.1 RELATED DOCUMENTS A. 1.2 Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section. SUMMARY A. Section Includes: 1. 2. B. Related Sections: 1. 2. 1.3 Solid-core flush wood doors with factory finish wood-veneer faces. Section 081113 "Hollow Metal Doors and Frames" Section 087111 "Door Hardware" ACTION SUBMITTALS A. Product Data: For each type of door indicated. Include details of core and edge construction Include factory-finishing specifications. B. Samples: For factory finished doors, stain color, veneer 1.4 QUALITY ASSURANCE A. Source Limitations: Obtain flush wood doors from single manufacturer. B. Fire-Rated Wood Doors: Doors complying with NFPA 80 that are listed and labeled by a qualified testing agency, for fire-protection ratings indicated, based on testing at as close to neutral pressure as possible according to NFPA . 1. Temperature-Rise Limit: At vertical exit enclosures and exit passageways, provide doors that have a maximum transmitted temperature end point of not more than 450 deg F (250 deg C) above ambient after 30 minutes of standard fire-test exposure. DELIVERY, STORAGE, AND HANDLING 1.5 A. Comply with requirements of referenced standard and manufacturer's written instructions. B. Package doors individually. FLUSH WOOD DOORS 081416 - 1 Copyright 2010 AIA 1.6 MasterSpec Full Length 02/10 PROJECT CONDITIONS A. 1. 7 Environmental Limitations: Do not deliver or install doors until spaces are enclosed and weathertight, wet work in spaces is complete and dry, and HVAC system is operating and maintaining ambient temperature and humidity conditions at occupancy levels during the remainder of the construction period. WARRANTY A. Special Warranty: Manufacturer's standard form in which manufacturer agrees to repair or replace doors that fail in materials or workmanship within specified warranty period. 1. Failures include, but are not limited to, the following: a. b. 2. Warping (bow, cup, or twist) more than 1/4 inch (6.4 mm) in a 42-by-84-inch (1067-by-2134-mm) section. Telegraphing of core construction in face veneers exceeding 0.01 inch in a 3-inch (0.25 mm in a 76.2-mm) span. Warranty shall also include installation and finishing that may be required due to repair or replacement of defective doors. PART 2 - PRODUCTS 2.1 MANUFACTURERS A. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following: 1. 2. 3. 4. 5. 6. 2.2 Algoma Hardwoods, Inc. Eggers Industries. Marshfield Door Systems, Inc. Mohawk Flush Doors, Inc.; a Masonite company. Oshkosh Architectural Door Company. Or equal DOOR CONSTRUCTION, GENERAL A. Low-Emitting Materials: Fabricate doors with adhesives and composite wood products that do not contain urea formaldehyde. B. WDMA I.S.1-A Performance Grade: Heavy Duty. C. Particleboard-Core Doors: 1. 2. Particleboard: ANSI A208. l, Grade LD-2. Blocking: Provide wood blocking in patticleboard-core doors as follows: FLUSH WOOD DOORS 081416 - 2 Copyright 2010 AIA a. b. c. D. Screw Withdrawal, Face: 700 lbf (3100 N). Screw Withdrawal, Edge: 400 lbf (1780 N). Fire-Protection-Rated Doors: Provide core specified or mineral core as needed to provide fireprotection rating indicated. 1. Edge Construction: Provide edge construction with intumescent seals concealed by outer stile. Comply with specified requirements for exposed edges. Mineral-Core Doors: 1. 2. Core: Noncombustible mineral product complying with requirements of referenced quality standard and testing and inspecting agency for fire-protection rating indicated. Blocking: Provide composite blocking with improved screw-holding capability approved for use in doors of fire-protection ratings indicated as follows: a. b. c. 3. 2.3 5-inch (125-mm) top-rail blocking, in doors indicated to have closers. 5-inch (125-mm) bottom-rail blocking, in exterior doors and doors indicated to have kick, mop, or armor plates. 5-inch (125-mm) midrail blocking, in doors indicated to have exit devices. Structural Composite Lumber: WDMA I.S.10. a. b. F. 02/10 Structural-Composite-Lumber-Core Doors: 1. E. MasterSpec Full Length 5-inch (125-mm) top-rail blocking. 5-inch (125-mm) bottom-rail blocking, in doors indicated to have protection plates. 5-inch (125-mm) midrail blocking, in doors indicated to have armor plates. Edge Construction: At hinge stiles, provide laminated-edge construction with improved screw-holding capability and split resistance. Comply with specified requirements for exposed edges. VENEERED-FACED DOORS FOR TRANSPARENT FINISH A. Interior Solid-Core Doors : 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Grade: Premium, with Grade A faces. Species: Select white birch. Cut: Rotary cut. Match between Veneer Leaves: Pleasing match. Assembly of Veneer Leaves on Door Faces: Center-balance. Room Match: Match door faces within each separate room or area of building. Corridordoor faces do not need to match where they are separated by 10 feet (3 m) or more. Exposed Ve1tical Edges: Same species as faces]. Core: Particleboard. Construction: seven plies. Stiles and rails are bonded to core, then entire unit abrasive planed before veneering. WDMA I.S.1-A Performance Grade: Heavy Duty. FLUSH WOOD DOORS 081416- 3 Copyright 2010 AIA 2.4 MasterSpec Full Length 02/10 FABRICATION A. Factory fit doors to suit frame-opening sizes indicated. Comply with clearance requirements of referenced quality standard for fitting unless otherwise indicated. 1. B. Factory machine doors for hardware that is not surface applied. Locate hardware to comply with DHI-WDHS-3. Comply with final hardware schedules, door frame Shop Drawings, DBI Al 15-W series standards, and hardware templates. 1. 2. C. Coordinate with hardware mortises in metal frames to verify dimensions and alignment before factory machining. Metal Astragals: Factory machine astragals and formed-steel edges for hardware for pairs of fire-rated doors. Openings: Cut and trim openings through doors in factory. 1. 2. 3. 2.5 Comply with requirements in NFPA 80 for fire-rated doors. Light Openings: Trim openings with moldings of material and profile indicated. Glazing: Factory install glazing in doors indicated to be factory finished. Comply with applicable requirements in Section 088000 "Glazing." Louvers: Factory install louvers in prepared openings. FACTORY FINISHING A. General: Comply with referenced quality standard for factory finishing. Complete fabrication, including fitting doors for openings and machining for hardware that is not surface applied, before finishing. 1. Finish faces, all four edges, edges of cutouts, and mortises. Stains and fillers may be omitted on edges of cutouts, and mortises. B. Finish doors at factory. C. Finish doors at factory that are indicated to receive transparent finish. D. Finish doors at factory. E. Use only paints and coatings that comply with the testing and product requirements of the California Department of Health Services' "Standard Practice for the Testing of Volatile Organic Emissions from Various Sources Using Small-Scale Environmental Chambers." F. Transparent Finish: 1. 2. 3. 4. 5. Grade: Premium. Finish: AWI catalyzed polyurethane system. Staining As selected by Architect from manufacturer's full range. Effect: Open-grain finish. Sheen: Satin. FLUSH WOOD DOORS 081416 - 4 Copyright 2010 AIA MasterSpec Full Length 02/10 PART 3 - EXECUTION 3.1 EXAMINATION A. Examine doors and installed door frames before hanging doors. 1. 2. B. 3.2 Verify that frames comply with indicated requirements for type, size, location, and swing characteristics and have been installed with level heads and plumb jambs. Reject doors with defects. Proceed with installation only after unsatisfactory conditions have been corrected. INSTALLATION A. Hardware: For installation, see Section 087100 "Door Hardware" and Section 087111 "Door Hardware (Descriptive Specification)." B. Installation Instructions: Install doors to comply with manufacturer's written instructions and the referenced quality standard, and as indicated. 1. C. Install fire-rated doors in corresponding fire-rated frames according to NFPA 80. Job-Fitted Doors: Align and fit doors in frames with uniform clearances and bevels as indicated below; do not trim stiles and rails in excess of limits set by manufacturer or permitted for firerated doors. Machine doors for hardware. Seal edges of doors, edges of cutouts, and mortises after fitting and machining. 1. Clearances: Provide 1/8 inch (3.2 mm) at heads, jambs, and between pairs of doors. Provide 1/8 inch (3.2 mm) from bottom of door to top of decorative floor finish or covering unless otherwise indicated. Where threshold is shown or scheduled, provide 1/4 inch (6.4 mm) from bottom of door to top of threshold unless otherwise indicated. a. 2. 3. Comply with NFPA 80 for fire-rated doors. Bevel non-fire-rated doors 1/8 inch in 2 inches (3-1/2 degrees) at lock and hinge edges. Bevel fire-rated doors 1/8 inch in 2 inches (3-1/2 degrees) at lock edge; trim stiles and rails only to extent permitted by labeling agency. D. Factory-Fitted Doors: Align in frames for uniform clearance at each edge. E. Factory-Finished Doors: Restore finish before installation if fitting or machining is required at Project site. 3.3 ADJUSTING A. Operation: Rehang or replace doors that do not swing or operate freely. FLUSH WOOD DOORS 081416 - 5 Copyright 2010 AIA B. MasterSpec Full Length 02/10 Finished Doors: Replace doors that are damaged or that do not comply with requirements. Doors may be repaired or refinished if work complies with requirements and shows no evidence of repair or refinishing. END OF SECTION 081416 FLUSH WOOD DOORS 081416 - 6 SECTION 085113 -ALUMINUM WINDOWS PART I - GENERAL 1.1 RELATED DOCUMENTS A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specifications Sections, apply to this Section. 1.2 SUMMARY A Section Includes: 1. Operating and Fixed Aluminum Window Units a. Project-out Awning Aluminum Windows. 2. Glass and Glazing for Aluminum Windows. 1.3 REFERENCES A. American Architectural Manufacturers Association (AAMA): 1. 2. 611 - "Voluntary Specification for Anodized Architectural Aluminum" 1503 - "Voluntary Test Method for Thermal Transmittance and Condensation Resistance of Windows, Doors and Glazed Wall Sections" 3. 2604 - "Voluntary Specification, Performance Requirements and Test Procedures for High Performance Organic Coatings on Aluminum Extrusions and Panels" 4. 2605 - "Voluntary Specification, Performance Requirements and Test Procedures for Superior Performance Organic Coatings on Aluminum Extrusions and Panels" B. American Architectural Manufacturers Association/Window and Doors Manufacturers Association (AAMA.WDMA)- 101/I.S.2- Voluntary Specifications for Aluminum, Vinyl (PVC) and Wood Windows and Glass Doors. C. American Society of Civil Engineers (ASCE) 7 - Minimum Design Loads for Buildings and Other Structures. D. ASTM International (ASTM) Publications: 1. C1036 - "Standard Specifications for Flat Glass" 2. Cl 048 - "Standard Specifications for Heat-Treated Flat Glass - Kind HS, Kind FT Coated and Uncoated Glass" 3. E90 - "Standard Test Method for Laboratory Measurement of Airborne Sound Transmission Loss of Building Partitions and Elements" 4. E283 - "Standard Test Method for Determining the Rate of Air Leakage Through Exterior Windows, Curtain Walls, and Doors Under Specified Pressure Differences Across the Specimen" 5. E330- "Standard Test Method for Structural Performance of Exterior Windows, Curtain Walls, and Doors By Uniform Static Air Pressure Difference" 6. E331- "Standard Test Method for Water Penetration of Exterior Windows, Curtain Walls, and Doors By Unifonn Static Air Pressure Difference" 7. E413 - "Classification for Rating Sound Insulation" 8. E547 - "Standard Test Method for Water Penetration of Exterior Windows, Skylights, Doors, and Curtain Walls by Cyclic Static Air Pressure Differential" 9. E774 - "Standard Specification for Sealed Insulating Glass Units" SECTION 085113 -ALUMINUM WINDOWS 10. E1886 - "Standard Test Method for Performance of Exterior Windows, Cmtain Walls, Doors, and Impact Protective Systems Impacted by Missile(s) and Exposed to Cyclic Pressure Differentials" 11. E1996 - "Standard Specification for Perfmmance of Exterior Windows, Cuttain Walls, Doors and Impact Protective Systems Impacted by Windborne Debris in Hurricanes" 12. F588 - "Standard Test Methods for Measming the Forced Entry Resistance of Window Assemblies, Excluding Glazing Impact" 1.4 SUBMITTALS A. Product data for each type of aluminum window specified, including standard construction details, dimensions of individual components, profiles, finishes, hardware, and accessories. B. Shop drawings: Elevations, sections, materials, finishes, and attachments. 1.5 DEFINITIONS A. Performance grade number, included as part of the AAMAIWDMA/CSA 101/I.S.2/A440-05 product designation code, is actual design pressure in pounds force per square foot used to determine structural test pressure and water test pressure. 1.6 PERFORMANCE REQUIREMENTS A. Certify that windows have been tested in accordance with American Architectural Manufacturers Association (AAMA/WDMA) Specification for Performance Class specified complying with the following performance standards: 1. AAMA/WDMA/CSA 101/I.S.2/A440-05 Performance Requirements: Provide aluminum windows of the performance class and grade indicated that comply with AAMA/WDMA/CSA 101/I.S.2/A440-05. a. Performance Class: P-AW b. Performance Grade: 70 PART 2 - PRODUCTS 2.1 MANUFACTURERS A. Basis-of-Design Product: Subject to compliance with requirements, provide Quaker Windows & Doors, Emerge E600 or a comparable product by one of the following: 1. EFCO Corporation 2. Kawneer; an Alcoa Company 3. Or equal 2.2 MATERIALS A. Aluminum Members: 1. Extruded aluminum prime billet 6063-T6 alloy for primary components, 6063-T6, or 6061-T6 for structural components, all in accordance with (ASTM B221). B. Thermal Break Constmction: 1. Frame and sash members shall include a thermal break, applied in the manufacturer's facility, using concealed low-conductance poured-in-place polyurethane in a pre-treated cavity. 2. After proper curing, the aluminum bridge section must be removed to provide a 1/2" minimum separation between interior and exterior metal surfaces. SECTION 085113 -ALUMINUM WINDOWS 2.3 MANUFACTURED UNITS A. Principal window frame members shall have a minimum 0.094" interior and exterior wall thickness, and .078" mounting webs, and sectional flanges. B. Window frame depth shall be 3 1/4" minimum. C. Glazing: Refer to Section 2.05 "GLASS MATERIALS". 2.4 COMPONENTS A. All fasteners, tools, equipment, and other materials necessary for a complete installation shall be furnished by the Contractor. 1. Aluminum, nonmagnetic stainless steel, epoxy adhesive, or other materials warranted by the manufacturer to be noncorrosive and compatible with all window members, cladding, trim, hardware, anchors, and other components. B. Locking handles, cases, and strikes to be die cast or stainless steel. C. Thermoplastic or thermo-set plastic caps, housings, and other components to be injection-molded nylon, extruded PVC, or other suitable compound. D. Hardware: 1. Hinging Hardware: a. Hinges shall be 4-bar arm type in accordance with (AAMA 904-09) for Heavy Commercial and Architectural Grade Windows. b. Hinge bars shall be constructed of stainless steel, with solid brass shoes, and nylon bearing washers at all pivot points. c. Hinges shall include two friction adjusters per each. d. All hinge components shall be concealed while window is in the closed position. 2. Locking Hardware: a. Locks must hold securely up to 200 lbs. of force per lock for negative air pressure and forced entry resistance. b. Locking cam handles and surface mounted keepers shall be constructed of cast white bronze. c. Locking mechanism shall be a gear box drive type, with multi-point internal latching which distributes closing force equally. E. Insect Screens: Provide removable insect screen panel for each movable glazed sash. 1. Screen Fabric: Aluminum: 18 by 16 mesh of 0.013" diameter wire. Comply with FS-RRW-365, Type VII, except black anodized or "gun metal" coating on wire. 2. Screen Frame: Provide extruded aluminum frames and removable vinyl fabric retainer spline. a. Finish shall match window. 3. Screens shall be fully hinged at top of screen frame, and provide access to push-out handles. 4. Wicket screen doors are prohibited, as entire screen frame must be hinged. F. Accessories: 1. Sills: Manufacturer's standard exterior sills, as shown on Drawings. a. Sill Flashing: manufacturer's standard snap-on type, ifrequired as shown on Drawings. 2. Trim: Manufacturer's standard interior snap trims, type as shown on Drawings. SECTION 085113 -ALUMINUM WINDOWS 3. Mullions: Provide mullions and cover plates as shown, matching window units. Allow for erection tolerances and provide for movement of window units due to thermal expansion and building deflections, as indicated. Provide mullions and cover plates capable of withstanding design loads of window units. 4. Panning: a. Provide extruded aluminum panning in accordance with (ASTM 8221) by Window Manufacturer, type and size as indicated on Drawings. b. Panning shall be cut to fit by Window Manufacturer. c. Finish of Panning components shall comply with Section 2.06 "FINISHES", and color shall match Aluminum Windows. 2.5 GLASS MATERIALS: A. Coated Low Emissivity Glass: Type 1 (transparent glass, flat), Class 1 (clear), Quality q3 (glazing select), with coating type and petformance characteristics complying with requirements specified below: 1. Low E Coating: Surface #2 on insulated units. 2. Approved Manufacturers: a. "ClimaGuard 70/36"; Guardian Industries (248) 340-1800) b. Approved Substitution by Architect. 3. Whole WindowU-Value shall be a maximum of0.40. B. Insulating Glass: Manufacturer's standard units that comply with specified quality standards and coatings. a. Provide preassembled units consisting of organically sealed panes of glass enclosing a hermetically sealed dehydrated air space and complying with ASTM E774 for perfonnance classification indicated as well as with other requirements specified for glass characteristics, air space, sealing system, sealant, space material, and desiccants. 1) Total Thickness: 1" 2) Thickness of Each Pane: 1/8" 3) Air Space Thickness: 3/4" 2.6 FINISHES A. Finish of Aluminum Components 1. Finish of all exposed areas of aluminum windows and components shall be applied in accordance with the appropriate AAMA Voluntary Guide Specification shown below: a. Superior Performance Organic Coating conforming to (AAMA 2605-98), Voluntary Specification, Performance Requirements and Test Procedures. b. Finish Warranty Period: 10 years from date of manufacture c. Color Selection: Match existing windows 2. 7 FABRICATION A. Fabricate windows allowing for minimum clearances and shim spacing around perimeter of assembly, yet enabling installation. B. Rigidly fit joints and corners with heavy-duty corner keys. Accurately fit and secure corners tight. Make corner joints flush, hairline, and weatherproof. Seal corner joints with sealant. C. Develop drainage holes with moisture pattern to exterior. D. Prepare components to receive anchor devices. Fabricate anchorage items. SECTION 085113 -ALUMINUM WINDOWS PART 3 - EXECUTION 3 .1 EXAMINATION A. Site Verification of Conditions: 1. Verify that building substrates permit installation of windows according to the manufacturer's instructions, approved shop drawings, calculations and contract documents. 2. Do not install windows until unsatisfactory conditions are corrected. 3.2 INSTALLATION A. Erection of Aluminum Windows 1. Install windows with skilled tradesmen in exact accordance with approved Shop Drawings, Installation Instructions, Specifications, and in accordance with (AAMA 101/1.S.2./ A440-05). 2. Windows must be installed plumb, square, and level for proper weathering and operation. Jambs must not be "sprung", bowed, or warped during installation. 3. Any uncoated aluminum components of Aluminum Window shall be insulated from direct contact with steel, masonry, concrete, or other dissimilar metals by bituminous paint, zinc chromate primer, nonconductive shims, or other suitable insulating materials. 3.2 ADWSTING AND CLEANING A. After completion of window installation, windows shall be inspected, adjusted, put into working order and left clean, free of labels, dirt, or other debris. Protection from this point shall be the responsibility of the General Contractor. END OF SECTION SECTION 085113 -ALUMINUM WINDOWS THIS PAGE INTENTIONALLY LEFT BLANK Copyright 2010 AIA MasterSpec Short Form 02/10 SECTION 087111 - DOOR HARDWARE (DESCRIPTIVE SPECIFICATION) PART 1 - GENERAL 1.1 SUMMARY A. Section includes: 1. Mechanical door hardware for the following: a. 1.2 Swinging doors. ACTION SUBMITTALS A. Product Data: For each type of product indicated. B. Other Action Submittals: 1. Door Hardware Schedule: Prepared by or under the supervision of Installer, detailing fabrication and assembly of door hardware, as well as installation procedures and diagrams. Coordinate final door hardware schedule with doors, frames, and related work to ensure proper size, thickness, hand, function, and finish of door hardware. a. b. Format: Use same scheduling sequence and format and use same door numbers as on the drawings. Content: Include the following information: 1) 2) 3) 2. 1.3 Identification number, location, hand, fire rating, size, and material of each door and frame. Locations of each door hardware set, cross-referenced to Drawings on floor plans and to door and frame schedule. Complete designations, including name and manufacturer, type, style, function, size, quantity, function, and finish of each door hardware product. Keying Schedule: Prepared by or under the supervision of Installer, detailing Owner's final keying instructions for locks. QUALITY ASSURANCE A. Installer Qualifications: Supplier of products and an employer of workers trained and approved by product manufacturers and an Architectural Hardware Consultant who is available during the course of the Work to consult with Contractor, Architect, and Owner about door hardware and keying. B. Source Limitations: Provide electrified door hardware from same manufacturer as mechanical door hardware, unless otherwise indicated. C. Fire-Rated Door Assemblies: Where fire-rated door assemblies are indicated, provide door hardware rated for use in assemblies complying with NFPA 80 that are listed and labeled by a DOOR HARDWARE (DESCRIPTIVE SPECIFICATION) 087111 -1 Copyright 2010 AIA MasterSpec Shott Form 02/10 qualified testing agency, for fire-protection ratings indicated, based on testing at positive pressure according to NFPA 252 or UL lOC, unless otherwise indicated. D. Smoke- and Draft-Control Door Assemblies: Where smoke- and draft-control door assemblies are required, provide door hardware that meet requirements of assemblies tested according to UL 1784 and installed in compliance with NFPA 105. 1. Air Leakage Rate: Maximum air leakage of 0.3 cfm/sq. ft. (3 cu. m per minute/sq. m) at the tested pressure differential of 0.3-inch wg (75 Pa) of water. E. Electrified Door Hardware: Listed and labeled as defined in NFPA 70, Article 100, by a testing agency acceptable to authorities having jurisdiction. F. Means of Egress Doors: Latches do not require more than 15 lbf (67 N) to release the latch. Locks do not require use of a key, tool, or special knowledge for operation. G. Accessibility Requirements: 1. 2. Provide operating devices that do not require tight grasping, pinching, or twisting of the wrist and that operate with a force of not more than 5 lbf (22.2 N). Comply with the following maximum opening-force requirements: a. b. c. 3. 4. H. Interior, Non-Fire-Rated Hinged Doors: 5 lbf (22.2 N) applied perpendicular to door. Sliding or Folding Doors: 5 lbf(22.2 N) applied parallel to door at latch. Fire Doors: Minimum opening force allowable by authorities having jurisdiction. Bevel raised thresholds with a slope of not more than 1 :2. Provide thresholds not more than 1/2 inch ( 13 mm) high. Adjust door closer sweep periods so that, from an open position of 70 degrees, the door will take at least 3 seconds to move to a point 3 inches (75 mm) from the latch, measured to the leading edge of the door. Keying Conference: Conduct conference at Project site to comply with requirements in Section 013100 "Project Management and Coordination." PART 2 - PRODUCTS 2.1 SCHEDULED DOOR HARDWARE A. Provide door hardware for each door as shown on the Drawings to comply with requirements in this Section. 1. 2. B. Door Hardware Sets: Provide quantity, item, size, finish or color indicated. Sequence of Operation: Provide electrified door hardware function, sequence of operation, and interface with other building control systems indicated. Designations: Requirements for design, grade, function, finish, size, and other distinctive qualities of each type of door hardware are indicated on the drawings, "Door Types" Atticle. Products are identified by descriptive titles corresponding to requirements specified in Part 2. DOOR HARDWARE (DESCRIPTIVE SPECIFICATION) 087111 - 2 2.2 02/10 MasterSpec Short Form Copyright 2010 AIA HINGES A. Hinges: BHMA Al56.1. Provide template-produced hinges for hinges installed on hollowmetal doors and hollow-metal frames. 1. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following: a. b. c. d. B. Antifriction-Bearing Hinges: 1. 2. 3. 4. Mounting: Full mortise (butts). Bearing Material: Ball bearing. Grade: Grade 1 (heavy weight). Base and Pin Metal: a. b. c. 5. 6. 7. Exterior Hinges: Stainless steel with stainless-steel pin. Interior Hinges: Stainless steel with stainless-steel pin. Hinges for Fire-Rated Assemblies: Stainless steel with stainless-steel pin. Pins: Nonremovable. a. 2.3 Baldwin Hardware Corporation. Hager Companies. Stanley Commercial Hardware; Div. of The Stanley Works. Or equal Outswinging Corricor Doors: Nonremovable Tips: Flat button. Corners: Square MECHANICAL LOCKS AND LATCHES A. Lock Functions: As indicated in door hardware schedule on the Drawings. B. Lock Throw: Comply with testing requirements for length of bolts required for labeled fire doors, and as follows: 1. 2. 3. Bored Locks: Minimum 1/2-inch (13-mm) latchbolt throw. Mortise Locks: Minimum 3/4-inch (19-mm) latchbolt throw. Deadbolts: Minimum I-inch (25-mm) bolt throw. C. Lock Backset: 2-3/4 inches (70 mm), unless otherwise indicated. D. Lock Trim: 1. 2. Operating Device: Lever with escutcheons (roses). Dummy Trim: Match lever lock trim and escutcheons. DOOR HARDWARE (DESCRIPTIVE SPECIFICATION) 087111 - 3 Copyright 2010 AJA MasterSpec Sh01t Form 02/10 E. Strikes: Provide manufacturer's standard strike for each lock bolt or latchbolt complying with requirements indicated for applicable lock or latch and with strike box and curved lip extended to protect frame; finished to match lock or latch. F. Bored Locks: BHMA Al56.2; Grade 1; Series 4000 1. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following: a. b. c. d. 2. Basis-of -Design Product: a. G. Subject to compliance with requirements, provide Sargent 7 line Mortise Locks: Series 1000. 1. 2. BHMA A156.13; Grade 1; stamped steel case with steel or brass parts; Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following: a. b. c. d. Best Access Systems; Div. of Stanley Security Solutions, Inc. SARGENT Manufacturing Company; an ASSA ABLOY Group company. Schlage Commercial Lock Division; an Ingersoll-Rand company. Or equal Basis-of -Design Product: a. 2.4 Best Access Systems; Div. of Stanley Security Solutions, Inc. SARGENT Manufacturing Company; an ASSA ABLOY Group company. Schlage Commercial Lock Division; an Ingersoll-Rand company. Or equal Subject to compliance with requirements, provide Sargent 7900 Mortise Lock. EXIT DEVICES AND AUXILIARY ITEMS A. Exit Devices and Auxiliary Items: BHMA A156.3. 1. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following: a. b. c. d. B. Monarch Exit Devices & Panic Hardware; an Ingersoll-Rand company. SARGENT Manufacturing Company; an ASSA ABLOY Group company. Von Duprin; an Ingersoll-Rand company. Or equal Panic Exit Devices: Listed and labeled by a testing and inspecting agency acceptable to authorities having jurisdiction, for panic protection, based on testing according to UL 305. DOOR HARDWARE (DESCRIPTIVE SPECIFICATION) 087111 - 4 Copyright 2010 AIA MasterSpec Short Form 02/10 C. Fire Exit Devices: Devices complying with NFPA 80 that are listed and labeled by a testing and inspecting agency acceptable to authorities having jurisdiction, for fire and panic protection, based on testing according to UL 305 and NFPA 252. D. Basis-of-Design Product: 1. E. Exit Device Outside Trim: Lever; material and finish to match locksets, unless otherwise indicated. 1. 2.5 Recommended by Sound Control Door, Section 083473, manufacturer Von Duprin 9975. Match design for lock trim, unless otherwise indicated. LOCK CYLINDERS A. Lock Cylinders: Tumbler type, constructed from brass or bronze, stainless steel, or nickel silver. 1. Manufacturer: provide product by the following to match existing MOANG system: a. B. Standard Lock Cylinders: BHMA A156.5; Grade 1; permanent cores that are interchangeable; face finished to match lockset. 1. 2. C. 2.6 Best Access Systems; Div. of Stanley Security Solutions, Inc. Number of Pins: Seven. Type: Mortise. Construction Cores: Provide construction cores that are replaceable by permanent cores. Provide 10 construction master keys. AUXILIARY LOCKS A. Combination Lock 309 meeting Federal Specification FF-L-2740A. 1. B. Per NFPA101 "paragraph 7.2.1.5.9 two locks on the same door", the releasing mechanism shall open both locks with one motion from the egress side. Keys: Nickel silver. 1. Stamping: Permanently inscribe each key with a visual key control number and include the following notation: a. 2. Notation: "DO NOT DUPLICATE." Quantity: In addition to one extra key blank for each lock, provide the following: a. b. c. d. Cylinder Change Keys: Three. Master Keys: Five. Grand Master Keys: Five. Great-Grand Master Keys: Five. DOOR HARDWARE (DESCRIPTIVE SPECIFICATION) 087111 - 5 Copyright 2010 AIA 2.7 MasterSpec Short Form 02/10 KEY CONTROL SYSTEM A. Key Control Cabinet: BHMA A156.5; metal cabinet with baked-enamel finish; containing keyholding hooks, labels, 2 sets of key tags with self-locking key holders, key-gathering envelopes, and temporary and permanent markers; with key capacity of 50 percent of the number of locks. 1. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following: a. b. c. d. e. f. 2. 2.8 American Key Boxes and Cabinets. GE Security, Inc. HPC, Inc. Lund Equipment Co., Inc. MMF Industries. Tri Palm International. Wall-Mounted Cabinet: Cabinet with hinged-panel door equipped with key-holding panels and pin-tumbler cylinder door lock. SURFACE CLOSERS A. Surface Closers: BHMA A156.4; rack-and-pinion hydraulic type with adjustable sweep and latch speeds controlled by key-operated valves and forged-steel main arm. Comply with manufacturer's written recommendations for size of door closers depending on size of door, exposure to weather, and anticipated frequency of use. Provide factory-sized closers, adjustable to meet field conditions and requirements for opening force. 1. B. Surface Closer with Cover: Grade 1; Modern Type with mechanism enclosed in cover. 1. 2. 3. 4. 5. 2.9 Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following: a. Dor-0-Matic; an Ingersoll-Rand company. b. LCN Closers; an Ingersoll-Rand company. c. SARGENT Manufacturing Company; an ASSA ABLOY Group company. d. Yale Security Inc.; an ASSA ABLOY Group company. Mounting: Hinge side, top jamb. Type: Regular arm. Backcheck: Adjustable, effective between 60 and 85 degrees of door opening. Cover Material: Aluminum. Closing Power Adjustment: At least 50percent more than minimum tested value. MECHANICAL STOPS AND HOLDERS A. Wall- and Floor-Mounted Stops: BHMA Al56.16; aluminum base metal. 1. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following: DOOR HARDWARE (DESCRIPTIVE SPECIFICATION) 087111 - 6 Copyright 2010 AIA a. b. c. d. e. MasterSpec Short Form 02/10 Architectural Builders Hardware Mfg., Inc. Baldwin Hardware Corporation. Hager Companies. Stanley Commercial Hardware; Div. of The Stanley Works. Or equal B. Dome-Type Floor Stop: Grade 1; with minimum 1-inch- (25-mm-) high bumper for doors without threshold and 1-3/8-inch- (35-mm-) high bumper for doors with threshold ; provide with extruded aluminum riser for carpet installations. C. Wall Bumpers: Grade 1; with rubber bumper; 2-1/2-inch (64-mm) diameter, minimum 3/4-inch (19-mm) projection from wall; with backplate for concealed fastener installation; with concave bumper configuration. 2.10 A. DOORGASKETING Door Gasketing: BHMA Al56.22; air leakage not to exceed 0.50 cfm per foot (0.000774 cu. mis per m) of crack length for gasketing other than for smoke control, as tested according to ASTM E 283; with resilient or flexible seal strips that are easily replaceable and readily available from stocks maintained by manufacturer. 1. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following: a. b. c. d. B. 2.11 A. Hager Companies. National Guard Products. Pemko Manufacturing Co.; an ASSA ABLOY Group company. Or equal. Rigid, Housed, Perimeter Gasketing: Polyurethane bulb gasket material held in place by aluminum housing; fastened to frame stop with screws. FABRICATION Fasteners: Provide door hardware manufactured to comply with published templates prepared for machine, wood, and sheet metal screws. Provide screws that comply with commercially recognized industry standards for application intended, except aluminum fasteners are not permitted. Provide Phillips flat-head screws with finished heads to match surface of door hardware, unless otherwise indicated. 1. 2. Concealed Fasteners: For door hardware units that are exposed when door is closed, except for units already specified with concealed fasteners. Do not use through bolts for installation where bolt head or nut on opposite face is exposed unless it is the only means of securely attaching the door hardware. Where through bolts are used on hollow door and frame construction, provide sleeves for each through bolt. Fire-Rated Applications: a. Wood or Machine Screws: For the following: DOOR HARDWARE (DESCRIPTIVE SPECIFICATION) 087111 - 7 Copyright 2010 AIA MasterSpec Short Form 1) 2) 3) b. 5. 2.12 Hinges mottised to doors or frames; use threaded-to-the-head wood screws for wood doors and frames. Strike plates to frames. Closers to doors and frames. Steel Through Bolts: For the following unless door blocking is provided: 1) 2) 3) 3. 4. 02/10 Surface hinges to doors. Closers to doors and frames. Surface-mounted exit devices. Spacers or Sex Bolts: For through bolting of hollow-metal doors. Fasteners for Wood Doors: Comply with requirements in DHI WDHS.2, "Recommended Fasteners for Wood Doors." Gasketing Fasteners: Provide noncorrosive fasteners for exterior applications and elsewhere as indicated. FINISHES A. Provide finishes complying with BHMA A156.18, US26D. B. Protect mechanical finishes on exposed surfaces from damage by applying a strippable, temporary protective covering before shipping. PART 3 - EXECUTION 3.1 INSTALLATION A. Steel Doors and Frames: For surface applied door hardware, drill and tap doors and frames according to ANSI/SDI A250.6. B. Wood Doors: Comply with DHI WDHS.5 "Recommended Hardware Reinforcement Locations for Mineral Core Wood Flush Doors." C. Mounting Heights: Mount door hardware units at heights to comply with the following unless otherwise indicated or required to comply with governing regulations. 1. 2. 3. D. Standard Steel Doors and Frames: ANSI/SDI A250.8. Custom Steel Doors and Frames: HMMA 831. Wood Doors: DHI WDHS.3, "Recommended Locations for Architectural Hardware for Wood Flush Doors." Install each door hardware item to comply with manufacturer's written instructions. Where cutting and fitting are required to install door hardware onto or into surfaces that are later to be painted or finished in another way, coordinate removal, storage, and reinstallation of surface protective trim units with finishing work. Do not install surface-mounted items until finishes have been completed on substrates involved. 1. Set units level, plumb, and true to line and location. Adjust and reinforce attachment substrates as necessary for proper installation and operation. DOOR HARDWARE (DESCRIPTIVE SPECIFICATION) 087111 - 8 Copyright 2010 AIA 2. MasterSpec Shott Form 02/10 Drill and countersink units that are not factory prepared for anchorage fasteners. Space fasteners and anchors according to industty standards. E. Hinges: Install types and in quantities indicated in door hardware schedule but not fewer than the number recommended by manufacturer for application indicated or one hinge for every 30 inches (750 mm) of door height, whichever is more stringent, unless other equivalent means of support for door, such as spring hinges or pivots, are provided. F. Lock Cylinders: Install construction cores to secure building and areas dming construction period. 1. 2. Replace construction cores with permanent cores as indicated in keying schedule. Furnish permanent cores to Owner for installation. G. Key Control System: Tag keys and place them on markers and hooks in key control system cabinet, as determined by final keying schedule. H. Thresholds: Set thresholds for exterior doors and other doors indicated in full bed of sealant. I. Stops: Provide floor stops for doors unless wall or other type stops are indicated in door hardware schedule. Do not mount floor stops where they will impede traffic. J. Perimeter Gasketing: Apply to head and jamb, forming seal between door and frame. K. Meeting Stile Gasketing: Fasten to meeting stiles, forming seal when doors are closed. L. Door Bottoms: Apply to bottom of door, forming seal with threshold when door is closed. M. Adjustment: Adjust and check each operating item of door hardware and each door to ensure proper operation or function of every unit. Replace units that cannot be adjusted to operate as intended. Adjust door control devices to compensate for final operation of heating and ventilating equipment and to comply with referenced accessibility requirements. 3.2 FIELD QUALITY CONTROL A. Independent Architectural Hardware Consultant: Owner will engage a qualified independent Architectural Hardware Consultant to perform inspections and to prepare inspection reports. END OF SECTION 087111 DOOR HARDWARE (DESCRIPTIVE SPECIFICATION) 087111 - 9 THIS PAGE INTENTIONALLY LEFT BLANK